Industrial visit on Maruti Suzuki Gurgaon

8/8/2019 Industrial visit on Maruti Suzuki Gurgaon

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INDUSTRIAL VISIT ON

MARUTI SUZUKI

SUBMITTED BY

MR. SOMAK PAL

I-BUSINESS INSTITUE

ENROLLMENT NO.-PGDM09052


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INTRODUCTION

. Maruti Suzuki India Limited is a publicly listed automaker in

India.

It is the largest automobile manufacturer in South Asia.

. Suzuki Motor Corporation of Japan holds a majority stake in thecompany.

Maruti Suzuki established on 1983.

It is the market leader in India and on 17 September 2007.

THEY HAVE A TWO FACTORY IN INDIA.

GURGAON AND MANESAR

8 MILLIONS CAR IN INDIAN ROAD.


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PRODUCTION PROCESS

BLANKING

STAMPLING

WELDING

PAINTING

ASSEMBLY

INSPECTION


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Blanking

making of blanks from steel coils by blanking process.


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Stampling

Making of panels from blanks by stamping.


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Painting

1st coat of paint on white body-1st coat is

same for all body.

Intermediate/top coat: (computerized) 2nd

&3rd coat after 1st coat.

Heating zone in paint shop.


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Wielding

PRESS PANNELS AREWELDED TOGETHER TO FORM BODY SHELLS.


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Assembling

VARIOUS COMPONENTS LIKE HARNESS,GLASSES, INSTRUMENT PANEL,SUSPENSION,

ENGINE,WHEELS,SEATS, ETC ARE ASSEMBLED

IN THE PAINTEDB

ODY TO MAKE COMPLETEVEHICLE


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Inspection

ASSEMBLED VEHICLES ARE TESTED FOR THEIR

FUNCTIONALITY AND ROAD WORTHINESS


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About the Production Unit

Robots in CarManufacturing

-Significance:Robots were initially retained to performprecise welding chores and other repetitive tasks that humans had long found

boring, monotonous and injurious.

-FunctionTo make a robot work, a computer program is installed on its controller computer. This

provides a set of precise instructions--based on geometry and carefully timed--that

tells the robot where to place things, how to rotate them, where to weld and how toperform all of its other functions.


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Contd

Identification

-Almost all manufacturing robots are single arms

with computer controls,

and do not look like a typicalscience-fiction "robot."

Benefits

-Robots have been a boon to the auto-

manufacturing industry. They have significantly reducedworker injuries, including repetitive stress injuries and

more significant mishaps that can do major harm


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Kaizen

Kaizen- (Japanese for "improvement" or "change for the better") refers to

philosophy or practices that focus upon continuous improvement of processes in

manufacturing, engineering, supporting business processes, and management.


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Beside Business

1. COMMITMENT OF NATURE

2. COMMITMENT OF PEOPLE HEALTH CARE

EDUCATION

TRAINING

3. NATIONAL ROAD SAFETY MISSION


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Thank You

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Industrial visit on Maruti Suzuki Gurgaon