INDUSTRY 4.0:

FROM VISION

TO REALITY

Lina Huertas

Manufacturing Informatics

Technology Manager

INDUSTRY 4.0 – THE FOURTH INDUSTRIAL REVOLUTION

4th Industrial

Revolution

www.pressebox.de

3rd Industrial

Revolution

• Automation;

• Robotics;

• PLC.

3rd Industrial

Revolution

www.pressebox.de

• Machines;

• Water power;

• Steam power.

1nd Industrial

Revolution

www.sciencemuseum.org.uk/

• Electrical power;

• Division of labour;

• Mass production.http://w

oolworthsreunited.com/

2nd Industrial

Revolution

MANUFACTURING SYSTEM SOLUTIONS

INDUSTRY 4.0

The 4th industrial revolution Connected value networks

Leveraging information through

intelligence

Empowered labour force

Enabled by Information and

Communication Technologies (ICT)www.pressebox.de

MANUFACTURING SYSTEM SOLUTIONS

WHY INDUSTRY 4.0?

More competition and need for

continuous improvement

Huge untapped potential in

information

Greater potential for growth

Higher demand for flexibility

and agility

INDUSTRY 4.0 – THE CHALLENGES

High entry barrier to ICT

Unexploited intelligence

technologies

Lack of connectivity

Lack of responsiveness and

autonomy

INDUSTRY 4.0 – THE VISION

Service oriented ICT

Smart factories

Seamless connectivity

(Internet of Things)

Cyber Physical Systems

(CPS)

Service oriented ICT

Smart factories

Seamless connectivity

(Internet of Things)

Cyber Physical Systems

(CPS)

Service oriented ICT

Smart factories

Seamless connectivity

Cyber Physical Systems

• Applications

• Cloud

• New business

models

• Advanced

statistics

• Data mining

• Decision support

• Artificial

intelligence

• Embedded

intelligence

• Wireless

communications

• Standards

• Cross-site

communications

• Security

• Ubiquitous

sensors

• Tracking

• Reactive

hardware

• Mobile devices

INDUSTRY 4.0 – THE TECHNOLOGIES

QUALITY

INDUSTRY 4.0 – FROM VISION TO REALITY

EASURE

NALYSE

MPROVE

ONTROL

EFINED

M

A

I

C

Measure – Observe

Analyse – Investigate

Improve – Tinker

Non-value added if defects

Slow process

Control – Non-immediate

Definition – Reactive

D

M

A

I

C

INDUSTRY 4.0 – FROM VISION TO REALITY

TECHNOLOGY

Vision system

Data preparation

Quality rule generation

…

D

M

A

I

C

INDUSTRY 4.0 – FROM VISION TO REALITY

TECHNOLOGY

Vision system

Data preparation

Quality rule generation

FIRST STEPS TOWARDS

INDUSTRY 4.0

Vision System (SPI)

Data preparation

Quality rule generation

Reduced defects

Reduced non-value

added

Rapid improvement

…

D

AUTONOMOUS SYSTEMS

M

A

I

C

INDUSTRY 4.0 – FROM VISION TO REALITY

CONNECTIVITYBETTER DECISIONS

Vision System (SPI)

Data preparation

Quality rule generation

Data preparation

service

Quality rule

generation

service

Mobile devices

Dashboard service

Decision

authorisation service

Autonomous

Control

Wireless

Machine

Connectivity

Machine connectivity standards

HOW TO MAKE PART OF THE JOURNEY?

DefineYou have the power, you are the driver.

InnovateFind new and better ways of doing your job.

Be AwareGet to know the technologies that can support you.

TrainTrain yourself and others around you for the future.

Get SupportHVM Catapults, associations, government. Funding and advice.

CollaborateBuild partnerships with your supply chain to leverage benefits.

DISCLAIMER:

The data contained in this document contains proprietary information and it may not be copied or communicated to a third party or used for any other purpose than that which it was supplied without the MTC’s prior written consent. © MTC