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1 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
1
Innovation Days Westside Solutions
West Side Wastewater Treatment and Resource Recovery
Presented By
Chandler Johnson World Water Works
April 29, 2015
2 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
2
Confidential Information
This document contains World Water Works’ proprietary and confidential information and neither this document nor said confidential information shall be published, reproduced, or copied, disclosed, or used for any purpose other than consideration of the matters being discussed with World Water Works, Inc., without the written approval of World Water Works, Inc.
3 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
3
Agenda
Section I: INTRODUCTION
Section II: TECHNOLOGY
Section III: CUSTOMERS
Section IV: DOCUMENTED RESULTS
4 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
4
Vision
Mission To purify our future world environment
Expertise To remove impurities efficiently
To recover valuable resources
To provide water reuse
Promise To continually be cognizant that we are partners with you and the environment
5 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
5
Products & Energy from Wastewater
Advanced Nutrient removal (N & P)
Secondary Treatment for BOD, N
First MBBR for BOD removal
Primary Treatment TSS, FOG removal
Strategic Direction
1998 2020 2005 2010 2015
6 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
6
World Water Works Locations
Manufacturing Sales / Technical Executive
Oklahoma
Missouri
Illinois
Florida
North Carolina
New York
Rhode Island
Colorado
California
7 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
7
Award Winning World-Class Manufacturing
Q u a l i t y * S a f e t y * C o s t * S c h e d u l e * I n n o v a t i o n
7
Headquarters: Oklahoma City, OK USA – Global Leader in MBBR/DAF Technology – BNR Specialists – Advanced R&D Capabilities
– Experienced Process Engineering – World-Wide Delivery Team
WWW is one of the Fastest Growing US Companies 2013 2012
Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
8 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
8
Sophisticated R&D, Engineering & Project Delivery Research & Development Center
– Creative Process Methodology – Multiple Patents Pending
Engineering Excellence – Global Solidworks Design Team – Automated Structural Analysis – Flow Modeling – Value Engineering
Advanced Manufacturing – 5S and Lean Standards – Advanced Welding – Full Mechanical &Electrical Capabilities – Force.com Company-wide Platform
9 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
9
Installations
Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
Over 1,000 100%
Referenceable Customers
Systems on every
major continent
29 Industries
12+ trillion gallons
of water treated
10 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
10
CHANDLER JOHNSON CTO • MS - Environmental Eng. – RPI • BS – Civil Engineering – U of Wis. • Top 5 Elite MBBR Experts Globally • Numerous Publications & Patents
Pending • Formally Pres. of NA – AnoxKaldnes
JOHN TESSANDORI Process Engineer • MCHe Environmental Engineering
from the University of Louisville • Process Design Analysis &
generates P&ID’s for major projects • Project Task Verification
MARK FOSSHAGE Founder & CEO • BS - Environmental Engineer - RPI • Worldwide Who’s Who Executive of
the Year in Wastewater 2012 • Numerous Patents Pending &
Design Awards • Formerly Director of Tech. – HMS
CHRISTINE WOLTMAN, PMP Project Delivery Leader • AS – Env. Science – Iowa Lakes CC • BS – Psychology - Buena Vista U • Numerous H&S Certificates • Formerly Complex Env. Mgr - Tyson • Formerly Env.Spec. - Sara Lee
ALEX JONES Process Engineer • B.S Environmental Science OSU • Preparation of submittal packages,
IOM manuals • Equipment specifications review
SCOTT POE VP Customer Service • WWW’s #1 Customer Champion • Electrical Certification • Numerous Patents Pending • Formerly Technician – Hydro
Modular Systems
NEIL McADAM VP Sales • AD – Elect.Eng. – Glasgow Tech. • Formerly Market Dir. (F&B) – Veolia • Recipient of Pinnacle Award • Formerly Biz. Dev. Mgr. (F&B) –
Siemens
PRASHANT MITTA CFO & Investor • MBA – Columbia University • BS – Biology from RPI • Formerly Managing Director – Think
Energy Partners • Formerly Director – Enron
International Corp.
KYLE BOOTH COO • Numerous Patents Pending • Instrumental in WWW’s evolution
and INC 5000 placement • Expert in AutoCad, HMI/PLC
Programming • Formerly VP – HMS
GREG PARKS VP Technology • BS – Environ. S. – Allegheny Col. • Certified Operator • Numerous Design Awards &
Publications • Formerly Tech Solutions Mgr. - EMC
DANIEL DAIR Reg. Tech. Mgr./IP Leader • BS – Biology – U of Rhode Island • BS – Chemical Eng. – URI • Numerous Patents Pending and
Publications • Formerly Reg. Sales Mgr - Veolia
WWW Management & Customer Centric Team
RYAN ACUFF Electrical Engineer • BS – Electrical Engineering – Univ of
Missouri • Controls engineer • Write and test control logic for
WWW solutions
11 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
11
Waste ‘n WaterTech
We exclusively represent water, wastewater and biosolids treatment equipment in Western Canada. Our territory spans from the Pacific Ocean, east to Thunder Bay, Ontario and north into the Arctic Ocean. Our Head Office and Service Centre are located in Calgary, AB, the heart of Western Canada. We have sales offices in Victoria, BC and Winnipeg, MB.
12 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
12
Agenda
Section I: INTRODUCTION
Section II: TECHNOLOGY
Section III: CUSTOMERS
Section IV: DOCUMENTED RESULTS
13 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
13
IDEAL™ Series
Influent
Ideal SCREEN™
Ideal EQ™
Ideal DAF™
Ideal MBBR™
Ideal DAF™ Filtration Quality
Effluent
Ideal CONTROL™
Ideal CHEM™ Ideal TANK™ Sludge/
Byproduct
• Process Train & Configuration Customized to Project Requirements
• Fully Integrated IDEAL™ System or IDEAL™ Components Available
• Ideal PAYS™ = Financing
Dewatering
14 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
14
Ideal DAF™ Dissolved Air Flotation – Patent Pending
• Progressive Water Extraction • Cross Flow Design • Plate Separators • Polypropylene Design • Cone Bottom Sludge Removal • DAG™ Microbubbles • Sludge Thickening Beach™ • Advanced Pipe Flocculators
Unique Design
Features
• High Performance • Low Operational Costs • Maximum Longevity • Small Footprint
Benefits
15 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
15
Pre-Engineered Designs
• Pre-Built, Shop Fabricated Systems • 20 Pre-Engineered Models • Capacity Range
o 1 - 9,000 gpm o 0.2 - 2000 m3/Hr
Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
16 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
16
Conventional DAF ~30,000 ft2
Ideal DAFTM
~2,500 ft2
Footprint Ex. Comparison (for 25,000 gpm / 5700 m3/hr)
17 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
17
Ideal DAG™ - Dissolved Air Generator System • <20 Micron Bubbles • 90%+ Saturation Efficiencies • Super Duty Construction • Robust Design • No Compressed Air Requirement
Design Features
• Consistent Improved Performance • Reduced Energy Requirements • Lower Chemical Consumption • Low Operational Costs • Low Maintenance
Benefits
DAG™ Pump 30 HP Model Shaft (28 lbs)
Competitor Pump 30 HP Model Shaft (1 lbs)
18 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
18
Ideal DAG™ - MicroBubble Test Results Independent 3rd party testing has proven that the majority of microbubbles produced by the Ideal DAG™ are <12 micron.
Copyright 2013, World Water Works, Inc. All rights reserved. Copyright 2013, World Water Works, Inc. All rights reserved.
0%10%20%30%40%50%60%70%80%90%
100%
0 5 10 15 20
Cum
ulat
ive
Perc
ent (
%)
Bubble Size (Micron)
Nikuni Bubble Cumulative Distribution of Bubbles
Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
19 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
19
Ideal DAF™ Applications
INDUSTRY IMPURITIES
Algae Biological Solids
BOD/COD (Insoluble) FOG Phosphorus Metals TSS Thickening Turbidity
Biofuels CAFOs Chemical Desalination Food & Beverage Industrial Laundry Landfill Metal Plating Municipal Oil & Gas Pharmaceutical Plastic Recycling Potable Water Produced Water Pulp & Paper Textile
20 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
20
Ideal MBBR™ – Moving Bed Biofilm Reactor Compact * High Loading Rates = Small Footprint * Low Capital Cost
Robust * Stable Under Load Variations * Insensitive to Temporary Limitation
Efficient * Low Polymer Required for Separation * Consistent Treatment Results
Adaptable * Utilization of Existing Tanks * Upgrade Existing Plants * Design for Future Loading
Trouble-Free * Easy to Operate
* No Media Clogging * No Sludge Return
Environment * Recycled Media * Sustainable Solutions
Media Aeration / Manifolds
Sieves Blower
Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
21 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
21
Ideal MBBR™ - Municipal Applications
Organic Removal
• Upgrade Existing Fixed Film Facilities • Retro-Fit • Green Field
• Roughing Reactor Ahead
of Existing CAS
• Space Limitations
Nitrogen Removal
• Upgrade Existing Fixed Film Facilities • Retro-Fit • Green Field
• Post Nitrification
• Post Denitrification
(w/Electron Donor)
22 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
22
Ideal MBBR™ Design Factors
PROCESS
• Media Design Transfer Rates of Substrate, O2, and Nutrients to Biofilm
• Wastewater Temperature
• Dissolved Oxygen (DO) Concentration
• Ammonia Effluent Requirement
• Active Surface Area for Biofilm Growth
MECHANICAL
• Hydraulic Throughput (Sieve Design)
• Media Mixing/Agitation Requirements
• Oxygen Transfer Efficiency
23 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
23
Ideal MBBR™ Process in Operation
• Proprietary diffused aeration provides oxygen & mixing in BOD & NH4 systems
• Circular retention screens used in aerobic reactors
• Specially designed mixers used in Anoxic applications for Denitrification
• Flat media retention screens used in anoxic reactors
Multiple reactors in series used to specialize bacteria for each application.
Aerobic Anoxic
24 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
24
Integrity of Media
Oil content of wastewater over 11 years has tainted the media inside and out – And STILL PERFORMS!
Courtesy of ConocoPhillips – Borger Refinery
Ideal MBBR™ Media
• Virgin HDPE or
• Sustainable Recycled HDPE
Systems in operation >15+ years showing little to no abrasion or wear
25 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
25
Ideal MBBR™ Manifolds
• 304L Stainless Steel Proprietary Design • No Service Needed – In Operation Over 15 Years • Anti-Plugging Design • Medium Bubble Design Approaches Fine Bubble Efficiencies
Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
26 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
26
Ideal MBBR™ Screens
• 304L Stainless Steel • Circular Sieves w/non-fouling design • Proprietary Circular Screen Design
for Aerobic Reactors
• 304L Stainless Steel Proprietary Design
• Proprietary Flat Screen Design for Anoxic Reactors
Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
27 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
27
Ideal MBBR™ = Expandable
5,000 lb/d BOD / NH4
Current Design Load Maximum Fill
7,000 lb/d BOD / NH4
Future Design Load
46% 26% 65%
9,000 lb/d BOD / NH4 Example of treatment capacity:
Increase Filling Degree By Adding More Ideal MBBR™ MEDIA
28 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
28
MBBR Widely Accepted
Flows from 0.76 MGD to >80 MGD
Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
29 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
29
Versatile Process Configurations
Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
MBBR DAF
MBBR AS Clarifier
MBBR DAF MBBR
MBBR DAF Lagoon
MBBR DAF MBBR MBBR
MBBR DAF MBBR AnoxicMBBR AnoxicMBBR
AnoxicMBBR DAF Clarifier AS
PreTreatment
Standard Process Upgrade
Complete BOD Removal
Post Nitrification
Complete BOD and Nitrification
Total Nitrogen Removal
Post Denitrification
30 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
30
Ideal MBBR™ Applications
INDUSTRY IMPURITIES
BOD COD NH4 NOx Selenium TN
Biofuels
Chemical
Food & Beverage
Landfill
Mining
Municipal
Oil & Gas
Pharmaceutical
Potable Water
Pulp & Paper
Textile
31 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
31
Ideal MBBR-DAF™ North America Installation Sampling
Rumiano Cheese
Dannon
Mars
Mt McKinley Chalet
MS Desserts
Land O Lakes
Cevercia India, PR Waikoloa
Hollandia Dairy
Smithfield
Vaughan Foods
Townsend Poultry
Ventura Foods Kan Pak (DAF)
Mountaire
Waste Connections
Talecris
Great Kitchens;
Plainville Poultry
LDM Foods
Sara Lee
Oak State Bakery DFA
Whitewave
Ken’s Foods
Batesville
Grand Hyatt
Waimea
Harrison Lodge
Coca Cola
Midwest City
Stillwater Mine
Plainwell
Cass City
Nestle
Hopewell
Town of Ladysmith
Dickenson Foods
32 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
32
Agenda
Section I: INTRODUCTION
Section II: TECHNOLOGY
Section III: CUSTOMERS
Section III: DOCUMENTED RESULTS
33 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
33
Case Study Ideal DAF-MBBR-DAF™ - Mountaire, DE
Previous System: • Not in Compliance
• Expensive to Operate based on surcharges
Goal of New System: • Satisfy City
• Expanding Facility
• Treat 1 MGD
4,140 lb BOD / day
920 lb TKN / day
• Consistent Performance
WWW’s New System: • Minimize surcharges
• Achieving Consistent Discharge Compliance
• CLIENT & CITY VERY HAPPY
Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
34 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
34
Case Study – Ideal MBBR-DAF™ Yogurt - West Jordan, UT
Previous System: • Not in Compliance
• Expensive to Operate
Goal of New System: • Satisfy City
• Expanding Facility
• Treat 150 m3/hr
7,000 kg BOD/day
• Consistent Performance
WWW’s New System: • CAPEX >10% Competitors
• OPEX < 30% Competitors
• Achieving Consistent Discharge Compliance
• CITY VERY HAPPY
• WON 1st Place FIEC
Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
35 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
35
Case Study – WaterReuse Townsends – Batesville, AR
Site: • Townsends Poultry
• Batesville, Arkansas
Goal of New System: • Provide Facility Expansion
• Achieve >40% Water Reuse
WWW’s New System Results: • Treat’s 1 – 1.5 MGD
• Water Reuse – 0.6 MGD
• Zero Incidents with USDA
• Zero City Surcharges
• Saved >$500k Alternate Option
Acknowledgement • WON ACEC - Arkansas
• Customer Using Sustainability in Marketing
ACEC Project of the Year Largest poultry water
reuse plant in the world
Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
36 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
36
Case Study – City of Midwest City
• 10 mgd Pollution Control Facility
• “North Side” operating since 1950s
• $54M major upgrades - 2012-2015
• Improve treatment & modernize
Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
37 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
37
Ideal MBBR™ Flow Diagram
Mixed Liquor Recycle
Fine Screens, Grit Removal,
Primary Clarifiers
Q Q
2Q - 3Q
Secondary Clarifiers, UV Disinfection,
Outfall
P
AN AN OX OX OX OX
38 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
38
Effluent Quality/MBBR Design Values
ITEM VALUE
BOD 10 mg/L
Ammonia 2 mg/L
Total Inorganic Nitrogen (TIN) 6 mg/L
ITEM ANNUAL AVERAGE
MAX MONTH
SUMMER
PEAK SUMMER
FLOW, mgd 7.6 10.2 16
MIXED LIQUOR RECYCLE
321% 283% 150%
AIR, scfm 5,520 6,760 7,900
39 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
39
Equipment Components Media Aeration
equipment
Media retention sieves
Anoxic Zone Mixers
Media Retention
Sieves
Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
40 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
40
• Summer conditions (25o C water).
MBBR design numbers
ANNUAL AVERAGE
MAX MONTH SUMMER
PEAK SUMMER
FLOW, MGD 7.6 10.2 16
MIXED LIQUOR RECYCLE 321% 283% 150%
AIR, scfm 5,520 6,760 7,900
EFFLUENT REQUIREMENT VALUE
BOD 10 mg/L
Ammonia 2 mg/L
Total Inorganic Nitrogen (TIN) 6 mg/L
51 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
51
Westside Solutions MBBR + DAF Build Out Concept
Fine Screens, Grit Removal
Q
UV Disinfection, Outfall
Phase 1 Phase 2
Phase 3
Phase 4
Phase 5
6.25 MLD
6.25 MLD
12.5 MLD
12.5 MLD
12.5 MLD
DAF 1
DAF 2
DAF 3
DAF 4
DAF 5
REACTOR 1 REACTOR 2 MEETS BOD AND TSS REMOVAL
52 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
52
Westside Solutions MBBR + DAF Build Out Concept
Fine Screens, Grit Removal
Q
UV Disinfection, Outfall
Phase 1 Phase 2
Phase 3
Phase 4
Phase 5
6.25 MLD
6.25 MLD
12.5 MLD
12.5 MLD
12.5 MLD
DAF 1
DAF 2
DAF 3
DAF 4
DAF 5
REACTOR 1 REACTOR 2 MEETS BOD, NH3-N & TSS REMOVAL
REACTOR 3
53 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
53
Westside Solutions MBBR + DAF Build Out Concept
Fine Screens, Grit Removal
Q
UV Disinfection, Outfall
Phase 1 Phase 2
Phase 3
Phase 4
Phase 5
6.25 MLD
6.25 MLD
12.5 MLD
12.5 MLD
12.5 MLD
DAF 1
DAF 2
DAF 3
DAF 4
DAF 5
REACTOR 1 REACTOR 2 MEETS BOD, NH3-N, TN & TSS REMOVAL
REACTOR 3
PRE-DN
PRE-DN
PRE-DN
PRE-DN
PRE-DN
54 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
54
Customer Centric Award Winning Technology Experienced Implementation Team Track Record of Customer Satisfaction Strong Installed Base Regional Support and Service Attractive and Highly Competitive Pricing Creative and Thorough Problem Solving Passionate and Dedicated Team Under Promise – Out Perform!!!
CORE VALUES
55 Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.
55
[email protected] 1-800-607-PURE (7873)
Thank You!
Confidential; Copyright 2013, World Water Works, Inc. All rights reserved.