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Our Products Ingeniously simple and reliable level measurement in bulk solids UWT - The Bulk Solids Expert

Ingeniously simple and reliable level measurement in bulk ... · Zeppelin Approvals worldwide Our core industries Wood Rubber Building & Chemicals Cement ... Fill level data and alarm

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Page 1: Ingeniously simple and reliable level measurement in bulk ... · Zeppelin Approvals worldwide Our core industries Wood Rubber Building & Chemicals Cement ... Fill level data and alarm

Our Products

Ingeniously simple and reliable level measurement in bulk solids

UWT - The Bulk Solids Expert

Page 2: Ingeniously simple and reliable level measurement in bulk ... · Zeppelin Approvals worldwide Our core industries Wood Rubber Building & Chemicals Cement ... Fill level data and alarm

Sincerity and common sense together with a close and trusting relationship

UWT has been very successful with this approach in the worldwide markets. From the beginning UWT has strived to offer high quality products and tailor-made solutions that offer reliability and value for money. This continues to be a crucial part of the organisation’s philosophy. Additionally, UWT places great importance on its company values. Values such as reliability, honesty, flexibility, commitment and team spirit are not just buzz words for UWT but are core to our philosophy. Our friendly atmosphere ensures a productive and pleasant working environment.

We are very proud of the close and trusting relationship we enjoy with customers, employees and partners alike and believe that this is another factor that sets us apart from our competitors.

As an expert for level control in bulk solids we have been offering our customers individual solutions for their applications since 1977. Our core competence, however, has remained the same over the years – technical development, production and sales of ingeniously simple and high quality sensors for level measurement and monitoring in bulk and solid materials. Companies around the world continue to value and appreciate the customised solutions for their applications, the easy handling, complete reliability and durability of the UWT devices.

Particular focus is placed on the global distribution and sales of our measuring devices and today we benefit from our worldwide presence. With subsidiaries in the USA, UK, India and China as well as an international sales network, we are able to offer help and support to our customers around the globe. Our strategy is to grow at a sustainable rate and we are committed to supporting our long term goals with appropriate investments in development and employees. The consistent monitoring of our growth strategy will continue to allow us to open up new international markets in the future.

Headquarters in Betzigau, Germany

Page 3: Ingeniously simple and reliable level measurement in bulk ... · Zeppelin Approvals worldwide Our core industries Wood Rubber Building & Chemicals Cement ... Fill level data and alarm

ADM

Anheuser-Busch

AZO

Baosteel Group

BASF

BAYER

Baxter

Beck`s

BMW

Bridgestone

Camfil APC

Cargill

Colabeton

Colgate-Palmolive

Coperion

Evonik

Dr. Oetker

Dynamic Air

Lafarge

Heidelberger Zement

Heinz

Italcementi

Liebherr

Manes

Protec

maxit-Group

MOTAN

m-tec

Nestlé

Owens Corning

Pirelli

Reimelt

Schenck Process

Siemens

Starbucks

Unilever

Veka

VW

Zeppelin

Approvals worldwide

Our core industries

Wood

Rubber

ChemicalsBuilding & Cement

Food Animal Feed

PowerEnvironment & Recycling

Synthetics

Metal Glass Others

Page 4: Ingeniously simple and reliable level measurement in bulk ... · Zeppelin Approvals worldwide Our core industries Wood Rubber Building & Chemicals Cement ... Fill level data and alarm

Rotonivo®

RN 3000 RN 4000 RN 6000

Principles of functionA motor driven shaft causes a vane to rotate. Once the material level reaches the vane, thereby preventing further rotation, switches are activated which result in an output signal and the motor stops. Once the vane is free again from material, the output signal is reset and the motor driven shaft rotates again.

Strong caking Dusty environments Abrasive materials Extreme process temperature Over pressure and low pressure environments Explosive environments Heavy mechanical loading Electrostatic charging Various changing factors

Our Solut ions for :

UWT - Simply Rel iableRN 6000 is world ´s first rotating level limit switch

SIL 2 compliantWorld ´s first universal voltage electronicsRotation principle insensitive to cakingRobust aluminium die cast housingAdjustable sensitivity (>15 g/l)Protected motor (friction clutch & double bearing)Long lifespan (brushless synchronised motor)Temperature range from -40°C to +1,100°CHigh quality grade stainless steel (process)

RN 3002Pipe

RN 3002Rope

Page 5: Ingeniously simple and reliable level measurement in bulk ... · Zeppelin Approvals worldwide Our core industries Wood Rubber Building & Chemicals Cement ... Fill level data and alarm

Vibranivo®

VN 1000 VN 2000 VN 4000

VN 5000 VN 6000

Principles of functionElectronically stimulated piezos cause the fork to vibrate. As soon as the sensor is covered with material, the vibration is dampened and the resulting electrical current change causes the output signal to switch. Once the material level falls below the sensor, it is free to vibrate again and the output signal is reset.

Extremely light product density Pneumatic filling Process overpressure Limited space Vibration within the vessel High reliability requirements High hygienic requirements Sediment levels in liquids Explosive environments

Our Solut ions for :

UWT - Simply Rel iable

PFA and Teflon coating High sensitivity (< 5 g/l - Vibrasil®) Surface roughness of 0.75 µm Temperature range from -40°C to 150°C NAMUR Standard Suitable for overpressure up to 16 bar Extremely robust short version High quality material in the process Level control of sediments in liquids

Page 6: Ingeniously simple and reliable level measurement in bulk ... · Zeppelin Approvals worldwide Our core industries Wood Rubber Building & Chemicals Cement ... Fill level data and alarm

RFnivo®

AnfordeRF 3100 RF 3200 RF 3300

Principles of functionThe capacitive level limit switch is automatically calibrated to a reference capacitance of an empty container. If the probe is covered by the product, the measured capacitance changes on the sensor through the dielectric and a switching signal is activated. The integrated “Active Shield“ technology ensures high reliability even for products that cause caking.

Bulk materials with very low DC value > 1.5 Applications with process pressure up to 25bar Vibration in the container High safety standard High hygiene requirements Simple to install and set up PFA coating Temperature range from -40°C up to +500°C High quality process materials (VA 1,4571/1,4404, ceramics, PPS)

Dusty environments Abrasive media Extreme process temperatures Positive and negative pressure Hazardous areas Heavy materials Caking bulk solids

UWT - Simply Rel iable

Our Solut ions for :

Remote Vers ion

Page 7: Ingeniously simple and reliable level measurement in bulk ... · Zeppelin Approvals worldwide Our core industries Wood Rubber Building & Chemicals Cement ... Fill level data and alarm

Capanivo®

CN 4050

CN 4020

CN 4030

Principles of functionThe electrodes in the sensor make up a capacitor. As the level of the material changes, the capacitance changes as well. The integrated electronics evaluate the change in capacity and convert it to a switching signal. The capacitive measuring principle places no special requirements on assembling, mounting or installation.

Dusty environments Light materials Pneumatic filling Overpressure Explosive environments Corrosion resistance for aggressive material High chemical resistance High standard of safety requirement Caking

Our Solut ions for :

UWT - Simply Rel iable Independent of silo wall Temperature range from -40°C to +180°C Variety of supply voltages Adjustable switching delay High sensitivity (DC ≥ 1.6) Overpressure up to 25 bar Approvals for dust explosive environments Variety of mechanical versions

CN 4020 Temp.

Page 8: Ingeniously simple and reliable level measurement in bulk ... · Zeppelin Approvals worldwide Our core industries Wood Rubber Building & Chemicals Cement ... Fill level data and alarm

Nivobob®

AnfordeNB 3000 NB 4000 SLB 300

Principles of functionA sensor weight, attached to either a metal tape or rope, is electromechanically lowered into the vessel. Once the sensor weight rests on the material, the winding direction of the motor changes and the sensor weight is rewound to the upper stop position. As the weight is lowered, the distance is electronically measured. Microprocessors convert the measured distance together with the programmed silo geometry into a volumetric output signal. This signal is updated each time the sensor weight is lowered.

Strong caking Material with changing temperature and humidity Electrostatic charging Heavy material Limited space Low dielectric constant Explosive environments Large measurement distances Aggressive environments (noisy, dirty)

Overpressure version up to 1.7 bar Temperature range from -40°C to +250°C High sensitivity (> 20 g/l) dep. on sensor weight Integrated tape cleaner Diagnostics function Measurement range of up to 70m Simple installation and set up Rope and tape version Service life up to 500,000 cycles of tape version Comm. via Modbus RTU or Profibus DP

UWT - Simply Rel iable

Our Solut ions for :

with aiming flange

Sensor Weights

Page 9: Ingeniously simple and reliable level measurement in bulk ... · Zeppelin Approvals worldwide Our core industries Wood Rubber Building & Chemicals Cement ... Fill level data and alarm

Nivotec®

Overpressure version up to 1.7 bar Temperature range from -40°C to +250°C High sensitivity (> 20 g/l) dep. on sensor weight Integrated tape cleaner Diagnostics function Measurement range of up to 70m Simple installation and set up Rope and tape version Service life up to 500,000 cycles of tape version Comm. via Modbus RTU or Profibus DP

Produktinformation Nivotec®

Nivotec Projektierungsschema

Sensorik Modbus RTU, 4-20mA, Versorgungsspannung AC/DC

Nivotec®

Vollmeldung Hupe, Erkennung Tankwagen, Quetschventilsteuerung, LKW-Modul

Ethernet Internet / GSM

Visualisierung

Externer Zugriff Nivotec®

Ethernet Internet / GSM

Level monitoring and visualisation

Example of a complete visualization system forNT 3500 / 4500:

• fill level display

• trend display

• data storage

• remote level enquiries

Sensor System Modbus RTU, 4-20mA, supply voltage AC/DC

Visualisation Remote access

Nivotec® NT 2000 Nivotec® NT 4600

Display of the silo fill level on LED digital displays

Fill monitoring via alarm signal

Signal evaluation 4-20 mA

Easy to use fill monitoring via lorry module

Complete system with project specific electrical

plans

Visualisation and operation via 7” touch panel

Data in percentage, height, volume or weight

Trend display, data storage

Evaluation of 4-20 mA and Modbus RTU of the UWT systems

Touch Panel supplied in installation housing or premounted in electrical control cabinet

Nivotec® NT 3500 / 4500 Nivotec® NT 4700

Fill level visualisation via web server module

Password protected access on standard browser software via Ethernet

Data storage and download including trend data via software

Worldwide access via remote enquiry

Fill monitoring via alarm signal, shut off valve control and tank wagon coupling detection

Easy to use fill monitoring via truck module

Fill level data and alarm signal can be sent via email

Signal evaluation of 4-20 mA analogical

Interfaces Modbus RTU and Ethernet TCP

Complete system with project specific electrical plans (NT 3500)

Evaluation of 4-20 mA

LED-Display in percentage, height, volume or weight (implements NT 4900)

Version for Nivobob NB 3000/NB 4000 implements start button and indicator lamp when sensor weight is in the upper position

Nivotec® NT 4900

Level display in percentage, height, volume or weight, freely programmable

LED display, 4 digits, 7 segment, yellow

Operation via front buttons

4-20mA input

Full level status signal buzzer, tank wagon detection, shut off valve control, truck module

Page 10: Ingeniously simple and reliable level measurement in bulk ... · Zeppelin Approvals worldwide Our core industries Wood Rubber Building & Chemicals Cement ... Fill level data and alarm

Service OffersHigh-class service for high-tech products

The competent UWT sales and service team helps our clients in consulting and engineering, with professional installation, precise parameterization and an universal service support. Our products are designed individually according to the needs of our customers. It can be taken advantage of single features as well as a suitable service package at a fixed price can be put in order. However, a service of UWT have in common:Our specialists are not satisfied before our customers are.

Project

Our experts offer individual advice for tailored measurement technology for your system

We support you throughout the whole project and are always there for you, to support you within technical questions

At UWT you get complete packages from a single source - easy, professional and efficient

The UWT team supports you reliable, flexible and of the highest quality

Installation and Set-up

Our experienced specialists will install all matched components professionally and give you a frictionless start

To our professional wiring it goes without saying to use just high-quality materials, e.g. outdoor cables are installed UV protected

Concerning the logged commissioning UWT service technicians nothing left to chance and thus prevent subsequent error from the beginning

Operator training

Operator instructions and user training ensure effective implementation and a high trouble-free operating

After commissioning we furthermore support your plant

Page 11: Ingeniously simple and reliable level measurement in bulk ... · Zeppelin Approvals worldwide Our core industries Wood Rubber Building & Chemicals Cement ... Fill level data and alarm

LR 560

KN 2700 KN 2800

FN 6

Special Solutions

Principles of functionThe robust stainless steel construction makes the LR560 FMCW radar level transmitter extremely suitable for all kinds of industrial applications. The unit operates at a high frequency of 78 GHz thus achieving a very small beam angle which eliminates any signal interference at the flange but allows optimum reflection of the bulk solids material.

SITRANS LR 560 Radar

Principles of functionThe conductivity of a material allows electricity to flow between the Kondunivo process connection and the probe when the sensor is covered with material, resulting in an output signal. As soon as the material level falls, the electrical circuit is broken and the output signal is reset. Alternating current is used to prevent corrosion of the sensor probe and an electrochemical reaction of the material. To ensure reliable measurement in a variable liquid surface, an adjustable output signal delay is standard. The Kondunivo can be used in metal, as well as non metal vessels.

Kondunivo®

Principles of functionA vibrating fork sensor (Vibranivo®) attached to a tape can be lowered accurately to within millimeters to the required measurement point in the vessel. This allows both flexible point level measurement, as well as batch measurement. The Flexinivo® is programmed via an external SPS controller.

Flexinivo® FN 6

Page 12: Ingeniously simple and reliable level measurement in bulk ... · Zeppelin Approvals worldwide Our core industries Wood Rubber Building & Chemicals Cement ... Fill level data and alarm

UWT International Trading (Shanghai) Co., Ltd1st Floor, Plant No. 7, Lane 333 Zhujian Road,Huacao Town Minhang District, Shanghai 201107, P.R. China

Tel: +86 21 6468 4193Fax: +86 21 6469 6707

[email protected]

UWT (UK) Ltd20 Main RoadDorrington Shrewsbury Shropshire SY5 7JWGreat Britain

Tel: +44 (0) 8454 810 463Fax: +44 (0) 1743 718 883

[email protected]

UWT Level Control India Pvt. Ltd.Plot No 52, Udyog Vihar Phase-VI Sector 37122001 Gurgaon Haryana India

Tel: +91-124 412 1684Fax: +91-124 412 1611

[email protected]

UWT Level Controls LLC4445 Malone Road38181 Memphis TNUSA

Tel: +1-901-531-6090 Fax: +1-901-531-6095

[email protected]

UWT GmbHWestendstr. 587488 Betzigau Germany Tel.: +49 (0) 831 57 123 0 Fax: +49 (0) 831 57 123 10 www.uwt.de [email protected]

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Global Partner for ingeniously simple and reliable level measurement

Contact Details

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