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7/30/2019 Info Plc Siemens
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Integrated automationfor discrete manufacturing
SIMATIC
Answers for industry.
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For a machine builder or plant manager, the critical factors for leveraging productivity and
competitiveness are time, costs and quality. The goal must be to reduce the time from initial idea
to finished machine or product while maintaining maximum flexibility. At the same time, costs
should be kept to a minimum and the quality improved.
The fast and economical route toan automation solution with SIMATIC
These objectives result in numerous demands onthe automation of your machine or plant. But inevery case, Siemens can deliver the right solution with SIMATIC. SIMATIC, the basic system ofTotally Integrated Automation, includes a completespectrum of tried and tested products for the widestvariety of applications in both the process anddiscrete manufacturing industries.
This brochure will provide you, the machine builderor plant manager, with an overview of the extensiverange of SIMATIC products for every manufacturingindustry. See for yourself the system features ofSIMATIC products and learn how you can use themto solve your automation problems easily andefficiently.
Maximum efficiency in engineering ............................8
Reduction of installation costs ..................................10
Greater flexibility in production ................................11
Protection against unauthorizeddata access .............................................................12
Protection for personnel and machinery ...................13
Improving the availability of machines
and systems ............................................................14
Optimum production processes throughimprovement of plant-wide transparency .................16
Simplified international deployment of machines ......18
Long-term security of investment .............................19
Fast production processes due to performanceand technological functions .................................... 20
The SIMATIC world at a glance ..................................21
SIMATIC supplies you with the right solutions
for all automation requirements Page
SIMATIC has been tried and tested worldwidein nearly every industry.
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Engineering
Maximum engineering efficiency in every phase of the machine and plant cycle
Communication
Maximum data transparency across all automation levels on the basis of tried and tested standards
Diagnostics
Minimization of downtimes by means of efficient diagnostics concepts
Safety
Protection for personnel and machinery as part of an integrated overall system
Thanks to its system features, SIMATIC offers you the perfectbasis for integrated and economical automation solutions.On the following pages you will discover how the SIMATIC systemfeatures can help you achieve sustainable improvements to yourcompetitive capability.
We recommend that you leave this page unfolded.
SIMATIC
System features
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One reason for being No. 1 in the world of automation is the
continuous integration of SIMATIC system features. These provide
a maximum degree of integration in keeping with the Totally
Integrated Automation philosophy. The system features offer
many advantages over the entire life cycle of your machines
and plants.
The basis for TotallyIntegrated Automation
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The SIMATIC product portfolio for the
manufacturing industry:
SIMATIC Controller
Controllers for every requirement: modular, PC-based Automationand Embedded Automation.
SIMATIC ET 200
Distributed, modular I/O system for use in the cabinet or directlyon the machine.
SIMATIC Software
Powerful engineering software that covers every phase in the lifecycle of an automation solution.
SIMATIC Safety Integrated
Seamless safety program that covers all automation componentsand is smoothly integrated into the standard automation.
SIMATIC Technology
Comprehensive range of products for performing technological taskssuch as counting, measuring, positioning, closed-loop control andcam control.
SIMATIC HMI
Complete range of operator panels and visualization software formachine-level operator control and monitoring up to and includingthe scalable SCADA system.
SIMATIC NET
Everything you need for powerful, reliable and secure industrialcommunication.
SIMATIC Industrial PCs
Robust, high-performance industrial PCs with brilliant displays
for a wide variety of requirements.
SIMATIC IT
The perfect basis for customer-specific, integrated MES (manufacturingexecution system) solutions which enable the quality and efficiency ofproduction to be optimized at all locations within an organization.
SIMATIC sensors
Comprehensive range of sensors for recording objects, product tracingand quality control, as well as the protection of personnel in hazardousareas.
SIMATIC:the worlds leadingautomation system
Scalability, long-term availability, openness
SIMATIC provides all the benefits you expect
The scalability of SIMATIC enables automation tobe extremely flexible and economically match youractual requirements. Additionally, thanks to its strictupward compatibility, the system can be upgradedat any time for maximum security of investment.You benefit from the long-term availability of thecomponents as well as the opportunity of migratingseamlessly to new technologies such as PROFINET orEmbedded Automation. Even system requirementssuch as functional security or fault-tolerance canbe expanded without difficulty.In addition, automation components from othersuppliers can be integrated into SIMATIC throughstandardized interfaces. With SIMATIC, you arebenefiting from a system that has 50 years ofsuccess behind it.
Our SIMATIC products include a comprehensive
range of service and support:
Training Solution Partners E-Business and Online Support Support over the entire product life
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Discover how you can significantly reduce your development time with SIMATIC and implement
an extremely wide range of automation requirements quickly, easily, flexibly and cost-effectively.
Maximum efficiency in engineering
Central data storage
Powerful configuration and programming tools areavailable for SIMATIC products. These are integratedinto a user interface via the SIMATIC Manager (STEP 7)and use a shared project structure. The advantagefor you: Access to the respective target devices froma central station. This enables you to save time whenorganizing the variety of data i.e. for panel, con-troller, drive and network in a project.
Graphical configuration
Graphical configuration
Whether you are programming the controller orconfiguring the hardware and networks, the power-ful graphical editors of SIMATIC software give youthe best possible support in your tasks. Using thenew Topology Editor (STEP 7), you can not only dis-play the logical network structure (addresses of thebus systems, subsystems), but also the physical net-work structure displaying the sequence in which thedevices are interconnected. This greatly simplifiesthe assignment of the configuration to the installedhardware which pays dividends particularly inlarger projects.
Preassembled blocks
The functionality of the software includes an exten-sive library of preassembled and fully tested func-tion blocks. These make it easy for you to implementcomplex functions, e.g. modular PID, motion controland data handling.
By choosing SIMATIC, you areopting for an integrated engineeringenvironment. Throughout the lifecycle of your machine or plant, youbenefit from the intuitive operation,the interaction of the programmingtools, the central data storage andplant-wide access to devices.
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Standard programming languages
SIMATIC STEP 7 software offers six programminglanguages compliant with both IEC 61131-3 andPLCopen for the programming of controllers. Fordrives, the PLCopen certified Motion Control blocksin STEP 7 can be used. This simplifies the trainingperiod and reduces associated training costs.
Simple HMI connection
WinCC flexible is used for the configuration ofmachine-level HMI devices. WinCC is also availableas a SCADA system. Both systems make use of theshared project structure described above. The advan-tage: Address and symbol designations of a variableor signal that are defined in STEP 7 can be directlyaccessed in the HMI configuration.There is no need for repeated configuration or tagdata entry. The more information from a processthat has to be visualized, the more this level ofintegration will pay for itself.
Data exchange via open interfaces
Interoperability and data transfer are not restrictedwithin SIMATIC software. Open standard interfacesmake it possible to incorporate data already avail-able in other software tools, for example, data fromelectrical design (CAx).
Digital engineering
Within the scope of the digital engineering concept,the SIMATIC Automation Designer software providesa universal project view with interdisciplinary inter-action of all participants across all levels and theentire life cycle of a plant.A shared consistent database enables widely varyingplanning data from mechanical, electrical and auto-mation systems to be integrated in a single plantstructure, which can be intelligently managed bymodularization, standardization and library con-cepts.Functional interrelationships can be easily createdand transparent plant configuration is made possibleon the basis of the object-oriented, system-indepen-dent Automation Designer software. Codes are auto-matically generated for the target systems involved.Simplified processes up to virtual commissioning re-sult in significantly shortened planning and develop-ment procedures and considerably improved quality.
Further Information on this topic:
www.siemens.com/simatic/engineering
Engineering with SIMATIC The perfect basis for integrated automation solutions across all levels
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Whether you want to integrate machines into existing production lines or link a manufacturing
execution system (MES) to the control system e.g. on the basis of SIMATIC IT: SIMATIC enables
complete integration from the field to the enterprise management level.
Reduction of installation costs
Standard communication platform
With PROFIBUS and PROFINET, SIMATIC offers openstandards with proven global use for all industrialcommunication.The advantage for you: You can integrate devicesfrom a variety of manufacturers seamlessly intoyour automation solution and then quickly andeasily configure the communication of severalmachines in one production line.Consistent integration from the field level to theMES level also simplifies the connection of IT andoffice systems using PROFINET with StandardEthernet supporting TCP/IP communication and
isochronous real time (deterministic real time) on
one cable. Additional outlay due to extra networksor specially designed switches does not arise. Thissaves you costs on cabling and network componentsand considerably reduces administrationoverhead.
Industrial Wireless LAN (IWLAN) technology
In addition, innovations such as Industrial WirelessLAN are also supported by PROFINET: This is possiblewith PROFINET support built into SCALANCE W (ac-cess points and client modules). Various machines,plant segments or mobile users can simply be wire-lessly connected.
The SINEMA E engineering tool will support youwhen planning, simulating, configuring, measuringand documenting your IWLAN.
Simple integration into SCADA system
One important factor for the integration of machinesinto a plant is their connection to the higher levelSCADA system. The direct data access from theSCADA system WinCC or the HMI software WinCCflexible to the variables of STEP 7 makes theconfiguration considerably easier. For example,I/O signals, times, counters or data registers fromthe SIMATIC controller can be effortlessly connectedto WinCC or WinCC flexible. Connection to otherSCADA systems via open interfaces is also possible.
Further information on this topic:
www.siemens.com/simatic/engineeringwww.siemens.com/simatic/communication
With SIMATIC, you benefit fromthe highest level of integration incommunication and engineering.This enables you to create the idealconditions for a significant reduc-tion of the integration overhead.
Unrestricted integration in the communication
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You must respond quickly to customer demands that include more unique requirements and are
becoming more and more complex and you have to adapt your production line accordingly.
The answer to these difficult challenges is SIMATIC.
Greater flexibility in production
Shorter conversion times
When a production line is installed mechanically, theelectronic components very frequently have to beadapted. SIMATIC products enable this to be donequickly and efficiently. For example, the entire con-figuration of the controller, including the networksystems, the HMI and the parameterization of thesensors and actuators takes place in one develop-ment environment in the SIMATIC Manager.As the data is stored in structured and modular form,you can transfer the required configurations andparameter settings to the controller and selectivelymodify the parameterization.
Once created, configurations can be saved in datablocks, reloaded again and again and dynamicallytransmitted to the sensors/actuators. In this wayyou can reconfigure drives and sensors withoutadditional engineering. Installation work can befurther simplified using IWLAN technology: wirelesscommunication saves the expense of installingadditional cabling and connections.
Distributed intelligence and machine-to-machine
communication
PROFIBUS and PROFINET International have defineda standard for implementing modular manufactur-ing structures: PROFINET CBA (Component BasedAutomation). This unique and innovative conceptenables machines to be interlocked with each otherthrough a network connection rather than time-con-suming hardwiring of controller and I/O signals. Thisis especially useful in assembly applications wherefrequently manufactured parts are made on demandwhen an order is placed.
More efficient production planning and control
If various product versions can be manufactured onone production line without machine changeover,the focus rests on integration from the automationto the MES level. On the basis of SIMATIC IT, you canimplement MES solutions that are perfectly tailoredto your specific requirements and you can guaranteethis level of integration. Integration of MES solutionswith the SCADA System WinCC gives you maximum
transparency of your production data.
Further information on this topic:
www.siemens.com/simatic/engineeringwww.siemens.com/simatic/communication
With SIMATIC products you are ina position to network productionplanning and production data withmaximum efficiency. This inte-gration enables you to exploit allpotential for optimization in pro-duction and to respond fasterand more flexibly to the specificdemands and requests of yourtarget groups.
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Whether it is a matter of protection against unauthorized system access, or verifying when
changes were performed on the system and by whom, SIMATIC always has the perfect solution to
these sensitive issues.
Protection against unauthorizeddata access
Security in the networked world
Automation requires a security concept that reliablyprotects the production networks and automationcomponents against unauthorized access. This in-cludes protection against access to automation cells(cell protection concept), protection against indus-trial espionage and manipulation, as well as secureremote access over unsecured networks such as theInternet.You can achieve these security objectives by usingSCALANCE S security components. In addition, allsecurity requirements (authentication, encryption)
for wireless communication via IWLAN in accordancewith IEEE 802.11i are satisfied with SCALANCE W.
Compliance with industry standard guidelines
SIMATIC Logon adds user management to thesystem: Users and access rights can be easily definedfor both engineers and operators. With SIMATICLogon and SIMATIC Audit Trail, changes to thesystem can be traced in accordance with FDA Guide-line CFR21 part 11. This functionality is built-in andno custom programming or special certification forcompliance is required compared to other automa-tion supplier products that do not offer these capa-bilities. This enables strict validation requirementsto be met in tightly-regulated industries.
Further information on this topic:
www.siemens.com/simatic/securityWith SIMATIC you leave nothing tochance regarding security. SIMATICsecurity solutions minimize risksbetween networked systems andcomply with your strictest securitypolicies.
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Safety Integrated stands for the seamless integration of safety into standard automation.
For machine builders and plant managers that means: easier and faster access to a safe and
productive machine.
Protection for personnel and machinery
Integration of safety into standard automation
As a machine and plant builder as well as operatoryou have a legal obligation to ensure the safety ofboth your personnel and the environment.With SIMATIC Safety Integrated, Siemens offersproducts certified by TV (German TechnicalInspectorate), which make it simple for you tomeet the relevant standards: IEC 62061 up to SIL 3,EN ISO 13849-1 up to PL e as well as EN 954-1 up toCat. 4. In line with the Totally Integrated Automationconcept, SIMATIC Safety Integrated incorporatessafety functions into standard automation, thuscreating an integrated overall system with
one engineering, one controller, one distributed I/O,
one bus. The system advantages and extensivefunctionality of SIMATIC are then also available forfail-safe applications, which considerably reducesthe interface costs. Fail-safe communication takesplace over the universally tried and tested PROFINETor PROFIBUS communication standard using thePROFIsafe profile. This enables innovative solutions,such as the wireless fail-safe communication viaIWLAN and PROFINET e.g. using the SIMATICMobile Panel 277F IWLAN with integrated safetyfunction.
One engineering environment for both standard andsafety technology means significantly greater effi-ciency when programming the safety functions.This minimizes overhead for instruction and trainingand simplifies machine operation. In addition, thisconsistent integration permits faster and betterfault diagnostics and clearance ensuring greaterproductivity.
Further information on this topic:
www.siemens.com/simatic/safety
SIMATIC consistently integratessafety functions into the standardautomation, thus creating anintegrated overall system withone engineering, one controller,one distributed I/O and one bus.
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Now:
Standard and safety automation integrated in one sy stem
Previously:
Standard and safety automation separated into two systems
Emergencystop
PROFINET / PROFIsafePROFIBUS / PROFIsafe
Fail-safeSIMATICController
SIMATIC ET 200 Standardand fail-safe I/O
Emergencystop
Emergencystop
PROFIBUS
Emergencystop
StandardI/O
Emergencystop
Emergencystop
Safety bus
StandardController
Fail-safe I/O
Fail-safeI/O
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Plant failures must be prevented, especially in critical processes that allow no interruptions. With
fully industry-standard, robust components for machine-level use, SIMATIC ensures maximum
availability and if anything does happen, it supports you in clearing a fault as quickly as possible.
Improving the availability ofmachines and systems
Efficient diagnostics ...
The diagnostic display of SIMATIC can be scaled asrequired: at machine level, along one line or thewhole plant. Fault messages are displayed the sameway on individual machine operator panels or in theplant-wide control room. This means that all relevantinformation is available at all times without a sepa-rate diagnostics system.
Diagnostic functions can also be implemented at any
stage of development, even after the automationsystem is already installed, without any additionalexpense. The standardized use of SIMATIC compo-nents offers one other advantage in networkedsystems. Regardless of which network via PROFIBUSor PROFINET both network topologies provideaccess to all devices from any point in the plant,saving significant troubleshooting and maintenancecosts. The necessary routers for this are implementedautomatically by the SIMATIC products.
... of system and process, even online
The diagnostic messages are generated automaticallywithout any engineering overhead and forwarded tothe HMI system where you can freely define thedisplay options. Many other automation suppliersrequire additional programming for controllerdiagnostics which increases engineering time andcosts, especially when connecting to third-partyHMIs. For efficient process diagnostics, SIMATIC offerspowerful and reliable tools. For example, the optionpackage for STEP 7 PDIAG monitors a signal definedin advance or a critical value in the controllerprogram.In the event of a fault, you will see the entire logicoperation with the current status for this signal nextto a message on the HMI system so that you caneasily identify the cause. In addition, our controllers,panels and switches have integrated web serverfunctionalities for online access to diagnostic infor-mation. The display appears in the web browseritself, without the need for any additional softwaretools.
Plant-wide optimization of the maintenance
expenditure
The SIMATIC Maintenance Station offers a plant-wide
view of all components in use. Apart from thediagnostic information, it also stores all device data.On the basis of this configuration data, the mainte-nance needs of all devices can be recorded andmaintenance work planned accordingly anotherenabler for increasing availability.
Fast fault clearance
SIMATIC I/O modules are equipped with permanentwiring that permits a replacement of moduleswithout any wiring expense. In addition,SIMATIC S7-400 controllers and the distributedI/O systems SIMATIC ET 200S, ET 200M, ET 200iSP
and ET 200pro support hot swapping.
SIMATIC products ensure maximumuptime of your machines andprocess systems. Robust controllers,I/O, devices and HMI productscombined with advanced softwaretools and diagnostics keep yourplant running efficiently and alsovia Internet.
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This means that modules can also be replaced duringoperation. When replacing SIMATIC products, theconfiguration data is either copied automaticallyusing memory cards or through the higher-levelcontroller and is then available again after thereplacement without the need for reconfiguration.
Convenient user administration
WinCC flexible and WinCC enable you to configuredifferent user interfaces. The central, plant-wide useradministration SIMATIC Logon permits extendedsecurity functions especially with regard to the FDAvalidation. In this way, for example, the operatingoptions for certain users can be restricted in orderto prevent settings or inputs that are incorrect in thefirst place.
Robust and maintenance-free
For demanding applications we offer you particularlyrobust devices. These include: SIPLUS extreme versi-ons for an extended temperature range; special de-vice versions with IP65/67 degree of protection foruse directly at the process; I/O modules that with-stand high accel-eration forces, for mounting directlyon robot arms; operator panels with IP65 protectionon the front or fully protected versions for swivel-armor pedestal mounting; industrial PCs with high resi-stance to vibration and electromagnetic interference.
Maximum robustness during construction and instal-lation is ensured, for example, by gold-plated contactpins on I/O modules or M12 plugs for PROFINET con-nection. Robustness plays a particularly importantrole in PC systems. For this reason, our EmbeddedAutomation products are designed to operatecompletely without fans or hard disks.
Fault-tolerant system design
SIMATIC permits the redundant design of the system adapted to your process. There are hardly any limitsto the scalability: from redundant controllers andbus systems to redundantly designed I/O interfacemodules. The great advantage is: the programmingtakes place in the same STEP 7 environment and theredundant design in the I/O station is executed usingstandard components. In addition, the H-controllersmake hot-standby possible: in the event of a failurethe redundant controller takes over the processingwithin 100 ms. If required, the high-availabilitycontrollers can be located 10 km apart.
Further information on this topic:
www.siemens.com/simatic/engineeringwww.siemens.com/simatic/communicationwww.siemens.com/simatic/diagnosticswww.siemens.com/simatic/securitywww.siemens.com/simatic/robustnesswww.siemens.com/simatic/high-availability
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The number of units produced is the most important performance data in the manufacturing
industry. The decisive factor for this is the efficiency of the entire production line or plant. In
order to identify any bottlenecks or hidden potential, you require a precise overview of the entire
production process. This is the only way you can be sure that you are making maximum use of your
production capacities.
Optimum production processes throughimprovement of plant-wide transparency
Optimization of production lines
If the machines on your production lines are alreadyequipped with SIMATIC (both communication andHMI), you will quickly obtain meaningful informa-tion about the entire line, because machines canvery easily be networked on the basis of PROFINET.Additionally, PROFIBUS and PROFINET bus systemscan be combined flexibly with one another.
If, for example, PROFIBUS is used for each individualmachine, the communication of the entire line canbe implemented via PROFINET. If the machinealready has a panel/panel PC configured withWinCC flexible, you can combine all the local HMIinformation into an overall picture of the line withthe aid of Sm@rt Access (Master Control Station).The configuration of the individual machinesremains unaffected by this. The advantage for youis that the information of all machines in the lineis displayed centrally on one operator panel. Thisenables you, for example, to respond with consid-erably more speed and precision in the event of afault. This operating concept not only saves valuablemaintenance time, but also supports you in optimiz-ing your production lines with regard to output,quality and other key performance indicators foroptimizing the operation of machines and plants.
Simple integration of MES and ERP systems
Integrated data transparency from the sensorthrough to the MES is a decisive factor in ensuringa smooth production process. With WinCC as yourSCADA system you can implement the connectionto the MES system SIMATIC IT with ease. WinCC PlantIntelligence and SIMATIC IT Plant Intelligence offer
you the option of expanding WinCC on a modularbasis to create a complete MES system. To obtain thevarious types of information that are required acrossthe production process, the following plant intelli-gence options are available for WinCC: Data Monitor: recording, analysis and reporting
of production data and production status alsoavailable over the Internet.
Downtime Monitor: determination of keyperformance indicators (KPIs) of machines/plantsfor increasing the availability and efficiency.
Process Monitor: recording, analysis and storageof process data.
With consistency in engineeringand communication, SIMATICensures plant-wide transparencyacross all levels from the controllevel (STEP 7), through the opera-tion management level (WinCC)to the production control level(SIMATIC IT) without any com-plicated programming.
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The plant intelligence options can be expanded by asimple upgrade to an MES system for raising theproductivity and for high security of investment.With SIMATIC IT we are able to offer you a completeMES solution that enables you to record and evalu-ate data, even across different sites. Planning or jobdata from the enterprise resource planning (ERP)level (i.e. SAP) can be integrated in the process. Apowerful workflow management system supportsyou in executing and optimizing your complete busi-ness processes.
Integration from the sensor to the MES system
With SIMATIC IT you are opting for integration fromthe automation level to the MES a requirementthat is becoming increasingly important. This isbecause information carried by the material or work-piece itself is being used to an ever greater extent todetermine the individual processing steps. Siemensoffers you an enormous range of different sensorsfor reading and writing this information, e.g. RFID or
data matrix code. For example, production data thatis read via RFID can be communicated directly to theMES and accepted into the business processes(workflow) defined there.
One network across all levels
PROFINET provides you with a standardized protocolfor this communication. PROFINET includes unre-stricted support to the Ethernet standard and at thesame time offers the highest performance for inte-grated communication from the field level throughto the IT and office world. Without the need foradditional routers and links, PROFINET ensures ahigh-speed exchange of data and supports allcommunication standards common to the officeenvironment, such as IWLAN or Internet access.Further information on this topic:
www.siemens.com/simatic/engineeringwww.siemens.com/simatic/communication
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If your company operates globally, it is essential that you comply with the guidelines and standards of
different countries. You may also have to eliminate any possible language barriers for your machines.
And you will require reliable service and support on site at all times both at home and abroad.
Simplified international deploymentof machines
User interfaces and documentation in several
languages
Your global business requires that user interfaces,alarms and messages, as well as the documentationof the controller program, are available in several lan-guages. The SIMATIC Panels enable you to configureand store as many as 32 language versions simul-taneously. The displayed language can be switchedduring operation without requiring a restart.
This advanced capability allows a single machine tobe operated simultaneously by several people ofdifferent nationalities. In addition, SIMATIC STEP 7allows all texts to be extracted from the STEP 7project, translated and copied back as additionallanguage versions. By separating the commentsfrom the program code, they can be processed andtranslated independently. The changeover betweendifferent language versions can be performedwithout restarting the development environment.
Unlimited service and support
The Siemens global support network and optimizedlogistics supply chains ensure spare parts areavailable anywhere in the world within a matterof hours. As part of our Online Support we also offeryou extensive information on our portfolio free ofcharge. The documents provided are available in atleast five languages.
International approvals and certifications
SIMATIC products are supplied as standard with allkey international approvals and certifications. Youcan obtain all the necessary certificates through theOnline Support. Even in the field of machine safety,our products conform to international requirementssuch as those of the IEC or UL. The advantage for
you: significantly less expenses involved in theexport of your machines.
Remote access
SIMATIC offers you numerous options by whichdiagnostics functions can be performed over a tele-phone or Internet line (Teleservice, Smart Service).These enable you to perform a diagnostics on yourmachines or plants across the world and to inter-vene in the event of a fault.
Further information on this topic:
www.siemens.com/simatic/engineering
www.siemens.com/simatic/communication
SIMATIC helps you to overcomecountry-specific obstacles and tooperate successfully on a globalbasis: multilingual user interfacesand documentation, worldwideservice and support as well asinternational approvals and certifi-cations help facilitate your accessto international markets.
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The development of the user software for machines and plants accounts for a considerable proportion
of overall costs. For this reason, it is important to be able to reuse existing engineering expertise over
and over again. With regard to security of investment, the long-term availability and compatibility of
the devices used should also be assured.
Long-term security of investment
Use of standard programming languages
The consistent use of standard programming lan-guages gives you the greatest assurance that yourexpertise is protected in the long term. In addition,the SIMATIC engineering software ensures that oncethe programs and HMI configurations have been gen-erated, they can continue to be used for a long time.Whether for another PLC or a PC-based system,whether in a centralized or distributed hardware
architecture or for safety applications, eachindividual requirement can be implemented quicklyand easily and existing programs can be simplyreused.
Complete openness
Additional security of investment is ensured by theopenness of Totally Integrated Automation.By means of the leading bus systems PROFIBUSand PROFINET, a broad spectrum of products frominternational suppliers can be connected.The numerous import/export interfaces as well asprogramming interfaces of our engineering toolsmake sure that configuration data can also be usedin other tools. Open platforms such as SIMATICEmbedded Automation or the SIMATIC Panel PCsalso permit the direct integration of any PC hardwareand software into the application.
Long-term availability and compatibility
It is not unusual for the life cycle of machines andplants to exceed 10 years. For this reason, we guar-antee a long-term supply of spare parts or compati-bility with follow-on products through the use ofstandardized software and communication inter-faces. This also applies to technologies that arefinding their way into automation via the PC market
and which have considerably shorter innovationcycles.
Further information on this topic:
www.siemens.com/simatic/engineering
By choosing SIMATIC, you areopting for the long-term security ofyour investments through theconsistent use of standard pro-gramming languages as well as thelong-term availability and compati-bility of our products and systems.At the same time, you automati-cally benefit from technologicaladvances.
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Growing demands are being made on machines in terms of performance and functionality. In this
respect too, you have the best preparation in the form of SIMATIC. This is because our comprehensive
range of systems leaves nothing to be desired in respect of performance.
Fast production processes due toperformance and technological functions
Fast program processing and precisionWithout exception, SIMATIC controllers are charac-terized by excellent performance. For particularlyfast program processing (e.g. for closed-loop controlwith PROFINET) the 319-3 PN/DP CPU or the modularS7-mEC RTX embedded controller are available.High-speed communication of the controller with theI/O is possible with PROFINET and isochronous realtime (deterministic real time): a cycle time ofup to 250 s with jitter of less than 1 s can beachieved. With PROFIBUS a response time of up to1 ms is possible.
Integrated technology functions
You can integrate high-performance or complexapplications such as the technology functions ofcounting/measuring, closed-loop control, cam con-trol and motion control into the SIMATIC systemwithout any inconsistencies between systems. Theparameterization and programming are executedin the familiar STEP 7 environment.The technology functions are available in variousdesigns with scalable hardware and software:
Integral component of the operating programof the CPU or of STEP 7
Loadable software blocks with Easy Motion
Control, for example
Distributed intelligent ET 200S modules Parameterizable function modules for expanding
the S7-200/S7-300/S7-400 controllers thatperform the technological tasks automaticallyand reducing their workload
Technology controllers: S7-300 CPUs withintegrated PLCopen-compliant motion controlblocks and isochronous PROFIBUS for linkedmotion control processes of several axes
User-configurable application modules and controlsystems, e.g. SIMATIC TDC, for the highest per-formance of the most complex technology tasks
For particularly high precision as well as a fast andreliable operating sequence, which are of particularimportance when controlling drives, modules withisochronous PROFIBUS are available (e.g. theSIMATIC Technology Controller or the FM 458-1DPapplication module). Isochronous mode refers tothe synchronous coupling of the signal recordingand output which makes time-critical applicationspossible.
Further information on this topic:
www.siemens.com/simatic/communicationwww.siemens.com/simatic/technology
With SIMATIC you are opting formaximum performance by meansof high-speed program processingand communication, as well as theintegration of high-performanceand complex applications such ascounting/measuring closed-loopcontrol, cam control and motioncontrol.
Time-critical applications by means of isochronous PROFIBUS
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This brochure has given you an initial overview of the extensive SIMATIC portfolio for the processing
industry and of the advantages for you as a machine builder and plant operator. Further information
on the individual families of systems can be found on the Internet sites listed below.
Step into the world of SIMATIC
SIMATIC
SIMATIC HMI
The complete range for opera-tor control and monitoringwww.siemens.com/
simatic-hmi
SIMATIC
SIMATIC ET 200
The distributed, modular I/Osystem for all requirements
www.siemens.com/simatic-et200
SIMATIC IPC
The comprehensive range of
robust and powerful industrialPCswww.siemens.com/simatic-ipc
SIMATIC Technology
The comprehensive range ofproducts for performingtechnological taskswww.siemens.com/
simatic-technology
SIMATIC Sensors
Sensors for an enormousvariety of requirements inthe production industrywww.siemens.com/
simatic-sensors
SIPLUS extreme
Products for industrialapplications in harsh ambientconditions and extremeenvironmentswww.siemens.com/
siplus-extreme
SIMATICSafety Integrated
The seamless system for safetytechnology that integratessmoothly and completely intostandard automationwww.siemens.com/
simatic-safety-integrated
SIMATIC is a principal component of Totally Integrated Automation,
the comprehensive and integrated range of products and systems for automation:
www.siemens.com/totally-integrated-automation
The leading automation system for industry: www.siemens.com/simaticGet to know the SIMATIC consistency through i ts system features:
www.siemens.com/simatic-system-features
SIMATIC NET
The extensive range of products
and systems for industrialcommunicationwww.siemens.com/simatic-net
SIMATIC IT
The basis for customer-specific,
integrated MES solutionswww.siemens.com/simatic-it
SIMATIC PCS 7
The powerful, scalable processcontrol system for all sectors
www.siemens.com/simatic-pcs7
SIMATIC Controller
Powerful controller based onvarious hardware platforms
www.siemens.com/simatic-controller
SIMATIC Software
Industrial software formaximum efficiency in everyphase of an automation projectwww.siemens.com/
simatic-software
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Subject to change without prior noticeOrder No.: E20001-A830-P200-X-7600Dispo 06303BOLL/18710 GI.AS.SA.52.0.02 WS 04102.Printed in Germany Siemens AG 2010
Siemens AGAutomation and DrivesIndustrial Automation SystemsP. O. Box 48 4890026 NRNBERGGERMANY
Our E-Mail Service keeps you informed aboutthe world of Totally Integrated Automation:www.siemens.com/automation/newsletter
You can find out more about SIMATIC from yourSiemens contact partner:www.siemens.com/automation/partners
Or order the products and systems from ourextensive range direct from our Mall:www.siemens.com/automation/mall
The information provided in this brochure containsmerely general descriptions or characteristics ofperformance which in actual case of use do not alwaysapply as described or which may change as a result offurther development of the products. An obligation toprovide the respective characteristics shall only exist ifexpressly agreed in the terms of contract.
All product designations may be trademarks or productnames of Siemens AG or supplier companies whose use