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SEALED DIESEL/35 SEC OIL FIREDRADIANT TUBES
INFRA 6 G - 9 G - 12 G
INSTRUCTION MANUAL“INSTALLATION, USE AND MAINTENANCE”
GREAT BRITAIN
2Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
Via San Martino 17/23S. GIUSTINA IN COLLE (PD)loc. Fratte Fontane BianchePADOVA - ITALYTel 0039 0499355663(8 linee r.a.)Fax 0039 0499355699
E-mail: [email protected] informations
http://www.systema.itcommercial informations
�� IMPORTANT: Read this manual carefully before starting up the system. In order to improve the product,Systema reserves the right to modify the content without prior notice.
Appliancesubject to periodic maintenance, depending on the type of fuel, specific applications, room temperature, lengthof use etc.
3Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
1 GENERAL RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2 PACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.1 Packing list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3 GENERAL TECHNICAL CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . .7
3.1 Description and characteristics of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3.2 Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3.4 Tubes composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3.5 Exploded view of INFRA 6G radiant tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123.5.1 Legend INFRA 6G radiant tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.6 Exploded view of INFRA 9G radiant tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143.6.1 Legend INFRA 9G radiant tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.7 Exploded view of INFRA 12G radiant tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163.7.1 Legend INFRA 12G radiant tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3.8 Various types of reflectors and support brackets . . . . . . . . . . . . . . . . . . . . . . . . . . .18
4 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
4.1 Places of installation and safety distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
4.2 Assembly of the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204.2.1 INFRA 6G assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
4.2.2 INFRA 9G assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
4.2.3 INFRA 12G assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4.2.4 Burner and exhaust fan assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.2.5 INFRA assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
5 FITTING THE APPLIANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
5.1 Fitting on the ceiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
6 DISCHARGE DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
6.1 Discharge ducts on the roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
6.2 Flue ducts through the wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
6.3 Maximum lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .326.3.1 Roof terminal (type B22) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6.3.2 Wall terminal (type B22) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
7 ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
7.1 Wiring diagram for connection to CE control panel . . . . . . . . . . . . . . . . . . . . . . . . .35
7.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
7.3 Functioning and use of INFRA G electric board . . . . . . . . . . . . . . . . . . . . . . . . . . . . .377.3.1 FRONT OF THE INSTRUMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
7.3.2 MODIFICATION OF INSTRUMENT PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
4Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
8 BURNER CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
9 FINAL CHECK AND START UP OF THE INSTALLATION . . . . . . . . . . . . .40
9.1 Preliminary procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
9.2 Measuring performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .419.2.1 Measuring the temperature of the combustion air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
10 GUARANTEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
10.1 Object and duration of the guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
10.2 Exclusions from the guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
10.3 Competence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
10.4 Operativity and effectiveness of the guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
10.5 Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
10.6 Legal disputes - Territorial competence and rights of the parties . . . . . . . . . . . . . .43
11 SHUTTING DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
12 STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
12.1 General standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
12.2 Fire prevention regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
13 NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
5Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
1 GENERAL RULESThis instructions booklet is an integral part and essentialof the appliance and must be kept with care near theappliance for all future consultation.Read the instructions and warnings in this booklet care-fully, as they supply important indications for safety,installation, use and maintenance.ATTENTION ! !If you lose this booklet, contact the manufacturer imme-diately.The appliance has been built for heating large workenvironments such as industrial and handicrafts shedsin general, warehouses, premises with large-scale airrenewal, loading bays outside sheds, environments forsports activities (gymnasiums), by means of the princi-ple of thermal radiation; this allows the heating of singlespecific area and, if suitably combined with otherappliances, heating of the whole environment. It may beused for heating premises for zootechnical uses (poultryand swine farms) and for agriculture (greenhouses) andin all those industrial production cycles (ovens) in whichheating is needed without there being any contact bet-ween the product and the combustion fumes.It is not allowed to use the appliance to heat premisesintended for handicraft or industrial activities in whichthe processes carried out and the materials stored invol-ve a risk of the formation of gas, vapours or dust which
could cause fire or explosions.The appliance must be installed by professionally quali-fied personnel, responsible for compliance with thesafety regulations in force. The manufacturer declinesall responsibility in the event of damage due to incorrectinstallation or to improper and/or incorrect use of theappliance.The packing material (nylon, polystyrene foam, wood,staples, etc.) must not be left within the reach of chil-dren, as they are potential hazards.The appliance must be started up for the first time byqualified personnel.In the event of stopping and/or malfunction of theappliance, switch it off. Any repairs or replacement ofcomponents must be carried out exclusively by skilledpersonnel, using only original spare parts. Failure toabide by these rules may be detrimental to the safety ofthe appliance.To guarantee good operation of the appliance it is indi-spensable to follow scrupulously the indications givenby the manufacturer and to have maintenance carriedout on the appliance by skilled personnel (at least oncea year).
2 PACKING
2.1 Packing lista) The exhaust fan is delivered in a cardboard box.b) The burner is delivered in a cardboard box with the
Instruction Manual.c) Brackets, springs to fix the reflectors, a small
bag with the screws to connect brackets andradiant tubes are delivered in a cardboard box.
d) The radiant pipes required for each INFRA radiantheater are packed separately, with all the neces-sary connections and sleeves in a cardboard box.
e) The reflectors are supplied packed one of the topof the other, to save space.
�� ATTENTION! Remove any protective plastic filmfrom the hoods before fitting them onto the brac-kets.
6Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
Draw 1 Packing the accessory parts of the radiant tube
7Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
1
1
2
2
34
A
B
B
AE
D
C
Draw 1a Packing of the RBThoods
Draw 1b Assembly of the RBThoods
1) Bag containing split pins and washer2) Pads of rock wool (in packs of 20 pieces)3) Mirror reflecting hoods4) Top protection hoods
1) Place the pad (D) on top of the reflectinghood (E).
2) Place the top hood (C) on top of the pad andthe reflecting hood.
3) Secure the parts with the split pins throughthe central holes (B).
4) Join the hoods together, securing one toanother by inserting the clip in the outsideholes (A).
3 GENERAL TECHNICAL CHARACTERISTICS
3.1 Description and characteri-stics of operation
The "INFRA" sealed diesel fired radiant combustiontube is made of aluminized tube, in a U shape, combu-stion takes place inside the tube through a mixture ofvaporized fuel and air, bringing the outside surface to anaverage temperature of about 350°C. The steady ope-ration temperature is reached in a few minutes. Thecontrol, mixing, combustion and ignition are enclosed ina container, installed in the head of each module.Above the whole length (6, 9, 12 m) of the radiating tubethere is a mirror surface, with the purpose of reflectingdown the heat radiation produced by the tube itself. Thissurface may also be provided with rock wool insulationon the top part (the so-called RBT version). The control
of the conditions of comfort inside the environment isassigned to the infrared-sensitive thermostats located inthe immediate vicinity of the work area and placed on anelectric panel which can switch on and off one or moremodules at the same time. This offers the possibility ofheating either the whole environment or individualareas, even at different temperatures.
8Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
SEALED DIESEL FIRED INFRA RADIANT TUBES TECHNICAL CHARACTERISTICS
TECHNICAL CHARACTERISTICS
SERIES INFRA G
BURNER TYPE LO35 G
MODELS INFRA 6G INFRA 9G INFRA 12G
Nominal thermal flowMAX kW 29,27 32,11 32,11
MIN kW 26,19 26,19 26,19
Nominal thermal powerMAX kW 26,09 29,55 29,55
MIN kW 23,35 24,10 24,10
Burner pressure Diesel fuelMAX Bar 10 12 12
MIN Bar 8 8 8
Nozzle diameter Diesel fuelMAX G.P.H.
0.65/45°MIN G.P.H
Actual combustion perfor-mance
VBS needle 3 3,5 5,5
VRT needle 3 3,5 5,5
Nominal consumption Dieselfuel
MAX Kg/h 2,47 2,71 2,71
MIN Kg/h 2,21 2,21 2,21
Complete appliance weight Kg 103,5 148,5 148,5
Electrical supply V/Hz 230/50 230/50 230/50
Max. Electric power consumption kW 0,575 0,575 0,575
Protection degreeFrom the side IP44
From the top IP42
Diesel fuel connection IN-OUT A-R 1/4G" 1/4G" 1/4G"
Air connection diameter (M) * mm 80
Exhaust connection diameter (M) * mm 100
Maximum temperature radiant pipe °C 400
Type B22
3.2 Technical characteristics
* Use flexible and rigid ducts toDIN standards or the standards in force in the country were the installation is carriedout
Tab. 1
9Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
9444
23902878 2970 511
6494
2900 5762304
5970
603
525
8940
57929972902 2900
12398
2340
11910
250
600
680
Ø 46.5
Ø 46.5
Ø 100 425
3.3 Dimensions
INFRA 12 G - 5 SUPPORT BRACKETS
INFRA 9 G - 4 SUPPORT BRACKETS
INFRA 6 G - 3 SUPPORT BRACKETS
Draw 2 Dimensions of INFRAradiant tubes
Draw 3
10Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
Draw
4 Tubes composition
3.4 Tubes compositionIN
FR
A12 G
AD
HE
SIV
E T
YP
E A
AD
HE
SIV
E T
YP
E B
INF
RA
9 G
INF
RA
6 G
11Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
Pos. Code Description Material Model
1 01CNRA5999 BURNER CONNECTION F/F STAINLESS STEEL
INFRA 6G
INFRA 9G
INFRA12G
2 01CBTU0614 EXCHANGER TUBE Ø108x2 mm. LENGTH 2770 mm. STAINLESS STEELINFRA 9G
INFRA 12G
3 03CLMA0801CAST IRON Ø 108 mm. COUPLING COLLAR FORTUBES CONNECTION
CAST IRONINFRA 9G
INFRA 12G
4 01CBTU0616 EXCHANGER TUBE Ø108x2 mm. LENGTH 5800 mm. ALUMINIZED STEELINFRA 9G
INFRA 12G
5 01CLCU0002 ALUM. CONNECTING BEND Ø108-80 mm. ALUMINIUM
INFRA 6G
INFRA 9G
INFRA12G
6 01CBTU0617 EXCHANGER TUBE Ø80x1,5 mm. LENGTH 5800 mm. ALUMINIZED STEELINFRA 9G
INFRA12G
7 03CLCU0001CAST IRON Ø 80 mm. COUPLING COLLAR FOR TUBESCONNECTION
CAST IRONINFRA 9G
INFRA12G
8 01CBTU0618 EXCHANGER TUBE Ø80x1,5 mm. LENGTH 5785 mm. ALUMINIZED STEEL INFRA 6G
9 01CLRA6003 EXHAUST FAN CONNECTOR Ø 80 mm. ALUMINIUM
INFRA 6G
INFRA 9G
INFRA12G
10 01CBTU0614 EXCHANGER TUBE Ø108x2 mm. LENGTH 2770 mm. STAINLESS STEELINFRA 9G
INFRA12G
11 01CBTU0619 EXCHANGER TUBE Ø80x1,5 mm. LENGTH 2885 mm. ALUMINIZED STEEL INFRA 9G
13 01CBTU0620 EXCHANGER TUBE Ø108x2 mm. LENGTH 2870 mm. STAINLESS STEEL INFRA 6G
15 01CBTU0621 EXCHANGER TUBE Ø80x2 mm. LENGTH 5650 mm. ALUMINIZED STEEL INFRA 6G
16 01CBTU0615 EXCHANGER TUBE Ø108x2 mm. LENGTH 2900 mm. ALUMINIZED STEEL INFRA12G
17 01CBTU0622 EXCHANGER TUBE Ø108x2 mm. LENGTH 2665 mm. ALUMINIZED STEEL INFRA 6G
Tab. 2
12Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
213
321
20
12
3.5 Exploded view of INFRA 6Gradiant tube
Draw
5 Exploded view
of INF
RA
6G radiant tube
13Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
13
3.5.1 Legend INFRA 6G radiant tube
Tab. 3
Pos. Code Description
1 03CNBR0062 LO35 G IDEA Diesel fuel burner
2 00CNTU0617 Re circulation pipe
3 00CNVI1050 M8 zinc plated nut
4 01CLRA6003 Ø 80 mm. exhaust fan connection
5 01CIST0733 First support bracket (upper part)
6 01CBTU0621 Split pin
7 01CNCO0132 Stainless steel reflectors
8 01CNCI0070 Spring with eyelet for reflector fixing
9 01CNMO0285 Support bracket (upper part)
10 01CVGR2652 Aluminium connecting bend Ø 108 - 80 mm.
11 01CLCU0002 HH M8x16 mm zinc plated screw
12 00CNVI1050 Support bracket (lower part)
13 01CVGR2653 First support bracket (lower part)
14 01CBTU0620 Burner connector
15 01CIST0733 Exhaust fan
16 01CNRA5999 Collecting tray for maintenance purposes.
17 03CEAS0022 Aluminized steel Ø 80x2 mm exchanger tube (delivery side) length 2665 mm.
18 01CVVA0761 Aluminized steel Ø 108x2 mm exchanger tube (return side) length 5650 mm.
19 01CBTU0622 Stainless steel Ø 80x1,5 mm exchanger tube (delivery side) length 2870 mm.
20 00CNVI1002 HH M8x40 mm zinc plated screw
21 00CNRO0368 8x17 mm zinc plated washer
14Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
143
5
6
7
8
9
10
11
12
13
1
22
19
18
21
2
20
3.6 Exploded view of INFRA 9Gradiant tube
Draw
6 Exploded view
of INF
RA
9G radiant tube
15Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
3.6.1 Legend INFRA 9G radiant tube
Tab. 4
Pos. Code Description
1 03CNBR0062 LO35 G IDEA Diesel fuel burner
2 00CNTU0617 Re circulation pipe
3 00CNVI1050 M8 zinc plated nut
4 01CNRA5999 Burner connector
5 01CIST0733 First support bracket (upper part)
6 01CBTU0614 Split pin
7 01CNCO0132 Stainless steel reflectors
8 01CNCI0070 Spring with eyelet for reflector fixing
9 01CNMO0285 Cast iron sleeve Ø 108 mm for tubes connection
10 03CLMA0801 Support bracket (upper part)
11 01CBTU0616 Aluminium connecting bend Ø 108 – 80 mm.
12 01CVGR2652 HH M8x16 mm zinc plated screw
13 01CLCU6002 Support bracket (lower part)
14 00CNVI1050 Cast iron sleeve Ø 80 for tubes connection
15 01CVGR2653 First support bracket (lower part)
16 03CLCU0001 Exhaust fan Ø 80 mm. connection
17 01CIST0733 Exhaust fan
18 01CLRA6003 Collecting tray for maintenance purposes
19 03CEAS0022 Aluminized steel Ø 80x1,5 mm. exchanger tube(return side) length 2885 mm.
20 01CBTU0617 Aluminized steel Ø 108x2 mm. exchanger tube(delivery side) length 5800 mm.
21 01CBTU0619 Stainless steel Ø 108x2 mm. exchanger tube(delivery side) length 2770 mm.
22 01CVVA0761 Aluminized steel Ø 80x1,5 mm. exchanger tube(return side) length 5800 mm.
23 00CNVI1002 HH M8x40 mm zinc plated screw
24 00CNRO0368 8x17 mm zinc plated washer
16Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
143
123
19
18
2
253
325
24
3.7 Exploded view of INFRA 12Gradiant tube
Draw
7 Exploded view
of INF
RA
12G radiant tube
17Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
3.7.1 Legend INFRA 12G radiant tube
Tab. 5
Posizione Codice Descrizione
1 03CNBR0062 LO35 G IDEA Diesel fuel burner
2 00CNTU0617 Re circulation pipe
3 00CNVI1050 M8 zinc plated nut
4 01CNRA5999 Burner connector
5 01CIST0733 First support bracket (upper part)
6 01CBTU0614 Stainless steel Ø 108x2 mm. exchanger tube (delivery side) length 2770 mm.
7 01CNCO0132 Split pin
8 01CNCI0070 Stainless steel reflectors
9 01CNMO0285 Spring with eyelet for reflector fixing
10 03CLMA0801 Cast iron sleeve Ø 108 mm for tubes connection
11 01CBTU0616 Aluminized steel Ø 108x2 mm. exchanger tube (delivery side) length 5800 mm.
12 01CVGR2652 Support bracket (upper part)
13 01CLCU6002 Aluminium connecting bend Ø 108 - 80 mm. HH
14 00CNVI1050 M8x16 zinc plated screw
15 01CVGR2653 Support bracket (lower part)
16 03CLCU0001 Cast iron sleeve Ø 80 mm for tubes connection
17 01CIST0733 First support bracket (lower part)
18 01CLRA6003 Exhaust fan Ø 80 mm. connection
19 03CEAS0022 Exhaust fan
20 01CBTU0617 Aluminized steel Ø 80x1,5 mm. exchanger tube (return side) length 5800 mm.
21 01CBTU0618 Aluminized steel Ø 80x1,5 mm. exchanger tube (return side) length 5785 mm.
22 01CBTU0615 Aluminized steel Ø 108x2 mm. exchanger tube (return side) length 2900 mm.
23 01CVVA0761 Collecting tray for maintenance purposes
24 00CNVI1002 HH M8x40 mm zinc plated screw
25 00CNRO0368 8x17 mm zinc plated washer
18Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
3.8 Various types of reflectorsand support brackets
Draw 8 Final support bracket (the middle brackets without the upper side; Draw 5; 6; 7)
Draw 9 Hood anchoring bracket
Draw 10 Hood anchoring bracket Draw 11 Hood anchoring bracket
Upper side
19Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
1 2
3 4
56
7
Draw 12 Hood anchoring bracket
4.1 Places of installation andsafety distances
Draw 13Example ofprotection
of themotor of a
bridgecrane
Combustible materials in store must be at a sufficientdistance for the radiating pipe to prevent them from rea-ching dangerous temperatures. Laboratory experimentshave shown that combustible materials (with a surfaceof 0.5 m2), placed at a distance of 1.5 metres from themodule and parallel to it, never reach temperatures that
4 INSTALLATION
could be considered dangerous. In particular cases, if itis impossible to respect these distances (for examplemotors of the carriages on a bridge crane, electriccables, lamps, cabins) suitable steps must be taken toscreen heat-susceptible materials from the module heatradiation (see Draw 16).
MINIMUM DISTANCES OF COMBUSTIBLEMATERIALS FROM THE HEAT RADIATING TUBE(wood, cardboard, plastic materials, pallets, etc.)ACCORDING TO:- STANDARD DIN 3372 part 6, par. 3.12- DVGW, G63/11, part 12/3.1.2In any case the distance must be such that the maxi-mum surface temperature of the materials does notexceed 85°C.The bearing elements must not be heated on largesurfaces to over 50°C.
1) Reflecting parabola2) Heat radiating tube3) Insulation (rock wool 3 cm thick)4) Protecyive plate (stainless steel, galvanised plate,
aluminium)5) Plate support must allow air passage for ventilating
the motor6) Eletric motor7) Bridge crane
20Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
4.2 Assembly of the unitTo assembly the various components of INFRA radianttubes, follow the instructions provided below
4.2.1 INFRA 6G assemblyBegin assembly of the tube, starting with the bend:1) Fit the two tubes (delivery and return) into the bend
for about 120 mm (Draw 14), hammering slightly ifnecessary, taking care to place a piece of woodbetween the hammer and the sleeve (see Draw15). Then fix them in place, using the screws sup-plied with the bend
2) Assemble the connecting collar Ø 108 mm and theother delivery tube (Draw 14), fixing them with thescrews supplied, taking care to push the tubes half
way into the collar (about 150 mm), hammeringslightly if necessary, taking care to place a piece ofwood between the hammer and the sleeve (seeDraw 15).
�� ATTENTION: Fit the tube taking care that theend with adhesive tape is positioned at theopposite extremity to the sleeve.To correctlyassemble the tube refer to the exploded view(Draw 4) and to the table 2.
Draw 14
Draw 15
Ø 108 mm. SLEEVE
RETURN TUBE
Wood
DELIVERY TUBES
21Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
4.2.2 INFRA 9G assemblyBegin assembly of the tubes, starting with the bend:1) Fit the two tubes (delivery and return) into the curve
for about 120 mm (Draw 16), hammering slightly ifnecessary, taking care to place a piece of woodbetween the hammer and the sleeve (see Draw15). Then fix them in place, using the screws sup-plied with the bend
2) Assemble the connecting couplings Ø108mm andØ80 mm and the other return and delivery tubes(Draw 16), fixing them with the screws supplied,
Draw 16
Ø 108 mm. SLEEVE
Ø 80 mm. SLEEVE
RETURN TUBE
DELIVERY TUBES
taking care to push the tubes half way into the col-lar (about 150mm), hammering slightly if neces-sary, taking care to place a piece of wood betweenthe hammer and the sleeve (see Draw 15).
�� ATTENTION: Fit the tube taking care that theend with adhesive tape is positioned at theopposite extremity to the sleeve.To correctlyassemble the tube refer to the exploded view(Draw 4) and to the table 2.
22Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
4.2.3 INFRA 12G assemblyBegin assembly of the tubes, starting with the curve:1) Fit the two tubes (delivery and return) into the curve
for about 120mm (Draw 17), hammering slightly ifnecessary, taking care to place a piece of woodbetween the hammer and the sleeve (see Draw15). Then fix them in place, using the screws sup-plied with the bend.
2) Assemble the connecting couplings Ø108 mm andØ 80 mm and the other return and delivery tubes(Draw 17), fixing them with the screws supplied,taking care to push the tubes half way into the slee-ve (about 150mm), hammering slightly if necessary,taking care to place a piece of wood between thehammer the sleeve (see Draw 15).
3) Assemble the Ø 80 mm. Sleeve and the other deli-very tube (Draw 17), fixing them with the screwssupplied, taking care to push the tubes half way intothe sleeve (about 150mm), hammering slightly ifnecessary, taking care to place a piece of wood bet-ween the hammer and the sleeve (see Draw 15).
�� ATTENTION: Fit the tube taking care that theend with adhesive tape is positioned at theopposite extremity to the sleeve.To correctlyassemble the tube refer to the exploded view(Draw 4) and to the table 2.
Draw 17
Ø 108 mm. SLEEVE
Ø 108 mm. SLEEVE
Ø 80 mm. SLEEVE
RETURN TUBE
DELIVERY TUBES
23Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
Draw 18 Burner positioning
DELIVERYCONNECTION
RETURNCONNECTION
EXHAUST FAN
BURNER
GASKET
GASKET
4.2.4 Burner and exhaust fan assembly
Draw 19 Exhaust fan positioning
24Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
4.2.5 INFRA assembly1) Ensure a high temperature seal in the connection
areas indicated in Draw 20
2) Assemble the flexible pipe for the exhaust chimneyand exhaust terminal, using the supplied collars
3) Assemble the radiant pipes to the burner
Draw 20 Exhaust chimney and exhaust terminal connection
Draw 21 INFRA assembly
25Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
1
4) Put in the correct position the first bracket and fix itusing the 4 HH M8x16 screws and M8 nuts sup-plied
5) Put into the correct position the brackets on thetubes as indicated in Draw 23
The first bracket has to beput into the correct position
indicated in Draw 22
Intermediate brackets haveonly the lower element
Draw 22 First bracket assembly
Draw 23 Brackets positioning
26Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
Draw 24 Detail of fixing the reflectors with the pins
Draw 25 Assembly of the collecting tray
6) Assemble the collecting tray, fixing it with thescrews supplied
27 Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
Draw 25a Details of fixing the reflectors to the first bracket
Draw 26 Connection of the small pipe of pressure switch
7) After stripping out the protection film from reflec-tors, install them over the brackets and couple themone to the other, taking care the small holes are inline (Draw 24).
8) Locate one reflector to the other, using the pinssupplied (Draw 24). The first reflector has to be
fixed to the first special bracket (near to the burner)by a pin (see details in Draw 25a). In the case ofRBT reflector refer to Draw1b on page 7.
9) Connect the small pipe of the pressure switch of theburner to the exhaust fan (Draw 26)
28Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
5 FITTING THE APPLIANCE
5.1 Fitting on the ceilingThe appliances tend to oscillate due to expansion, sothey must be provided with chains long enough to allowoscillation.
Draw 27 Hanging the appliance from the ceiling
Draw 28 Hanging the appliance from the ceiling
“S” shaped hook with mini-mum diameter 5 mm (afterassembly, it is advisable totighten the hooks by squee-zing them with pliers)
Chain DIN 5685 with diameter5.5 mm minimum work load100 kg weight 0.275 kg/mt
Choose the type of fasteningon the basis of roof charac-teristics and of the weighteach fastener has to support(for dimensioning see thetable 1).
Remember also that, due to expansion, when starting,the tube may arch slightly upwards for a time; the weightis then supported only by the chains at the head and atthe end (bear this in mind for anchoring, as the weight
is divided between 4 anchoring points instead of 6-8-10points, depending on whether the model is INFRA 6,INFRA 9 or INFRA 12).
29Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
1
2
3
4
6 DISCHARGE AND INTAKE DUCTS
6.1 Discharge ducts on the roofThe fumes discharge ducts for type C appliances with anatural or forced draught must comply with the followingconditions:... they must be metal, .... made of material suitable toresist long-term normal mechanical stress, heat and theaction of combustion products and of any condensationthey may produce.Either a rigid stainless steel tube or a rigid aluminiumtube may be used (the latter must be at least 1.5 mmthick).
Draw 29 detail of the flexible coupling
The discharge ducts may be made using differentsystems: on the roof (Draw 35 - A/E), on the wall (DrawB/F), single coaxial (Draw35 C/D) or collective dischar-ge (Draw 19) with a suitable electric fan.Two things must be considered in order to make thevarious connections correctly:
1) The radiant tubes are subject to expansion on hea-ting, so they move.
2) When they start operating, condensation is formed.To facilitate the creation of the discharge ducts,Systema provides a special flexible part (cod.00CEEL0600) which also acts as an exchanger to lowerthe temperature of the fumes.
To avoid problems due to relative shifting between theburner and the fumes discharge terminal rigidly fixed tothe roof or to the wall, it is advisable to use the flexiblefumes element available as an accessory.For the combustion air intake ducts, any type of metaltube may be used.For fumes discharge and air intake, always use rigidmetal tubes with smooth internal surfaces and a mini-mum diameter of 100 mm.The maximum length of the fumes and air ducts may beseen in the table 6, depending on the model of applian-ce.The tubes used and the various connections must ensu-re an airtight seal with respect to the environment ser-ved.
KEY1) Discharge chimney2) Female connector Ø 100 mm with cup3) Double layer inox flexible tube Ø 100 mm4) Male connector Ø 100 mm with cup
30Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
1
2
3
4
5
6
1
2
1
2
7
OS
CIL
LAT
ION
Dra
w 3
0 C
onne
ctio
n to
the
fum
es d
isch
arge
chi
mne
y
1)
Cha
in D
IN 5
685
diam
eter
5.5
mm
(br
eaki
ng lo
ad 7
,750
N, w
eigh
t 50
kg/1
00 m
t)2)
S
-sha
ped
hook
, di
amet
er 5
mm
3)
Dou
ble
laye
r in
ox f
lexi
ble
tube
Ø10
0 m
m f
or f
umes
, m
inim
um le
ngth
1 m
t4)
F
umes
dis
char
ge t
erm
inal
5)E
lect
ric p
ower
cab
le 6
x1.5
mm
6)
Inox
fle
xibl
e/rig
id f
emal
e jo
int
for
sing
le-la
yer
rigid
Ø 1
00 m
m7)
In
ox f
lexi
ble/
rigid
mal
e jo
int
for
sing
le-la
yer
rigid
Ø 1
00 m
m
31Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
Draw 31
Draw 32 Flue ducts through the wall (the slope towards the outside ensures exit of any condensate present on starting).
Slope
IMPORTANTWhen a long drainage duct is made (over 2 m.), adouble bend must be made angled towards the ter-minal (see Draw 31); in this way the condensatewhich is present on starting when the equipment iscold is collected in the siphon; when the system reachoperating conditions, the condensate heats up andevaporates.
6.2 Flue ducts through the wall
32Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
Model and code Max. lengthType of
dischargeList of Parts
Model Code Infra 6G Infra 9G Infra 12G
00CNTE0442 7 5 5B22
(fig. A)Fig. 33pag. 33
00CNTE0444 7 5 5B22
(fig. B)Fig. 34pag. 34
Tab. 6 of maximum lengths and dimensions of ducts
6.3 Maximum lengths
Attention! For applications of type B22 the area must be sure of a good ventilation.
33Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
3
6
4
2
1
5
7
Pos. Description Code Q.ty Pos. Description Code Q.ty
1Aluminium connection tubeØ100 mm with protection cap forair/fumes (ceiling)
00CNTE0442 1 5Inox flexible/rigid female joint forsingle layer rigid Ø 100 mm
00CNGI2542 1
2 Upper collarIncluded in
00CNTE04421 6
Double layer inox flexible tubeØ 100 mm for fumes
00CNTU0542 Ml
3 Plomb protection capIncluded in
00CNTE04421 7
Inox flexible/rigid male joint forsingle layer rigid Ø 100 mm
00CNGI2541 1
4 Flange hole coverIncluded in
00CNTE04421
6.3.1 Roof terminal (type B22)
Draw 33 Roof discharge(type B22 Tab. 6 -A)
Tab. 7
34Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
1
5
2 3 4
Pos. Description Code Q.ty Pos. Description Code Q.ty
1Double layer inox flexible tubeØ 100 mm for fumes
00CNTU0542 Ml 4 Flange hole coverIncluded in
00CNTE25981
2Inox flexible/flexible joint for isin-gle layer rigid Ø 100 mm
00CNGI2542 1 5 Inox flexible/rigid male joint forsingle layer rigid Ø 100 mm
00CNGI2541 1
3Aluminium connection tube Ø 100 mm for fumes (wall)
00CNTE0444 1
6.3.2 Wall terminal (type B22)
Draw 34 Wall discharge (type B22 Tab. 6 -B)
Tab. 8
35Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
Draw 35 Positioning of the globothermostat probe
7 ELECTRICAL INSTALLATION
7.1 Wiring diagram for connec-tion to CE control panel
To connect the control panels for series CE burners,refer to the wiring diagram shown in Draw 38.In particular:a) Use an electric cable composed of 6 leads neces-
sary for the phase, neutral, earth, appliance reset,operating warning light and block warning light.
b) Ensure that the appliance is correctly earthed andrespect the phase and neutral connection, otherwi-se series CE control panels will be subject to break-down.
c) Position the environment thermostat at a height of1.50÷1.80 mt above ground and in an area wherethe globothermostat probe can be within “sight” ofthe radiating pipes; only in this way can the probereceive the infrared radiation emitted by the pipesand thus control the local comfort conditions (seeDraw 35).
ELECTRIC CONTROLPANEL WITH GLOBO-THERMOSTAT PROBE
36Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
NL
L1
B4
N B4 S3 L1 N B4 S3 P C P O
S3 T2 T1 N L B4 S3 T2 T1 N L
AB
B B
7.2 Electrical connection
�� ATTENTION: The installer is responsible forensuring the correct cable sizing.
�� IMPORTANT: For electrical wiring and con-nections to the main power supply line, IT ISNECESSARY TO ENSURE THE POSITIONPHASE AT NEUTRAL
1) You need to connect the burner and the fan con-necting the three-pole plugs (A) fig. 36)
2) Remove the 7 pole plug (B) and connect the burnerand the control panel using the 5 pole cable as youcan see on the drawing (fig 37)
B4 ResetS3 Stop warningN Burner neutralWW Burner earthL1 Burner livePO Free contact
dedicated for die-sel oil pump.
3) After these connections joint again the 7 pole plug(B)
Fig.36 Electrical connection of INFRA G
Draw 37 Wiring diagram of INFRA G
3x?? sq. mm. cable
5x?? sq. mm. cable
5x?? sq. mm. cable
230V 50Hz
Probe
INFRA G ELECTRIC BOARD BURNER 1 BURNER 2
37Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
LL
II 88.8°c
00
NN
LL NN
BLOCKON BLOCKON
block
on
Draw 38 Front of INFRA G electric board
7.3 Functioning and use of INFRA Gelectric board
7.3.1 FRONT OF THE INSTRUMENT 7.3.2 MODIFICATION OF INSTRUMENTPARAMETERS
7.3.3.1 Press the key SET and keep pressing until thedisplay is showing "PA":
7.3.3.2 Put the display on the value "95" using the keysUP or DOWN;
7.3.3.3 Press briefly the key SET: if the situation is cor-rect the display will show the first parameter ofthe table 6; on the reverse the led set is swit-ched off;
7.3.3.4 Press the key UP or DOWN to find the parame-ter to be modified;
7.3.3.5 Press the key SET to visualize the value of thisparameter;
7.3.3.6 Press the key UP or DOWN to modify its value;
7.3.3.7 Press again the key SET to go back to the listof parameters;
To go out from the procedure and to record modifica-tions, wait 15 sec. without touching the keys.
The key UP is increasing the values of displayduring the programming steps
The key SET is determining the set-point : pressfor more than 5 sec. To allow access to the con-figuration menu of the selected unit
The key DOWN decreases the values of displayduring the programming steps
The key ON/OFF is enabling or stopping theselected thermal unit
The key RST is resetting the selected burner
The led CLOCK is indicating the situation of thecontact of the programmer
The led light means = programmer access open;the led switched off means programmer accessclosed
The led on is indicating the situation of electricalsupply of the thermal unit
The led light means = thermal unit under tension
The led block is indicating the situation of theburner
The led block means = burner at stop.
38Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
8 BURNER CHARACTERISTICS
OBSERVE BASIC SAFETY RULES, MAKING SURE THE INSTALLATION IS CORRECTLY CONNECTED TOEARTH. RESPECT POSITION OF NEUTRAL AND PHASE. PUT A MAGNETO - THERMIC SWITCH WITH THE
RIGHT CHARACTERISTICS BETWEEN THE APPLIANCE AND THE POINT OF CONNECTION TO THE POWERSUPPLY.
TABLE OF INSTRUMENT PARAMETERS
INFORMATION FROM THE DISPLAY
ENABLING/STOPPING THE THERMAL UNITIn case it is necessary to enable or stop a specific ther-mal unit, press the key ON/OFF, keeping in mind that ifthe led on is lit the thermal unit is enabled, and if the ledon is switched off, the thermal unit is not enabled.
RESETTING A BURNER AT STOPIt's possible to give the order for resetting to the burnerof a thermal unit at stop, pressing the key RST: theresetting of the burner is automatic. The led block isswitched off as the anomaly is eliminated.
�� IMPORTANT: all technical details of the burner are on the instruction manual "IDEA RANGE LIGHT OIL BUR-NERS" inside the burner box.
Cod Parameter Range UM Def
diF Set point differential -9,9… -0,1 °C -0,5
LSP Minimum limit set point SP1 -9,9… HSP °C 10,0
HSP Maximum limit set point SP1 LSP …99,9 °C 30,0
CAL Probe calibration -9-9…9,9 °C 0,0
St1Night temperature or anti-frost program in operationwith CLOCK activated. Set 0 to keep burners off inthis condition
0,0…99,9 °C 10,0
bdo Delay of activation of burner at the start up of thesystem
0...250 Sec 0
rS Value stability of probe 0…14 - 3
L1
Selection of reset type.0= manual reset;1= reset for reconnection of the supply and manual
reset, the period of extinguishing last 10seconds;
2= like 1 period of extinguishing last 20 seconds
0…2 - 0
L2 Pulse reset Duration 1…59 - 3
Display THERMOSTAT Meaning Situation exits
EE Eeprom is out of service Not known
E1
Temperature probe in short circuit or notconnected, or temperature out of limits ofthe instrument. check the cable connec-ting the probe.
OFF
Tab. 10
Tab. 9
39Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
OK
Draw 39
Draw 39a
Schematic example of diesel fuel supply pipeline
cock
cock
cock
Pump
Filter
No returnvalve
�� ATTENTION: The installation, the plantdimensions and the capacity of the oil pumphas to be calculated according to the numberof modules which are to be installed,obser-ving the rules of good engineering and thelaws in force.
IMPORTANT1) The fuel system must comply with drawing 392) It is a requirement to carefully clean the system
before connecting the modules to it.
�� ATTENTION: Position of the oil valve: It isnecessary to place the oil valve and filter in ahorizontal position to avoid any residual matterobstructing the burner which may cause the bur-ner to lock out
40Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
9 FINAL CHECK AND START UP OF THE INSTALLATION
1) Check the correct assembly of radiant tube
2) Check the correct cable connection
3) Check the diesel fuel supply installation
4) Give tension to start up the appliance
5) Verify if the fan, which gives the consent to theburner for ignition is running (Wait about 20 sec.for pre-washing)
6) Check the pressure at the nozzle on the basis ofdata of the table 8
7) Regulate air on the basis of data of the table 1
8) Let the system turn for a while and then make thebachrac test
9) Measure the combustion efficiency
9.1 Preliminary procedure
�� ATTENTION:THE FIRST THREE METRES OFCOMBUSTION TUBE WILLGLOW RED FOR A SHORTPERIOD FOLLOWING INITIALFIRING, THIS IS NORMAL PRAC-TICE.
41Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
9.2 Measuring performanceSamples of the combustion products must be taken andtheir temperature measured at the hole located at theend of the flexible fumes element (see Draw 40).At the end of measuring, the operator must close thehole securely, so as to guarantee the seal of the duct forevacuating combustion products during normal plantoperation.
Draw 40 Sampling point for combustion analysis.
�� IMPORTANT!!1) THE OIL MAIN NETWORK MUST COMPLY WITH DRAWING 39 ON
PAGE 39 OF THE INSTRUCTION MANUAL2) IT IS NECESSARY TO ENSURE THAT THE OIL MAIN NETWORK IS
CLEAN BEFORE CONNECTING THE MODULES TO IT3) SOME ADJUSTMENTS HAVE TO BE MADE TO ENSURE EFFI-
CIENT OPERATION OF THE APPLIANCES/S- COMBUSTION AIR,- HEAD ADJUSTMENT (PRIMARY AND SECONDARY AIR),- OUTLET PRESSURE.4) FOLLOWING ANY ADJUSTMENTS, AS DETAILED ABOVE,CHECK
AGAIN THE INITIAL FIRING PROCEDURE.5) PLEASE BE AWARE OF THE FACT THAT, BEING AN OIL FIRED
APPLIANCE, CAREFUL MAINTAINANCE PROCEDURE IS REQUI-RED INCLUDING, CLEANING, CHECKING AND REPLACEMENT OFTHE NOZZLE AND FILTER IF NECESSARY.THIS MAINTENANCEMUST BE CARRIED OUT TO ENSURE COMPLIANCE WITH PRO-DUCT GUARANTEES
6) ALL MAINTAINANCE MUST BE DONE BY SKILLED TECHNICALSTAFF.
42Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
NOTEIf heat recovery systems are provided downstream fromthe generator, the hole must be on the length of duct forevacuating combustion products leaving the recoverysystems; this is a metal fumes duct, not insulated andlocated inside the environment (see Draw 41), whichloses heat to the environment by both convection andradiation.
If the concentration of CO brought back to the conditionof dry combustion products and without air is greaterthan 0.1% (1000 ppm) and it is not possible for the ope-rator or the maintenance technician to reduce it belowthis value, the outcome of combustion control must beconsidered negative, irrespective of the measured valueof combustion performance.
Draw 41 Sampling hole for combustion analysis with heat recovery devices (point B)
9.2.1 Measuring the temperature of thecombustion air
This must be done at a suitable point of the combustionair feeding duct.At the end of measuring, the operator must close thehole securely, so as to guarantee the seal of the duct forevacuating combustion products during normal plantoperation.
43Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
10 GUARANTEE
10.1 Object and duration of theguarantee
1) The Guarantee is limited to defects in the materialor manufacturing of the components supplied bySYSTEMA. In the case of material or manufactu-ring defects, SYSTEMA shall repair or replace thefaulty parts free of charge ex works; ANY OTHERFORM OF GUARANTEE OR COMPENSATION,BOTH LEGAL AND CONVENTIONAL, ISEXPRESSLY EXCLUDED. The replaced parts shallbe promptly returned to SYSTEMA, carriage paid tothe works at S. Giustina in Colle (PD) at the user’sexpense. If work is carried out under guarantee, theuser shall be charged a flat rate, as well as a dis-tance refund if the place of intervention is morethan ten kilometres from the S.C. (Service Centre).
2) The validity of the Guarantee runs from“Commissioning”, on condition that this takes placewithin 6 (six) months of the date of purchase of theappliance by the user. In any case the Guaranteeexpires 18 (eighteen) months from the date of theSYSTEMA invoice.
3) Any replacement of faulty parts (or of the wholeappliance) shall not prolong the original expiry termof the Guarantee. The Guarantee on the replacedparts shall cease with the expiry date of theGuarantee on the Appliance.
4) The “duration of the guarantee” shall be 1 (one)year on each component of the appliance.
10.2 Exclusions from the guaran-tee
1) The Guarantee is not operative in the followingcases:
a) Faults that cannot be attributed to defects in thematerial or manufacture, without limitation:
- breakages that occurred during transport;- non conformity of the plant with the laws and the
local regulations in force;- failure to respect the installation specifications
given in the technical notes accompanying theappliance and/or of good technical practice;
- damage caused by accidents, fire, general acci-dents or negligence that cannot be attributed toSYSTEMA.
b) Tampering or faults due to interventions of nonauthorised personnel.
c) Defects caused by malfunctions depending on theelectric power supply mains or on fuel.
d) Faults due to: bad maintenance, neglect or impro-per use, variations in voltage in the power supply,humidity and dust in the premises, errors in dimen-sions and/or faulty performance of installation.
e) Corrosion or breakages caused by: stray current,
condensation, overheating caused by incorrectregulation of the gas pressure in the supply or in theburner, or the use of gas fuel with different heatingcharacteristics from those on the data plate.
f) Use of non original spare parts or parts not authori-sed by SYSTEMA.
g) Normal wear and tear.h) Products that have been incorrectly kept or stored.2) The Guarantee is not operative in the following
cases:a) Payment of the appliance has not been carried out
within the terms contemplated in the contract.b) If “Commissioning” has not been performed by the
S.C. and/or a copy of the respective GuaranteeCertificate, duly compiled in all parts and signed,has not been received.
c) The user has not reported with fault within 10 daysof discovering it.
10.3 Competence1) Operations under Guarantee must be requested,
on pain of expiry, to the S.C. that carried out“Commissioning”. In this case the user must showthe S.C. the Guarantee Certificate.
2) The S.C. will take action during normal workinghours, depending on its own organisation necessi-ties.
10.4 Operativity and effectivenessof the guarantee
1) In order to make the Guarantee operative andeffective, the user must:
a) Ask the installer for the name of the S.C. for“Commissioning”.
b) Show the Guarantee Certificate to the personnel incharge, completing it in all parts and asking theS.C. to apply the stamp and sign it in the spacesprovided.
10.5 ResponsibilityThe customer relieves the supplier of all responsibilityfor accidents for damage that may occur to the machi-nes or the plants during operation. The supplier isresponsible to the buyer only within the limits of the gua-rantee obligations specified above.
10.6 Legal disputes - Territorialcompetence and rights of theparties
It is established that the competent court is the Court ofPadua (Italy), even in the case of action for connectionor call under guarantee. The loss of a suit does not exo-nerate the buyer from the obligations to make payment,which must be fulfilled according to contract, until thefinal decision is made by the Legal Authority.
44Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
11 SHUTTING DOWN
12 STANDARDS
If it should be necessary to shut down the appliance fora long period of time, it is recommended to perform thefollowing operations:Turn the main switch to position “0” and disconnect theappliance from the electric power mains.Turn off the gas feed valve and disconnect the applian-ce from the gas mains.In case of change of house owner or change of lessee,please give to the new owner/lessee all literature rela-ting the heating system.
12.1 General standardsThe appliances have been manufactured according toEuropean Standards.For installation it's mandatory to follow the installationregulations for diesel fuel fired appliances and the elec-trical installation regulations in force in the Country werethe installation is carried out.
12.2 Fire prevention regulationsIt is mandatory to respect the fire prevention regulationsin force in the Country were the installation is carriedout.
�� ATTENTION:Please make sure that all opera-tions of deconnecting are per-formed by authorized personnel
45Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES
13 NOTES
46Rev. 03GB0611
SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES
47Rev. 03GB0611
SYSTEMA S.p.A.SEALED DIESEL FIRED INFRA RADIANT TUBES