42
The Cryonorm consortium Industry case of the implementation of small scale LNG pioneering in a very promising industry

Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

Embed Size (px)

Citation preview

Page 1: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Industry case of the implementation of small scale

LNG

pioneering in a very promising industry

Page 2: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Cryonorm consortium – an overview

Experience in Maritime LNG systems The first inland ship on LNG in the world

- What made it a reality? - 12 months of experience

Agenda

Page 3: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Page 4: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

The consortium

four major companies.

Vaporization systems for cryogenic liquids with www.cryonorm.nl to be contacted via [email protected]. Engineering and building of skids for oil and gas industry to be contacted via [email protected] Small scale LNG liquefaction and industrial gas production units with www.cryonormprojects.com to be contacted via [email protected] Energy from small and mid scale LNG systems with www.cryonormsystems.com

Page 5: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

The consortium

Privately owned company European based Turn over 2011: 25 mio Euro Employees: 120 Founded: 1962

Page 6: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Location Alphen a/d Rijn, NL

Page 7: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

• Cryogenic Engineering

• Natural Gas Liquefaction Plants (LNG)

focusing on

Small scale LNG liquefaction units (Gas to Liquid)

The Cryonorm consortium, serving the LNG market.

Page 8: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Page 9: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

focusing on three major product lines in a first phase.

2. Small scale LNG liquefaction

The Cryonorm consortium, serving the LNG market.

Page 10: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Machala, 200 tpd LNG liquefaction plant

Page 11: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

• Ambient type vaporizers

• Forced Draft Vaporizers

• Hot Water Vaporizers

• Steam Driven Vaporizers

• Gas fired / Diesel fired Vaporizers

The Cryonorm consortium, serving the LNG market.

focusing on

Vaporization systems

Page 12: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Page 13: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

The Cryonorm consortium, serving the LNG market.

Page 14: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

focusing on

Turn-key small and mid scale LNG systems – engineering and installation

The Cryonorm consortium, serving the LNG market.

• Maritime LNG fuel systems – Inland ships – Seagoing ships

• LNG and LCNG fill stations • LNG bunkering systems

– Land based – Installed on ship

• LNG regasification systems

Page 15: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Page 16: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

LNG stations for truck filling

LNG system for truck filling Simon Loos - Zaandam

Page 17: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Land based regasification systems for industry or municipalities.

Cryonorm Systems, part of the Cryonorm consortium

Page 18: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Maritime regasification systems – mono fuel inland ship (gas/electric)

Page 19: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Cryonorm Systems, part of the Cryonorm consortium

About Anthony Veder Group: Anthony Veder was established in 1937 as a ship-owner and port agent.

Ever since acquiring its first gas tanker in 1969, the company has been

involved in gas shipping. As an integrated shipping company, it aims to

develop long-term customer relationships by offering a safe, reliable

and flexible service through a wide range of high quality gas carriers.

The group is involved in all segments of the gas market, from CO2 to

ethylene and LPG to LNG. Furthermore, it provides comprehensive and

efficient technical and commercial ship management services to third

parties. www.anthonyveder.com

About Cryonorm Systems: Cryonorm Systems is part of the Cryonorm consortium and is a leading

designer and installer of turn-key small and medium LNG Systems. The

LNG systems are developed to meet the international standards as well

as the applicable regulations. Our scope ranges from project design,

manufacturing and detailed engineering to installation and

commissioning of complete LNG systems for the increasing market of

small and mid scale LNG . www.cryonormsystems.com

Cryonorm Systems receives order to install the LNG fuel system on two gas

carriers of Anthony Veder.

The order consists of a turn key LNG fuel system for two gas tankers. Cryonorm Systems will engineer, produce and

supervise the installation of the LNG system. Anthony Veder and Cryonorm Systems reached an agreement to partner in

this important project. “This is a milestone for both companies” says Jos Glorie, business development director at

Cryonorm Systems.

Page 20: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Experiences in LNG systems for maritime applications

The first inland ship in the world in

operation

What made it a reality?

Page 21: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Cryonorm Systems, part of the Cryonorm consortium

Page 22: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

The hurdles/challenges with regards to

small scale LNG systems for inland ships

Page 23: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Initially, the saving on fuel costs were estimated at 20 to 25%. The reality after 9 months is between 25 and 30% The pay back time for the installation was estimated on 3 to 6 years (depending on the running time of the ship) The reality after 9 months is between 2 and 4 years

The economic feasability

Page 24: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

The only solution for this issue was and still is trucking of LNG. LNG can be trucked in from UK, Scandinavia, Belgium or Spain. Currently, the LNG is trucked in from Zeebrugge, Belgium. Still, this remains an issue since the flexibility of supply is not optimum.

Availability of LNG

Page 25: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Rotterdam Harbor did not give permission initially. First bunkering was done with a lot of safety precautions and in the presence of more then 20 people. Bunkering today is very simple and a straight forward operation. Cryonorm systems made the HAZOP study for bunkering + procedure.

Bunkering of LNG

Page 26: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Currently it is forbidden to use LNG for inland ships. The correct permits (derogations) can be obtained. Needed documents are: Certificate of investigation following rules of investigation for inland ships on the Rheine (directive 2006/87/EC) Certificate of approval (ADN) These certificates can be obtained under the following rules • Central commission for the Rheine to give recommendation per ship. • The ship needs to have a new technical feature. • The needed safety precautions need to be taken. • Only for test purposes and with limitation in time. Argonon is build under Lloyd classification. Cryonorm systems provided the needed assistance to get the classification.

Permission to build the ship

Page 27: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Permission to build

Page 28: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Pre - engineering done by Cryonorm Systems starts with the information on flow of natural gas to the engine Pressure of the natural gas to the engine Autonomy of the ship (time between bunkering) After this, in close cooperation with owner and shipyard, Cryonorm systems performs a pre – engineering Mainly looking for space on the ship.

Pre engineering of the LNG system

Page 29: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Pre engineering of the LNG system

Page 30: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Pre engineering of the LNG system

Page 31: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Detailed engineering was performed on storage, vaporization control system. safety system Project execution plan is made. Process Flow diagram made P&ID made – list of components Close relation was kept with classification is kept. Kick off meeting with stakeholders included.

Engineering of the LNG system

Page 32: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Engineering of the LNG system

Page 33: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

engineering of the LNG system

Page 34: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Manufacturing drawings made. Pre manufacturing of the LNG system. Installation on board. Connection to the steering house Connection to the engine room

Installation of the LNG system

Page 35: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Pre fabrication

Page 36: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Components of the cold box

Page 37: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Components of the cold box

Page 38: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

LNG system installation on board

Page 39: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Control system in steering house

Page 40: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

All challenges/hurdles have been overcome in order to put LNG systems in the market. Economical and environmental drivers of the industry are making the choice for small and mid scale LNG Classification agencies are taking their responsibility to make sure that maritime and land based LNG systems can be put in operation. In order to create a legal framework, the correct standards and rules need to be further developed by official instances. Preferable on a global basis. Cryonorm Systems has experience with maritime and land based LNG systems for the supply of natural gas to various applications

Conclusion

Page 41: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium

Thank you for your attention

Cryonorm Systems: Turn-key small and mid

scale LNG systems Jos Glorie

[email protected]

+31 6 11319918

Jan Van Houwenhove

[email protected]

+32 474 290188

Page 42: Industry case of the implementation of small scale LNG ...nieuwsbrief.binnenvaart.nl/lists/uploadimages/image/201301/Jos_G... · The Cryonorm consortium Industry case of the implementation

The Cryonorm consortium