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The World’s Number One Split Roller Bearing Bearings for Cost Effective Quarrying Bearings for Cost Effective Quarrying

ings for Cost Ef e Qua for... · 2017-01-09 · Bearings for Cost Effective Quarrying Bea r ings for Cost Ef fectiv e Qua rrying. FEATURES & BENEFITS OF COOPER BEARINGS GIVING YOU

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Page 1: ings for Cost Ef e Qua for... · 2017-01-09 · Bearings for Cost Effective Quarrying Bea r ings for Cost Ef fectiv e Qua rrying. FEATURES & BENEFITS OF COOPER BEARINGS GIVING YOU

T h e Wo r l d ’ s N u m b e r O n e S p l i t R o l l e r B e a r i n g

B e a r i n g s f o r C o s t E f f e c t i v e Q u a r r y i n g

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Page 2: ings for Cost Ef e Qua for... · 2017-01-09 · Bearings for Cost Effective Quarrying Bea r ings for Cost Ef fectiv e Qua rrying. FEATURES & BENEFITS OF COOPER BEARINGS GIVING YOU

F E A T U R E S & B E N E F I T S O F C O O P E R B E A R I N G S

G I V I N G Y O U M O R E P R O D U C T I V I T Y A N D P R O F I T

S p l i t t o t h e S h a f t R o l l e r B e a r i n g s

Installed without moving adjacent equipment or machinery.Low cost of installation.Ease of replacement.Reduces downtime and increases uptime.Increases maintenance efficiency.

C o m p r e h e n s i v e R a n g e o f H o u s i n g s

Meets most application requirements from the standard range.Pedestals available in aluminium, steel, grey iron and nodular iron including:flanges, rod end bearings, take-up bearings and custom bearings.

S u p e r i o r S e a l i n g

Always remains completely sealed with the shaft. Permits up to 2.5˚misalignment.Reduces contamination.Retains lubrication.Prolongs bearing life.Proven range of sealing options.

M a d e t o O r d e r P r o d u c t s

Split or solid, thrust or radial bearings.Up to a shaft size of 1.5metres.Inspection and rework facility.Housings in a variety of materialsWatercooled bearings for continuous slab casters.

F u l l S e r v i c e M a n u f a c t u r e r

Technical and installation support service.Problem solving solutions a speciality.Vast engineering knowledge.Proven range of products.

E s t a b l i s h e d G l o b a l O r g a n i s a t i o n

Global distribution network.Local support provided by Cooper and distribution partners.

Page 3: ings for Cost Ef e Qua for... · 2017-01-09 · Bearings for Cost Effective Quarrying Bea r ings for Cost Ef fectiv e Qua rrying. FEATURES & BENEFITS OF COOPER BEARINGS GIVING YOU

savings that can be made by selectingCooper split bearings .

Proven Range of Products

The comprehensive range of Cooperproducts has been proven in some of thetoughest industrial environments around theworld.

The Cooper standard range of bearings in01 Series, 02 Series and 03 Series meets theneeds of most bearing users.

For those customers that require individualsolutions, Cooper will work with thecustomer to provide a solution specific totheir needs.

Cooper designed and manufactured theworld’s first split roller bearing in 1907and has continually developed ourproducts to meet the changing needs ofindustry around the world. No other splitroller bearing manufacturer matches theCooper breadth of knowledge andexperience.

Inventiveness and Innovation

The name Cooper is synonymous withinventiveness, innovation and problemsolving. The Cooper company is highlyexperienced in solving customer problemsacross a broad range of industries andoperating conditions.

Vast Industry-wide Experience

Cooper has always had great pride in havingthe expertise to provide engineeredsolutions for specialised applications.Cooper engineers have access to anextensive database of specificallyengineered, proven solutions that makes themore challenging applications less of aproblem to solve.

Service and Delivery

To provide faster turnaround and greateravailability of stock items for our globaldistribution network, inventory is stocked atauthorised distributors around the world.

The Cooper split roller bearing isa simple, cost effective productthat can save you huge amounts ofmoney gained from reducing yourmaintenance hours and increasingyour productivity. The splitfeature means inspection andmaintenance is cut to theminimum. In return, you gainmaximum production time and anopportunity to improve yourcompany’s profitability.

Demonstrable Cost Savings

The solid alternative may be cheaper topurchase than a Cooper split bearing, butover time, planned and unplannedmaintenance stoppages create expensiveproduction losses.

Cooper bearing users have saved millions inmaintenance costs and increasedproduction. It is easy to prove the enormous

The split to the shaft features saves countlesshours in maintenance time. Removal ofadjacent machinery and equipment is notrequired once Cooper bearings are installed.

DEMONSTRABLE COST SAVINGS

Solid Cooper Operating ProfitBearing Bearing Costs Levels

Re-installing Adjacent Machinery

Downtime Cost

Maintenance Cost

Installation Cost

Adaptor Sleeve Cost

Bearing Cost

Spec

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From thetime of installation, all Cooperbearings will provide a return on investment .Ask your sales manager or authoriseddistributor to explain how you can cutmaintenance time and increase profitability.

Optimum productionuptime guaranteedwith Cooper splitroller bearings

SAVETIME & MONEY

PLUS INSTANTPLUS INSTANTBEARING ACCESS

T H E W O R L D ’ S N U M B E R O N E S P L I T R O L L E R B E A R I N G S A V E S Y O U M O N E Y

C U T S D O W N T I M E A N D I N C R E A S E S P R O D U C T I V I T Y A N D P R O F I T A B I L I T Y

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Various applications in the mining industry where Cooper bearings make a valuable contribution to profitability and cost effective maintenanceare shown:

C O O P E R B E A R I N G A P P L I C A T I O N S I N Q U A R R Y I N G

FANS

PLANTSTOCKPILE CRUSHING WASHERS FINISHED

PRODUCTSCONVEYORS STOCKPILECONVEYORS

QUARRY FACEOR STOCKPILE

LOADINGFACILITES

FANS

GEARBOXES

SCREENING

SHIPPING ANDDISTRIBUTION

CONVEYORS& MATERIALHANDLING

BALL MILLS

SCREENERS

CONVEYORS & MATERIAL HANDLING

FANS AND AIR MOVEMENTD R U M WA S H E R S

STORAGE AND STOCKPILECRUSHERS AND SIZERS

WATER AND SLURRY PUMPS LOADING FACILITIESP O W E R P L A N T S & G E N E R ATO R S

O N E S P L I T R O L L E R B E A R I N G S A V E S Y O U M O N E Y

I N C R E A S E S P R O D U C T I V I T Y A N D P R O F I T A B I L I T Y

Page 5: ings for Cost Ef e Qua for... · 2017-01-09 · Bearings for Cost Effective Quarrying Bea r ings for Cost Ef fectiv e Qua rrying. FEATURES & BENEFITS OF COOPER BEARINGS GIVING YOU

Medium Duty Bearing01 Series

02 SeriesHeavy Duty Bearing

A S e l e c t i o n F r o m O u r C o m p r e h e n s i v e R a n g e o f S e a l i n g O p t i o n s

TAKE UP AND ROD END MOUNTINGS

Square FlangeUnits

1 11/16”/50mm to3”/75mm

Also in cast iron,nodular iron or steel

Round FlangeUnits

1 3/16”/30mm to12”/300mm

Also in cast iron or steel

F L A N G E M O U N T I N G S

Take Up Tension13/16”/30mm to

6”/155mmAvailable in cast ironAlso as push type.

Rod End Shoe13/16”/30mm to

6”/155mmAvailable in cast iron

Also as tee type.

Hanger Unit13/16”/30mm to 5 1/2”/140mmAvailable in cast iron.

HANGERMOUNTINGS

Pedestal Unit13/16”/30mm to

24”/600mmAvailable in cast ironnodular iron or steel.

PEDESTALS

Bearing Mounting Options Expansion (EX) BearingBearings with grooved inner race assembliesand plain outer races for radial loads.To befitted in EX cartridges without side screws.Special (EX) (EXILOG) BearingBearing with plain inner race assemblies andgrooved outer races, must be fitted into GRcartridges with side screws.

Fixed (GR) BearingBearings with grooved inner race assembliesand grooved outer races for radial and axialloads.To be fitted in GR cartridges with sidescrews.

Temperature limits -4oF to +212oF-20oC to +100oC

Maximum speed Bearing maximum

Shaft surface finish 3.3 µm Ra.

Temperature limits -94oF to +212oF-70oC to +100oC

Maximum speed 6000dn150000mm dn

Shaft surface finish 1.6 µm Ra.

Aluminium TripleLabyrinth (ATL)

Machined aluminiumbodied triple labyrinthseal for high speed andgeneral applications.Supplied as standard inUSA and Canada.

Felt (F)

Felt is the standard sealfor most applications.

High TemperaturePacking (HTP)

A PTFE seal impregnatedwith graphite andlubricated with silicon.A direct replacement forfelt in high temperatureapplications. Also availablesilicon free.

Temperature limits -94oF to +500oF-70oC to +260oC

Maximum speed 6000dn150000mm dn

Shaft surface finish 0.8 µm Ra.

Fixed and Expans ion Spl i t Rol ler Bear ings

0 1 S e r i e s , 0 2 S e r i e s a n d 0 3 S e r i e s C o m p a r i s o n

Extra Heavy Duty Bearing03 Series

R I N G S A V E S Y O U M O N E Y

T Y A N D P R O F I T A B I L I T Y

Page 6: ings for Cost Ef e Qua for... · 2017-01-09 · Bearings for Cost Effective Quarrying Bea r ings for Cost Ef fectiv e Qua rrying. FEATURES & BENEFITS OF COOPER BEARINGS GIVING YOU

I s s u e O c t o b e r 2 0 0 6 R u d U K 1 K v 1

Customer Service Centres

L o c a t e Yo u r N e a r e s t D i s t r i b u t o r b y V i s i t i n g C o o p e r B e a r i n g s . c o m

UK, Africa, Asia, Australasia and the Middle East

Cooper Rol ler Bear ings Co LtdWisbech RoadKing’s LynnNorfolk PE30 5JX England Telephone: +44 (0) 1553 763 447 Fax: +44 (0) 1553 761 113

Europe and South AmericaCooper Getei l te Rol lenlager GmbHPostfach 100 423Oberbenrader Str 40747704 KrefeldGermany Telephone: +(49) 2151 713 016 Fax: +(49) 2151 713 010

People’s Republic of ChinaCooper Bear ings GroupNo. 617 Asian Resources MansionSouth SquareWest Rai l Stat ionBei j ing 100055People’s Republ ic of China Telephone: +(86) 10 58095018

+(86) 10 58095006 Fax: +(86) 10 58095002

USA and MexicoThe Cooper Spl i t Rol ler Bear ing Corp.5365 Robin Hood Road, Suite BNorfolk , VA 23513USA Telephone: 757 460 0925 Fax: 757 464 3067

CanadaCooper-Grainger Canada Inc .5875 Cooper s AvenueMiss issaugaOntar io L4Z 1R9CanadaTelephone: 905 890 2266Fax: 905 890 2269