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INFLUENTIAL FACTORS ON THE TOUGHNESS OF NANOSTRUCTURED HARD METALS Tamara Aleksandrov Fabijanic 1 , Ivan Jeren 2 , Vesna Puklavec 2 1 Faculty of Mechanical Engineering and Naval Architecture, Ivana Lučića 5, Zagreb 2 Alfa Tim d.o.o., Čulinečka cesta 25, Zagreb Corresponding author: [email protected] ABSTRACT The procedure of toughness determination on nanostructured hard metals is described in the paper. Toughness is determined with the use of Palmquist toughness test by measuring the total length of cracks emanating from the four corners of a Vickers hardness indentation using the load of 294 N according to ISO 28079:2009. The specimens of nanostructured hard metals were developed in the company Alfa tim d.o.o. by conventional powder metallurgy process varying the parameters related to technological process of obtaining such as the sintering temperature and input variables such as percentage of Co and grain growth inhibitors. The measurements on developed specimens were carried out in the Laboratory for Testing Mechanical Properties of Materials at the Faculty of Mechanical Engineering and Naval Architecture. The results of the carried measurements and influence of certain factors were analysed. Certain conclusions about influential factors on the achieved toughness of nanostructured hard metals have been brought. Keywords: fracture toughness, Palmquist test, nanostructured hard metals CONCLUSION On the basis of conducted research can be concluded that Palmquist toughness values do not change with the change of Vickers hardness obtained by sintering on different temperatures. In another words sintering temperature doesn’t t influence on the achieved values of Palmquist fracture toughness of nanostructured hard metals. Therefore can be confirmed that the Palmqiust fracture toughness does not decrease with increasing hardness values what is a case in conventional hard metals as mentioned in already published literature. Measured values of Palmquist fracture toughness for the samples from the batches DN 2-5 CRV-9/366, DN 2-5 CRV-6/376 and DN 2-5 CRV-4/379 vary for approximately 2 % what can be attributed as a measuring error. Continuous small decrease of Palmquist fracture toughness is noted only for the batch DN 2-5 V-9/369 where grains grow inhibitor is VC and differ from other bathes where grain grow inhibitor are VC and Cr3C2. Mentioned decrease is very small and can be explained as a measuring error. Still, should not exclude the fact that grain grow inhibitors influence on the fracture toughness behaviour of nanostructured hard metals. Further investigations are needed to be done to confirm or reject above mentioned fact. Also, influence of cobalt contents on Palmquist fracture toughness is noted; the measured values of Palmquist fracture toughness decreases with decreasing cobalt content. EXPERIMENTAL PROCEDURE a) b) Figure: Starting powders analyzed on FESEM a) WC D-N 2-5 with addition of VC b) WC D-N 2-5 with addition of VC i Cr3C2 ANALYSIS OF THE RESULTS 8 8,2 8,4 8,6 8,8 9 9,2 9,4 9,6 9,8 10 1740 1760 1780 1800 1820 1840 1860 1880 1900 V ickers hardness, H V 30 W k, M N/m 3/2 8 8,2 8,4 8,6 8,8 9 9,2 9,4 9,6 9,8 10 1620 1640 1660 1680 1700 1720 1740 1760 1780 1800 1820 V ickers hardness, H V 30 W k, M N/m 3/2 a) b) Figure: Microstructure of developed nanostructured hard metals on SEM a) Microstructure of the sample 366-1, sintering temperature 1400°C, 10 000 X b) Microstructure of the sample 376-1, sintering temperature 1420°C, 10 000 X 8 8,2 8,4 8,6 8,8 9 9,2 9,4 9,6 9,8 10 1950 1960 1970 1980 1990 2000 2010 2020 2030 2040 V ickers hardness, H V 30 W k, M N/m 3/2 a) b) Figure: a) Palmquist fracture toughness versus Vickers hardness of the batch DN 2-5 CRV-9/366 b) Palmquist fracture toughness versus Vickers hardness of the batch DN 2-5 V-9/369 8 8,2 8,4 8,6 8,8 9 9,2 9,4 9,6 9,8 10 2060 2070 2080 2090 2100 2110 2120 2130 2140 2150 V ickers hardness, H V 30 W k, M N/m 3/2 Batch Starting powder Grain grow inhibitors Grain size, nm Co conten t, % DN 2-5 CRV- 9/366 WC-DN-2-5 VC, Cr 2 C 3 150 9 DN 2-5 V- 9/369 WC-DN-2-5 VC 150 9 DN 2-5 CRV- 6/376 WC-DN-2-5 VC, Cr 2 C 3 150 6 DN 2-5 CRV- 4/379 WC-DN-2-5 VC, Cr 2 C 3 150 4 Table: Batches characteristics Figure: Samples developed by conventional powder metallurgy process a) b) Figure: a) Palmquist fracture toughness versus Vickers hardness of the batch DN 2-5 CRV-6/376 b) Palmquist fracture toughness versus Vickers hardness of the batch DN 2-5 CRV-4/379 PALMQIUST TEST Figure: Vickers indentation with characteristic values where: W K - Palmquist fracture toughness A - is an empirical constant with a value of 0.0028, H - is the hardness in N/mm at a load of 30 kgf mm N T P W G / , 4 3 2 1 l l l l T where : W G Palmquist toughness P – indentation force, N T – total crack length, mm The toughness value can be calculated using two methods: Method 1 - Ratio of indent load to crack length , W G Method 2 - Calculated value of toughness, W K 3/2 MN/m , G K W H A W

INFLUENTIAL FACTORS ON THE TOUGHNESS OF NANOSTRUCTURED HARD METALS

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Page 1: INFLUENTIAL FACTORS ON THE TOUGHNESS OF NANOSTRUCTURED HARD METALS

INFLUENTIAL FACTORS ON THE TOUGHNESS OF NANOSTRUCTURED HARD METALS Tamara Aleksandrov Fabijanic1, Ivan Jeren2, Vesna Puklavec2

1Faculty of Mechanical Engineering and Naval Architecture, Ivana Lučića 5, Zagreb2Alfa Tim d.o.o., Čulinečka cesta 25, Zagreb

Corresponding author: [email protected]

ABSTRACT

The procedure of toughness determination on nanostructured hard metals is described in the paper. Toughness is determined with the use of Palmquist toughness test by measuring the total length of cracks emanating from the four corners of a Vickers hardness indentation using the load of 294 N according to ISO 28079:2009. The specimens of nanostructured hard metals were developed in the company Alfa tim d.o.o. by conventional powder metallurgy process varying the parameters related to technological process of obtaining such as the sintering temperature and input variables such as percentage of Co and grain growth inhibitors. The measurements on developed specimens were carried out in the Laboratory for Testing Mechanical Properties of Materials at the Faculty of Mechanical Engineering and Naval Architecture. The results of the carried measurements and influence of certain factors were analysed. Certain conclusions about influential factors on the achieved toughness of nanostructured hard metals have been brought. Keywords: fracture toughness, Palmquist test, nanostructured hard metals

CONCLUSION

On the basis of conducted research can be concluded that Palmquist toughness values do not change with the change of Vickers hardness obtained by sintering on different temperatures. In another words sintering temperature doesn’t t influence on the achieved values of Palmquist fracture toughness of nanostructured hard metals. Therefore can be confirmed that the Palmqiust fracture toughness does not decrease with increasing hardness values what is a case in conventional hard metals as mentioned in already published literature. Measured values of Palmquist fracture toughness for the samples from the batches DN 2-5 CRV-9/366, DN 2-5 CRV-6/376 and DN 2-5 CRV-4/379 vary for approximately 2 % what can be attributed as a measuring error. Continuous small decrease of Palmquist fracture toughness is noted only for the batch DN 2-5 V-9/369 where grains grow inhibitor is VC and differ from other bathes where grain grow inhibitor are VC and Cr3C2. Mentioned decrease is very small and can be explained as a measuring error. Still, should not exclude the fact that grain grow inhibitors influence on the fracture toughness behaviour of nanostructured hard metals. Further investigations are needed to be done to confirm or reject above mentioned fact. Also, influence of cobalt contents on Palmquist fracture toughness is noted; the measured values of Palmquist fracture toughness decreases with decreasing cobalt content.

EXPERIMENTAL PROCEDURE

a) b)Figure: Starting powders analyzed on FESEM

a) WC D-N 2-5 with addition of VCb) WC D-N 2-5 with addition of VC i Cr3C2

ANALYSIS OF THE RESULTS

8

8,2

8,4

8,6

8,8

9

9,2

9,4

9,6

9,8

10

1740 1760 1780 1800 1820 1840 1860 1880 1900

Vickers hardness, HV 30

Wk,

MN

/m3/

2

8

8,28,4

8,68,8

9

9,29,4

9,69,8

10

1620 1640 1660 1680 1700 1720 1740 1760 1780 1800 1820

Vickers hardness, HV 30

Wk,

MN

/m3/

2

a) b)

Figure: Microstructure of developed nanostructured hard metals on SEMa) Microstructure of the sample 366-1, sintering temperature 1400°C, 10 000 X b) Microstructure of the sample 376-1, sintering temperature 1420°C, 10 000 X

8

8,2

8,48,6

8,8

9

9,2

9,49,6

9,8

10

1950 1960 1970 1980 1990 2000 2010 2020 2030 2040

Vickers hardness, HV 30

Wk,

MN

/m3/

2

a) b)Figure: a) Palmquist fracture toughness versus Vickers hardness of the batch DN 2-5 CRV-9/366 b) Palmquist fracture toughness versus Vickers hardness of the batch DN 2-5 V-9/369

8

8,28,4

8,68,8

9

9,29,4

9,69,8

10

2060 2070 2080 2090 2100 2110 2120 2130 2140 2150

Vickers hardness, HV 30

Wk,

MN

/m3/

2

Batch Starting powder

Grain grow inhibitors

Grain size, nm

Co content,

%DN 2-5 CRV-

9/366 WC-DN-2-5 VC, Cr2C3 150 9

DN 2-5 V-9/369 WC-DN-2-5 VC 150 9

DN 2-5 CRV-6/376

WC-DN-2-5 VC, Cr2C3 150 6

DN 2-5 CRV-4/379

WC-DN-2-5 VC, Cr2C3 150 4

Table: Batches characteristics

Figure: Samples developed by conventional powder metallurgy process

a) b)Figure: a) Palmquist fracture toughness versus Vickers hardness of the batch DN 2-5 CRV-6/376 b) Palmquist fracture toughness versus Vickers hardness of the batch DN 2-5 CRV-4/379

PALMQIUST TEST

Figure: Vickers indentation with characteristic values

where:WK - Palmquist fracture toughnessA - is an empirical constant with a value of 0.0028, H - is the hardness in N/mm at a load of 30 kgf

mmNTPWG /, 4321 llllT

where :WG Palmquist toughness P – indentation force, NT – total crack length, mm

The toughness value can be calculated using two methods:

Method 1 - Ratio of indent load to crack length , WG

Method 2 - Calculated value of toughness, WK

3/2MN/m,GK WHAW