®rackTextile shelf system

INFORMATION

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Today it’s parcels, tomorrow flat screen TVs and then refrigerators. Up until now, some goods could not have been transported safely with just one load restraint system. And let’s face it, some goods have to be accessible at all time.

With TransSAFE®rack and just a few hand movements you have a flexible and easy to install textile shelf system in your transporter. It’s exactly where you need it at all times! Installation time and empty runs are reduced to an absolute minimum. Additionally, the shoring beams and nets are light-weight and have little to no effect on your payload.

1 TransSAFE®rack offers a textile shelf system for the securing of goods in shortest time.

2 The shoring beams and the fittings included in the TransSAFE®rack system are simple to use. The installation and removal is done at lightning speed.

3 In case TransSAFE®rack is not needed, the system can be stored easily on the side and takes up very little space.

Suitable forsecuring:◾ parcels of different sizes◾ courier shipments◾ heavy loads◾ nearly every shape of freight

Your advantages:◾ flexible und light-weight◾ versatile and fast◾ optimal use of space

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Further information under:www.transsafe-rack.info

Textile shelf system

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} Floor- and sidewall tracksAirline track with flange

The floor track is preferably fixed by professional bonding and additional screws to the body of the vehicle.Because of this, the distribution of the load will be evenly applied. The distance between the tracks should be 615 mm in order to achieve an optimum ratio of aisle width to shelf depth.

} Roof trackAirline track, standard, rectangular

The roof track is fixed to the cross member of the roof construction. It must be connected with the bulkhead and rear door with appropriate brackets.

General information

TransSAFE® rack is a textile shelf system consisting of shoring elements and nets.The load is secured to the front and rear by nets whichare attached to six KIM 5x7 Airline shoring beams.The KIMs are positioned as close to the front, rear and center as possible. The shoring beams are tightly fixed into roof and floor tracks.

| Securing of freight with textile shelfs in transporter

Please note, the floor tracksavailable ex works are normally not compatible with our system due to the difference in the track gauge.

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} KIM 5x7 AirlineShoring beams

The shoring beams won’t twist within the Airline track. They allow flexibility due to the Airline milling along the sides of the beam. Each shoring beam has a blocking capacity of 650 daN (BC). This enables positive locking even for heavy loads.

} TransSAFE®rack netsTextile shelves

The nets are fixed to the KIMs and to the sidewalls. Due to the fact that the nets can be installed freely, the optimal usage of available space is guaranteed.Each net can be loaded with up to a maximum of 300 kg.

} TransSAFE® rack strapsTextile straps

The straps are made of high tenacity polyester and are equipped with our KERL 500 and a high quality tensioning element.With the straps, additional parcels can be secured.

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Airline rooftracks

1 - Profile / Length 2 - Starting point 3 - Mounting holes 4 - Ends 5 - Track cover / End caps Order code

Weight: 1,43 kg/m 520377

Lengthxxxx mm

Airline trackstandard rectangular

Weight: 0,90 kg/m 71206

Lengthxxxx mm

Airlinetrack with flange

Weight: 0,80 kg/m 71209

Lengthxxxx mm

Airline tracks 100 – 6000 mm

| Components in detail

®rack

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P P

5 / 10

F1

F2

SLSH

S 5 S 6 S 8 N 4 N 5 N 6 D 5,5 D 6,6 D 8,5 M 5 M 6 5 / 10

W 90° 90° 90° 120° 120° 120°

D 11 13 17,2 10,1 12,0 13,0 10,0

d 5,5 6,6 9,0 4,2 5,05 6,7 5,5 6,6 8,5 5,0

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Shape of ends

✓ ✓ ✓ 4 - Ends 5 - End cap / Track cover Order code

A / E – straightA / E – burredA / E – R-xxA / E – F1-xx F2-xxA / E – SH-xx SL-xxPlease select the shape of the beginning of the track (max. radius or max. F2 = half of track width in mm)

Track cover

End caps

✓ ✓ ✓ ✓ 5 - End cap / Track cover Order code

End capsPlastic end caps. Only in combination with straight ended tracks (not compatible with 520377)Track cover (not compatible with 320643 and 520624) Track cover

Two-piece tracks

✓ ✓ ✓ 4 - Ends 5 - End cap / Track cover Order code

Middle

Beginning and endPlease choose the division section: Middle Beginning and end

Starting point

✓ 2 - Starting point 3 - Mounting holes 4 - Ends 5 - End cap / Track cover Order code

e.g.: X = 0 mm e.g.: X = 25 mm e.g.: P = 25 mm e.g.: P = 50 mm

P-xxIf not indicated otherwise, the starting dimension is X = 0 mm, pitch P = 25,0 mm.

Mounting holes

✓ ✓ 3 - Mounting holes 4 - Ends 5 - End cap / Track cover Order code

Please select the type of mounting holes (S = Countersunk screw, N = Countersunk rivet, D = Cylindric hole, M = Internal thread) e.g.: S 5

Pitch of mounting holes

✓ ✓ 3 - Mounting holes 4 - Ends 5 - End cap / Track cover Order code

a2 = same pitch a2 - a... = individual pitch

Please specify the pitch of the mounting holes a1 and a2 Please specify the pitch of the mounting holes a1, a2, a3, a4 etc. a1-xx / a2-xx

} Sample order codeAirline Flansch - 5800 - N 6 - a1-25/a2-75 - middle - A-straight - end caps

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| The set

Load restraint with textile shelves

Content of the set:

◾ 6 KIM 5x7 Airline shoring beams ◾ 7 nets, suitable for the respective vehicle type◾ 8 TransSAFE®rack straps◾ 1 anchor plate

TransSAFE® rack set

1 - Product Order code

Suitable for Mercedes-Benz Sprinter and Volkswagen Crafter with a 3665 mm wheelbase and high roof (load area length 3265 mm). With sidewall tracks.

511280-10

Suitable for Mercedes-Benz Sprinter and Volkswagen Crafter with a 3665 mm wheelbase and high roof (load area length 4300 mm). With sidewall tracks.

511281-10

TransSAFE®rack is also available for further vehicle types.*) Please ask.

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®rack

TRAN

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510574KERL 500

310275Cam buckle strap

511279-10

Airline roof track 520377

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Airline track rectangular 71206

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Airline track with flange 71209

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KERL 500310275

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KERL 25511229

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Cam buckle strap 511279-10

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Anchor plate 71106

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| Combinations

5904

36-11

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allsafe JUNGFALK GmbH & Co. KGGerwigstraße 31D-78234 EngenPhone +49 (0)7733 5002-0Fax +49 (0)7733 5002-47E-Mail sales@allsafe-group.comwww.allsafe-group.com