Innovations in Safety Critical Systems Product Development

Dangeti Srinivasa Rao, Honeywell Aerospace

23 April, 2015

@Bangalore, India

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Outline

1. Context: Safety Critical Systems

2. Product Development – Past & Present

3. Future: Industry Evolution

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About Honeywell

Source: http://honeywell.com

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Who is Honeywell?

Source: http://honeywell.com

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Safety Critical Systems…

System whose undesirable outcomes impacts Safety of Humans and/or Environment

Automotive

Medical

Industrial

Railways

Aerospace

Space

Nuclear….

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Safety of Humans or Environment…

Source: Statistical Summary of Commercial Jets, Boeing, August 2013. Fatalities from 2003-12

Columbia Shuttle Mangalore Air India Japan Fukushima

57% fatal

accidents

occurring during

6% of Flight

Exposure Time

…world’s that Safer…

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Business Viable

Technically Feasible

Customer Desirable

What are we trying to ‘solve’?

Sweet Spot

Customer

Satisfaction5

STAR

Revenues &

Margins

Innovative

Solutions

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Reduced

Cycle time

Improved

Quality

Reduced

Cost

Product Development Expectations

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The ‘Past’: First successful airplane

Source: http://wright.nasa.org

Innovation Process

a. Research

b. Test Theories

c. Develop Sub-Systems

d. Develop Test Skills

e. First Flight

f. Develop Flight

g. Push Envelope

Samuel Langley Wright Brothers

Vs

Govt. funded

public exposure

early conclusions

?

Pvt. funded

worked quietly

Early experimentations

17 Dec, 1903

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The ‘Present’: Innovators

Success in first attempt

Lowest cost ($73M)

3 years from feasibility

Mangalyaan – Mars Mission

Dragon - first private spacecraft.

Falcon – towards reusable vehicles.

first fully electric sports car.

autopilot for safety.

Elon Musk

Source: http://www.isro.gov.in, http://www.teslamotors.com, http://www.spacex.com, http://honweywell.com

More than 125 years of innovation.Thermostat, Turbo Charger, Jet Engine, Cockpit Avionics

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Product Development ‘Innovations’

Social, Mobile, Analytics, Cloud,

IoT, Wearable, Sensors,3D

Printing, Virtual/Augmented

Reality, Autonomous Vehicles,

Context sensitive

Technology Trends Development

Modeling, Simulation, Agile,

Lean, User Experience, Global

teams, Open Source

Safety Critical Systems

Collaborate, Cross-leverage, Cross-pollinate

(standards, tools, methods, practices, capability)

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Summary

Systems: Challenges and Opportunities

Product: Innovate to improve

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