INJECTION MOLD TOOLING STANDARDS MANUAL...INJECTION MOLD TOOLING STANDARDS MANUAL Revised: August 1, 2019 SECTION 00.01 INDEX 01. MOLD BUILD PROGRAM EXPECTATIONS SECTION TITLE REV

Summit Polymers, Inc.

INJECTION MOLD TOOLING

STANDARDS MANUAL

Revised: August 1, 2019

SECTION 00.01 INDEX

01. MOLD BUILD PROGRAM EXPECTATIONS

SECTION TITLE REV. LEVEL / DATE 01.01 Mold Build Timing & Expectations L / 05-31-17 01.02 SPI Global Molding Machine Specifications 06-11-18 01.03 SPI Data Management H / 07-13-18 01.04 List of Drawings / Tables 08-01-19

02. MOLD BUILD PRODUCTION SET UP REQUIREMENTS

SECTION TITLE REV. LEVEL / DATE 02.01 Side Loaded, <280T Press Size G / 08-01-19 02.02 Top Loaded, >280T Press Size D / 06-11-18 02.03 Cavity Thickness Under Part Rel / 09-30-18 02.04 Core Thickness Under Part Rel / 09-30-18

03. MOLD BUILD STANDARDS

SECTION TITLE REV. LEVEL / DATE 03.01 Material / Tolerances F / 08-26-16 03.02 Mold Components (General) F / 08-01-19 03.03 Air Poppets C / 08-01-19 03.04 Cavity Pressure Transducers Slot & Pin Plate Recess B / 07-31-19 03.05 Clamp Plates / Spacer Rails M / 08-01-19 03.06 Eye Bolts F / 01-19-15 03.07 Safety Straps B / 01-09-15 03.08 Gating D / 05-31-17 03.09 Cold Runners / Cold Sprues G / 05-31-17 03.10 Hot Manifolds / Hot Sprues / Sequential Valve Gating I / 08-01-19 03.11 Mold Temperature - Cooling M / 08-01-19 03.12 Cavity Venting F / 08-26-16 03.13 Ejection / Reverse / Accelerated Ejection J / 08-01-19 03.14 Slides F / 08-01-19 03.15 Lifters / Retractors D / 08-26-16 03.16 Hydraulics - Core Pulls and Reverse Ejection C / 08-01-19 03.17 Mold Identification - External and Internal E / 08-01-19 03.18 SPI Functional Practices E / 08-01-19 03.19 Robot Interface C / 05-31-17 03.20 2-Shot Tool Requirements D / 06-11-18 03.21 Coatings A / 08-26-16 03.22 Mold Shipping Standards A / 06-11-18 03.23 Grain / Texture A / 08-01-19 03.24 Gas Assist Rel / 05-31-17 03.25 In Mold Decorating A / 08-01-19 03.26 OEM Specific Requirements Rel / 06-11-18 03.27 Applique Specific Requirements Rel / 08-01-19 03.28 High Gloss Painted Part Specific Requirements Rel / 08-01-19

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SECTION 00.02 REVISION HISTORY

06-24-09 Initial Release 08-14-09 Rev. A Section 01.02 Section 03.10 Section 03.03 Section 03.11 06-15-10 Rev. B Section 01.02 Section 03.11 Section 03.02 Section 03.13 Section 03.05 Section 03.18 Section 03.06 Section 03.19 Section 03.08 09-29-11 Rev. C Section 01.02 Section 03.11 Section 02.02 09-28-12 Rev. D Section 01.02 Section 03.09 Section 02.01 Section 03.10 Section 03.05 Section 03.11 Section 03.06 Section 03.12 Section 03.07 Section 03.13 Section 03.08 03-11-13 Rev. E Section 01.02 – Updated and added new press information Section 01.04 – Updated revision levels of changes Section 02.01 – Added stop block area to drawing Section 03.05 – Removed bullet point about 2-shot clamp plates Removed alignment mark requirement Section 03.08 – Added specific cashew gate / runner combinations Section 03.09 – Changed dovetail sprue puller to “Z” puller Added runner shut-off requirement Section 03.10 – Added 6” minimum requirement for position Section 03.11 – Changed braided hose supplier and part number Added maximum number of baffle requirement Changed GPM requirement Corrected spacer rail matrix for China presses Section 03.12 – Added ejector pins to atmosphere Added blueing off of tool after F1 requirement Section 03.13 – Added stripper plate requirement bullet points Section 03.19 – Removed vacuum flag requirement

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04-12-13 Rev. F Section 01.01 – Added requirement of photos to items 18 & 19 Section 03.17 – Revised external ID requirement 07-01-13 Rev. G Section 01.01 – Added SPI sample expectations to item 1 Changed Sample Data Sheet to steel dimensional certification in item 10 Added payment requirements to item 18 & 19 Changed F1 points in item 22 Section 01.02 – Updated and added new press information Section 01.04 – Updated revision levels of changes Section 02.01 – Added note to clarify stop block area for Op Side Added chamfer to bottom of clamp plate Section 03.05 – Added 250T Haitian 2-Shot clamp plate information Removed 2-Shot bullet point and moved to Section 03.20. Section 03.09 – Added TPE ejection requirement for runners Section 03.10 – Added support behind hot manifold drops Section 03.11 – Added insulator board placement requirement Section 03.13 – Added TPE ejection pin size/straight lifter req. Added stripper plate no suicide condition bullet pt. Section 03.20 – Added 2-Shot section to manual 03-07-14 Rev. H

Section 01.01 – Changed PR payment approval drawing req’ment Section 01.02 – Updated and added new press information Section 01.03 – Added PDR & FDR requirement to data transfer Section 01.04 – Added 03.20.02C and changed name to 03.20.02D Section 03.01 – Added CENA 1 Section 03.02 – Added requirement for spare parts Section 03.05 – Fixed 1000T clamp plate thickness typo Section 03.08 – Added bullet nose design Changed length of runner pin for subgate designs Section 03.10 – Added Synventive supplier contact information Added valve gate couplers to BOM Added Staubli supplier contact information Added preference for valve gate/manifold suppliers Added fitting orientation for valve gate connection Section 03.15 – Added lifter car (foot) length to height requirement Section 03.18 – Added welding notification requirement Section 03.20 – Added holder for K.O. extensions Added ½” quick disconnects for water B side Section 03.21 – Added Coatings section (Initial Release)

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05-14-14 Rev. I Section 01.01 – Updated drawing requirement on CD for payment Section 01.02 – Updated and added new press information Section 01.03 – Added PR and Tool Number to zip file name Section 01.04 – Updated revision level for 03.10.02 Section 03.10 – Updated 03.10.02 to show clearance for connector Removed note on bottom of 03.10.02 Section 03.22 – Added Crating section (Initial Release) 07-18-14 Rev. J Section 01.01 – Updated F1 to FR lead time Section 01.02 – Updated and added new press information Section 01.04 – Updated revision levels of changes Section 03.10 – Updated Staubli connector port numbering Section 03.11 – Updated gpm requirement for side load tools Specified Parker as only brand for BH8-60 & 61 ½” ID for water hoses 01-09-15 Rev. K Section 01.01 – Clarification on CD Requirements for PR Section 01.02 – Updated and added new press information Section 01.03 – Added DropBox and email PE and TE Section 01.04 – Updated revision levels of changes Section 03.01 – Added hardness for Lamina/O1 & BOM Req. Section 03.02 – Added “unless specified by SPI TE” Section 03.05 – Added 1125T clamp plate. Corrected Haitian 2-shot clamp plate size. Added 170T to 0.875” category Section 03.06 – Added color code for eyebolts. Added 2” & 2 ½” eyebolt information Section 03.07 – Added shear strength table to BOM Section 03.08 – Added applique tool gating requirements Section 03.09 – Added runner volume requirement for hot sprue Section 03.10 – Added mini water manifold for valve gates. Added socket tool to BOM. Updated Staubli contact info Section 03.12 – Added crush pads for ≥500T tools Section 03.13 – Updated BOM to new thin switch design. Added all tools to have thin switches Section 03.17 – Clarified customer part number for ext. engraving Section 03.20 – Updated water manifold orientation for Hiatian 01-19-15 Rev. L Section 03.06 – Corrected document to match Section 03.06.04

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04-30-15 Rev. M Section 01.01 – Updated items 8, 9, 17 and 18 for requirements Section 01.02 – Added Max. Distance Below Platen to press specs Section 03.09 – Corrected runner volume vs. shot volume Section 03.13 – Added distance between early return pins for robot Added ≤170T sgl. safety swch. at discretion of TE 10-16-15 Rev. N Section 01.02 – Updated and added new press information Section 01.04 – Added Zero Parting Line drawing, adjustable water manifold, jump gate, mold mx inserts for slider knobs, sleeve ejectors for links and strip retainers, over flow channel for nylon vanes, grommet tuning for slider knobs, polypropylene gating for rear vanes and honeycomb lifter/pin design

Section 03.05 – Added no through pocket requirement Section 03.08 – Added jump gate Section 03.11 – Added adjustable water manifold for 170T Section 03.12 – Added ring venting Section 03.13 – Added Omron and McMaster-Carr for thin switch manufacturers Section 03.14 – Added Zero Parting Line requirement & >70 lbs slides opposing gravity need hydraulic cylinder Section 03.20 – Added 5x13 puck slots to clamp plate KM 2-shot to allow plant to run single shot tools in press

08-26-16 Rev. O Section 01.02 – Updated, added, reformatted press information

Section 01.04 – Added transducer, latch lock, vent design and lifter safety switch design drawings

Section 03.01 – Added Ampocoloy 944 to materials list Section 03.04 – Resurrected section Cavity Tranducers Section 03.05 – Corrected clamp plates to match press information Section 03.06 – Updated crane matrix Section 03.08 – Updated venting depths for PBT & “Toyobo” mat’ls. Section 03.09 – Added runner choke inserts Section 03.10 – Added cooling bushing and hot manifold carrot requirement Section 03.11 – Updated water fittings Section 03.12 – Clarified when to use ring venting Section 03.13 – Changed spring and set screw in BOM, added latch locks Section 03.15 – Added crush pad requirement & geometric grain requirement Section 03.19 – Added alignment holes for EOAT Section 03.21 – Added Tribocoat for TPE (req’d) and PP (rec’d)

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05-31-17 Rev. P Section 01.01 – Added Mold Kick Off Date info, expectations of Mold Suppliers designs and changed Final CAD Data to Kick Off Data Transfer under expectations

Section 01.02 – Updated, added, reformatted press information Section 01.03 – Updated file preference and naming preferences Section 01.04 – Updated drawing revision levels

Section 03.05 – Corrected and reformatted clamp plates Section 03.08 – Added balance with gates unacceptable Section 03.09 – Added balance with runner segments Section 03.10 – Updated mini water manifold info for valve gates Section 03.11 – Added minimum distance for water channel / part Section 03.13 – Added safety ejector switch jumped with A side ej. Section 03.18 – Added welding signoff, balance using runners Section 03.19 – Added EOAT docking hole pictures Section 03.23 – Added Grain/Texture section (Initial Release) Section 03.24 – Added Gas Assist section (Initial Release) 07-13-18 Rev. Q Section 00.01 – Updated index Section 00.02 – Revision history Section 01.02 – Updated, added press information Section 01.03 – Updated to match new document control procedure Section 01.04 – Updated drawing revision levels Section 03.03 – Add requirement for all TPE parts Section 03.10 – Added thermocouple/power pins to bill of materials Section 03.11 – Added supply and return to water fittings, note about side load tools and hose diameter. Section 03.14 – Added dowels to gibs for location of slide Section 03.16 – Added notes to Limit Switch item Section 03.18 – Added core out requirement for gating on 2nd shot Section 03.20 – KM water fitting callout removed Section 03.22 – Renamed section. Added ship req’s for all loc’s. Section 03.25 – Added IMD section (Initial Release) Section 03.26 – Added OEM Specific Req. (Initial Release) 08-01-19 Rev. R Section 00.01 – Updated index Section 00.02 – Revision history Section 01.03 – Removed parasolid labeled folder requirement Section 01.04 – Updated drawing revision levels Section 03.02 – Update leader pin bushing requirement. Clarified when spare ejector pins/sleeves are required Section 03.03 – Correct logic for both versions Section 03.04 – Transducer slots for TPE and Shoot Ship tools and component tables for RJG & non-RJG

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SECTION 00.02 08-01-19 Rev. R (Cont.)

Section 03.05 – Added 500 KM CX, 530 2-shot Hiatian and 651 KM GX and updated multiple clamp plate sizes. Section 03.10 – Updated carrot length requirement Section 03.11 – Fixed typo on 03.11.05B and added water line dia. for water channels

Section 03.13 – Updated switches for new safety switch design, added tool shop responsibility for ejecting part, added parts/runners present to EOA to match FR checklist, added rect./sq. ejector bars, added guide bushing oversize reference Section 03.14 – Added detentes for hydraulically driven slides opposing gravity Section 03.16 – Changed type of hydraulic cylinder, added fittings and electrical connectors for up to 4 hyd. core pulls, corrected which fittings for ejector forward and retract Section 03.17 – Added date wheel requirement, added engraving area to cavity/core block for textures and coatings Section 03.18 – Added scribe line requirement, flat guides, 3 degree angle for cavity/core inserts and using gas springs for transfer molding, added parting line mismatch requirement Section 03.23 – Updated Tennibac/Mold Tech - Standex Engraving Section 03.25 – Ejector pins and inserts used for eject must be Coated for IMD tools

Section 03.27 – Added Applique section (Initial Release) Section 03.28 – Added High Gloss Paint section (Initial Release)

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 01.01 REV. LEVEL: L REV. DATE: 05-31-17 MOLD BUILD TIMING & EXPECTATIONS ISSUE: 06-24-09 PAGE: 1 of 6

SUMMIT POLYMERS, INC.

1) All quotations for Summit Polymers, Inc. (SPI) must be based on the “SPI Injection Mold Tooling Standards Manual” and SPI mold validation expectations.

o V1 Sample – Tool suppliers initial shots into mold (30 minutes) [Suppliers only sample]

o F1 Sample – scoring event for mold (2 hours) o F2, F3, F4+ Sample(s) – closure of issue(s) identified on mold

critique sheet(s) [As Needed] o FR Sample – sign off of all open issues identified (4 hours)

2) All quotations must be based on the lead time for the F1 Sample event. Do not quote solely to a V1 date. Okay to quote V1 target and F1 target dates.

3) The Mold Kick Off date is the date the Mold Supplier receives the Purchase Order and Kick Off Data Transfer for each respective project.

4) SPI will issue one Purchase Order for the mold build. Any costs that arise during the mold build become the responsibility of the Mold Supplier. Engineering Changes will be treated as new business and quotations will be required. P.O.’s for the EC’s will be issued.

5) Mold Suppliers are expected to coordinate all design review events and sample events with the appropriate SPI personnel to assure the availability of the specific members of the Product Development Team (PDT). Domestic Mold Suppliers must coordinate the participation of the Tooling Engineers (TE) and the Tooling Engineer, Process (TE,P) by contacting the Tooling Group Engineering Coordinator, to set up the event schedule.

6) Approved Mold Preliminary Designs are the Mold Supplier’s authorization to purchase mold materials.

7) Preliminary mold designs should feature the concept and detail of the mold (actions), but not the bill of materials. Informal concept reviews will be conducted by SPI by request prior to the preliminary mold design review.

8) Approved Mold Final Designs are the Mold Supplier’s authorization to start machining the mold materials.

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SECTION 01.01 REV. LEVEL: L REV. DATE: 05-31-17 MOLD BUILD TIMING & EXPECTATIONS ISSUE: 06-24-09 PAGE: 2 of 6

9) The Mold Supplier’s mold designs are expected to be as compact as possible, without sacrificing robustness, tool longevity, or sacrifice SPI standards intent and fit in the smallest press size.

10) Mold Timing Expectations: o Design For Manufacturing (DFM), if applicable, is expected 2-3

days from project Kick Off or sooner if Mold Supplier was brought in ahead of formal Kick Off.

o Preliminary mold design reviews should occur within one week of receipt of Kick Off Data Transfer.

o Final mold design reviews should occur within two weeks of receipt of Kick Off Data Transfer.

o Domestic mold build lead-times start with the receipt of Kick Off Data Transfer

o Off-Shore mold designs start with the receipt of Kick Off Data Transfer. Off-shore mold build lead-time starts with the receipt of the final mold design approval.

o Functional Ready Approval expected to be ≤ 20 days after F1 Sample but not to exceed 60 days after F1 Sample. Under normal mold construction and validation conditions, any F1+60 days will trigger an automatic “OK To Ship” status. The remaining issue(s) documented at this milestone will be closed at “home” destination and all associated costs will be debited back to the mold supplier.

11) Dimensions and Tolerances: o Critical dimensions and tolerances are called out on KBPD

04.06.01 “Sample Data Sheet.” o KBPD 04.06.01 must be completed and submitted to the SPI

TE on or before the F1 sample event. o On non-critical dimensions the tolerances default to +25% of

the nominal part print tolerance shown on the part drawing. 12) Asian Mold Suppliers must submit their steel certification paperwork with

their steel dimensional certification paperwork on or before the F1 sample event. Steel certs should include but not be limited to: cavity set material, cavity set heat treatment, cavity set hardness, insert steel material, insert steel heat treatment, insert steel hardness, component steel material, component steel heat treatments, component steel

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hardness, etc. Tooling will not be approved for final payment if the steel certification package is not received. PR sign-off cannot be achieved without the receipt of the steel certification package.

13) Mold Suppliers are responsible for all subcontracted work quality and delivery; i.e. wire EDM, gun drilling, cavity set roughing, heat-treating, fitting, texture, etc. Subcontracting of entire molds is not permitted without prior authorization.

14) Mold Supplier is responsible for all sample costs through validation, functionally ready (PR) and process capable (PC) sign-off.

15) Mold Supplier validation sample (V1) is expected at least one week prior to scheduled delivery of tool (F1 sample).

16) SPI first shots are recognized as parts produced from the 1st functional delivery sample, F1. All correspondence related to first shots must be qualified by the person distributing the correspondence. Special arrangements must be made if SPI Engineering requires parts from the Mold Supplier Validation Sample, V1, for gage qualification or customer pre-production demands. In all cases, the SPI first shot sample is F1.

17) The Mold Supplier should be present at the samples. Functional and process concerns will be noted on the SPI Mold Critique Sheet. SPI expects 24/7 Mold Supplier attention to Open Issue closure for all functional, process and EC issues.

18) SPI expects Mold Suppliers to schedule sufficient capacity for mold build corrective action and EC requirements.

19) Domestic mold build payment terms are (1) 70% with Functional Ready approval and (2) 30% with the SPI part dimensional approval and the corresponding customer’s visual approval. A modified 70/30 plan can be negotiated if the customer’s visual approval is planned >4 months after the PR sign-off date. Off-Shore mold build payment terms are (1) 40% down, (2) 45% with Function Ready approval and (3) 15% at OK To Ship Approval.

20) Off-Shore Suppliers: To receive payments: o FR Payment Approval (45%)

o Functional Ready Tooling / Process Capable Checklist & Plant Ready Sign-Off has been signed off by TE, TE,P and Project Engineer (PE). All issues identified on Mold Critique Sheet must be closed. PE has received a copy of the steel certification package.

o OK To Ship Payment Approval (Final 15%)

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o Submit an electronic version of the Final Design to the Summit Polymers ftp site or DropBox and send a CD to SPI TE USA. The CD must include the following: Bill Of Material showing all items of mold (excel format) 3D Data (current design / revision level)

Parasolid (.x_t format) • Parts and Runner • A Side Inserts • B Side Inserts • A Side Components • B Side Components

Native data (UG, CATIA, etc.) 2D Data (current design / revision level) [high resolution pdf]

Hot manifold including bill of material Mold assembly with call-out bubbles for each item 6 views of tool Steel measurements on Summit Polymers Sample

Data Sheet [SDS] Material certification (pdf) Heat treatment certification (pdf) Photographs of completed mold and external mold

identification Mold in closed position Entire mold cavity side Entire mold core side Full view of side of mold with etched identification Close up of OEM identification requirement

21) Domestic Suppliers: To receive payments:

o FR Payment Approval (70%) o Functional Ready Tooling / Process Capable Checklist & Plant

Ready Sign-Off has been signed off by TE, TE,P and Project Engineer (PE). All issues identified on Mold Critique Sheet must be closed. PE has received a copy of the steel dimensional certification.

o PR Payment Approval (Final 30%) o Submit an electronic version of the Final Design to the Summit

Polymers ftp site or DropBox and send a CD to SPI TE USA. The CD must include the following:

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Bill Of Material showing all items of mold (excel format) 3D Data (current design / revision level)

Parasolid (.x_t format) • Parts and Runner • A Side Inserts • B Side Inserts • A Side Components • B Side Components

Native data (UG, CATIA, etc.)

2D Data (current design / revision level) [high res. pdf, dwg or dxf] Hot manifold including bill of material Mold assembly with call-out bubbles for each item 6 views of tool Steel measurements on Summit Polymers Sample

Data Sheet [SDS] Material certification (pdf) Heat treatment certification (pdf) Photographs of completed mold and external mold

identification Mold in closed position Entire mold cavity side Entire mold core side Full view of side of mold with etched identification Close up of OEM identification requirement

o Parts must meet SPI’s customer’s full submission needs. 22) Mold Supplier is expected to warrant the tool for 12 months from the

start of production. 23) SPI Engineering Department Manager, Tooling Group, is responsible for

Supplier Development, Supplier Performance Tracking, Supplier Performance Reporting, Internal SPI Supplier Performance Summaries, and Internal SPI Supplier Commodity & Preferred Supplier Lists.

24) Domestic and Off-Shore Mold Supplier Performance will be documented and evaluated annually. Mold Suppliers that exceed performance expectations will become SPI Preferred Mold Suppliers. SPI maintains five performance measurables: (1) Open Issues at the Final Mold Design Review, <1.5 issues, (2) F1 quality determined on the FR Checklist, <15 points, (3) Days from kick-off to OK to Cut ≤ 28 days, (4) F1 actual date vs. quoted date ≤ 0, (5) Lead-time F1 to FR days ≤ 20.

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25) Mold Supplier Executive Management is required to submit prompt corrective plans when requested by the SPI Engineering Department Manager, Tooling Group, for poor performance resulting from monthly reviews or semi-annual performance reports.

26) Supplier Executive Management will review performance annually and take immediate corrective action, as appropriate, to meet or exceed SPI expectations.

27) If parts are dimensionally approved, the engineer will give direction to the mold source for final graining or functional needs. If rejected, the mold source will be responsible to verify tool steel dimensions. The mold source will correct and re-certify as needed. Any deviations must be reviewed and approved by SPI Engineering.

28) If the parts meet all physical, functional, dimensional, and appearance requirements, they will be submitted to SPI’s customer. The customer will then fully approve the parts. Final instructions will be given to the mold source by the SPI Engineer to close the program.

Revision Record Rev. A – Added line # 16 and re-numbered subsequent numbers thereafter. Rev. B – Section 9, added second bullet point. Added new Section 10 and re-numbered

subsequent Sections thereafter. Rev. C – Sections 9 and 10, change “Part Data Sheet” to “Sample Data Sheet”. Rev. C – Section 22, changed “Final Mold Design Review, <3” to “<1.5” and changed “FR

days <21 days” to “<6 days”. Rev. D – Section 10 and 12, change “FR” to “PR”. Section 17 change “FR” to “PR” and

payment terms for Shenzhen, China. Rev. E – Added 2nd bullet points under items 18 & 19 requiring photographs. Rev. F – Added mold validation expectation bullet points under item 1 and changed item 22

F1 quality points from 36 to 15. Added payment requirements to items 18 & 19. Changed Sample Data Sheets to steel dimensional certification in item 10.

Rev. G – Changed items 18 & 19 requirements for PR payment. Rev. H – Added drawing requirements on CD for payment. Rev. I – Changed Lead Time F1 to FR to 20 days under item 22. Rev. J – Added CD requirements for PR approval. Added F1 goal to item 22. Changed

semi-annual to annually on performance reviews.

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SECTION 01.01 REV. LEVEL: L REV. DATE: 05-31-17 MOLD BUILD TIMING & EXPECTATIONS ISSUE: 06-24-09 PAGE: 7 of 6 Rev. K – Updated item 8 to include FR Approval. Changed item 9 from PE to TE. Updated

item 17 & 18 for Offshore payment requirements. Rev. L – Added Mold Kick Off Date, added DFM, changed final CAD data to Kick Off Data

Transfer and added note about smallest/robust tool size.

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Plant 3 2503 35 UST VD ET 35 2.9 4 0 x 7 vertical 1 11 x 11 16.1 x 16.1 20.9 13.8 3.9 Calculate 7.10 530 331 0 1 0 n/a 0Plant 8 3489 85 UST VD HT 85 5 4 0 x 7 1.25 16 x 13.6 22.8 x 20.4 24.0 12 3 11.73 0.00 660 505 na - 0 1 0 n/a 0Plant 8 4440 85 UST VD HT 85 3 4 0 x 7 1.25 16 x 13.6 22.8 x 20.4 25.2 12 3 12.99 1.24 800 575 na - 0 1 0 n/a 0

Plant 18 4007 120 UST VD HT 120 6 4 0 x 7/7 x 0 1.25 17.1 x 17.1 25.2 x 25.2 27.1 14 3 12.84 3.09 1,068 759 na - 0 1 0 n/a 0Plant 9 935 120 UST VD HT 120 6 4 0 x 7/7 x 0 1.25 17.1 x 17.1 25.2 x 25.2 27.2 14 3 12.99 3.24 1,130 790 na - 0 1 0 n/a 0Plant 9 954 120 UST VD HT 120 6 4 0 x 7/7 x 0 1.25 17.1 x 17.1 25.2 x 25.2 27.2 14 3 12.99 3.24 1,130 790 na - 0 1 0 n/a 0Plant 6 TBD 120 UST VD HT 120 8 4 0 x 7/7 x 0 1.25 17.1 x 17.1 25.2 x 25.2 27.2 14 3 12.99 3.24 1,130 790 na - 0 1 0 n/a 0Plant 6 931 120 UST VD HT 120 6 4 0 x 7/7 x 0 1.25 17.1 x 17.1 25.2 x 25.2 27.2 14 3 12.99 3.24 1,130 790 na - 0 1 0 n/a 0Plant 1 4361 120 UST VD HT 120 8 4 0 x 7/7 x 0 1.25 17.1 x 17.1 25.2 x 25.2 27.1 14 3 12.87 1.75 1,020 735 na - 0 1 0 n/a 0Plant 1 4362 120 UST VD HT 120 8 4 0 x 7/7 x 0 1.25 17.1 x 17.1 25.2 x 25.2 27.2 14 3 12.99 3.24 1,130 790 na - 0 1 0 n/a 0

Plant 15 1135 120 UST VD HT 120 8 4 0 x 7/7 x 0 1.25 17.1 x 17.1 25.2 x 25.2 25.7 14 3 11.50 1.75 1,020 735 na - 0 1 0 n/a 0Plant 17 6116 120 UST VD HT 120 8 4 0 x 7/7 x 0 1.25 17.1 x 17.1 25.2 x 25.2 25.7 14 3 11.50 1.75 1,020 735 na - 0 1 0 n/a 0Plant 3 2162 120 UST VD HT 120 6 4 0 x 7/7 x 0 1.25 17.1 x 17.1 25.2 x 25.2 27.2 14 3 12.99 3.24 1,130 790 na - 0 1 0 n/a 0Plant 3 2802 120 UST VD HT 120 8 4 0 x 7/7 x 0 1.25 17.1 x 17.1 25.2 x 25.2 27.2 14 3 12.99 3.24 1,130 790 na - 0 1 0 n/a 0

Plant 6 3683 200-2 UST Engel TB 200-21st - 8.2 2nd - 6.2

4 4 x 16/16 x 4 1.25 Tie Barless 27.9 x 22.1 36.8 22.65 5.9 Calculate 5.67 1,160 930na -

sideload 0 1 0 0 0Plant 9 4090 170 UST VD HT 170 8 4 4 x 16/16 x 4 1.25 20.1 x 20.1 29.1 x 29.1 31.4 17 4 14.13 2.38 1,700 1,200 na - 0 1 0 n/a 0

Plant 17 5863 170 UST VD HT 170 14 4 4 x 16/16 x 4 1.25 20.1 x 20.1 29.1 x 29.1 32.2 17 4 14.99 3.24 1,750 1,225 na - 0 1 0 n/a 0Plant 6 897 170 UST VD HT 170 8 4 4 x 16/16 x 4 1.25 20.1 x 20.1 29.1 x 29.1 32.2 17 4 14.99 3.24 1,750 1,225 na - 0 1 0 n/a 0Plant 6 904 170 UST VD HT 170 8 4 4 x 16/16 x 4 1.25 20.1 x 20.1 29.1 x 29.1 32.2 17 4 14.99 3.24 1,750 1,225 na - 0 1 0 n/a 0Plant 1 4541 170 UST VD HT 170 14 4 4 x 16/16 x 4 1.25 20.1 x 20.1 29.1 x 29.1 32.2 17 4.5 14.99 3.24 1,750 1,225 na - 0 1 0 n/a 0Plant 1 4113 170 UST VD HT 170 8 4 4 x 16/16 x 4 1.25 20.1 x 20.1 29.1 x 29.1 32.2 17 4.5 14.99 3.24 1,750 1,225 na - 0 1 0 n/a 0Plant 1 962 170 UST VD HT 170 12 4 4 x 16/16 x 4 1.25 20.1 x 20.1 29.1 x 29.1 32.2 17 4.5 14.99 3.24 1,750 1,225 na - 0 1 0 n/a 0

Plant 151238

or 1133

170 UST VD HT 170 8 4 4 x 16/16 x 4 1.25 20.1 x 20.1 29.1 x 29.1 30.7 17 4 13.42 1.67 1,660 1,180na -

sideload0 1 0 n/a 0

Plant 151238

or 1133

170 UST VD HT 170 8 4 4 x 16/16 x 4 1.25 20.1 x 20.1 29.1 x 29.1 32.2 17 4 14.99 3.24 1,750 1,225na -

sideload0 1 0 n/a 0

Plant 3 3197 170 UST VD HT 170 8 4 4 x 16/16 x 4 1.25 20.1 x 20.1 29.1 x 29.1 32.2 17 4 14.99 3.24 1,750 1,225 na - 0 1 0 n/a 0Plant 3 4377 170 UST VD HT 170 14 4 4 x 16/16 x 4 1.25 20.1 x 20.1 29.1 x 29.1 32.2 17 4.5 14.99 3.24 1,750 1,225 na - 0 1 0 n/a 0Plant 8 2062 170 UST VD HT 170 8 4 4 x 16/16 x 4 1.25 20.1 x 20.1 29.1 x 29.1 30.7 17 4 13.42 1.67 1,660 1,180 na - 0 1 0 n/a 0Plant 8 2954 170 UST VD HT 170 8 4 4 x 16/16 x 4 1.25 20.1 x 20.1 29.1 x 29.1 32.2 17 4 14.99 3.24 1,750 1,225 na - 0 1 0 n/a 0Plant 8 3063 170 UST VD HT 170 8 4 4 x 16/16 x 4 1.25 20.1 x 20.1 29.1 x 29.1 32.2 17 4 14.99 3.24 1,750 1,225 na - 0 1 0 n/a 0Plant 8 5321 170 UST VD HT 170 14 4 4 x 16/16 x 4 1.25 20.1 x 20.1 29.1 x 29.1 30.7 17 4 13.42 1.67 1,660 1,180 na - 0 1 0 n/a 0

Plant 15 6640 160 MT KM CX 180 9.39 4 4 x 16/16 x 4 1.18 22.44x20.47 34.25x33.27 44.3 25.59 5.91 Calculate 18.74 3,589 n/a 1 0 0 n/a 12Plant 18 3542 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.1 20 4.5 18.84 4.09 2,800 1,950 na - 0 1 0 n/a 0Plant 18 3562 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.1 20 4.5 18.84 4.09 2,800 1,950 na - 0 1 0 n/a 0Plant 18 898 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.1 20 4.5 18.84 4.09 2,800 1,950 na - 0 1 0 n/a 0Plant 18 969 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.1 20 4.5 18.84 4.09 2,800 1,950 na - 0 1 0 n/a 0Plant 9 3879 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,860 1,980 na - 0 1 0 n/a 0Plant 9 929 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,860 1,980 na - 0 1 0 n/a 0Plant 9 930 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,860 1,980 na - 0 0 0 n/a 0Plant 6 0532 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,860 1,980 na - 0 1 0 n/a 0Plant 6 932 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,860 1,980 na - 0 2 0 n/a 0

Plant 17 5822, 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 37.7 20 4.5 17.50 2.75 2,530 1,815 na - 0 1 0 n/a 0Plant 6 933 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,860 1,980 na - 0 1 0 n/a 0Plant 6 3543 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 37.7 20 4.5 17.50 2.75 2,530 1,815 na - 0 1 0 n/a 0Plant 6 3685 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,860 1,980 na - 0 1 0 n/a 0Plant 6 4359 230 UST VD HT 230 20 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,860 1,980 na - 0 1 0 n/a 0Plant 1 3564 230 UST VD HT 230 14 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,990 2,045 na - 0 1 0 n/a 0Plant 1 926 230 UST VD HT 230 14 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,990 2,045 na - 0 1 0 n/a 0Plant 1 4368 230 UST VD HT 230 14 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,990 2,045 na - 0 1 0 n/a 0Plant 1 960 230 UST VD HT 230 20 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,860 1,980 na - 0 1 0 n/a 0

Plant 17 5822, 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.0 20 4.5 18.76 4.01 2,800 1,950 na - 0 1 0 n/a 0Plant 17 5822, 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.0 20 4.5 18.76 4.01 2,800 1,950 na - 0 1 0 n/a 0Plant 17 5822, 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 37.7 20 4.5 17.50 2.75 2,530 1,815 na - 0 1 0 n/a 0Plant 15 1195 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.0 20 4.5 18.76 4.01 2,800 1,950 na - 0 1 0 n/a 0Plant 15 1195 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 37.7 20 4.5 17.50 2.75 2,530 1,815 na - 0 1 0 n/a 0Plant 15 1195 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 37.7 20 4.5 17.50 2.75 2,530 1,815 na - 0 1 0 n/a 0Plant 15 1195 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.0 20 4.5 18.76 4.01 2,800 1,950 na - 0 1 0 n/a 0Plant 17 5822, 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.0 20 4.5 18.76 4.01 2,800 1,950 na - 0 1 0 n/a 0Plant 15 1195 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.0 20 4.5 18.76 4.01 2,800 1,950 na - 0 1 0 n/a 0Plant 17 5822, 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 37.7 20 4.5 17.50 2.75 2,530 1,815 na - 0 1 0 n/a 0Plant 3 1901 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,860 1,980 na - 0 1 0 n/a 0Plant 3 1903 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,860 1,980 na - 0 1 0 n/a 0Plant 3 2292 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,860 1,980 na - 0 1 0 n/a 0

Plant 17 5822, 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,860 1,980 na - 0 1 0 n/a 0Plant 1 109 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 37.7 20 4.5 17.50 2.75 2,530 1,815 na - 0 1 0 n/a 0

Note - do not build molds for 35 / 40 / 85 Ton machines without plant GM approval. There are very few machines in the company, and typically produce only clips and bumpers

Note - do not build molds for 35 / 40 / 85 Ton machines without plant GM approval. There are very few machines in the company, and typically produce only clips and bumpers

Ejector Hole in Mold (in.)

Press Location Lo

cate

Rin

g D

ia.

(in

.)

Asset ID

# Brand

Tonnage Units

(MT or UST)

Barrel Ounces

Ejector Pattern (H X V)

(the largest pattern on machine)

(in.)

Max Mold Weight

(lbs)

Min Stack Height

(in.)

Max Stack Height

(in.)

Open Daylight

Max(in.)

Tonnage (listed on the

machine)

Clamp Stroke Max(in.)

Tie Bar Day Light (H x V)

(in.)ModelTonnage

(UST)

Platen Size (H X V)

(in.)

# Integrated Valve Gate Circuits Inj

Unit 2

# Integrated

Hot Manifold

Ctrl Circuits

# Fixed

Platen Hyd Core

Circuits

# Moving Platen

Hyd Core Circuits

Centerline of Platen to

cross bar

Max Ejector Stroke

(in.)

Max Mold Weight on

Moving Platen(lbs)


Unit 1

Page 15 of 221


Press Location Lo

cate

Rin

g D

ia.

(in

.)

Asset ID

# Brand

Tonnage Units

(MT or UST)

Barrel Ounces



(in.)

Max Mold Weight

(lbs)

Min Stack Height

(in.)

Max Stack Height

(in.)

Open Daylight

Max(in.)


machine)



(in.)ModelTonnage

(UST)

Platen Size (H X V)

(in.)


Unit 2

# Integrated

Hot Manifold

Ctrl Circuits

# Fixed

Platen Hyd Core

Circuits

# Moving Platen

Hyd Core Circuits


cross bar

Max Ejector Stroke

(in.)

Max Mold Weight on

Moving Platen(lbs)


Unit 1Plant 8 1902 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,860 1,980 na - 0 1 0 n/a 0Plant 8 1973 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,860 1,980 na - 0 1 0 n/a 0Plant 8 1978 230 UST VD HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,860 1,980 na - 0 1 0 n/a 0Plant 8 4011 230 UST Demag HT 230 14.7 4 4 x 16/16 x 4 1.25 22 x 22 32.3 x 32.3 39.2 20 4.5 18.99 4.24 2,860 1,980 na - 0 1 0 n/a 0Plant 18 263 200 MT KM CX 225 15 4 4 x 16/16 x 4 1.25 22 x 22 36.02 x 36.02 41.7 27.5 7.87 Calculate 14.11 4,529 n/a na - 0 1 0 n/a 0Plant 18 3967 300 UST VD HT 300 30 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 45.4 24 6 21.13 4.38 3,740 2,670 24" 0 1 0 n/a 0Plant 9 4029 300 UST VD HT 300 14 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 45.4 24 6 21.13 4.38 3,740 2,670 24" 0 1 0 n/a 0Plant 9 4180 300 UST VD HT 300 19 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 46.2 24 6 21.99 5.24 4,100 2,850 24" 0 1 0 n/a 0

Plant 15 6429 300 UST VD HT 300 19 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 46.2 24 6 21.99 5.24 4,100 2,850 24" 0 1 0 n/a 0Plant 9 4366 300 UST VD HT 300 30 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 46.2 24 6 21.99 5.24 4,100 2,850 24" 0 1 0 n/a 0Plant 6 3623 300 UST VD HT 300 30 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 44.7 24 6 19.75 3.75 3,590 2,595 24" 0 1 0 n/a 0Plant 6 924 300 UST VD HT 300 14 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 44.7 24 6 20.50 3.75 3,590 2,595 24" 0 1 0 n/a 0

Plant 17 3449 300 UST VD HT 300 25 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 44.7 24 6 20.50 3.75 3,590 2,595 24" 0 1 0 n/a 0Plant 6 4369 300 UST VD HT 300 25 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 44.7 24 6 20.50 3.75 3,590 2,595 24" 0 1 0 n/a 0Plant 1 3723 300 UST VD HT 300 30 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 44.7 24 6 20.50 3.75 3,590 2,595 24" 0 1 0 n/a 0Plant 1 934 300 UST VD HT 300 25 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 44.7 24 6 20.50 3.75 3,590 2,595 24" 0 1 0 n/a 0

Plant 15 6429 300 UST VD HT 300 25 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 44.7 24 6 20.42 3.67 3,550 2,575 24" 0 1 0 n/a 0Plant 17 3449 300 UST VD HT 300 14 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 44.7 24 6 20.50 3.75 3,590 2,595 24" 0 1 0 n/a 0Plant 17 3449 300 UST VD HT 300 14 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 44.7 24 6 20.50 3.75 3,590 2,595 24" 0 1 0 n/a 0Plant 3 4001 300 UST VD HT 300 25 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 44.7 24 6 20.50 3.75 3,590 2,595 24" 0 1 0 n/a 0Plant 8 1979 300 UST VD HT 300 30 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 44.7 24 6 20.50 3.75 3,590 2,595 24" 0 1 0 n/a 0Plant 8 2859 300 UST VD HT 300 25 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 44.7 24 6 20.50 3.75 3,590 2,595 24" 0 1 0 n/a 0Plant 8 3079 300 UST VD HT 300 25 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 46.2 24 6 21.99 5.24 4,100 2,850 24" 0 1 0 n/a 0Plant 8 4294 300 UST VD HT 300 30 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 44.7 24 6 20.42 3.67 3,550 2,575 24" 0 1 0 n/a 0Plant 8 4442 300 UST VD HT 300 20 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 44.7 24 6 20.50 3.75 3,590 2,595 24" 0 1 0 n/a 0

Plant 8 4723 300 UST Demag HT 300 48 4 4 x 16/16 x 4 1.25 25 x 25 36.9 x 36.9 46.2 24 6 21.99 5.24 4,100 2,850 24"0 1 0 n/a 0

Plant 15 1263 300 MT KM CX 337 29.63 4 6 x 28/28 x 62.25 = 6x28 or larger

1.25 = 4x16 or smaller27.97 x 24.84 42.36 x 41.37 46.8 32.28 7.87 Calculate 14.57 6,502 4,385 61.7" 0 1 0 n/a 0


1.25 = 4x16 or smaller27.95 x 27.95 41.76 x 43.14 53.5 36.22 9.84 Calculate 17.25 9,648 6,405 61.7"

0 1 0 n/a 0



0 1 0 n/a 0



0 1 0 n/a 0

Plant 15 1264 350 MT KM CX 393 65 4 6 x 28/28 x 62.25 = 6x28 or larger


0 1 4 n/a 4

Plant 15 1268 350 MT KM CX 393 65 4 6 x 28/28 x 62.25 = 6x28 or larger


0 1 0 n/a 4Plant 15 1269 350 MT KM CX 393 65 4 6 x 28/28 x 6 2.25 = 6x28 or larger 27.95 x 27.95 41.76 x 43.14 52.8 36.22 9.84 Calculate 16.54 9,478 6,320 61.7" 0 1 0 n/a 4Plant 17 5828 350 MT KM CX 393 39.7 4 6 x 28/28 x 6 2.25 = 6x28 or larger 31.5 x 27.95 45.26 x 43.14 54.2 36.22 9.84 Calculate 17.96 9,738 6,450 61.7" 1 1 4 n/a 12Plant 15 TBD 400 UST VD HT 400 60 4 4 x 16/16 x 4 1.25 28.1 x 28.1 42 x 42.8 50.4 26 6 24.13 4.38 5,320 3,760 27" 0 1 0 n/a 0Plant 18 4370 400 UST VD HT 400 40 4 4 x 16/16 x 4 1.25 28.1 x 28.1 42 x 42.8 50.4 26 6 24.13 4.38 5,320 3,760 27" 0 1 0 n/a 0Plant 9 3725 400 UST VD HT 400 48 4 4 x 16/16 x 4 1.25 28.1 x 28.1 42 x 42.8 51.0 26 6 24.76 5.01 5,590 3,895 27" 1 1 0 n/a 0

Plant 17 5813 400 UST VD HT 400 30 4 4 x 16/16 x 4 1.25 28.1 x 28.1 42 x 42.8 51.2 26 6 24.92 5.17 5,650 3,925 27" 0 1 0 n/a 0Plant 15 6438 400 UST VD HT 400 30 4 4 x 16/16 x 4 1.25 28.1 x 28.1 42 x 42.8 50.0 26 6 23.73 3.98 5,100 3,650 27" 0 1 0 n/a 0

Plant 6 4031 400 UST VD HT 400 25 4 4 x 16/16 x 4 1.25 28.1 x 28.1 42 x 42.8 51.2 26 6 24.92 5.17 5,650 3,925 27" 0 2 0 n/a 0Plant 15 6429 400 UST VD HT 400 40 4 4 x 16/16 x 4 1.25 28.1 x 28.1 42 x 42.8 51.2 26 6 24.92 5.17 5,650 3,925 27" 0 1 0 n/a 0

Plant 15

6429 or

1244 or

1289 or ?

400 UST VD HT 400 48 4 4 x 16/16 x 4 1.25 28.1 x 28.1 42 x 42.8 50.0 26 6 23.73 3.98 5,100 3,650 27"

0 1 0 n/a 0Plant 1 4360 400 UST VD HT 400 40 4 4 x 16/16 x 4 1.25 28.1 x 28.1 42 x 42.8 50.0 26 6 23.73 3.98 5,100 3,650 27" 0 1 0 n/a 0

Plant 15 1176 400 UST VD HT 400 48 4 4 x 16/16 x 4 1.25 28.1 x 28.1 42 x 42.8 49.7 26 6 23.42 3.67 4,990 3,595 27" 0 1 0 n/a 0Plant 15 1197 400 UST VD HT 400 48 4 4 x 16/16 x 4 1.25 28.1 x 28.1 42 x 42.8 51.0 26 6 24.76 5.01 5,590 3,895 27" 0 1 0 n/a 0Plant 15 1245 400 UST VD HT 400 48 4 4 x 16/16 x 4 1.25 28.1 x 28.1 42 x 42.8 49.7 26 6 23.42 3.67 4,990 3,595 27" 0 1 0 n/a 0Plant 15 6429 400 UST VD HT 400 48 4 4 x 16/16 x 4 1.25 28.1 x 28.1 42 x 42.8 51.2 26 6 24.92 5.17 5,650 3,925 27" 0 1 0 n/a 0Plant 3 4722 400 UST VD HT 400 60 4 4 x 16/16 x 4 1.25 28.1 x 28.1 42 x 42.8 49.7 26 6 23.50 3.75 4,990 3,595 27" 0 1 0 n/a 0Plant 3 4802 400 UST VD HT 400 48 4 4 x 16/16 x 4 1.25 28.1 x 28.1 42 x 42.8 49.7 26 6 23.50 3.75 4,990 3,595 27" 0 1 0 n/a 0

Plant 8 1988 400 UST VD HT 400 48 4 4 x 16/16 x 4 1.25 28.1 x 28.1 42 x 42.8 50.4 26 6 24.13 4.38 5,320 3,760 27"

0 1 0 n/a 0Plant 8 4925 400 UST Demag HT 400 40.3 4 4 x 16/16 x 4 1.25 28.1 x 28.1 42 x 42.8 50.0 26 6 23.73 3.98 5,100 3,650 27" 0 1 0 n/a 0

Plant 6 938 450-2 UST Engel ES 450-21st- 27.532nd- 7.0

4

2 B side

30.654 x 428.654 x 0

1.2533 x 33

Note: Minimum mold width must be 32" for

47 x 47 61.6 23.125 9.45 Calculate 11.81 4,949 3,3660 2 0 0 0

Page 16 of 221


Press Location Lo

cate

Rin

g D

ia.

(in

.)

Asset ID

# Brand

Tonnage Units

(MT or UST)

Barrel Ounces



(in.)

Max Mold Weight

(lbs)

Min Stack Height

(in.)

Max Stack Height

(in.)

Open Daylight

Max(in.)


machine)



(in.)ModelTonnage

(UST)

Platen Size (H X V)

(in.)


Unit 2

# Integrated

Hot Manifold

Ctrl Circuits

# Fixed

Platen Hyd Core

Circuits

# Moving Platen

Hyd Core Circuits


cross bar

Max Ejector Stroke

(in.)

Max Mold Weight on

Moving Platen(lbs)


Unit 1

Plant 1 905 450 UST Engel ES 450 38 4 4 x 16/16 x 4 1.25 33 x 33 47 x 47 57.2 27.56 9.45 26.17 5.42 8,132 5,7882 1 0 n/a 0

Plant 3 3402 450 UST Engel ES 450 38 4 6 x 28/28 x 62.25 = 6x28 or larger

1.25 = 4x16 or smaller33 x 33 47 x 47 40.0 27.6 6 23.50 3.75 8,132 5,788

0 1 0 n/a 0

Plant 18 3772 500 UST VD HT 500 60 4 6 x 28/28 x 6 2.25 = 6x28 or larger1.25 = 4x16 or smaller

32.5 x 32.5 47.8 x 47.8 55.4 30 6 25.13 6.38 7,800 5,450 30"0 1 0 n/a 0

Plant 9 4296 500 UST VD HT 500 40 4 6 x 28/28 x 62.25 = 6x28 or larger

1.25 = 4x16 or smaller32.5 x 32.5 47.8 x 47.8 56.7 30 6 26.50 5.75 7,700 5,400 30"

0 1 0 n/a 0


1.25 = 4x16 or smaller32.5 x 32.5 47.8 x 47.8 57.0 30 6 26.73 5.98 7,700 5,400 30"

0 1 0 n/a 0


1.25 = 4x16 or smaller32.5 x 32.5 47.8 x 47.8 59.4 30 6 28.92 5.67 7,500 5,300 30"

0 1 0 n/a 0


1.25 = 4x16 or smaller32.5 x 32.5 47.8 x 47.8 56.7 30 6 26.50 5.75 7,700 5,400 30"

0 1 0 n/a 0

Plant 151198

or 500 UST VD HT 500 60 4 6 x 28/28 x 6

2.25 = 6x28 or larger1.25 = 4x16 or smaller

32.5 x 32.5 47.8 x 47.8 56.7 30 6 26.42 5.67 7,500 5,300 30"0 1 0 n/a 0

Plant 151198

or 500 UST VD HT 500 48 4 6 x 28/28 x 6


32.5 x 32.5 47.8 x 47.8 58.0 30 6 27.76 7.01 8,090 5,595 30"0 1 0 n/a 0

Plant 151198

or 500 UST VD HT 500 48 4 6 x 28/28 x 6


32.5 x 32.5 47.8 x 47.8 58.2 30 6 27.92 7.17 8,200 5,650 30"0 1 0 n/a 0


1.25 = 4x16 or smaller32.5 x 32.5 47.8 x 47.8 55.0 30 6 24.73 5.98 7,700 5,400 30"

0 1 0 n/a 0


1.25 = 4x16 or smaller32.5 x 32.5 47.8 x 47.8 55.0 30 6 24.73 5.98 7,700 5,400 30"

0 1 0 n/a 0


1.25 = 4x16 or smaller32.5 x 32.5 47.8 x 47.8 56.7 30 6 26.50 5.75 7,600 5,350 30"

0 1 0 n/a 0


1.25 = 4x16 or smaller32.5 x 32.5 47.8 x 47.8 55.0 30 6 24.73 5.98 7,700 5,400 30"

0 1 0 n/a 0Plant 17 TBD 420-2 MT KM CX.2 472

Plant 17 5810 420-2 MT KM CX.2 47229.6 1st 8.1 2nd

415.74 x 15.74 square, 10 x 20, 6 x 28, 4 x 16

1.535.43 x 31.50

2 shot mold from press 53.98 x 47.28

Rotary table 42.91 56.4 40.16 9.84 Calculate 21.18 13,161 8,945

1 1 8 0 24

Plant 8 5468 420-2 MT KM CX.2 47229.6 1st 8.1 2nd

415.74 x 15.74 square, 10 x 20, 6 x 28, 4 x 16

1.535.43 x 31.50

2 shot mold from press 53.98 x 47.28

Rotary table 42.91 56.2 40.16 9.84 Calculate 20.98 13,161 8,945

1 0 0 0 12

Plant 18 267 420 MT KM CX 472 65.36 4 6 x 28/28 x 6 2.25 = 6x28 or larger1.25 = 4x16 or smaller

35.43 x 31.50 53.98 x 47.28 56.1 40.16 9.84 Calculate 15.99 13,211 8,970 65.7"0 1 0 n/a 0



1 1 8 n/a 12



1 1 6 n/a 16



1 1 0 n/a 12



1 1 4 n/a 12



0 1 6 n/a 0



1 1 6 n/a 12

Plant 176712 420 MT KM CX 472 65.36 4 6 x 28/28 x 6


35.43 x 31.50 53.98 x 47.28 56.1 40.16 9.84 Calculate 15.99 13,211 8,970 65.7"1 1 8 n/a 12

Plant 175900 420 MT KM CX 472 65.36

46 x 28/28 x 6


35.43 x 31.50 53.98 x 47.28 56.1 40.16 9.84 Calculate 15.99 13,211 8,970 65.7"1 1 4 n/a 12



1 1 8 n/a 24

Plant 66028 420 MT KM CX 472 65.36 4 6 x 28/28 x 6


35.43 x 31.50 53.98 x 47.28 56.1 40.16 9.84 Calculate 15.99 13,211 8,970 65.7"1 1 8 n/a 12

Plant 17 5805 500 UST VD HP Wide 500 90 4 6 x 28/28 x 62.25 = 6x28 or larger

1.25 = 4x16 or smaller36.5 x 32.5 51 x 47 64.4 40 6 Calculate 8.38 11,300 7,750

0 1 0 n/a 0


36 x 36 53 x 53 65.9 35.5 8 30.13 8.38 10,900 7,700 31.5"0 1 0 n/a 0


36 x 36 53 x 53 65.2 35.5 8 29.42 7.67 10,400 7,450 31.5"0 1 0 n/a 0


36 x 36 53 x 53 65.2 35.5 8 29.42 7.67 10,400 7,450 31.5"0 1 0 n/a 0

Plant 1 4420 650 UST VD HT 650 139 4 6 x 28/28 x 6 2.25 = 6x28 or larger 36 x 36 53 x 53 65.9 35.5 8 30.13 8.38 10,900 7,700 31.5" 0 1 0 n/a 0

Page 17 of 221


Press Location Lo

cate

Rin

g D

ia.

(in

.)

Asset ID

# Brand

Tonnage Units

(MT or UST)

Barrel Ounces



(in.)

Max Mold Weight

(lbs)

Min Stack Height

(in.)

Max Stack Height

(in.)

Open Daylight

Max(in.)


machine)



(in.)ModelTonnage

(UST)

Platen Size (H X V)

(in.)


Unit 2

# Integrated

Hot Manifold

Ctrl Circuits

# Fixed

Platen Hyd Core

Circuits

# Moving Platen

Hyd Core Circuits


cross bar

Max Ejector Stroke

(in.)

Max Mold Weight on

Moving Platen(lbs)


Unit 1Plant 8 2211 650 UST VD HT 650 89.6 4 6 x 28/28 x 6 2.25 = 6x28 or larger 36 x 36 53 x 53 65.2 35.5 8 29.50 7.75 10,400 7,450 31.5" 0 1 0 n/a 0Plant 18 4617 700 UST VD HP 700 90 4 10 x 40/40 x 10 2.25 = 6x28 or larger 36.5 x 36.5 53.5 x 53.5 55.6 44 6 Calculate 13.09 17,800 12,200 0 1 0 n/a 0


1.25 = 4x16 or smaller39.37 x 31.5 53.94 x 47.24 62.0 46.06 9.84 Calculate 16.09 15,847 n/a 27.95

Plant 18 2491 730 UST VD Caliber 730 103.7 4 10 x 40/40 x 10 2.25 = 6x28 or larger1.25 = 4x16 or smaller

42.3 x 42.3 57 X 57 67.2 52.2 6 37.54 10.79 18,150 12,375 42.5"0 1 0 n/a 0

Plant 1 112 730 UST Demag Caliber 730 89.6 4 10 x 40/40 x 102.25 = 6x28 or larger

1.25 = 4x16 or smaller42.3 x 42.3 57 X 57 67.2 57 9.8 36.83 10.08 17,800 12,200 42.5"

1 1 0 n/a 0

Plant 9 4069 730 UST VD Spectra 730 63.5 4 10 x 40/40 x 10 2.25 42.3 x 39.4 59.8 x 56.9 67.3 52.2 7.9 Calculate 15.07 18,171 12,386 32.5"0 1 0 n/a 0

Plant 1 4310 730 UST VD Spectra 730 103.7 4 10 x 40/40 x 10 2.25 42.3 x 39.4 59.8 x 56.9 65.8 52.2 7.9 Calculate 13.57 16,870 11,735 32.5"1 1 0 n/a 0

Plant 15 1283 730 UST VD HP 730 139 4 10 x 40/40 x 10 2.25 42.3 x 39.4 59.8 x 56.9 65.8 52.2 7.9 Calculate 13.57 16,870 11,735 32.5"0 2 0 n/a 0

Plant 3 4036 730 UST VD(Spectra)

HP730 59.2 4 10 x 40/40 x 10 2.25 42.3 x 39.4 59.8 x 56.9 67.3 52.2 7.9 Calculate 15.07 18,171 12,386 32.5"

0 1 0 n/a 0


1.25 = 4x16 or smaller45 x 36.5 62 x 53.5 54.2 44 6 Calculate 10.25 16,870 11,735 50"

0 1 0 n/a 0



0 1 0 n/a 0



0 2 0 n/a 0



0 1 0 n/a 0


1.25 = 4x16 or smaller45 x 36.5 62 x 53.5 54.9 42.5 6 Calculate 12.38 17,300 11,950 50"

0 1 0 n/a 0



0 1 0 n/a 0



0 1 0 n/a 0



0 1 0 n/a 0

Plant 17 6713 651 MT KM GX 732 90.76 4 10 x 40/40 x 102.25 = 6x28 or larger

1.25 = 4x16 or smaller47.2 x 40.2 65.4 x 60.2 79.1 57.09 11.8 43.37 21.97 27,800 18,960

1 2 8 n/a 24

Plant 17 6714 651 MT KM GX 732 90.76 4 10 x 40/40 x 102.25 = 6x28 or larger

1.25 = 4x16 or smaller47.2 x 40.2 65.4 x 60.2 79.1 57.09 11.8 43.37 21.97 27,800 18,960

1 2 8 n/a 24

Plant 18 5716 651-2 MT KM GX.2 7321st - 65.36 2nd - 10.19

4 10x40/40x10 2.25 = 6x28 or larger1.25 = 4x16 or smaller

47.24 x 40.1965.35 x 60.25

rotary table 59.06 dia81.2 64.96 11.81 45.54 16.26 27,865 18,960

1 2 6 6 24



47.24 x 40.1965.35 x 60.25

rotary table 59.06 dia81.2 64.96 11.81 45.54 16.26 27,865 18,960

1 2 6 6 24



47.24 x 40.1965.35 x 60.25

rotary table 59.06 dia81.2 64.96 11.81 45.54 16.26 27,865 18,960

1 2 6 6 48



1 1 8 n/a 12



1 1 6 n/a 16Plant 6 509 650 MT KM CX 731 90.76 4 10 x 40/40 x 10 2.25 = 6x28 or larger 47.24 x 44.09 66.14 x 63.19 69.9 45.31 9.84 Calculate 24.65 23,470 15,745 71.2" 1 1 6 n/a 12Plant 1 301 650 MT KM CX 731 90.76 4 10 x 40/40 x 10 2.25 = 6x28 or larger 47.24 x 44.09 66.14 x 63.19 69.2 45.31 9.84 Calculate 23.94 22,880 15,450 71.2" 1 1 0 n/a 24

Plant 15 1262 650 MT KM CX 731 90.76 4 10 x 40/40 x 10 2.25 = 6x28 or larger 47.24 x 44.09 66.14 x 63.19 68.5 45.31 9.84 Calculate 23.23 21,950 14,985 71.2" 1 1 6 n/a 0Plant 15 1261 650 MT KM CX 731 90.76 4 10 x 40/40 x 10 2.25 = 6x28 or larger 47.24 x 44.09 66.14 x 63.19 68.5 45.31 9.84 Calculate 23.23 21,950 14,985 71.2" 1 1 6 n/a 0Plant 8 5353 650 MT KM CX 731 90.76 4 10 x 40/40 x 10 2.25 = 6x28 or larger 47.24 x 44.09 66.14 x 63.19 68.5 45.31 9.84 Calculate 23.23 21,950 14,985 71.2" 1 1 6 n/a 0Plant 8 5704 650 MT KM CX 731 90.76 4 10 x 40/40 x 10 2.25 = 6x28 or larger 47.24 x 44.09 66.14 x 63.19 69.9 45.31 9.84 Calculate 24.65 23,470 15,745 71.2" 1 1 6 n/a 12Plant 8 5714 650 MT KM CX 731 90.76 4 10 x 40/40 x 10 2.25 = 6x28 or larger 47.24 x 44.09 66.14 x 63.19 69.9 45.31 9.84 Calculate 24.65 23,470 15,745 71.2" 1 1 6 n/a 0

Plant 17 5899 650 MT KM CX 731 90.76 4 10 x 40/40 x 10 2.25 = 6x28 or larger 47.24 x 44.09 66.14 x 63.19 69.9 45.31 9.84 Calculate 24.65 23,470 15,745 71.2" 1 2 6 n/a 12Plant 15 1211 850 MT KM MX 955 132 4 16 x 52/52 x 16 2.25 44.92 x 44.92 63.04 x 63.04 86.2 63 11.81 50.53 23.23 22,576 15,840 1 1 0 n/a 0Plant 9 3914 1000 UST VD HP 1000 125 5 16 x 52/52 x 16 2.25 44 x 44 65 x 65 71.0 50 8 Calculate 9.01 25,692 17,496 1 1 0 n/a 0Plant 9 3918 1000 UST VD HP 1000 125 5 16 x 52/52 x 16 2.25 44 x 44 65 x 65 70.4 50 8 Calculate 8.38 25,100 17,200 0 1 0 n/a 0Plant 9 919 1000 UST VD HP 1000 139 5 16 x 52/52 x 16 2.25 44 x 44 65 x 65 71.0 50 8 Calculate 9.01 25,692 17,496 0 1 0 n/a 0Plant 9 4071 1000 UST VD HP 1000 139 5 16 x 52/52 x 16 2.25 44 x 44 65 x 65 58.4 50 8 Calculate 8.38 25,100 17,200 1 1 0 n/a 0Plant 9 4070 1000 UST VD HP 1000 139 5 16 x 52/52 x 16 2.25 44 x 44 65 x 65 71.0 50 8 Calculate 9.01 25,692 17,496 0 1 0 n/a 0Plant 1 4011 1000 UST VD HP 1000 139 4 16 x 52/52 x 16 2.25 44 x 44 65 x 65 69.7 50 8 Calculate 12.12 24,435 16,868 0 1 0 n/a 0Plant 8 2760 1000 UST VD HP 1000 125 5 16 x 52/52 x 16 2.25 44 x 44 65 x 65 69.7 50 8 Calculate 19.75 24,435 16,868 0 2 0 n/a 0Plant 18 3690 1000 UST VD HP Wide 1000 125 5 16 x 52/52 x 16 2.25 52 x 44 73 x 65 67.5 50 8 Calculate 7.75 24,435 16,868 35" unless 0 1 0 n/a 0Plant 9 3694 1000 UST VD HP Wide 1000 125 5 16 x 52/52 x 16 2.25 52 x 44 73 x 65 69.7 50 8 Calculate 7.75 24,435 16,868 35" unless 0 1 0 n/a 0

Page 18 of 221


Press Location Lo

cate

Rin

g D

ia.

(in

.)

Asset ID

# Brand

Tonnage Units

(MT or UST)

Barrel Ounces



(in.)

Max Mold Weight

(lbs)

Min Stack Height

(in.)

Max Stack Height

(in.)

Open Daylight

Max(in.)


machine)



(in.)ModelTonnage

(UST)

Platen Size (H X V)

(in.)


Unit 2

# Integrated

Hot Manifold

Ctrl Circuits

# Fixed

Platen Hyd Core

Circuits

# Moving Platen

Hyd Core Circuits


cross bar

Max Ejector Stroke

(in.)

Max Mold Weight on

Moving Platen(lbs)


Unit 1

Plant 8 1982 1000 UST VD HP Wide 1000 125 5 16 x 52/52 x 16 2.25 52 x 44 73 x 65 71.0 50 8 Calculate 21.01 28,192 19,196

35" unless mold

narrower than 46" -

where clearance becomes

54" 0 1 0 n/a 0


35" unless mold

narrower than 46" -


54" 0 1 0 n/a 0Plant 8 2212 1000 UST VD HP Wide 1000 125 5 16 x 52/52 x 16 2.25 52 x 44 73 x 65 69.7 50 8 Calculate 19.75 26,935 18,568 35" unless 0 1 0 n/a 0


35" unless mold

narrower than 46" -


54" 0 1 0 n/a 0Plant 18 4595 1100 UST VD Caliber 1100 139 5 16 x 52/52 x 16 2.25 55 x 45 69 x 59 90.2 74.8 10.8 46.70 15.45 26,534 18,367 0 1 0 n/a 0Plant 18 4615 1100 UST VD Caliber 1100 103 5 16 x 52/52 x 16 2.25 55 x 45 69 x 59 90.2 74.8 10.8 46.62 15.37 26,534 18,367 0 1 0 n/a 0Plant 15 1267 1100 UST VD Caliber 1100 90 5 16 x 52/52 x 16 2.25 55 x 45 69 x 59 90.2 74.8 10.8 46.62 15.37 26,534 18,367 0 1 0 n/a 0Plant 1 300 1000 MT KM MX 1124 86.53 5 16 x 52/52 x 16 2.25 55.91 x 46.06 77.17 x 67.32 98.7 74.8 11.81 51.25 23.93 40,340 26,440 43" 1 1 6 n/a 12Plant 3 5443 1000 MT KM MX 1124 108 5 16 x 52/52 x 16 2.25 55.91 x 46.06 77.17 x 67.32 90.2 74.8 11.81 42.66 15.37 39,560 26,050 43" 2 1 10 n/a 0Plant 3 5564 1000 MT KM MX 1124 108 5 16 x 52/52 x 16 2.25 55.91 x 46.06 77.17 x 67.32 98.7 74.8 11.81 51.25 23.93 40,340 26,440 43" 2 1 10 n/a 16

Plant 8 5715 1000 MT KM MX 1124 132.03 5 16 x 52/52 x 16 2.25 55.91 x 46.06 77.17 x 67.32 99.4 74.8 11.81 51.96 24.64 40,660 26,600 43"1 1 6 n/a 12

Plant 185715 1000

MT KM MX 1124 132.03 5 16 x 52/52 x 16 2.25 55.91 x 46.06 77.17 x 67.32 99.4 74.8 11.8151.96 24.64

40660 26600 54" 1 1 8 n/a 24

Plant 17TBD 1000

MT KM MX 1124Plant 15 TBD 1000 MT KM MX 1124 132.03 5 16 x 52/52 x 16 2.25 55.91 x 46.06 77.17 x 67.32 99.4 74.8 11.81 51.96 24.64 40660 26600 extra low 1 2 8 n/a 24

Plant 186422 1000

MT KM MX 1124 132.03 5 16 x 52/52 x 16 2.25 55.91 x 46.06 77.17 x 67.32 99.4 74.8 11.8151.96 24.64

40660 26600 54" 1 1 8 n/a 24

Plant 3 5927 1300 MT KM MX 1461 145.93 5 16 x 64/64 x 16 2.25 61.81 x 50 87.01 x 75.2 121.1 92.52 13.78 55.90 28.59 58,800 39,300 46.5"2 2 8 n/a 24

Plant 3 5990 1300 MT KM MX 1461 145.93 5 16 x 64/64 x 16 2.25 61.81 x 50 87.01 x 75.2 121.1 92.52 13.78 55.90 28.59 58,800 39,300 46.5" 2 2 8 n/a 24Plant 18 5714 1300 MT KM MX 1461 145.93 5 16 x 64/64 x 16 2.25 61.81 x 50 87.01 x 75.2 121.1 92.52 13.78 55.90 28.59 58,800 39,300 54" 1 2 6 n/a 24Plant 18 6423 1300 MT KM MX 1461 145.93 5 16 x 64/64 x 16 2.25 61.81 x 50 87.01 x 75.2 121.1 92.52 13.78 55.90 28.59 58,800 39,300 54" 1 2 6 n/a 24Plant 15 6638 1300 MT KM MX 1461Plant 9 4540 1500 UST VD HP Wide 1500 165 5 16 x 64/64 x 16 2.25 72 x 52 96 x 76 82.7 60 10 Calculate 22.67 71,500 48,500 0 1 0 n/a 0

Plant 15 1210 1600 MT KM MX 1798 169.95 5 16 x 64/64 x 16 2.25 73.68 x 55.95 100.47 x 82.74 129.5 106.3 12 58.41 23.23 88,700 58,700 52.5" 2 2 6 n/a 0Plant 18 5713 1600 MT KM MX 1798 218 5 16 x 64/64 x 16 2.25 73.68 x 55.91 100.47 x 82.74 137.8 106.3 13.77 63.77 28.59 89,200 58,950 52.5" 1 2 6 n/a 24

Plant 17TBD 420 MT KM CX 472 65.36 4 6 x 28/28 x 6


35.43 x 31.50 53.98 x 47.28 56.1 40.16 9.84 Calculate 15.99 13,211 8,970 65.7"1 1 10 n/a 12



35.43 x 31.50 53.98 x 47.28 56.1 40.16 9.84 Calculate 15.99 13,211 8,970 65.7"1 1 8 n/a 12

Plant 17 TBD 651 MT KM GX 732 90.76 4 10 x 40/40 x 102.25 = 6x28 or larger

1.25 = 4x16 or smaller47.2 x 40.2 65.4 x 60.2 79.1 57.09 11.8 43.37 21.97 27,800 18,960

1 1 8 n/a 24



35.43 x 31.50 53.98 x 47.28 56.1 40.16 9.84 Calculate 15.99 13,211 8,970 65.7"1 1 10 n/a 12

Plant 9TBD 1300 or

1600

Plant 1TBD 1000

MT KM MX 1124 132.03 5 16 x 52/52 x 16 2.25 55.91 x 46.06 77.17 x 67.3251.96 24.64

1 24



35.43 x 31.50 53.98 x 47.28 56.1 40.16 9.84 Calculate 15.99 13,211 8,970 65.7"1 1 6 n/a 12



35.43 x 31.50 53.98 x 47.28 56.1 40.16 9.84 Calculate 15.99 13,211 8,970 65.7"1 1 6 n/a 12



35.43 x 31.50 53.98 x 47.28 56.1 40.16 9.84 Calculate 15.99 13,211 8,970 65.7"1 1 6 n/a 12

Plant 18 TBD 1300 MT KM MX 1461 145.93 5 16 x 64/64 x 16 2.25 61.81 x 50 87.01 x 75.2 121.1 92.52 13.78 55.90 28.59 58,800 39,300 54" 2 2 12 n/a 48

Plant 8TBD 1300

MT KM MX 1461 145.93 5 16 x 64/64 x 16 2.25 61.81 x 50 87.01 x 75.2121.1

92.52 13.7855.90 28.59 58,800 39,300

54" 2 2 12 n/a 48

Plant 8TBD 1300

MT KM MX 1461 145.93 5 16 x 64/64 x 16 2.25 61.81 x 50 87.01 x 75.2121.1

92.52 13.7855.90 28.59 58,800 39,300

54" 2 2 12 n/a 48

Page 19 of 221

P13 002162 120 MT Haitian 132 6.1 125 0 x 200/200 x 0 31.75 410 x 410 625 x 627 810 360 120 460.00 170.00 862 431P13 002413 120 MT Haitian 132 6.1 125 0 x 200/200 x 0 31.75 410 x 410 625 x 627 810 360 120 460.00 170.00 862 431P13 002660 120 MT Haitian 132 6.1 125 0 x 200/200 x 0 31.75 410 x 410 634 x 635 830 360 120 460.00 170.00 814 407P13 002825 120 MT Haitian 132 4.26 125 0 x 200/200 x 0 31.75 410 x 410 634 x 635 830 360 120 460.00 170.00 814 407P16 6097 120 MT Haitian 132 4.26 120 0 x 200/200 x 0 25 410 x 410 625 x 627 850 480 120 480.00 150.00 862 431P16 6052 120 MT Haitian 132 6.1 125 0 x 200/200 x 0 31.75 410 x 410 625 x 627 810 360 120 460.00 170.00 862 431P13 002112 160 MT Haitian 176 8.92 125 0 x 200/200 x 0 31.75 470 x 470 705 x 705 950 430 140 520.00 180.00 1010 505P13 002113 160 MT Haitian 176 8.92 125 0 x 200/200 x 0 31.75 470 x 470 705 x 705 950 430 140 520.00 180.00 1010 505P13 002163 160 MT Haitian 176 8.92 125 0 x 200/200 x 0 31.75 470 x 470 705 x 705 950 430 140 520.00 180.00 1010 505P13 002653 160 MT Haitian 176 8.92 125 0 x 200/200 x 0 31.75 470 x 470 720 x 727 950 430 140 520.00 180.00 1227.6 613.8P13 002658 160 MT Haitian 176 8.92 125 0 x 200/200 x 0 31.75 470 x 470 720 x 727 950 430 140 520.00 180.00 1227.6 613.8P13 002661 160 MT Haitian 176 8.92 125 0 x 200/200 x 0 31.75 470 x 470 720 x 727 950 430 140 520.00 180.00 1227.6 613.8P13 002826 160 MT Haitian 176 8.92 125 0 x 200/200 x 0 31.75 470 x 470 720 x 727 950 430 140 520.00 180.00 1227.6 613.8P13 003115 160 MT Haitian 176 8.92 125 0 x 200/200 x 0 31.75 470 x 470 720 x 727 950 430 140 520.00 180.00 988 494P13 003116 160 MT Haitian 176 8.92 125 0 x 200/200 x 0 31.75 470 x 470 720 x 727 950 430 140 520.00 180.00 988 494P16 3296 160 MT Haitian 176 8.92 125 0 x 200/200 x 0 31.75 470 x 470 705 x 705 880 430 140 444.00 165.00 1280 640P16 3311 160 MT Haitian 176 8.92 125 0 x 200/200 x 0 31.75 470 x 470 705 x 705 880 430 140 444.00 165.00 1280 640P16 0952 160 MT Haitian 176 8.92 125 0 x 200/200 x 0 31.75 470 x 470 705 x 705 950 430 140 520.00 180.00 1050 525P16 6059 160 MT Haitian 176 8.92 125 0 x 200/200 x 0 31.75 470 x 470 705 x 705 950 430 140 520.00 180.00 1010 505

P13 001925 200 MT Haitian 220 11.78 1604 Hole - 400x100

2 Hole - 0 x 200/200 x 038 530 x 530 791 x 791 1040 490 140 550.00 200.00 1190 595


2 Hole - 0 x 200/200 x 038 530 x 530 791 x 791 1040 490 140 550.00 200.00 1190 595


2 Hole - 0 x 200/200 x 038 530 x 530 791 x 791 1040 490 140 550.00 200.00 1190 595


2 Hole - 0 x 200/200 x 038 530 x 530 791 x 791 1040 490 140 550.00 200.00 1190 595


2 Hole - 0 x 200/200 x 038 530 x 530 810 x 800 1070 490 140 580.00 200.00 1513.6 756.8


2 Hole - 0 x 200/200 x 038 530 x 530 810 x 800 1070 490 140 580.00 200.00 1513.6 756.8


2 Hole - 0 x 200/200 x 038 530 x 530 810 x 800 1070 490 140 580.00 200.00 1513.6 756.8


2 Hole - 0 x 200/200 x 038 530 x 530 810 x 800 1070 490 140 580.00 200.00 1513.6 756.8


2 Hole - 0 x 200/200 x 038 530 x 530 810 x 800 1070 490 140 580.00 200.00 1513.6 756.8


2 Hole - 0 x 200/200 x 038 530 x 530 810 x 800 1070 490 140 580.00 200.00 1274 637

Press Location

Asset ID#


machine)

Min Stack Height (mm)

Platen Size (H X V)(mm)

Open Daylight

Max(mm)

Ejector Hole in Mold (mm)

Tie Bar Day Light

(H x V) (mm)

Tonnage Units

(MT or UST) Brand

Tonnage (UST)

Barrel Ounces Lo

cate

Rin

g D

ia.

(m

m)


(the largest pattern on machine)(mm)

Max Mold Weight

(lbs)

Max Mold Weight on

Moving Platen(lbs)

Clamp Stroke Max(mm)

Max Ejector Stroke (mm)

Max Stack Height (mm)

Page 20 of 221

P13 002162 120 MT Haitian 132 6.1 125 0 x 200/200 x 0 31.75 410 x 410 625 x 627 810 360 120 460.00 170.00 862 431

Press Location

Asset ID#


machine)



Open Daylight

Max(mm)


Tie Bar Day Light

(H x V) (mm)

Tonnage Units

(MT or UST) Brand

Tonnage (UST)

Barrel Ounces Lo

cate

Rin

g D

ia.



Max Mold Weight

(lbs)

Max Mold Weight on

Moving Platen(lbs)





2 Hole - 0 x 200/200 x 038 530 x 530 810 x 800 1070 490 140 580.00 200.00 1274 637


2 Hole - 0 x 200/200 x 038 530 x 530 791 x 791 970 490 140 600.00 165.00 1540 770

P16 6504 200 MT Haitian 220 11.78 160 400 x 100/100 x 400 38 630 x 630 940 x 940 1034 580 140 580.00 200.00 1274 637


2 Hole - 0 x 200/200 x 038 530 x 530 791 x 791 970 490 140 580.00 200.00 1540 770


2 Hole - 0 x 200/200 x 038 530 x 530 791 x 791 1040 490 140 550.00 200.00 1190 595


2 Hole - 0 x 200/200 x 038 530 x 530 810 x 800 1070 490 140 580.00 200.00 1513.6 756.8

P16 6102 200 MT Haitian 220 14.53 160 400 x 100/100 x 400 38 630 x 630 940 x 940 1034 580 140 580.00 200.00 1274 637P16 6103 200 MT Haitian 220 11.78 160 400 x 100/100 x 400 38 630 x 630 940 x 940 1034 580 140 580.00 200.00 1274 637

P16 6098 250-2 MT Haitian 276 6.12.3

120 200x200/500x500 28 910x570 1080x1140 980 520 110 520.00 200.00 3960 1980

P13 001926 280 MT Haitian 309 21.80 160 400 x 100/100 x 400 38 630 x 630 940 x 940 1220 590 150 630.00 350.00 2730 1365P13 002166 280 MT Haitian 309 21.80 160 400 x 100/100 x 400 38 630 x 630 940 x 940 1220 590 150 630.00 350.00 2730 1365P13 002414 280 MT Haitian 309 21.80 160 400 x 100/100 x 400 38 630 x 630 940 x 940 1220 590 150 650.00 350.00 3260 1630P13 002475 280 MT Haitian 309 21.80 160 400 x 100/100 x 400 38 630 x 630 940 x 940 1220 590 150 630.00 350.00 2772 1386P13 002476 280 MT Haitian 309 21.80 160 400 x 100/100 x 400 38 630 x 630 940 x 940 1220 590 150 630.00 350.00 2772 1386P13 002655 280 MT Haitian 309 21.80 160 400 x 100/100 x 400 38 630 x 630 930 x 930 1220 590 150 650.00 350.00 3084.4 1542.2P13 002656 280 MT Haitian 309 21.80 160 400 x 100/100 x 400 38 630 x 630 930 x 930 1220 590 150 650.00 350.00 3084.4 1542.2P13 002816 280 MT Haitian 309 21.80 160 400 x 100/100 x 400 38 630 x 630 930 x 930 1220 590 150 650.00 350.00 3084.4 1542.2P13 002817 280 MT Haitian 309 21.80 160 400 x 100/100 x 400 38 630 x 630 930 x 930 1220 590 150 650.00 350.00 3084.4 1542.2P13 002818 280 MT Haitian 309 21.80 160 400 x 100/100 x 400 38 630 x 630 930 x 930 1220 590 150 650.00 350.00 3084.4 1542.2P13 002819 280 MT Haitian 309 21.80 160 400 x 100/100 x 400 38 630 x 630 930 x 930 1220 590 150 650.00 350.00 3084.4 1542.2P13 002820 280 MT Haitian 309 21.80 160 400 x 100/100 x 400 38 630 x 630 930 x 930 1220 590 150 650.00 350.00 3084.4 1542.2P13 002821 280 MT Haitian 309 21.80 160 400 x 100/100 x 400 38 630 x 630 930 x 930 1220 590 150 650.00 350.00 3084.4 1542.2P13 003113 280 MT Haitian 309 21.80 160 400 x 100/100 x 400 38 630 x 630 930 x 930 1240 590 150 650.00 350.00 2769 1384.5

P16 3340 280 MT Haitian 309 21.80 160 400 x 100/100 x 400 38 630 x 630 940 x 940 1240 590 150 662.00 398.00 3260 1630

P16 6099 280 MT Haitian 309 21.79 160 400 x 100/100 x 400 38 630 x 630 940 x 940 1250 660 185 660.00 230.00 2772 1386

P16 6100 280 MT Haitian 309 21.79 160 400 x 100/100 x 400 38 630 x 630 940 x 940 1250 660 185 660.00 230.00 2772 1386

P16 6101 280 MT Haitian 309 21.79 160 400 x 100/100 x 400 38 630 x 630 940 x 940 1250 660 185 660.00 230.00 2772 1386

P13 002663 380 MT Haitian 419 37.67 160 400 x 100/100 x 400 57.15 730 x 730 1036 x 1040 1350 700 180 730.00 350.00 5011.6 2505.8

P13 002665 380 MT Haitian 419 14.53 160 400 x 100/100 x 400 57.15 730 x 730 1036 x 1040 1350 700 180 650.00 350.00 5011.6 2505.8

P13 002814 380 MT Haitian 419 37.67 160 400 x 100/100 x 400 57.15 730 x 730 1036 x 1040 1350 700 180 730.00 350.00 5011.6 2505.8

Page 21 of 221

P13 002162 120 MT Haitian 132 6.1 125 0 x 200/200 x 0 31.75 410 x 410 625 x 627 810 360 120 460.00 170.00 862 431

Press Location

Asset ID#


machine)



Open Daylight

Max(mm)


Tie Bar Day Light

(H x V) (mm)

Tonnage Units

(MT or UST) Brand

Tonnage (UST)

Barrel Ounces Lo

cate

Rin

g D

ia.



Max Mold Weight

(lbs)

Max Mold Weight on

Moving Platen(lbs)




P13 006250 380 MT Haitian 419 37.67 160 400 x 100/100 x 400 57.15 730 x 730 1036 x 1040 1350 700 180 650.00 350.00 5011.6 2505.8

P13 006251 380 MT Haitian 419 37.67 160 400 x 100/100 x 400 57.15 730 x 730 1036 x 1040 1350 700 180 730.00 350.00 5011.6 2505.8

P13 006252 380 MT Haitian 419 37.67 160 400 x 100/100 x 400 57.15 730 x 730 1036 x 1040 1350 700 180 650.00 350.00 5011.6 2505.8

P13 006254 380 MT Haitian 419 37.67 160 400 x 100/100 x 400 57.15 730 x 730 1036 x 1040 1350 700 180 730.00 350.00 5011.6 2505.8

P16 6505 380 MT Haitian 419 36.10 160 400 x 100/100 x 400 38 730x730 1050x1050 1400 760 180 760.00 280.00 5011.6 2505.8

P16 6506 380 MT Haitian 419 36.10 160 400 x 100/100 x 400 38 730x730 1050x1050 1400 760 180 760.00 280.00 5011.6 2505.8

P16 6104 380 MT Haitian 419 16.61 160 400 x 100/100 x 400 38 730x730 1050x1050 1400 760 180 760.00 280.00 5011.6 2505.8

P16 6105 380 MT Haitian 419 36.10 160 400 x 100/100 x 400 38 730x730 1050x1050 1400 760 180 760.00 280.00 5011.6 2505.8

P16 6108 530-2 MT Haitian 580 11.784.3

160 200x200/500x0 35 700x1170 1600x1600 1300 670 150 670.00 250.00 7400 3700

P13 002657 600 MT Haitian 661 37.67 200 700 x 150/150 x 700 57.15 880 x 880 1300 x 1320 1670 900 240 770.00 400.00 8613.4 4306.7

P13 002815 600 MT Haitian 661 37.67 200 700 x 150/150 x 700 57.15 880 x 880 1300 x 1320 1670 900 240 770.00 400.00 8613.4 4306.7

P13 006253 600 MT Haitian 661 37.67 200 700 x 150/150 x 700 57.15 880 x 880 1300 x 1320 1670 900 240 770.00 400.00 8613.4 4306.7

P16 3360 600 MT Haitian 661 78.03 200 700 x 150/150 x 700 57.15 880 x 880 1300 x 1320 1670 900 240 872.00 520.00 8770 4385

P16 6503 600 MT Haitian 661 36.10 200 700x150/700x150 60 880x880 1300x1300 1650 910 240 910.00 380.00 8613.4 4306.7

P16 6106 600 MT Haitian 661 28.04 200 700x150/700x150 60 880x880 1300x1300 1730 910 240 910.00 380.00 8613.4 4306.7

P16 6107 600 MT Haitian 661 36.10 200 700x150/700x150 60 880x880 1300x1300 1650 910 240 910.00 380.00 8613.4 4306.7

P13 002664 900 MT Haitian 992 50.23 250 700 x 150/150 x 700 57.15 1080 x 1080 1580 x 1600 2070 1120 300 970.00 450.00 15048 7524

P16 6109 900 MT Haitian 992 50.22 250 700x150/700x150 60 1080x1080 1580x1580 2180 1110 300 1110.00 450.00 15048 7524

P13 002974 250 - 2 MT Haitian 2764.302.33

A Side: 125

200 x 200/200 x 200 38 910 x 570 1250 x 1148 970 460 110 610.00 200.00 4840 2420

P13 003009 250 - 2 MT Haitian 2764.302.33

A Side: 125

200 x 200/200 x 200 38 910 x 570 1250 x 1148 970 460 110 510.00 200.00 3960 1980

P13 003010 250 - 2 MT Haitian 2764.302.33

A Side: 125

200 x 200/200 x 200 38 910 x 570 1250 x 1148 970 460 110 510.00 200.00 3960 1980

Page 22 of 221

SPI

Molded & Decorated Plastic Systems ___________________________________________________ SECTION 01.03 REV. LEVEL: I REV. DATE: 08-01-19 SPI DATA MANAGEMENT

ISSUE: 06-24-09 PAGE: 1 of 3


DATA TRANSFER CAPABILITIES UNIX and WINDOWS

Engineering and Estimating Software Vis Mockup-utilized by Sales Dept, Engineering and Tooling. Please send .jt files for quoting

purposes making sure they are precise and monolithic. Second preferred format would be .stp or .x_t.

Product Development and Design Software

Ideas 10.1, 13 CatiaV5 R25, R26 (changes with CatiaV5 upgrades) UG NX 11.x NX Nastran Mold Flow CF Design

Methods for Data Exchange Used Can accept native data or .x_t, .stp Direct access to Ford, Chrylser and GM via Team Center Engineering FTP site - http://station.summitpolymers.com/WebInterface/login.html Email: We can receive up to 8MB via email. If larger than 8MB, use ftp site or dropbox.

Email data to [email protected] CD Rom, DVD USB Device Rocket Toyota GR-BBS Direct data transfer methods in place with Delphi, Lear, JCI, Toyota, VW, Ford, GM and

Chrysler (FCA) Summit Drop Box (http://dropbox.summitpolymers.com) Nissan TCP2 VW – HyperKVS

Page 23 of 221

http://dropbox.summitpolymers.com/

SECTION 01.03 REV. LEVEL: I REV. DATE: 08-01-19 SPI DATA MANAGEMENT ISSUE: 06-24-09 PAGE: 2 of 3 _________________________________________________________________________ DATA TRANSFER CAPABLITIES FOR INCOMING DATA UNIX and WINDOWS

Engineering and Estimating Software Parasolids (x_t) utilized for Tooling. Please send .x_t files only.

Methods for Data Exchange Used Preferred file type is parasolid files (.x_t ), however .stp files are acceptable. When writing out a parasolid file for a mold design the following files must be written: Parts and Runner – includes just the parts and runner (ie: T18824_parts_and_runner.x_t) A Side Inserts – includes A side cavities and inserts (ie: T18824_a_inserts.x_t) B Side Inserts – includes B side cores and inserts (ie: T18824_b_inserts.x_t) A Side Components – includes everything A side not in the a inserts file (ie:

T18824_a_components.x_t) B Side Components – includes everything B side not in the b inserts file (ie:

T18824_b_components.x_t) o Other descriptors, for each of the five layers, may be used as long as intent is satisfied. o Additional layers are also acceptable provided the core 5 layers are satisfied first.

This data must be zipped in the following format: Tool Shop sending data, Program, Tooling Data, PDR/FDR or PR, Tool #, Date (ie: Summit_K2XX_Tooling_Data_PDR_T18824_20111214.zip). A copy of the PDR and FDR must be sent in to Tooling Engineer prior/during design review event.

Example of contents of the zip file:

Only data for one (1) program/program# per zip file. Put zip file into Summit’s DropBox or FTP site. Preference is to use the ftp site. Those who have their own folder on Summit’s FTP site please put the zip file in their incoming folder. Email: Send an e-mail to [email protected], PE and TE including program, tool # and

zip file name in the subject line. (ie: K2XX Tooling Data for T12345 Summit_K2XX_Tooling_Data_PDR_ T112345_20111214.zip). In the body of the e-mail please list person(s) tool data is intended for.

Page 24 of 221

mailto:[email protected]

SECTION 01.03 REV. LEVEL: I REV. DATE: 08-01-19 SPI DATA MANAGEMENT ISSUE: 06-24-09 PAGE: 3 of 3 _________________________________________________________________________ DATA TRANSFER TECH AT SUMMIT POLYMERS INC. Naomi Chavez (Ext. 50424) Email Address: [email protected] Phone: (269) 324-9330 Fax: (269) 324-9311 Revision Record Rev. A – No record of changes. Rev. B – Changed title from “Data Transfer Capabilities”. Added everything below “Incoming Data” title. Added revision record. Rev. C – Added PDR and FDR to zip file format. Rev. D – Added Tool Number to zip file format. Rev. E – Added Summit DropBox and emails to PE and TE. Updated file format pic. Rev. F – Changed preference of incoming data and naming convention. Rev. G – Changed ftp site address. Removed duplicate information about iges/zip files and removed login and password for ftp site along with CD requirement. Updated extention for Naomi and added Shayne McPeake information. Rev. H – Changed .igs to .x_t for engineering and estimating software, removed 11.2 for Ideas, Catia V5 changed to R25 and R26, changed UG NX to only 11.x, removed .iges from acceptable data exchange, added TCP2 for Nissan and added Ford, GM and Chrysler (FCA) to direct data transfer methods. Rev. I – Removed Parasolid folder naming

Page 25 of 221


SECTION 01.04

LIST OF DRAWINGS / TABLES Rev. Date: 08-01-19

Document Title Rev. Level/Date

02.01 Complete Drawing of Connections ≤280T (Side Load) G / 08-01-19 02.02 Complete Drawing of Connections >280T (Top Load) D / 06-11-18 02.03 Cavity Thickness Under Part Rel / 09-30-16 02.04 Core Thickness Under Part Rel / 09-30-16

03.02.01 Stand Off Legs – Guidelines for Safe/Robust Designs Rel / 06-15-10 03.03.01 Air Poppet Fitting Location ≤280T & >280T A / 08-14-09 03.03.02 Air Poppet Pneumatic Logic Diagram A / 08-01-19 03.04.01 Transducer Selection Table Rel / 09-30-16 03.04.02 Slot For Pressure Transducer / Actuator Pin (RJG) B / 08-01-16 03.04.03 Slot For Pressure Transducer / Actuator Pin (DME) Rel / 08-01-19 03.05.01 Clamp Plate 120 MT/160 MT/200 MT Rel / 09-28-12 03.05.02 Clamp Plate 280 MT/380 MT Rel / 09-28-12 03.05.03 Clamp Plate 600 MT/900 MT Rel / 09-28-12 03.05.04 Clamp Plate 35T / 40T / 85T A / 09-28-12 03.05.05 Clamp Plate 120T/170T B / 09-28-12 03.05.06 Location Scheme 230T/337T/350T/200T 2S F / 08-01-19 03.05.07 Location Scheme 393T/400T/450T 2-S/500T C / 08-01-19 03.05.08 Location Scheme 650T/700T/730T/731T/1000T/1100T/1125T/1500T/1763T C / 08-01-19 03.05.10 Spacer Rails for Side Load Molds ≤200T D / 09-28-12 03.05.11 Spacer Rails for Side Load Molds ≤200T E / 03-11-13 03.05.12 >200T Clearance for Standard Clamping Rel / 06-15-10 03.05.13 Example of Improperly Cleared Mold Base Rel / 06-15-10 03.06.01 Standard Lifting Eyebolt Holes A / 01-09-15 03.06.02 Eye Bolts Handling Holes A / 06-15-10 03.06.03 Cutting Steel Forged Shoulder Pattern Eyebolts Shanks to Meet Maximum Rated

Lifting Capacity A / 01-09-15

03.06.04 Lifting Eyebolt Hole Color Codes Rel / 01-09-15 03.06.05 Crane Matrix D / 06-11-18 03.07.01 Safety Strap B / 09-28-12 03.08.01 Subgate into Split Pin D / 01-09-15 03.08.02 Subgate into Part E / 01-09-15 03.08.03 Subgate into Sleeved Split Pin E / 01-09-15 03.08.04 Ball End Subgate into Part E / 01-09-15

03.08.05A Curved Subgate (Cashew) B / 08-01-19 03.08.05B Curved Subgate (Cashew) Pin Placement Rel / 03-11-13 03.08.05C Curved Subgate (Cashew) Pin Placement Rel / 03-11-13 03.08.05D Curved Subgate (Cashew) Pin Placement Rel / 03-11-13 03.08.06 Chiseled Edge Gate A / 09-28-12 03.08.07 Diamond Vane Gate B / 01-09-15

03.08.07A Polypropylene Gating For Rear Vane Rel / 10-16-15 03.08.08 Jump Gate Rel / 09-10-15 03.08.09 Designs for Runner Pins Presentation to Robot A / 01-09-15 03.08.10 Runner and Gate Size Guidelines C / 09-30-16 03.09.01 Cold Sprue Bushing & Locating Ring D / 01-09-15 03.09.02 Sprue Pullers C / 08-01-19 03.09.03 Runner Shut-Off Guideline A / 09-28-12 03.09.04 Runner Choke Insert Rel / 09-30-16 03.09.05 Runner Flags B / 09-28-12

Page 26 of 221

SECTION 01.04

Document Title Rev. Level/Date 03.10.01 Hot Manifold/Hot Sprue Electrical Connection Location B / 03-11-13 03.10.02 Valve Gate Sequencing Component Connection Locations >280T D / 01-09-15 03.10.03 Valve Gate Staubli Quick Coupler Orientation A / 07-18-14 03.10.04 Mini Water Manifold for Valve Gate Systems Rel / 05-31-17 03.11.01 Cooling Manifold C / 09-29-11 03.11.02 Countersunk Cooling Fittings A / 09-30-16 03.11.03 Brass Plug Baffle Rel / 06-24-09

03.11.04A <280T Connection Location for Cooling Manifolds F / 09-30-16 03.11.04B <280T Connection Location for Cooling Manifolds C / 06-15-10 03.11.05A Side Load Cooling Manifold Jumper D / 01-09-15 03.11.05B Side Load Cooling Manifold Jumper D / 08-01-19 03.11.06 170T Adjustable Water Manifold Bracket Rel / 10-16-15 03.11.07 >280T Connection Location for Cooling Manifolds D / 09-30-16 03.11.08 >280T Connection Location for Cooling Manifolds B / 09-30-16 03.11.09 <280T Connection Location for Hot Oil C / 03-11-13 03.11.10 Low Profile Water Jumper Fittings/Hose Rel / 06-15-10 03.11.11 Water Line Reynolds Number Table For GPM Rel / 08-01-19 03.12.01 Venting for Cartridge Vanes C / 08-01-19 03.12.02 Vent Design Rel / 09-30-16

03.13.01A 7/8” Press Knock Out Extensions <350T A / 06-15-10 03.13.01B 2” Press Knock Out Extensions >400T Rel / 06-15-10 03.13.02 Keyed Ejector Pins Rel / 06-24-09 03.13.03 Hydraulic Reverse Ejection (Preferred Mounting) Rel / 06-24-09 03.13.04 Hydraulic Reverse Ejection (Optional Mounting) Rel / 06-24-09 03.13.05 Hydraulic Reverse Ejection Coupler Rel / 06-24-09 03.13.06 Ejector Safety Electrical Outlet Connection Location (<280T & >280T) A / 08-14-09 03.13.07 Ejector Box Cover for >200T Molds Rel / 06-15-10 03.13.08 Early Return Pin Retention Assembly Rel / 09-28-12

03.13.09A Accelerated Ejectors Rel / 09-28-12 03.13.09B Accelerated Ejectors Rel / 09-28-12 03.13.09C Accelerated Knock Out Rel / 09-28-12 03.13.10 “B” Side Stripper Plate Switch Placement Rel / 03-11-13 03.13.11 Safety Ejector Switch Design B / 08-01-19

03.13.12A Latch Locks (DME – Internal) Rel / 09-30-16 03.13.12B Latch Locks (DME – External) Rel / 09-30-16 03.13.12C Latch Locks (Progressive) Rel / 09-30-16 03.13.12D Latch Locks (Misumi) Rel / 09-30-16 03.13.12E Latch Locks (Baffle Bar) Rel / 09-30-16 03.13.13 Guide Bushing Reference Rel / 08-01-19 03.14.01 Slides – Height to Length Ratio of 1 to 1.5 A / 09-28-12 03.14.02 Slides – Zero Degree Parting Line Rel / 10-16-15 03.15.01 Lifter Safety Switch Design Rel / 09-30-16 03.16.01 Hydraulic Connection Location <280T (Side Load) Rel / 06-24-09 03.16.02 Hydraulic Connection Location >280T (Top Load) Rel / 06-24-09

03.16.03A Hydraulic Core Pull Connectors A / 08-01-19 03.16.03B Hydraulic Core Pull Connectors Rel / 08-01-19 03.18.01 Floating Insert to Form Cruciforms Too Small to Eject Rel / 06-24-09 03.18.02 Steel Proud Pullers for Elastomer Mats Rel / 06-24-09 03.18.03 Cup Holder Retention Rings Rel / 09-28-12 03.18.04 B-Side High Heat Transfer Cooling Insert Design – Dual C/Hs and Center Housing Rel / 06-15-10 03.18.05 Spring Washers Under Core Pins for Strip Retainers Rel / 03-07-14

Page 27 of 221

SECTION 01.04

Document Title Rev. Level/Date 03.18.06 Mold Max Inserts Forming Inside Of Slider Knob Rel / 10-16-15 03.18.07 Sleeve Ejectors For Links Rel / 10-16-15 03.18.08 Sleeve Ejectors For Strip Retainers Rel / 10-16-15 03.18.09 Over Flow Channel For Nylon Vanes Rel / 10-16-15 03.18.10 Grommet Tuning For Slider Knobs Rel / 10-16-15 03.18.11 Honeycomb Lifter/Pin Design Rel / 10-16-15 03.18.12 Core Out For 2-shot Gating Over Substrate Rel / 06-11-18 03.18.13 Mold Insert Pocket Angle Requirement Rel / 08-01-19 03.18.14 Gas Spring For Transfer Molding Rel / 08-01-19 03.19.01 Mold Open Clearance for EOAT B / 03-07-14 03.19.02 EOAT Vacuum Flag Standard C / 03-11-13

03.19.03A Gating Considerations for Molding Automation Rel / 06-15-10 03.19.03B Gating Considerations for Molding Automation Rel / 06-15-10 03.19.03C Gating Considerations for Molding Automation Rel / 06-15-10 03.19.04A EOAT Docking Hole Orientation - Horizontal Rel / 05-31-17 03.19.04B EOAT Docking Hole Orientation - Vertical Rel / 05-31-17 03.19.04C EOAT Docking Hole Orientation - Diagonal Rel / 05-31-17 03.20.01A Clamp Plates – Engel 2-Shot (450T Rotary) Rel / 07-01-13 03.20.01B Clamp Plates – Haitian 2-Shot (250T Rotary) A / 01-09-15 03.20.01C Clamp Plates – Krauss Maffei 2-Shot (420T Rotary) A / 10-16-15 03.20.01D Clamp Plates – Krauss Maffei 2-Shot (651T Rotary) Rel / 06-11-18 03.20.02A Peripheral Item Locations – Engel 2-Shot (450T Rotary) Rel / 07-01-13 03.20.02B Peripheral Item Locations – Haitian 2-Shot (250T Rotary) A / 01-09-15 03.20.02C Peripheral Item Locations – Haitian 2-Shot (250T Rotary) Rel / 03-07-14 03.20.02D Peripheral Item Locations – Krauss Maffei 2-Shot (420T Rotary) A / 06-11-18 03.20.02E Peripheral Item Locations – Krauss Maffei 2-Shot (651T Rotary) Rel / 06-11-18 03.21.01A Coatings Matrix A / 08-01-19 03.21.01B Coatings Matrix Rel. / 08-01-19 03.26.01 FORD Engraving Plaque Rel / 06-11-18 03.26.02 GM Engraving Plaque Rel / 06-11-18

Page 28 of 221

Page 29 of 221

Page 30 of 221

Page 31 of 221

Page 32 of 221

SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.01 REV. LEVEL: F REV. DATE: 08-26-16 MATERIALS / TOLERANCES ISSUE: 06-24-09 PAGE: 1 of 3


Mold Component Bill of Materials

Tool Material

Typical Hardness

Range (Rc)

Typical Application Notes

P20 (HH) 34-38 1. Cores & Cavities “cut in solid” 2. Cavity Sets/Inserts 3. Lifter Heads (Nitrided for P20

core/cavity) 4. Slide Bodies/Lock Block 5. Slide Faces (Nitrided for P20 cores/cavity)

USA

P20 (HH) (GS 738 HH or Finkl)

34-38 1. Cores & Cavities “cut in solid” 2. Cavity Sets/Inserts 3. Lifter Heads (Nitrided for P20

core/cavity) 4. Slide Bodies/Lock Blocks 5. Slide Faces (Nitrided for P20

cores/cavity)

China

H13 48-50 1. Cavity Sets/Inserts 2. Lifter Heads (Nitrided for P20


cores/cavity) 5. Inserts 6. Gate inserts for high abrasion

material

USA

H13 (GS 2344 ESR)

48-50 1. Cavity Sets/Inserts 2. Lifter Heads (Nitrided for P20


cores/cavity) 5. Inserts 6. Gate inserts for high abrasion material

China

Page 33 of 221

SECTION 03.01 REV. LEVEL: F REV. DATE: 08-26-16 MATERIALS / TOLERANCES ISSUE: 06-24-09 PAGE: 2 of 3

Tool Material

Typical Hardness

Range (Rc)

Typical Application Notes

S7 50-52 1. Cavity Sets/Inserts 2. Lifter Heads 3. Slide Bodies/Lock Blocks 4. Slide Faces 5. Inserts

USA

S7 (Finkl or Unimax)

50-52 1. Cavity Sets/Inserts 2. Lifter Heads 3. Slide Bodies/Lock Blocks 4. Slide Faces 5. Inserts

China

420 Stainless Steel 46-48 1. Cavity Sets/Inserts 2. Corrosion protection for acetal parts

USA

420 Stainless Steel (GS 136 ESR)

46-48 1. Cavity Sets/Inserts 2. Corrosion protection for acetal parts

China

Assab Uddeholm Unimax 54-56 1. Lifter Heads 2. Slide Bodies/Lock Blocks 3. Slide Faces 4. Inserts

China

DME #2 33 1. Mold Base 2. All plates/rails 3. Support pillars 4. External early return systems

(case hardened)

USA

LKM 1050 33 1. Mold Base 2. All plates/rails 3. Support pillars 4. External early return systems

(case hardened)

China

Steel (Cold rolled tubing) 1. Cooling manifolds China/USA Porcerax 35-40 1. Inserts for venting China/USA Mold Max XL / Mold Star / Ampcoloy 944

28-32 1. Areas of poor cooling China/USA

Ampcoloy 18-20 1. Laminated cooling plates China/USA CENA 1 38-42 1. Molded In Color cavity block USA Hardened O1/Lamina 56-58

1. Gibs 2. Wear plates

China/USA

Page 34 of 221

SECTION 03.01 REV. LEVEL: F REV. DATE: 08-26-16 MATERIALS / TOLERANCES ISSUE: 06-24-09 PAGE: 3 of 3

• All materials must be called out on the Mold Design Bill of Materials

• Mold Design Bill of Materials to include: o Balloon Number for component(s) o Description of component(s) o OEM Supplier o Quantity o Material Type o Hardness o Standard / Custom

• Mating parts must be dissimilar materials and hardness.

Revision Record

Rev. A – No record of changes Rev. B – Changed China P20 HH, H13, S7 and 420 Stainless steels brand names. Added revision record. Rev. C – Added CENA 1 information and added XL / Mold Star to Moldmax line for

beryllium free materials. Rev. D – Corrected hardness for MoldMax XL / Mold Star. Rev. E – Added hardness for O1/Lamina. Added BOM requirements. Rev. F – Added Ampcoloy 944

Page 35 of 221

SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.02 REV. LEVEL: F REV. DATE: 08-01-19 MOLD COMPONENTS ISSUE: 06-24-09 PAGE: 1 of 4


Preface

• It is not our intention to cause deviation from best mold build practices.

• Any requirement challenging a best practice should be brought to the attention of the SPI Engineering Department Manager, Tool Group.

• It is the expectation of SPI to have Mold Supplier part design concerns identified and discussed at the mold pre-design / mold kick-off meeting or the preliminary tool design review.

• Ideas for improvements should be stressed at every opportunity. Examples of part design challenges impacting tooling feasibility and performance integrity are; feature sink, sharp corners were a feature is formed on the main wall section, weld lines in functional locations, radius post ends, lead in for assembly, poor draft to grain relationships, etc.

• All molds must be built with DME or equivalent purchased (available off the shelf in USA) leader pins, guide pins, ejector pins, guide bushings, ejector sleeves, core pins, etc.

• All wear surfaces must have grease grooves, no graphite impregnated wear surfaces unless otherwise approved by SPI TE.

• Leader pins must engage before horn pins or standing core.

• All leader pin bushings must be made of bronze (must have grease grooves) and be mechanically retained.

• Leader pin vents must be cut into the support rails on a 45°, and be large enough for the leader pin to purge solid resin debris without obstruction.

• Zero corner leader pin & zero corner return pin must be offset.

• Special features ≥0.625” deep (cruciforms, clip towers, etc.) and ribs >0.500 deep will be inserted.

Page 36 of 221

SECTION 03.02 REV. LEVEL: F REV. DATE: 08-01-19 MOLD COMPONENTS ISSUE: 06-24-09 PAGE: 2 of 4

• All pivot posts, pivot holes and pivot omega features, must be inserted for tuning. SPI expects two tunes to be included in the quotation for all pivot posts, pivot holes, and pivot omegas for USA/Canadian Mold Suppliers. Components include, but not limited to, vanes, housings, shut off doors, bins, bin covers, etc.

• Snap features must be inserted when applicable. Two snap feature tunes are expected for, but not limited to, snap arm barbs and mating component barbs for USA/Canadian Mold Suppliers.

• Tooling built in China must be within steel dimensional tolerance. Tooling must be documented and confirmed to be within specifications. Any tuning requirements will be treated as SPI EC’s.

• Coring steel must be inserted. Use hardened inserted pins. Core pins should be oversized, a minimum of one standard diameter, then machined to the final dimension.

• Break all parting line edges of mold (excluding part). Radius all inside and outside mold component corners.

• All molds shall have sufficient pre-loaded support pillars to prevent mold base deflection during normal molding cycle.

• Support pillars and rails to be secured to back clamp plate.

• Tooling in a solid block will be heat-treated for stress relief between rough and finish cut.

• Pry-bar slots must be cut into all four corners, on a 45° angle to the base, 1” into the corner (if 1” is not available, deviation must be reviewed and approved by SPI Engineering), and result in a clearance between the plates of ¼”.

• Top Load Molds Only: All clamp slots must continue through the end of the tool, leader pins may become exposed. See Section 03.05.10, >200T Clearance for Standard Clamping. Cooling/electrical fittings/connectors must not obstruct the clamping zones.

• Top Load Molds Only: All molds must have legs installed where hydraulic cylinders, limit switches, electrical boxes, etc. protrude beyond the bottom edge of mold. When possible use rail type legs to support halves separately. See Section 03.02.01, Stand Off Legs – Guidelines for Safe/Robust Designs, for cylindrical stand off legs.

Page 37 of 221

SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.02 REV. LEVEL: F REV. DATE: 08-01-19 MOLD COMPONENTS ISSUE: 06-24-09 PAGE: 3 of 4


• Tooling support rails will be doweled to the core side support plate and the clamp plate, solid or tube dowels can be utilized.

• Details EDM’d into ejector pins, per Initial RFQ or as requested by the assigned TE no later than final design approval, must have a spare made at the time of mold construction and shipped with the completed tool.

• Custom sleeve ejectors must have a spare set (ie 4 custom locations equals 4 spares) made at the time of the mold construction and shipped with the completed tool.

Page 38 of 221

SECTION 03.02 REV. LEVEL: F REV. DATE: 08-01-19 MOLD COMPONENTS ISSUE: 06-24-09 PAGE: 4 of 4 Revision Record Rev. A - Added the following bullet points, “All pivot posts, pivot holes and pivot omega features, must be inserted for tuning. SPI expects two tunes to be included in the quotation for all pivot posts, pivot holes and pivot omegas.

Components include, but not limited to, vanes, housings, shut off doors, Bins, bin covers, etc. Snap features must be inserted when applicable. Two snap feature tunes are expected, but not limited to, snap arm barbs and mating component barbs.

Rev. B – Bullet point 12 and 13 added “for USA/Canadian Mold Suppliers”. Added new bullet point 14. Bullet point 21 added “See Section 03.05.10, >200T clearance for standard clamping. Cooling/electrical fittings/connectors must not obstruct the clamping zones.” Bullet point 22 added “See Section 03.02.01, Stand Off Legs – Guidelines for Safe/Robust Designs, for Cylindrical stand off legs” Rev. C – Bullet point 7 removed “guide” and “at a minimum, ½” longer than longest”. Added “engage before.” Rev. D – Added last bullet point about details EDM’d into ejector pins. Rev. E – Added “unless otherwise approved by SPI TE” on bullet point 6. Rev. F – Added “made of bronze (must have grease grooves) and be” to the leader pin bushing bullet point. Added “per initial RFQ” for details EDM. Added spares for custom sleeves.

Page 39 of 221

Page 40 of 221

SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.03 REV. LEVEL: C REV. DATE: 08-01-19 AIR POPPETS ISSUE: 06-24-09 PAGE: 1 of 1


Bill of Material Component Acceptable

Manufacturer/ Distributor*

Part Number Notes

Air Timer (Mead KLC-110)

MSC 06930770 1-11 sec. Use on timer style

Air Timer (Mead KLC-260)

MSC 04086864 10-60 sec (special order part – must call in) Use on timer style

3 Way Valve

MSC 87823720 Use on both styles

Aluminum Manifold

McMaster Carr 5469K101 1/4" NPT Inlet X 1/8" NPT Outlet Use on both styles

Mechanical Actuation Bar

This bar should be fabricated. Use on mechanical style

Poppet system must be plumbed with push lock connectors and associated tubing.

• All TPE mats, gap hider, etc. must have air poppet system for allowing part not to stick to A side of tool and/or helping eject part from B side of tool.

Revision Record Rev. A – Changed grammar of sentence below BOM. Rev. B – Added air poppets for all TPE tools Rev. C – Corrected logic for both versions

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.04 REV. LEVEL: B REV. DATE: 08-01-19 CAVITY PRESSURE TRANSDUCERS SLOT & PIN PLATE RECESS ISSUE: 06-24-09 PAGE: 1 of 2


Bill Of Materials RJG TABLE (EFFORT GENERATION)

Component Acceptable Manufacturer/ Distributor

Part Number Notes

Pressure Transducer

RJG Inc. LS-B-127-x-y x = denotes the anticipated injection pressure the sensor will see at the selected pin location (Reference 03.04.01) y = denotes the length of cable needed (3” – 48” in 1/8” increments)

Junction Box RJG Inc. J-LX5-CE One (1) required per 2-4 transducers

Cable RJG Inc. CE-LX5-1M One (1) required per transducer when the tool has 2 or more transducers

Bill Of Materials

NON RJG TABLE (TYPICALLY TPE AND SHOOT & SHIP TOOLS) Component Acceptable

Manufacturer/ Distributor

Part Number Notes

Pressure Transducer

DME BS412C Use the DME Catalog online to order pressure and lead length.

Amphenol Plug (Male)

Allied Electronics

70143472

Amphenol Plug (Female)

Allied Electronics

70143474

• For all TPE and shoot and ship tools, a transducer slot must be put in the tool for the

end of fill pin (pin nearest end of fill) for each cavity.

• Cavity pressure transducers may be required for other select molds. Reference Tool Layout Sheet at time of quoting for style, quantity and locations. Quotes and mold builds must include any and all necessary cabling and junction boxes.

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.04 REV. LEVEL: B REV. DATE: 08-01-19 CAVITY PRESSURE TRANSDUCERS SLOT & PIN PLATE RECESS ISSUE: 06-24-09 PAGE: 2 of 2


• Transducer slot and actuator pin tolerances/clearances must be to SPI standards.

Revision Record Rev. A – Resurrected section. Rev. B – Added transducer slot for all TPE and shoot ship tools and Non RJG table.

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.05 REV. LEVEL: M REV. DATE: 08-01-19 CLAMP PLATES / SPACER RAILS ISSUE: 06-24-09 PAGE: 1 of 5


SPI Mold Clamp Plate - China PRESS

RANGE (Tons)

TIE BAR DAYLIGHT

(mm)

TIE BAR DIAMETER

(mm)

PLATEN SIZE H x V

(mm)

CLAMP PLATE SIZE H x V x Thick (mm)

120 Haitian 410 x 410 70 634 x 635 620 x 400 x 34.925* 160 Haitian 470 x 470 80 720 x 727 700 x 444.5 x 34.925* 200 Haitian 530 x 530 90 810 x 800 800 x 495.3 x 34.925* 250 Haitian

2-Shot 910 x 570 105 1250 x 1148 890 x 600 x 34.925

280 Haitian 630 x 630 105 903 x 930 850.9 x 622.3 x 34.925 380 Haitian 730 x 730 115 1046 x 1046 1016 x 698.5 x 34.925 530 Haitian

2-Shot 700 x 1170 145 1600 x 1600 1117.6 x 863.6 x 34.925

600 Haitian 880 x 880 145 1300 x 1320 1219.2 x 812.8 x

34.925

900 Haitian 1080 x 1080 180 1580 x 1600 1524 x 1066.8 x

34.925 * = Denotes that the clamp plate can go to 22.225 mm if a max. stack height issue

SPI Mold Clamp Plate - North America Side Load PRESS RANGE (Tons)

TIE BAR DAYLIGHT

(")

TIE BAR DIAMETER

(")

PLATEN SIZE H x V

(")

CLAMP PLATE SIZE H x V x Thick (")

85 16 x 13.6 2.375 22.8 x 20.4 20 x 13.5 x 1.375* 120 17.1 x 17.1 2.75 25.2 x 25.2 22.5 x 16.5 x 1.375*

160 KM 22.44 x 20.47 4.72 37.80 x 36.22 26.5 x 19.5 x 1.375*

170 20.1 x 20.1 3.25 29.1 x 29.1 26.5 x 19.5 x 1.375*

200 2-Shot Tie Barless N/A 27.9 x 22.1 25 x 17.5 x 1.375

230 22 x 22 3.625 32.3 x 32.3 29.25 x 21.5 x 1.375

200 KM 22 x 22 4.92 36.02 x 36.02 29.25 x 21.5 x 1.375

* = Denotes that the clamp plate can go to 0.875" if a max. stack height issue

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SECTION 03.05 REV. LEVEL: M REV. DATE: 08-01-19 CLAMP PLATES / SPACER RAILS ISSUE: 06-24-09 PAGE: 2 of 5 SPI Mold Clamp Plate - North America Top Load

Clamp Plate Max Width **

Clamp Plate Thickness

Press Description Tonnage

(on machine) UST or

MT Brand Model

10.5" 0.875" 35 UST VD ET 40 UST Demag Extra

24.5" 1.375" 300 UST VD HT

27.5" 1.375" 300 MT KM CX 350 MT KM CX 400 UST VD HT

31" 1.375" 350 MT KM CX Wide

32" 1.375" 500 UST VD HT 450 UST Engel ES

32" * (47.2" dia) 1.375" 450-2 UST Engel ES

34.5" * (42.9" dia) 1.375" 420-2 MT KM CX.2

34.5" 1.375" 420 MT KM CX

35.5” 1.375" 650 UST VD HT 500 UST VD HP Wide 700 UST VD HP

38.5” 1.375” 500 MT KM CX

41.5" 1.375" 730 UST VD / Demag Caliber 730 UST VD Spectra / HP

43.5" 1.50" 1000 UST VD HP 850 MT KM MX

44.5" 1.375" 700 UST VD HP Wide 46.5" *

(59" dia) 1.375" 651-2 MT KM GX.2

46.5" 1.375" 650 MT KM CX 651 MT KM GX

51.5" 1.50" 1000 UST VD HP Wide 54.5" 1.50" 1100 UST VD Caliber 55" 1.50" 1000 MT KM MX 61" 1.50" 1300 MT KM MX

71.5" 1.50" 1500 UST VD HP Wide 73" 1.50" 1600 MT KM MX

* Rotary Press - Consider platen diameter and water/oil/air connection locations ** The widths noted are not intended to be "standard" widths but maximum widths for targeting "smallest/robust' molds

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SECTION 03.05 REV. LEVEL: M REV. DATE: 08-01-19 CLAMP PLATES / SPACER RAILS ISSUE: 06-24-09 PAGE: 3 of 5 • All molds for <280T molding machines will be designed and built to the SPI Side

Load Standards. All molds for >280T molding machines will be designed and built to the SPI Top Load Standards.

• All molds for <280T molding machines must include compliance to the standard location scheme for the A-side clamp plate.

• Clamp slots must be unobstructed for 100% of the length of the slot. See Section 03.05.12 for additional clearance requirements for “Top Loaded” mold set ups.

• All A-side clamp plates will be machined for standard locating rings. The locating ring will be required for all pre-production samples.

• Clamp plates must include “self storing” locating ring pockets. The stored locating ring needs to be flush/sub-flush with the clamp plate. A-clamp plates will require the locating ring to be rotated 180° and stored in the original position. Locating rings will be placed in the storage pocket while the tool is in production.

• Hot sprues and hot manifold sprue bushings must be flush/sub-flush with the clamp plate and mechanically held in place without the use of the locating ring.

• Molds will be designed for the best/smallest robust mold base. < 280T Molds will be fitted with the best-sized clamp plate that meets standard. Spacer rails will be required for production flexibility to move up side load press sizes. >280T molds will be fitted with clamp plate based on smallest /robust mold base. Reference Clamp Plate to Mold Base Relationship on page 4 of this section.

• The SPI PDT will determine what size spacer rail will be constructed with the mold. Spacer rails will be required for all side load molds, <200T.

• All molds built in the 400T-500T range will require both applicable location schemes in the A-side clamp plate.

• All molds built ≥400T will require the 2” press knock out extensions. See Section 03.13.01B.

• Spacer rails must be stamped with press size and the next press size the spacer rail will be used in (i.e. 85T – 120T)

• All clamp plates must have a minimum 0.800” steel thickness under any pockets cut into clamp plates to allow sensors on magnetic platens to functions properly. Through pocket cut-outs are not allowed on “A” side clamp plates.

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SECTION 03.05 REV. LEVEL: M REV. DATE: 08-01-19 CLAMP PLATES / SPACER RAILS ISSUE: 06-24-09 PAGE: 4 of 5

TOP LOAD MOLDS Clamping Surface/Clamp Slots Dimensions

Machine Tonnage Min Depth Width

300-500 1.000” 1.000”

650-1500 1.000” 1.500”

• Clamp Plate to Mold Base Relationship 1. All mold connectors and plumbing must be contained within the plane created by

the clamp plates on the operator and non-operator sides of top load molds (to fit between tie bars) and on all sides except the operator side of side load molds. Typically 1” is required between the mold base and the edge of the clamp plate. See Section 03.11 for use of low profile cooling fittings on the backside of the side load mold base.

2. If clamp plate cannot exceed edge of mold base by 1” (or required distance to package all connections and plumbing), then recess all mold connectors and plumbing so that they will be within the plane created by the clamp plate as specified above.

3. If recessing connectors and plumbing is not feasible, clamp plate will need to be sized to protect all connectors and plumbing.

4. If the mold base and the clamp plate for side loaded tools have the same horizontal dimension, the lower operator and non-operator edges of the mold base must be cleared for the cooling lines. The mold stop plate on the Mold Docking Stations must not damage cooling lines. Refer to Section 03.05.13, Example of Improperly Cleared Mold Base.

Clamp Plate Dimensional Tolerance

1. Plate thickness tolerance - + 0.005”(0.13mm) 2. Parallel tolerance - + 0.001”(0.025MM) total indicator reading 3. Flatness tolerance - + 0.001”(0.025mm) total indicator reading

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SECTION 03.05 REV. LEVEL: M REV. DATE: 08-01-19 CLAMP PLATES / SPACER RAILS ISSUE: 06-24-09 PAGE: 5 of 5 Revision Record Rev. A – Added “Clamp Plate Dimensional Tolerance” section. Rev. B – Added last sentence to 3rd bullet point. Added last bullet point in the

instruction. Rev. C – Significant changes, too numerous to list. Rev. D – Separated clamp plate table into USA & China tables. Bullet point 10 on page

3 added ≥ and removed “in the” & “500T range”. Added bullet point 12 stamping spacer rails.

Rev. E – Removed bullet point about 2-shot clamp plates. Rev. F – Added 250T Haitian 2-Shot clamp plate size. Removed bullet point for 2-shot

mold requirements. Rev. G – Fixed typo on clamp plate thickness for 1000T clamp plates. Rev. H – Added 1125 T clamp plate data and correct Haitian 2-shot clamp plate size.

Added 170T clamp plate to 0.875” category for stack height issues. Rev. I – Added minimum 0.800” thickness for any pockets in clamp plate. Rev. J – Error fixed for 731T clamp plates. All 731T are wide body platens/tie bars. Rev. K – Corrected error on 500 T for tie bar spacing and clamp plate size. Rev. L – Updated clamp plate sizes to have clearance of ½” per side and updated

clamp plate to mold base relationship 1-4. Change format of SPI North America Clamp Plate information. Added 160 KM and 200 KM information in the Side Load Clamp Plate table.

Rev. M – Added clamp plate sizes for 500 CX KM, 530 2-Shot Hiatian and 651 GX KM information to Top Load Clamp Plate table. Multiple changes to clamp plate widths for top load tools.

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.06 REV. LEVEL: F REV. DATE: 01-19-15 EYE BOLT ISSUE: 06-24-09 PAGE: 1 of 3


Bill Of Material

Lifting Capacity @ Various Lifting Angles (lbs)

Component Manufacturers/ Distributors

Part Number

Thread Single Lift

0° - 45° Lift 45° - 60° Lift

Forged Steel Eyebolt PPE - USA 3062 5/8" 4,000 1,000

DO NOT USE OVER 45°

3075 3/4" 5,000 1,250 (Use these if mold needs 1 eyebolt for lifting to hang level)

3100 1" 9,000 2,250 3125 1-1/4" 15,000 3,750 3150 1-1/2" 21,000 5,250

3200 2" 38,000 9,500 McMaster Carr 3014T52 5/8" 4,000 1,000

DO NOT USE OVER 45°

3014T531 3/4" 5,000 1,250 3014T55 1" 9,000 2,250 3014T57 1-1/4" 15,000 3,750 3014T58 1-1/2" 21,000 5,250 3014T61 2" 38,000 9,500 Swivel Eyebolt (*) FD Lake 42854 5/8" 4,620 3,300 (Pink Starpoint) 42856 3/4" 7,098 5,070 42860 1" 9,870 7,050 (Use these if mold needs 2 eyebolts for lifting to hang level)

42862 1-1/4" 13,888 9,920 42864 1-1/2" 21,620 15,430 42868 2" 37,030 26,450

McMaster Carr 3059T72 5/8"

4,620 3,300 3059T73 3/4"

7,098 5,070

3059T74 1"

9,870 7,050 3059T75 1-1/4"

13,888 9,920

3059T76 1-1/2"

21,620 15,430 3059T77 2" 37,030 26,450 Hoist Ring PPE - USA P23438 2-1/2" 50,000 35,710

(Use these if mold needs >2" eyebolts)

McMaster Carr 3052T75 2-1/2" 50,000 35,710

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SECTION 03.06 REV. LEVEL: F REV. DATE: 01-19-15 EYE BOLT ISSUE: 06-24-09 PAGE: 2 of 3 * The swivel eyebolts are manufactured by RUD. Cannot buy direct.

F.D. Lake 3313 Lousma Drive SE Grand Rapids, MI 49548 Contact Name: Brian Finkbeiner Phone: 616-241-5639

To purchase McMaster Carr parts in China: WuXi AMDA M&E Co.,Ltd. TEL 86-510-85737116 /510-82917798 FAX 86-510-85730629 H P : 86-13771519966 E-mail: [email protected] / [email protected] Website: http://www.amdachina.cn Address: 99-3,Nanyangxincun,Wuxi,Jiangsu ZIP : 214023

• Single lifting eyebolt hole on top of mold must be located so the mold hangs

level for all molds and labeled with the text “Lifting Hole”

• If one lifting eyebolt can not be located on top of mold to hang the mold level, then two must be used and labeled with the text “Lifting Hole”

• Suppliers are required to quote and install SPI Standard Eyebolt(s) for the top of mold lifting eyebolt holes labeled “Lifting Hole”

• Area around “Lifting Hole” to be painted (Refer to Section 03.06.04):

• ≤ 1” – 2”x2” Green square

• 1 ¼” – 1 ½” – 3”x3” Red square

• ≥ 2” – 6”x6” Orange square

• Single lifting eyebolt holes must be located on all four sides of each half of the mold base.

• If the mold requires two eye bolts to hang level, each eye bolt must be rated for the mass weight of the mold and sized based on the thread of the forged eye bolt.

• All molds must be delivered for F1 sample with eyebolt(s) installed in the hole(s) labeled “Lifting Hole” on top of mold.

• Eyebolt(s) must be installed to the shoulder with maximum standard thread engagement. Refer to Section 03.06.03.

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SECTION 03.06 REV. LEVEL: F REV. DATE: 01-19-15 EYE BOLT ISSUE: 06-24-09 PAGE: 3 of 3 • Eyebolt lifting holes in all corners (vertical holes through the thickness of the clamp

plates): • ≤ 280 A side only • >280 A & B sides

Revision Record Rev. A – In the Bill of Material changed “RUD” to “FD Lake” along with the

corresponding part numbers. Pg. 2 changed “RUD Startpoint Swivel Eyebolt Suppler” to “*The swivel eyebolts are manufactured by RUD. Cannot buy direct”.

Rev. B – Added “(*)” after “Eyebolt” in the Bill of Material section. Rev. C – Added 5th bullet point to instruction. Rev. D – Bullet point 5 added “and sized based on the thread of the forged eye bolt.” Rev. E – Added 2” and 2-1/2” eyebolt information and lifting capacity for all eyebolts.

Added color coding for eyebolt area. Rev. F – Removed the color blue 8”x8” square to match Section 03.06.04.

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.07 REV. LEVEL: B REV. DATE: 01-09-15 SAFETY STRAP ISSUE: 06-24-09 PAGE: 1 of 2


Bill Of Material

Shear Strength (lbs)

Component Manufacturers/ Distributors

Part Number

Notes Grade 2

Grade 8 N/A

Detent Pin 3/8" McMaster Carr 93750A497 1-1/4" T-Handle w/ Lanyard N/A N/A 20,000

Drill Bushing 3/8" ID McMaster Carr 8492A234 1/2" long N/A N/A N/A

Detent Pin 3/4" McMaster Carr 93750A896 2" T-Handle w/ Lanyard N/A N/A 82,500

Drill Bushing 3/4" ID McMaster Carr 8492A304 1" long N/A N/A N/A

3/8" Socket Head Cap Screw McMaster Carr 91251A633 2-1/4" long 4,903 9,939 N/A

3/4" Socket Head Cap Screw McMaster Carr 91251A845 2-1/2" long 19,615 39,790 N/A

To purchase in China:

WuXi AMDA M&E Co.,Ltd. TEL 86-510-85737116 /510-82917798 FAX 86-510-85730629 H P : 86-13771519966 E-mail: [email protected] / [email protected] Website: http://www.amdachina.cn Address: 99-3,Nanyangxincun,Wuxi,Jiangsu ZIP : 214023

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SECTION 03.07 REV. LEVEL: B REV. DATE: 01-09-15 SAFETY STRAP ISSUE: 06-24-09 PAGE: 2 of 2 Revision Record Rev. A – Changed part number for the Detent Pin 3/8” from 9375A497 to 93750A497. Changed part number for the Detent Pin ¾” from 937550A986 to 93750A896. Rev. B – Added shear strength table to BOM.

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.08 REV. LEVEL: D REV. DATE: 05-31-17 GATING ISSUE: 06-24-09 PAGE: 1 of 1


• Gates should be shown 4x blown up view for a better understanding. The gate details must include runner diameters and the dimensions of the actual gate sizes.

• Sub-gates should be used whenever applicable.

• Needle designed sub-gates are unacceptable; all sub-gates will be a D-style or ball end design.

• All elastomer component sub gates must be a ball end design.

• Gating will be inserted for high abrasive resins with H13 inserts, 48-50 Rc. Glass-filled and mineral filled resins will require hardened H13 gate inserts. Deviation from this standard will require a waiver from the Tool Group, SPI Technical Leader/Manager, and the Plant Launch Champion.

• All vane gates must be of a “diamond” edge gate design except on PP rear vanes (Reference Section 03.08.07 and 03.08.07A).

• Applique tools must use a hardened gate insert or a sleeved split pin for gating.

• Use of gates to balance multiple cavity tool(s) is unacceptable. Revision Record Rev. A – Revised 5th bullet point. Rev. B – Added applique gating requirement. Rev. C – Added PP rear vanes to 6th bullet point and reference section numbers. Rev. D – Use of gates unacceptable for balancing.

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.09 REV. LEVEL: G REV. DATE: 05-31-17 COLD RUNNERS / COLD SPRUES ISSUE: 06-24-09 PAGE: 1 of 1


• Use a hot sprue if the cold sprue length and bushing recess standard cannot be met (2” recess maximum, 4” sprue length maximum) or runner volume is > 30% of shot volume.

• Runner system will be free of burrs and tooling marks. Runner system will be polished to SPI #3 finish.

• Radius all runner system intersections, including the sprue.

• All runner systems must be balanced for even part fill. Add runner choke inserts unless waived by TE. Refer to Section 03.09.04.

• Vented cold slug wells will be designed at the end of each runner segment.

• Sprue bushing must be securely mounted to the mold base without the locating ring.

• Locating ring must be reversible 180° and be flush/sub-flush with the clamp plate and be self-storing when not in use.

• Locating ring must not allow a gap for material to occupy in either orientation.

• Runner shut-offs are required when multiple cavities are not common (family molds). Refer to Section 03.09.03 for guidelines.

• All TPE molds must have ejection under all runner transitions.

• Use runner segments to balance multiple cavity tools. Revision Record Rev. A – Bullet point 1 added 2” recess, 4” sprue length. Added bullet points 6

through 9. Rev. B – Removed vacuum flag requirement. Reworded last bullet point. Rev. C – Added bullet point for TPE runner ejection. Rev. D – Added runner volume requirement to first bullet point. Rev. E – Corrected runner volume vs. shot volume Rev. F – Added runner choke inserts unless waived by TE Rev. G – Use runner segments to balance tools

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.10 REV. LEVEL: I REV. DATE: 08-01-19 HOT MANIFOLDS / HOT SPRUES / SEQUENTIAL VALVE GATING ISSUE: 06-24-09 PAGE: 1 of 5


Bill of Material – Hot Manifold Connection

Component Acceptable Manufacturer /

Distributor*

Part Number

Power Thermocouple

1 Zone DME CKPTIC-1

12 Zone DME PIC-12-G MTC-12-G

Terminal Box** (12 zone)

PPE PTC12TB

Male Contact Pin PPE 0915-0006101

Female Contact Pin

PPE 0915-0006102

Crimp Tool PPE 0999-000-0021

* Or equivalent purchased component ** These terminal boxes require modification to meet location standard (reference drawing). Terminal boxes are not required if connector can be mounted flush in the mold.

Supplier Contact Information: Synventive Parts and Service, tel: 800.367.5662. Press 2 for Parts, Press 4 for Service. Must have system number when calling. [email protected]

Yudo SIT Connectors and Cables for SIT 500: [email protected]

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SECTION 03.10 REV. LEVEL: I REV. DATE: 08-01-19 HOT MANIFOLDS / HOT SPRUES / SEQUENTIAL VALVE GATING ISSUE: 06-24-09 PAGE: 2 of 5

Bill of Materials – Sequential Valve Gate Coupler Component Acceptable

Manufacturer / Distributor

Part Number Notes

Valve Gate Quick Coupler (Mold)

Staubli Corporation K32082513

K32082413

K32082313

K32082213

K32082113

K32082013

K32081913

1 or 2 Valve Gates

3 Valve Gates

4 Valve Gates

5 Valve Gates

6 Valve Gates

7 Valve Gates

8 Valve Gates

Valve Gate Quick Coupler (Press)

Staubli Corporation K32082613 Purchased By The Plant.

Good For All Tool Configurations As Stated Above.

Docking Plate (Machine)

Staubli Corporation K32082713

Plug (Mold) Staubli Corporation SPC 05.5414 IA/JV/MD

Plug Tool Staubli Corporation R 135 911 00

Socket (Press) Staubli Corporation SPC 05.2000 IA/JV/RD

Socket Tool Staubli Corporation R 235 901 01

Manifold Design and machine to mold specific

Supplier Contact Information: Staubli Corporation Customer Service, tel: 864.486.5455. email: [email protected]

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SECTION 03.10 REV. LEVEL: I REV. DATE: 08-01-19 HOT MANIFOLDS / HOT SPRUES / SEQUENTIAL VALVE GATING ISSUE: 06-24-09 PAGE: 3 of 5 • Hot manifold systems must be engineered for the tool and the resin etc., not a

collection of off the shelf items.

• Synventive Molding Solutions is the preferred source for all valve gate and hot manifold systems. Yudo Hot Manifolds are only acceptable for single and 2 drop (maximum) hot manifold systems.

• All valve gate systems must be a single unitized, drop-in system pre-wired and pre-plumbed for the standard Staubli coupler(s) unless requested and/or approved by SPI personnel.

• All valve gate systems must be hydraulically actuated.

• Any valve gate system that runs materials requiring ≥ 140° F must have a mini water manifold for the valve gate system. Use 300 series fittings for IN and OUT. The mini manifold is to be hooked up directly to tower water not the main water manifold. Reference 03.10.04.

• Hot drops and hot sprues must not make contact with the opposite mold half. A 0.015” resin disc is required to assure contact is not made. Hot manifold drops should have the drop number stamped into the disc area for drop location identification.

• Hot manifolds must be engineered with minimum pressure loss, but enough backpressure for quick color changes (3-5 shots).

• Hot manifolds must have support discs to back up drops to prevent deflection at parting line.

• All hot manifolds systems will require a 12-zone male receptacle connector, power and thermocouple.

• All hot sprue systems will require a 1-zone male receptacle connector.

• All wiring must be contained within protected wire channels unless approved by SPI TE.

• All wires must be continuous; spliced wires are not acceptable.

• Wire channels will be machined from the manifold to the junction box.

• All heater leads are to have fiberglass insulation from the heater to the junction box.

• Wiring schematic plaques illustrating manifold wiring will be mounted on the operator side of tool, and will show complete detail to specific plug pin.

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SECTION 03.10 REV. LEVEL: I REV. DATE: 08-01-19 HOT MANIFOLDS / HOT SPRUES / SEQUENTIAL VALVE GATING ISSUE: 06-24-09 PAGE: 4 of 5 • Refer to Section 03.17 for schematic plaque location and identification

requirements.

• Wiring order: 1st: Nozzles 2nd: Manifolds

• All heaters are to be 240 volt.

• Amperage per zone should not exceed 15 amps.

• All hot manifold / hot sprue thermocouples must be “J” type.

• Hot manifold / hot sprues must be securely mounted to the mold base without the use of the locating ring.

• Locating ring must be reversible 180° and be flush/sub-flush with the clamp plate and be self-storing when not in use.

• Locating ring must not allow a gap for material to occupy in either orientation.

• All hot manifold systems with multiple cavities of the same part must be balanced with the manifold system and not by temperature of the drops.

• Valve gate open/closed on the Staubli quick connect coupler for both mold and press. O – Valve gate open, I – Valve gate closed. (Reference 03.10.03).

• Cooling bushings should be evaluated for use to get adequate cooling at the hot manifold tip area(s) and/or to prevent thin steel conditions using conventional water line location(s).

• Non-Valve gated hot manifold and hot sprue systems, when gated into a runner, will require a carrot length of at a minimum of 15mm and ≤ 30mm with a minimum of 3° draft per side (5° - 8° draft is desired) and should have a 0.5 mm radius at the base. The carrot should be draw polished.

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SECTION 03.10 REV. LEVEL: I REV. DATE: 08-01-19 HOT MANIFOLDS / HOT SPRUES / SEQUENTIAL VALVE GATING ISSUE: 06-24-09 PAGE: 5 of 5 Revision Record Rev. A – Pg. 3 added bullet points 3, 5 and 6. Rev. B – Added Parts Manager Rick Kilburn to contact information. Bullet point 3 change “should” to “must”. Bullet point 12 removed “3rd : Back Up Manifold” Added bullet points 15 - 18. Rev. C – Added bullet point about supporting drops of manifold. Rev. D – Added Staubli connectors to BOM. Added Synventive contact information. Changed bullet point 2 for manifold preference. Added “for the standard

Staubli coupler(s)” to bullet point 3. Added last bullet point. Rev. E – Changed Staubli contact information. Added socket tool to BOM. Added mini

manifold for valve gate system. Rev. F – Added cooling bushing and sprue carrot length and draft. Rev. G – Updated mini water manifold for valve gate systems. Rev. H – Added Plug Tool to part list for Staubli items. Added “unless approved by SPI

TE” for wiring channels. Added male and female pins and crimp tool for power and thermocouple adaptors.

Rev. I – Made the sprue carrot a range from 15mm to 30mm.

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.11 REV. LEVEL: M REV. DATE: 08-01-19 MOLD TEMPERATURE – COOLING ISSUE: 06-24-09 PAGE: 1 of 6


Bill of Materials Component Acceptable

Manufacturer Part Number Notes

Male Manifold Connection**

Parker BST-N6-M 3/4” NPT Open Fitting – Supply

Female Manifold Connection**

Parker BST-6-M 3/4” NPT Open Fitting – Return

Low Profile Water Jumper Fitting/Hose

Progressive Components* (DongGuan Changan Shuanghe Die Accessories Line)

300 series; WJ300-50 500 series; WJ500-50

WJH50 (1/2”) hose

Hose Parker* (Shanghai EORERO Machinery Co., Ltd)

801-8-BLU-Length 1/2” ID, <185°F Blue Supply (oil resistant)

Hose Parker* (Shanghai EORERO Machinery Co., Ltd)

801-8-RED-Length 1/2” ID, <185°F Red Return (oil resistant)

Hose, Hot water Parker* 7212-501-BL-Length 1/2” ID, >185°F Blue Supply (oil resistant)

Hose, Hot water Parker* 7212-501-RD-Length 1/2” ID, >185°F Red Return (oil resistant)

Quick Connect (w/ Hose Barbs)

Parker* PC318-BP (90) PC328-BP (45) PC308-BP (Straight)

1/2” Body/1/2” (Hose) ID Return (300 Series)

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SECTION 03.11 REV. LEVEL: M REV. DATE: 08-01-19 MOLD TEMPERATURE – COOLING ISSUE: 06-24-09 PAGE: 2 of 6 Quick Connect (w/ Hose Barbs)

Parker* PC514-BP (90) PC524-BP (45) PC504-BP (Straight)

1/2” Body/1/2” (Hose) ID Return (500 Series)

Brass Plug Baffle DME* BB-60 1 piece specify length

Cooling Manifold Fabricate* Hi Tech (USA)

NA Reference 03.11.01 for fabrication details. Must be color coded steel. (Blue for supply; Red for return)

Brass 90° Street Elbows for std. cooling manifolds

Parker* Brave Industrial

2202P-4-4 63812-S (short)

Low profile with ¼” pipe threads

Drybreak Quick Couplings (Snap-tite Series 71)

R.M. Wright Co., Inc. “USA”

71-3C8-8F (Coupler) 71-3N8-8F (Nipple)

Hot Oil Molds ½” steel From WuXi AMDA allow ±4 weeks for delivery

WuXi AMDA M&E Co.,Ltd, (China)

Female 00469064 (Return) Male 00469072 (Supply)

Hose

Plastics Process Equipment, Inc.*

919-5 >185°F Water for tools built in China & Hot Oil Molds 450°F max temp

Fittings Plastic Process Equipment, Inc.*

20190-4-5 >185°F Water for tools built in China & Hot Oil Molds 450°F max temp

* Or equivalent purchased.

** These components must be from this supplier.

*** It is the TE’s discretion on small side load tools whether to use smaller ID water hose and necessary barbs on the water fittings for packaging issues.

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SECTION 03.11 REV. LEVEL: M REV. DATE: 08-01-19 MOLD TEMPERATURE – COOLING ISSUE: 06-24-09 PAGE: 3 of 6 USA Source for Brass 90° Street Elbows for Cooling Manifolds <185°F (85°C) -

Brave Industrial Fasteners Otsego, MI, USA 1-800-334-1228

USA Source for Parker Fittings -

Depatie Fluid Power 6256 American Ave. Portage, MI 49002 269-324-2850 Hi-Tech Tig Welding Inc. 814 East Buck Street Three Rivers, MI 49093 269-278-5101

China source for Low Profile fittings:

DONGGUAN CHANGAN SHUANGHE DIE ACCESSORIES LINE Jinghai Middle Road 12, Changan town, DongGuan City Tel: 86-0769-85079860 / 13527988125 Contact person: Yi Qing Shuang Fax: 86- 0769-85370440

China source for Parker Hose:

Shanghai EORERO Machinery Co.,Ltd Shanghai headquarters - Room504,No.2000,Shangcheng Road, Shanghai Suzhou Branch - No. 169,Zhong Jie Road, Ping Jiang District, Suzhou Tel: 86- 0512-67706227 Contact person: Wang Hua Cheng Fax: 86-0512-67298629

China source for Drybreak Quick Couplings (allow 4 weeks for delivery):

WuXi AMDA M&E Co.,Ltd. TEL 86-510-85737116 /510-82917798 FAX 86-510-85730629 H P : 86-13771519966 E-mail: [email protected] / [email protected] Website: http://www.amdachina.cn Address: 99-3,Nanyangxincun,Wuxi,Jiangsu ZIP : 214023

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SECTION 03.11 REV. LEVEL: M REV. DATE: 08-01-19 MOLD TEMPERATURE – COOLING ISSUE: 06-24-09 PAGE: 4 of 6 • Cooling line area should be a minimum of 60% of the projected area of the part

on both hold halves. Do not include the area of mold cooling outside the part.

• Water connections will not be in clamp slots.

• Any molds requiring water or hot oil on top of mold need liquid drain slot channels. Side load 200T/230T Non-Operator side tools require liquid drain slot channels for upsizing to top loaded presses.

• Cooling lines will be machined in lifters and slides as applicable.

• No O-Rings without SPI Tooling Engineer and plant Launch Champion approval. If authorized, mating surfaces to be corrosion protected.

• Cooling fittings should be one piece.

• Cooling line circuits must be a uniform distance from the surface of the part.

• All cooling circuits must be capable of maintaining a minimum of 90 PSI without loss of pressure. Mold source will test all circuits prior to shipment of tool. Costs related to initial failures may be charged back to the mold source.

• All circuits must be plumbed to achieve >1gpm. Reference Section 03.11.11.

• No more than 4 baffles per cooling circuit without approval from SPI Tooling Engineer. Refer to Sections 03.11.01 and 03.11.05B for detail.

• Unless otherwise specified, the “A” and “B” plates will have a minimum thickness of 1.5”. Additional plates with water lines will have a minimum thickness of 2”.

• All pipe joints must be sealed with Teflon tape.

• MoldMax must be used for difficult to cool areas. See Section 03.18.05 for Center Housing and Dual Cup Holder Insert cooling insert mold component design.

• Sufficient cooling for runners, runner bars, cold sprues, hot drops is required

• All cooling lines must be clamped to the mold base and must be contained within the plane created by the clamp plates. Channels or chamfers/radii in mold base may be required to achieve. Jumpers on the non-operator side for side-loaded tools can extend to a maximum dimension of 2” beyond the clamp plates. Low profile elbows should be used to help achieve this dimension. See Section 03.11.09.

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SECTION 03.11 REV. LEVEL: M REV. DATE: 08-01-19 MOLD TEMPERATURE – COOLING ISSUE: 06-24-09 PAGE: 5 of 6 • All temperature control circuits must be plumbed with hoses that are rated for

the operating temperature the resin requires in production. Special consideration is required for mold temperatures required to be ≥185°F(85°C).

• Molds built in China will require stainless steel braided reinforced high temperature hose rated at least for 150°C for applications of ≥185°F(85°C).

• All tools required to run hot oil must be painted to distinguish from tools that run water. In North America – Orange. In China – Yellow.

• All tools requiring insulator boards must be placed between “A” cavity plate and clamp plate. In the case of reverse injection, insulator board to be placed between “B” cavity plate and clamp plate.

• Any valve gate system that runs materials requiring ≥ 140° F must have a mini water manifold for the valve gate system. Use 300 series fittings for IN and OUT. The mini manifold is to be hooked up directly to tower water not the main water manifold. Reference 03.10.04.

• The recommended minimum distance from a part feature to the water line channel shall be 0.394” (approx. 10 mm). TE approval needed for any part feature to water line channels less than 0.394” (10 mm).

• The diameters of the cooling channels are to be made Ø12 mm or 0.437 inches (minimum) unless approved by the TE.

Revision Record Rev. A – Significant revisions, too numerous to list. Rev. B – In the bill of material section changed “Water Manifold” to “Cooling

Manifold”, added new component “Brass 90° Street Elbows for std. cooling manifolds” and removed component “Hose”. Added USA Source for Brass 90° and USA source for Parker fittings. In 1st bullet point added “include” between “not” and “the” and changed “for the” to “of mold”. In 3rd bullet point added “and the Operator Side of 200T, 230T, or 280T molds.

Rev. C – Changes significant, too numerous to list. Rev. D – Modified “Cooling Manifold” section. Added Hi-Tech Tig Welding source. Rev. E – Changed bullet point 3 to Non-operator. Changed hot oil fitting supplier for

USA. Changed bullet point 15 removed “requires for”. Changed bullet point 15 & 16 added “≥”. Added bullet point 17.

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SECTION 03.11 REV. LEVEL: M REV. DATE: 08-01-19 MOLD TEMPERATURE – COOLING ISSUE: 06-24-09 PAGE: 6 of 6 Rev. F – Changed hot oil hose and fittings. Reworded bullet point 3. Added “Plant

Launch Champion” to bullet point 5. Add baffle requirement in bullet point 9.

Rev. G – Added last bullet point about insulator board placement. Rev. H – Added asterisks to components that can be purchased as equivalent.

Added double asterisk to components that must be from that supplier. Rev. I – Added last bullet point referring to valve gates and mini-manifold. Rev. J – Updated BOM to eliminate 200 series fittings, added 500 series fittings,

changed hose ID to 1/2” and changed main water fittings to OPEN instead of check valve.

Rev. K – Added minimum distance from part feature to water line channels. Rev. L – Added “Supply” and “Return” to notes of the water fittings. Corrected quick

connect part numbers for 1/2” hose ID. Added Reference 03.11.11 to show required gpm for specific water line sizes.

Rev. M – Added water channel diameter.

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.12 REV. LEVEL: F REV. DATE: 08-26-16 CAVITY VENTING ISSUE: 06-24-09 PAGE: 1 of 2


• Mold base parting line should be relieved .015” to .020” to allow venting and assure clamp pressure on the cavity shut-off. Corner pads, pin push back area, and runner area should be flush, with sufficient area to support the clamp pressure of the press.

• Parting line crush pads must be added to ≥ 500T tools to protect parting line and help maintain venting. Crush pads must be hardened and located on the A side and B side opposing each other.

• Blind ribs, bosses, pockets or other potential gas trap areas will have vent pins or other venting methods to eliminate gas.

• Periphery of the parting line must be vented at uniform intervals. Vents up to 0.5” wide, 0.060”-0.080” land area relieved for resin selected; then relieved 0.020” to atmosphere. Additional venting may be required at the end of fill based on the validation sample results. Vents for low viscosity resins may have to be wider than 0.5”, i.e. nylons, santoprenes.

• Parting lines and/or the cavities of small cartridge component parts (vanes, shut off doors, etc.) must be adequately vented with a self-cleaning method to eliminate gas trapping/dieseling.

• Porcerax or equivalent porous material should be quoted for hard to vent areas. Porcerax installation guide is available from the SPI Tool Engineer.

• Porcerax venting surfaces must be machined by EDM not cutting.

• All vents must be relieved to atmosphere, not to a blind pocket.

• Cavity to be vented every 1.5” - 2” around the periphery and in all part openings. Where feasible, all openings in the part will be venting to atmosphere via non-functioning ejector pin(s) or a hole. Non-functional ejection pin(s) for vents should be relieved for the full length of the pin to allow gas to escape to atmosphere.

• All ejector pins must be vented when applique crosses parting line.

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SECTION 03.12 REV. LEVEL: F REV. DATE: 08-26-16 CAVITY VENTING ISSUE: 06-24-09 PAGE: 2 of 2 • When vented ejector pins are required, they should be ring vented. The ring

vent must be 0.040”-0.060” land around the entire diameter of the pin. Vent depth determined by material (Reference Section 03.08.09). Vent depth to be entire diameter of the pin.

• After 2 hour run (F1), tool shop will blue tool off while in press to check parting line and venting.

Revision Record

Rev. A – Added 6th bullet point to instruction.

Rev. B – Removed 1st and 3rd sentence to bullet point 6. Added bullet point 9.

Rev. C – Added “atmosphere via” and “or a hole”. Added “blueing” the tool after F1.

Rev. D – Added 2nd bullet point about crush pads.

Rev. E – Added ring venting for ejector pins. Rev. F – Added “when vented ejector pins are required” to 2nd to last bullet point. Added “up to” after vents in 4th bullet point sentence 2.

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.13 REV. LEVEL: J REV. DATE: 08-01-19 EJECTION / REVERSE / ACCELERATED EJECTION ISSUE: 06-24-09 PAGE: 1 of 4


Bill of Material Component Acceptable

Manufacturer(s) Part Number Notes

Safety Switches

Allen Bradley 802B-CSADBSXC3

McMaster-Carr

7317K12

Electrical Outlet Connector

Hubbell HBL7467

• Knock-out patterns and mold dimensions to be correlated with SPI Global

Molding Machine Specification Matrix.

• All molds with conventional ejection must have two safety ejector switches located on symmetrically opposite ends of the ejector plate. It will be at the discretion of the TE on any tools for ≤170T, if packaging space is limited, to only have a single safety ejector switch.

• Molds with A side ejection must also have the electrical outlet connector (HBL7467) mounted in the standard location with the terminals jumped.

• Stripper plate tools that pull ejection system off of safety ejector switches prior to ejection must have secondary switches that show stripper plate positions. These switches must all be in series. Reference Section 03.13.10.

• Ejector pins must be > 3/32”. Ejector blades must be ≥ 0.046” x 0.234”.

• Two diagonally opposite push back pins must be tapped for ease of assembly.

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SECTION 03.13 REV. LEVEL: J REV. DATE: 08-01-19 EJECTION / REVERSE EJECTION ISSUE: 06-24-09 PAGE: 2 of 4 • Early return systems are required on tools with suicide conditions. DME ER101

is preferred. o If tooling is too large for the ER-101 system, external DME Toggle-Lok or

fabricated equivalent is required. o If space limited, gas springs with limit switches can be reviewed with the

SPI Tooling Engineer. o If an engineering change requires pin(s) under a slide, an early return

system is required

• Early return systems must not interfere with robot extraction of part(s) [i.e. Horizontal Configuration]. Distance between early return pins must be 12” minimum center to center.

• Early return driver pins must be removable from the back of the clamp plate and held in with a retention strap similar to core pins. See 03.13.08.

• Contoured pins must be keyed in ejector plate to prevent rotation. See Section 03.13.02.

• All ejector pinholes will have a minimum of ¾” and a maximum 1 ½” bearing surface.

• All ejector plates are to be spring loaded with 3/8” pre-load and designed for 35% maximum spring deflection using a spring rated for up to 50% deflection. All springs must have a pin through the center (minimum of four springs).

• All purchased components (i.e., blades, pins, sleeves, etc.) must be a standard size and readily available in the USA.

• All ejector plates must have stop buttons, quantity to be determined at the tool design review.

• All ejector housings for top load set-ups must be covered. See Section 03.13.07.

• All molds will have a guided ejector plate with replaceable bushings and grease grooves. The end of the guide pin must telescope into the support plate.

• Pins are to be placed inside ejector plate return springs.

• All molds 400T-500T requires 4x16 and 6x28 (if possible).

• Runner pins must have bullet nose keepers for robot extraction.

• All tools must be built with proper knock out pattern and the knock out pattern for the next available sized press.

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SECTION 03.13 REV. LEVEL: J REV. DATE: 08-01-19 EJECTION / REVERSE EJECTION ISSUE: 06-24-09 PAGE: 3 of 4 • All tools built in North America that will run in China must have knock out holes and

extensions elongated to run in both North American and Chinese presses.

• Stripper plate tools cannot allow hot sprue to leave stripper plate while in forward position.

• All TPE molds must have ≥0.500” pin size or straight lifter for ejection. If possible, use “A” side inserts with air blow off.

• Support pillars must be located as near as possible to high molding pressure areas. (ie. cam pockets, runners, cavities, etc.). All support pillars must be attached to the clamp plate using a single socket head screw.

• Support pillar pre-load must not exceed 0.005” (typically 0.002”-0.003”).

• The tool shop is responsible to incorporate adequate ejection (pins, lifters, kickers, etc.) on either A side or B side to de-mold the part without deformation.

• Parts and runners must present to the robot end of arm tooling per design intent (nothing drops freely). Parts and runner sections produced by the mold are not transferred onto or retained on the cavity side of the mold during ejection.

• The preferred method of ejection for deep draw features is rectangular or square ejector bars versus round pins with contoured features in the round pin. Prefer to eject under features instead of pulling features out of the mold. This also allows for venting of the features.

• Ejector guide bushing holes in the ejector plate, ejector retainer plate and the guide pin pilot holes should be 0.003”-0.005” oversize (Reference 03.13.13)

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SECTION 03.13 REV. LEVEL: J REV. DATE: 08-01-19 EJECTION / REVERSE EJECTION ISSUE: 06-24-09 PAGE: 4 of 4 Revision Record Rev. A – Added 11th bullet point to procedure. Rev. B – Added 3rd bullet point under bullet point 2. Added bullet point 4 and 5. Added ejector blades to bullet point 6. Added bullet points 17 & 18. Rev. C – Revised bullet point 10 for spring compression. Added last bullet point. Rev. D – Added ejection requirement for TPE molds and middle bullet point about stripper plates. Rev. E – Added “All molds must have” to bullet point 2. Removed bullet points that stated when thin switches were NOT needed in specific cases. Updated BOM to reflect new thin switch design. Rev. F – Added minimum distance between early return pins. Added ≤170T single safety ejector switch at discretion of TE. Changed thin to safety ejector. Rev. G – Added Omron and McMaster-Carr to thin switch manufacturers. Rev. H – Added support pillar requirements Changed spring and set screw in BOM.

Removed “largest possible pin size” and changed to ≥0.500”. Added 2nd sentence to same bullet point.

Rev. I – Added “with conventional molds” to bullet point 2. Added bullet point 3 for clarification of ejector safety switches and reverse ejection.

Rev. J – Changed Allen Bradley and McMaster-Carr switch numbers. Removed Omron as they don’t make that type of switch. Removed spring, set screw and ejector pin from old design. Added statement for Tool shop responsible for adequate ejection to demold parts without deformation. Added parts and runners presented to robot to match FR checklist item. Added rectangular/square ejector bars for deep draw features. Added guide bushing oversize requirement.

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.14 REV. LEVEL: F REV. DATE: 08-01-19 SLIDES ISSUE: 06-24-09 PAGE: 1 of 2


• Mold surfaces working against one another, will be constructed of dissimilar materials, sufficient angles, and/or differential hardness to prevent galling.

• Ejector Pins will not be placed under slides, without being reviewed and approved by SPI Tooling Engineering. An early return system must protect for suicide conditions.

• Horn (angle) pins for slides will not exceed an angle of 30° from vertical.

• Mechanical angle pin drivers preferred for slide travel <3”.

• Hydraulic cylinder drivers required for slide travel >3” or any slide opposing gravity that is >70 lbs slide weight. Any hydraulically driven slides opposing gravity must also have détentes to prevent slide from drifting if air present in hydraulic line.

• Slides driven with hydraulic cylinders must be held forward mechanically.

• Slides will be held open mechanically, except for large slides on the bottom of a top loaded mold. Superior slide locks preferred, retraction springs secondary. Slides opposing gravity require retraction springs and slide locks. o All molds 200T – 280T (may be side loaded or top loaded): Must protect all

actions from gravity.

• Typically, slides must be removable from parting line.

• Slide gibs and wear plates must have grease grooves, no graphite impregnated gibs or wear plates are acceptable.

• Whenever slide lock détentes are required, the bar style (Superior) will be used.

• If a slide face must shut off or interlock with a lifter/retractor, refer to Safety Switch requirement in Section 03.15 Lifters/Retractors.

• Leader pins must engage before horn pins.

• Slides must be contained in the mold base when retracted.

• Forward slide stops to support and protect parting line shut-offs.

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SECTION 03.14 REV. LEVEL: F REV. DATE: 08-01-19 SLIDES ISSUE: 06-24-09 PAGE: 2 of 2 • All slide gibs must be doweled to ensure slide location.

• If a slide and cavity must have Zero Parting Line or 60 µ Parting Line Specification (called out on the drawing), the slide(s) must be positively secured in its home position to be textured. (Reference 03.14.02)

Revision Record Rev. A – Added last bullet point in procedure. Rev. B – In 3rd bullet point added “(angle)”. Added new 4th, 5th, and 6th bullet points. Rev. C – Bullet point 2 added early return system sentence. Bullet point 3 changed

28° to 30° to match other paperwork. Added bullet points12-14. Rev. D – Added Zero Parting Line bullet point and >70 lbs slide weight for hydraulic

cylinder. Rev. E – Added doweling to gibs. Rev. F – Added détentes for hydraulically driven slides opposing gravity.

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.15 REV. LEVEL: D REV. DATE: 08-26-16 LIFTERS AND RETRACTORS ISSUE: 06-24-09 PAGE: 1 of 2


• Lifter rods will be guided with replaceable bushings and grease grooves. Graphite impregnated lifter rod bushings are not acceptable.

• All lifter and retractor assembly sliding components will have a hardened steel to bronze (or equivalent non-galling surface) contact with provisions for lubrication.

• All lifter bodies will be fastened to the lifter rod with a spring steel pin.

• Lifter and retractor assembly components will be stamped with identification numbers.

• A clearance hole will be provided in the clamping plate to remove the screw holding the lifter rod T-gib foot, so the lifter can be removed without dismantling the mold.

• All lifter/retractor rod T-gib feet, L-gibs, and other integral action components must be purchased not fabricated by the Supplier. Components must be regular stocked items in the USA and China for ease and timing of replacement. Spare parts will be required of the Supplier in their original quoted price if purchased components are not readily accessible to SPI. SPI to rule on the need for spare components at the mold design review events.

• Any tool with geometric grain and/or any actions requiring a slide to inter-lock/shut off on a lifter/retractor must be engineered to avoid and detect malfunction. Lifter/Retractor rods and bodies of one piece construction preferred.

• Supplier may be asked to install special safety switches wired in series with the ejector retraction safety switch to assure the lifter or retractor has not failed mechanically. Suppliers should include safety switches in their quotation. If deemed necessary by the SPI PDT, an additional SPI PO will not be issued.

• Lifters and retractors will not exceed a 15° angle from vertical; all exceptions must be reviewed and approved by SPI Tooling Engineer.

• Retractor actions driven with hydraulic cylinders must be held forward mechanically.

• All lifter cars (foot) must have length of 2x the height requirement.

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SECTION 03.15 REV. LEVEL: D REV. DATE: 08-26-16 LIFTERS AND RETRACTORS ISSUE: 06-24-09 PAGE: 2 of 2 • Crush pads must be put in tool when lifters/retractors cross parting line

regardless of tool size. Revision Record Rev. A – Added bullet points number 6 and 7. Rev. B – In 4th bullet point removed the word “lifter” between “with” and identification”.

Added last bullet point to procedure. Rev. C – Added lifter car requirement. Rev. D – Added crush pad bullet point for lifters/retractors crossing parting line. Added

the risk to geometric grain for safeties behind lifters/retractors.

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.16 REV. LEVEL: C REV. DATE: 08-01-19 HYDRAULICS – CORE PULL AND REVERSE EJECTION ISSUE: 06-24-09 PAGE: 1 of 2


Bill of Materials

* Or purchased equivalent (USA NPT standards) ** Replacement parts & shaft seal kits must be readily available in the US.

Component Acceptable Manufacturer*

Part Number Notes

Cylinder** Parker 2H Series or CHE/CHD Series

Bore & Stroke per application 3000 psi working 5000 psi burst

Male Fitting Parker H3-63 3/8”. Use if single hydraulic circuit (core or ejector) – 1st circuit

Female Fitting Parker H3-62

Male Fitting Parker H4-63 ½”. Use if two hydraulic circuits are required. (core uses 3/8”; ejector uses ½”) – 2nd circuit

Female Fitting Parker H4-62

Male Fitting Parker 4010-3P 3/8”. Use if three hydraulic circuits are required. – 3rd circuit

Female Fitting Parker 4050-3P

Male Fitting Parker 8010-4P ½”. Use if four hydraulic circuits are required. – 4th circuit

Female Fitting Parker 4050-4P

Limit Switch Allen Bradley 802T-NP Top Push Roller Spring Return

Male Electrical Connector

Hubbell HBL2415 Flange style. For single hydraulic circuits.


Hubbell HBL2715 Flange style. For second hydraulic circuit.


Hubbell HBL2815 Flange style. For third hydraulic circuit.


Hubbell HBL2755 Flange style. For fourth hydraulic circuit.

Hose NA NA 3000 psi working 5000 psi burst

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SECTION 03.16 REV. LEVEL: C REV. DATE: 08-01-19 HYDRAULICS – CORE PULL AND REVERSE EJECTION ISSUE: 06-24-09 PAGE: 2 of 2 • All hydraulic circuits will be balanced as applicable. Compensators may be

required to balance the hydraulic circuit.

• Hydraulic lines should be incorporated into mold rails and plates when possible.

• External plumbing for all hydraulic components should be as close to parallel as possible with the mold surface.

• All hydraulic lines must be contained within the plane created by the clamp plates. Channels or chamfers/radii in mold base may be required to achieve.

• Fittings for hydraulic connections to molding press will be: 1. Male for core set and ejector retract (Molding Position) 2. Female for core pull and ejector forward (De-Mold Position)

• All hydraulic slides and cores must be locked mechanically in molding position.

• The stroke of each hydraulic cylinder must be controlled by one double pole switch.

• Switches for multiple hydraulic cylinders must be wired in series.

• Proximity switches for hydraulic cylinder position control are not permissible.

• Threaded adjustment is required for all switch actuation cams.

• All cylinders will be equipped with Viton Seals.

• Mount a red sequencing plaque on operator side of mold. Location as directed by SPI tooling engineer.

Revision Record

Rev. A – Added PF Series to part number for cylinder.

Rev. B – Added notes to Limit Switch. Rev. C – Added Hubbell connectors and Parker fittings for 3rd and 4th core pulls.

Corrected the ejector retract and forward for which fitting to match plants. Added Molding and De-Molding Positions.

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.17 REV. LEVEL: E REV. DATE: 08-01-19 MOLD IDENTIFICATION – EXTERNAL & INTERNAL ISSUE: 06-24-09 PAGE: 1 of 2


Bill of Materials Component Acceptable


Dual-Ring Mold Dating Insert

DME MD 20 20__*__ (20 mm insert) MD 16 20__*__ (16 mm insert) MD 10 20__*__ (10 mm insert) MD 08 20__*__ (8 mm insert) MD 06 20__*__ (6 mm insert)

The blanks are the years required from start of program plus 6 years (ie 2020*2026)

External

• Tools will require outside identification and part identification. This cost is to be quoted in the original tool build cost.

• Outside identification etched into mold base (no tags allowed) to include: 1. Top of mold 2. Mold weight 3. Shrink factor 4. Number of cavities 5. SPI tool number, 0.75” high on the top and operator side. 6. Part name (s) 7. Customer part number (s) [Not Summit Polymer part numbers] 8. Made in ____________ (Country of origin: i.e., USA, Canada,

Portugal, China, Germany, other) 9. Customer ID requirements (information below must be kept together)

Property of (OEM) Asset Number (To be supplied by SPI) Part Description

10. Mold Supplier’s name 11. Mold Supplier’s Internal Job Number

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SECTION 03.17 REV. LEVEL: E REV. DATE: 08-01-19 MOLD IDENTIFICATION – EXTERNAL & INTERNAL ISSUE: 06-24-09 PAGE: 2 of 2

• Photographs of the information in items 1-11 above are required to obtain FR sign off. Reference Section 01.01, items 18 & 19 for photograph specifics.

• All water circuits will be numbered and designated “IN” or “OUT”. (i.e., 1 - IN and 1 - OUT, 2 - IN and 2 - OUT, etc.).

• All tools with hot manifolds and tips will have a schematic plaque showing details of wiring, number of zones, wattage/amps, and voltage rating. Plaque to be mounted on the operator topside of mold.

• Tooling with mechanical or hydraulic action will have a process sequence plaque mounted on the operator side of the mold.

Internal • All slides, inserts, cavity blocks, and components will be stamped in a

recessed pad for: steel type, Rockwell hardness, and location number in the mold.

• Ejector and core pins and their correlating holes will be numbered to clearly identify location.

• All cavities will be properly identified for particular customer specifications. This information and location will be provided by SPI Engineering. It may include (but not limited to):

• Cavity number • Material code • Customer part number • SPI identification: SPI, tool number, part number. • Customer ID requirements • Date wheel inserts

• All Cavity Sets (inserted tools) or Cavity Plates (cut in solid) must comply with Customer ID requirements (i.e., Property of Ford, G.M., etc.)

• Recess an area on either cavity block or core block (where applicable) to engrave the following: (Tool shop to engrave) [required prior to shipment of tool]

• Texture callout or name (ie VDI24 or Finlay)

• Coating (ie Tribocoat, Dynablue etc)

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SECTION 03.17 REV. LEVEL: E REV. DATE: 08-01-19 MOLD IDENTIFICATION – EXTERNAL & INTERNAL ISSUE: 06-24-09 PAGE: 3 of 2 Revision Record Rev. A – revised 2nd bullet point adding additional countries. Rev. B – revised 2nd bullet point removing Ford/GM from number 9 and added asset to number 9. Rev. C – revised 2nd bullet point adding “etched into mold base (no tags allowed), added

3rd bullet point regarding photographs and added under item 9 “information below must be kept together” as well as the bullet points under item 9.

Rev. D – added [Not Summit Polymer part numbers] to External bullet point 2. Rev. E – Added date wheel inserts. Added recess area for texture and coating on cavity

or core block.

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SPI

Molded & Decorated Plastic Systems _____________________________________________________

SECTION 03.18 REV. LEVEL: E

REV. DATE: 08-01-19 FUNCTIONAL PRACTICES ISSUE: 06-24-09

PAGE: 1 of 1


• Inserts are preferred for cavities with ‘critical’ areas.

• Vane pivot posts and the shut off door pivot posts must be inserted with H13 tool steel, 44-48 Rc, or formed with an action.

• Cavity and / or core inserts to modify part geometry by forming a second part number must be designed for mistake proofing so the inserts cannot be installed 90°, 180°, or 270° out of alignment.

• A complex shut-off will be designed with the maximum tapered angle available, 7° minimum without review and approval by the SPI Engineering. Knife edges will not be approved.

• When a vertical shut-off is required, PCS or Progressive parting line die locks, or equivalent, will be installed to lock in four directions, unless natural lock occurs.

• Any area needing weld must be identified to the SPI Tooling Engineer and Project Engineer for approval prior to the weld process being performed. Use Weld Sign Off Sheet (KBPD 04.04.06) to identify area(s) of weld and to receive TE approval for stated weld. Failure by the Mold Supplier for welding without TE approval will result in the Mold Supplier being charged for all repairs for life of the tool. The welded area(s) on textured and/or class A surfaces must be color matched as part of the welding application. Color matching is not to be left to the texture source. The texture source must also be informed, preferably with visual representation, of the welded location(s).

• Finished molds must be treated with rust preventative before closing for delivery.

• Purge water out of molds before shipping.

• Balancing of multiple cavity tool(s) must be done with runner segments only.

• Scribe lines must be engraved onto the back side of the part to aid in the quick measuring of the part. For long, skinny parts, one set of scribe lines are required in the direction of flow. For large parts, two sets of scribe lines are required. One in the direction of flow and the other in the cross flow direction. The distance between the scribe lines must also be engraved. This distance is from the outside edge to outside edge of the scribe lines. The depth of the scribe lines must be the same depth as the engraving on the part. [Need greater than size EM-6 inches] as requested prior to OK to Cut approval

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SECTION 03.18 REV. LEVEL: E

REV. DATE: 08-01-19 FUNCTIONAL PRACTICES ISSUE: 06-24-09

PAGE: 2 of 2

• For all 2-shot tools where the 2nd shot is gated over the substrate, the substrate must be cored out so the 2nd shot material is not directly injected onto the substrate. (Reference 03.18.12).

• Tools over 500 T, the leader pins can be replaced by sufficiently dimensioned flat guides. The flat guides are generally installed in the middle of the 4 sides of the tool. The minimum hardness of these parts is 55 HRC.

• Used primarily for floating plates and deep draw/angled parts.

• For tools with mold inserts (cavity and core blocks), two sides of the pocket model are to be equipped with a 3° angle. (Reference Section 03.18.13).

• In transfer molding, gas springs to press the molded part into place must be used. (Reference Section 03.18.14).

• The parting line mismatch must be less than 0.0023” (0.058 mm) unless otherwise specified in the OEM specific requirement section or the SPI Design Input Tool Layout Sheet (KBPD 02.02.07).

Revision Record Rev. A – No record of changes. Rev. B – Changed bullet point 6 about welding on tools. Rev. C – Added KBPD 04.08.02 for sign off of welding. Added balancing bullet point. Added failure to weld without signature will result in charges for life of tool. Rev. D – Added core out for 2nd shot on 2-shot tools. Rev. E – Added scribe lines requirement, added flat guides, added 3 degree angle for inserted cavity/core and added gas springs for transfer molding. Added parting line mismatch requirement.

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.19 REV. LEVEL: C REV. DATE: 05-31-17 ROBOT INTERFACE ISSUE: 12-18-09 PAGE: 1 of 1


• All tooling shall be quoted, designed, and built for robot extraction.

• All tooling shall be quoted, designed, and built with robot suction cup vacuum flags. The SPI PDT may choose to waive the vacuum flags during the kick off or design review events.

• Refer to Section 03.19.01 for End of Arm Tooling (EOAT) stack height requirements.

• Refer to Section 03.19.02 for Vacuum Flag requirements.

• EOAT docking holes must be located inside the tie bars (side load tools) or inside the leader pins (top load tools). EOAT docking holes should be opposite each other (ie. horizontally, vertically or diagonally). The EOAT docking holes are 0.500” dia. x 0.750” deep with a 0.060” chamfer. The operator side docking hole must be elongated by 0.125” in plane with the non-operator side docking hole. Refer to Section 03.19.04A through 03.19.04C.

Revision Record Rev. A – Bullet point 2 removed ≥ 4 cavities after tooling. Rev. B – Added EOAT docking holes bullet point. Rev. C – Corrected EOAT docking holes locations and added references for

locations.

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.20 REV. LEVEL: D REV. DATE: 06-11-18 2-SHOT TOOL REQUIREMENTS ISSUE: 12-19-14 PAGE: 1 of 2


GENERAL • All molds built for 2-Shot Molding Machines will require standard location slots

on the A side clamp plate and locating rings on the B side clamp plate.

o Reference Section 03.05 for location slots for A side clamp plates. o Reference 03.20.01 for locating rings on B side clamp plates.

• Locating ring (A Side) must be reversible 180° and be flush/sub-flush with the clamp plate and be self-storing when not in use.

• Locating ring (A Side) must not allow a gap for material to occupy in either orientation.

• Reference Section 03.10.01 for hot manifold / hot sprue electrical connection location.

ENGEL

• Ejector safety plug to be mounted in standard location.

• Knock outs extensions need to be 4.875” long from back of clamp plate. Reference Section 03.20.02A.

HAITIAN • General mold base construction will be a common base meaning substrate and

over-mold do not have separate molds on common clamp plate.

• No water manifolds on the moving/rotating side of molds. A single supply and return line with quick disconnect couplers must be routed to center line of mold to manifold mounted on rotary platen. Reference Section 03.20.02B.

• Separate water circuits for substrate half of tool and over-mold half of tool.

• Ejector safety plug to be mounted on top of mold as close as possible to the operator side of the tool. Ejector switches to be wired in series for each section of the tool.

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SECTION 03.20 REV. LEVEL: D REV. DATE: 06-11-18 2-SHOT TOOL REQUIREMENTS ISSUE: 12-19-14 PAGE: 2 of 2

• Use the same set of electrical connectors for each side of the tool.

• All molds built for 250T Haitian 2-Shot Molding Machines will require the clamp plates (both A & B side clamp plates) to have through holes to match the outside bolt pattern on the platens. Reference 03.20.02B for bolt hole locations.

• Knock outs extensions need to be 80mm longer from back of clamp plate. Reference Section 03.20.02B.

• An integrated knock out extension holder to be located on top of B side of mold.

• Water manifold connections on “A” side to be 90 degrees facing up for ease of connection. Reference Section 03.20.02B.

• Water manifold block on top of “B” side to have ½” quick disconnects. Reference Section 03.20.02C.

KRAUSS MAFFEI • Ejector safety plug to be mounted in standard location.

• Location slots for A side clamp plate need to include locations referenced in Section 03.20.01C to allow plant to run single shot tools.

• Knock outs extensions need to be 6.375” long from back of clamp plate. Reference Section 03.20.02C.

• Water manifolds on A side to be standard configuration and fittings. The B side water manifolds will be female facing up and male facing down. Reference Section 03.20.02D.

• The 2nd shot sprue bushing to be flush with clamp plate. Diameter to be determined by manifold design. Reference Section 03.20.01C for 2nd nozzle location.

Revision Record Rev. A – Added extension holder to top of B side of mold for Haitian and Krauss Maffei

tools. Added B side water manifold requirement and reference 03.20.02C. Rev. B – Changed Haitian water A side to face up. Rev. C – Added location slots for other sizes in KM for single shot tool runs on clamp

plate. Rev. D – Removed water fittings call out under Krauss Maffei bullet point 4.

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.21 REV. LEVEL: A REV. DATE: 08-26-16 COATINGS ISSUE: 03-07-14 PAGE: 1 of 1


• A placard or engraving on tool that states coating was done on tool.

• All Bin Mat and Cupholder Inserts/Liners run out of TPE, TPV, etc material must be Tribocoated.

• All Class A Polypropylene panels are recommended to be Tribocoated. Refer to the tool layout.

Revision Record Rev. A – Added Tribocoat requirement for TPE, TPV, etc and recommendation for PP panels

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.22 REV. LEVEL: A REV. DATE: 06-11-18 MOLD SHIPPING STANDARDS ISSUE: 05-14-14 PAGE: 1 of 1


• Shipping from China to USA, China to Mexico or USA to China, the tools must be crated.

o All molds must be contained within a wooden or steel structure and the weight evenly distributed.

• The wood should be heat treated or fumigated and stamped with the appropriate designation shown below.

• The bottom of the crate shall be constructed to allow for fork lift truck access on a minimum of two sides, preferred four sides.

• The corners must be reinforced and able to withstand stacking of other molds.

• Molds must be supported / fastened / restrained within the container to prevent any shifting or movement during transport.

• Molds must have a rust preventative applied to all surfaces of the mold including ejector box components. Use either LPS 3 or PPE Spray MSL-216.

• Molds must be vacuum sealed.

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SECTION 03.22 REV. LEVEL: A REV. DATE: 06-11-18 MOLD SHIPPING STANDARDS ISSUE: 05-14-14 PAGE: 2 of 2

• When shipping from USA to Mexico, molds ≤ 3000 lbs must be strapped down onto a plastic or wooden skid and shrink wrapped. Molds > 3000 lbs should not be on a skid and must ship on a flat bed truck.

Revision Record Rev. A – Added shipping requirements for China to USA, USA to China and USA/China

to Mexico. Added how to ship based off of weight.

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.23 REV. LEVEL: A REV. DATE: 08-01-19 GRAIN / TEXTURE ISSUE: 05-31-17 PAGE: 1 of 1


• Area(s) requiring grain must be accessible. Insert area(s) as needed.

• EDM grain must match VDI plaque.

• For all cavity seal off conditions, the use of scribe lines or steel surface files (IGES or stp) are required.

• Scribe line location must match the marked up part from the customer. Recommend 0.020” from parting line if there is no marked up part from the customer or the texture area is undefined.

• In the instance(s) when the texture area is completely defined (parting line, step or radius), a scribe line is not needed.

• The draft angle on the part must match the grain call out draft requirement. In case(s) where it doesn’t match the draft angle, and with customer approval, washing out of the grain may be needed.

• Any area needing weld must be identified to the SPI Tooling Engineer and Project Engineer for approval prior to the weld process being performed. Use Weld Sign Off Sheet (KBPD 04.04.06) to identify area(s) of weld and to receive TE approval for stated weld. Failure by the Mold Supplier for welding without TE approval will result in the Mold Supplier being charged for all repairs for life of the tool. The welded area(s) on textured and/or class A surfaces must be color matched as part of the welding application. Color matching is not to be left to the texture source. The texture source must also be informed, preferably with visual representation, of the welded location(s).

• The graining of the core side (B-side) of the tool may be needed for anti-squeak, help release the part from the cavity side (A-side) of the tool or change the flow of the plastic.

o T 1711, MT 11100 or MT 11040 grains for anti-squeak from Standex Engraving

Revision Record Rev. A – Updated Tenibac and Mold Tech anti-squeak grains into Standex Engraving

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.24 REV. LEVEL: Release REV. DATE: 05-31-17 GAS ASSIST ISSUE: 05-31-17 PAGE: 1 of 2


Component Acceptable Manufacturer

Part Number Notes

Plug Staubli RBE06.6251/HPG/3 – (RED) RBE06.6251/HPG/45 – (GREEN) RBE06.6251/HPG/6 – (BLUE) RBE06.6251/HPG/9 – (BLACK)

Tool Components

Dust Caps For Plugs

Staubli RBE06.8550/BC

Socket Staubli RBE06.1201/IA/3/VD/HPG/JV/PP – (RED) RBE06.1201/IA/45/VD/HPG/JV/PP – (GREEN) RBE06.1201/IA/6/VD/HPG/JV/PP – (BLUE) RBE06.1201/IA/9/VD/HPG/JV/PP – (BLACK)

Gas Unit Components

Gas Pin Assembly

Maximator-AIM FN10/7 10MM High Pressure Assembly

Supplier Contact Information: Staubli Corporation Customer Service, tel: 864.486.5455 email: [email protected] Maximator-AIM, tel: 734.449.8301 email: [email protected]

• All gas assist fittings must be on operator side of the tool.

• The gas pin must have a copper washer between pin assembly and cavity block to make a good seal.

• The gas inlet pipe must be a straight thread. A copper washer must be between the inlet pipe and cavity block to make a good seal.

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SECTION 03.20 REV. LEVEL: Release REV. DATE: 05-31-17 GAS ASSIST ISSUE: 05-31-17 PAGE: 2 of 2

• Each fitting location will be labeled and color coded for each cavity.

Same Cavities In Tool Different Cavities In Tool Color Code

Cavity 1 RH RED

Cavity 2 LH GREEN

Cavity 3 RH BLUE

Cavity 4 LH BLACK

Revision Record

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.25 REV. LEVEL: A REV. DATE: 08-01-19 IN MOLD DECORATING (IMD) ISSUE: 06-11-18 PAGE: 1 of 1


Bill Of Materials Component Acceptable


3/8” Push-Lock Air Fitting

SMC or equivalent

KQ2H11-02AS (Straight) KQ2L11-02AS (90 degree elbow)

¼” NPT - Vacuum Attachment

• Tools must be gated into split pins.

• Cavity surface to be a mirror finish (SPI A2).

• Vacuum attachment on the moving side of the tool.

• All IMD tools must have “A” side ejection using a core pull.

• Clamp frame to secure the film must be on the “B” side of the tool. The clamp frame will be activated with the standard ejection of the press. The clamp frame must move enough to allow the film to index.

• The cavity insert must have an “O” ring to ensure vacuum is sealed.

• The ejector pins and lifter rods must be coated with C-DLC (diamond-like

carbon).

• There will be NO grease used in the tool.

• All ejector pins and inserts which are used for ejection must be provided with a coating to improve adhesive wear of the sliding components.

Revision History

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.26 REV. LEVEL: Release REV. DATE: 06-11-18 OEM SPECIFIC REQUIREMENTS ISSUE: 06-11-18 PAGE: 1 of 3


Bill Of Materials Component Acceptable


CVe Monitor Progressive CVE-O-SUMMIT-xxxxx

xxxxx – SPI Tool Number

USB Cable Progressive CVE-USB-6 CVE-USB-15

6 ft long or 15 ft long USB 2.0 to Type B Cable – Purchased for download capability only

• All Ford and FCA molds must have a CVe monitor attached to the mold. All other

OEM’s as specified by SPI Tooling Engineer.

• For all applications where the tool will run ≥ 190° F, insulator board must be used to protect the monitor on all sides interfacing with the tool.

FCA Specific Requirements

• Safety straps must be painted yellow and stamped with the tool number. • When using porcerax inserts, 2 inserts must be manufactured per insert location. • Distance between return pins must not exceed 24”. • All water lines must be checked for water flow. Water flow must be ≥3.5 gpm for

each water line or approved by SPI if ≤3.5 gpm. • When using hydraulic cylinders on top of mold, a drain slot must be machined to

keep oil from getting into parting line. • All single round rod lifters must have a flat on one side and a plate inserted into

the back of the core block for anti-rotation. • External lubrication fittings must be used for all sliding components, except

ejector pins and lifter rod bushings. Grease fittings must be designed and mounted sub-flush condition. Each fitting must supply lubricant to a single location only.

• Grease grooves must be cut into components such as slide & lifter gibs and slide & lifter wear plates.

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SECTION 03.26 REV. LEVEL: Release REV. DATE: 06-11-18 OEM SPECIFIC REQUIREMENTS ISSUE: 06-11-18 PAGE: 2 of 3 FORD Specific Requirements

• Safety strap must be painted red or yellow, with preference being yellow. • Each sub runner shall be stamped with cavity identification. • Ejector stroke must be ½” longer than part height. • Water lines must be lettered on the core and numbered on the cavity. • Each and every water line will be checked for water flow. • Each cavity of the mold shall have a date stamp that includes year, month and

day (if space available). • Hot runner connector box recessed or protected by stand offs. • Recessed plaque on both halves of the tool. Reference Section 03.26.01. • Limit switches must have color coded covers. Green – Ejector Return/Core Pull.

Red – Ejector Forward/Core Set. • When using hydraulic cylinders on top of mold, a drain slot must be machined to

keep oil from getting into parting line. • Lifting holes for center of gravity for each half of the tool as well as lifting hole for

center of gravity for complete tool. • 4 hoist rings to be supplied with tool.

GM Specific Requirements

• Safety strap must be painted red or yellow. • Tools over 48” in overall length must have 6 return pins at a minimum. • When using porcerax inserts, 2 inserts must be manufactured per insert location. • All molds must have a mold cycle counter. Use CVe monitor. • All buried slides (slides that cannot be greased) must use graphite impregnated

wear surfaces. • One set of scribe lines for measuring shrinkage must be included in the tool

design on the largest flat vertical and horizontal sections of the part. Scribe lines must not exceed 0.004” in depth.

• General tool identification tag plates are required to be installed on the tool preferably on the operator side of the tool. Reference 03.26.02.

• All tools must have mold locks on all 4 directions. • When using hydraulic cylinders on top of mold, a drain slot must be machined to

keep oil from getting into parting line. • Spare thermocouples must be included for each zone of the hot runner system. • A thermocouple must not control more than one zone on a hot runner system.

More than one heater can be controlled by a single zone as long as wired in parallel.

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SECTION 03.26 REV. LEVEL: Release REV. DATE: 06-11-18 OEM SPECIFIC REQUIREMENTS ISSUE: 06-11-18 PAGE: 3 of 3

• A tool over 48” in length must have eight additional machined seal off surfaces (4 leader pin corners and four center lines).

• For lifter angles >15°, guide rods may be used to prevent lifter bending. The guide rods should be mounted to lifter body and anchored to the bottom of the core block and clamp plate.

• Lifter pockets must be 3° larger than the lifter angle on all non-molding surfaces. • Must have a baffle directly opposite any direct hot drop. • For tools >500 T and using hydraulic ejections, 4 hydraulic cylinders must be

used (2 top and 2 bottom) to actuate ejection. Revision History

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.27 REV. LEVEL: Release REV. DATE: 08-01-19 APPLIQUE SPECIFIC REQUIREMENTS ISSUE: 08-01-19 PAGE: 1 of 1


• All applique parts must be gated from the back of the part to prevent blow-by on the surface of the part.

• Gates should flow into the part at a 90° angle to prevent stretching in the local

area of the gate.

• The preferred method for gating is a sleeved split pin subgate.

• On parts where the applique does not cover the entire part, the plastic must always flow from the appliqued surface to the non-appliqued surface to prevent blow-by.

• If a part requires the applique to cross over parting line, vent pins or other means of venting must be used.

• In order to properly hold and locate the applique in the cavity, the part/mold must have at least a 3 mm ledge to rest the applique. Reference 03.27.01. When this is not possible, there must be enough depth in the parts other features to properly locate or locating tabs must be utilized to hold the applique in the mold.

• Ditching around backside features to prevent sink do not typically work with applique parts.

• The cavity requires an A3 polished finish for applique tools.

• Cavity steel is to be made from HH-P20. Core steel is to be made of HH-P20. The cavities must be inserted.

• Runner pins are required to be at a minimum of 5/16” even if runner is smaller because of the pack pressure needed to pack out sink.

Revision History

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SPI

Molded & Decorated Plastic Systems _____________________________________________________ SECTION 03.28 REV. LEVEL: Release REV. DATE: 08-01-19 HIGH GLOSS PAINTED PART SPECIFIC REQUIREMENTS ISSUE: 08-01-19 PAGE: 1 of 1


• The preferred method for gating is onto a “B” side feature or a sleeved split pin subgate. Cashew gates are not allowed directly onto “A” surface.

• All high gloss painted tools should be valve gated if multiple gates per part.

• All “B” side features should be ditched to prevent sink.

• The cavity requires an A3 polished finish for high gloss painted parts.

• The parting line mismatch must be less than 0.0023” (0.058 mm) unless otherwise specified in the OEM specific requirement section or the SPI Design Input Tool Layout Sheet (KBPD 02.02.07).

• Periphery of the parting line must be vented at uniform intervals. Vents up to 0.5” wide, 0.060”-0.080” land area relieved for resin selected; then relieved 0.020” to atmosphere. Additional venting may be required at the end of fill based on the validation sample results and knit line locations.

Revision History

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Documents

INJECTION MOLD TOOLING STANDARDS MANUAL...INJECTION MOLD TOOLING STANDARDS MANUAL Revised: August 1, 2019 SECTION 00.01 INDEX 01. MOLD BUILD PROGRAM EXPECTATIONS SECTION TITLE REV