INDUSTRIAL TRAY CABLE PRODUCTS - occfiber.com

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INDUSTRIAL TRAY CABLE PRODUCTS

Overviewocc’s new product line for Power and control Tray cable for industrial applications

offers a robust and dependable product with enhanced mechanical and environmental

performance features. The new occ product has the unique combination of being Power

and control Tray cable UL 1277 rated for power, optical fiber, exposed run, and sunlight

resistant and has options for copper shielding. in addition, these new hybrid cables offer

users a variety of copper and fiber configurations designed for challenging environments.

While many fiber optic cable manufacturers have claimed to have “tray rated” fiber

optic cables, occ’s fiber optic tray cables have always been third party verified to meet

the functional requirements of tray cable standards by incorporating occ’s proven

ruggedized cable constructions.

Incredible mechanical and environmental performance. occ‘s Tc-of Tray cable with optical fiber and optional exposed run design

contains power conductors and multiple fiber optic elements. Durable enough to survive the weight of other heavy cables and industrial

temperature extremes, they are approved for use directly in cable trays along with other power cables. The exposed run rating means

the cables are approved for installation where sections are left as open wiring even without the protection of a cable tray. in addition,

they maintain the low flammability required of indoor cables.

Incorporated fiber optic elements. by integrating occ’s fiber optic cables with the power cable, the customer has better protection

for the optical fibers and reduced installation costs by installing one cable in the place of several individual cables.

Variety of configuration options. The new Tc-of product set can be configured in a multitude of cable constructions. Additionally,

they complement occ’s fiber optic tray cable equivalent family with UL ofNr listing. The expansion of this new family of cables opens

up a broad mix of most industrial, conveyance, surface mining, and fTTA applications.

Applications• industrial

• conveyance

• Surface mining

• fTTA

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INDUSTRIAL TRAY CABLE PRODUCTSCX-Series Hybrid - UL 1277 Tray Cables

Applications• Usedforpowerandcontrolcircuitsthatrequirebothpowerconductorsand

fiber optic communication links• Hybridfiber/coppercablesasdescribedinNECArticle336PowerandControl

Tray cable Type Tc-of• TypeTC-OF-ERcablecantransitionfromacabletraytotheequipment

Features and Benefits• Corrugatedcoppershieldingisavailable• TypeTC-OF-ERcableisalsoapprovedforusebetweenthecabletrayandequipmentwheninstalledtoNEC336.10(7)

• 600Vratingfor90°Cdryandwetlocations• Cableconstructedofcopperconductors,fiberopticalcomponents,flame

retardant fillers and tape wrap• BaregroundingconductorforTC–ERcables• IndividualconductorsareTypeTHHNandTHWN-2andcanbeAWG10toAWG14• Sunlightresistantjacketforcontinuoussunlightexposureperformance• UL1685VerticalFlameTestperformance(70,000BTU/hr)• Thefiberopticcomponentscanvaryfromindividualtomulti-fibersubunitsas

determined by the construction, which includes the number of fibers, number of conductors and the conductor size

• ForfibertypeoptionsseetheFiberProductSection3• Manyfibercountoptionsavailable• incorporating fiber optic elements into the power cable provides protection for the optical fibers and reduced installation costs by installing one cable in the place of several individual cables

Cable Characteristics• Duetothewidevarietyofcableconstructions,includingconductorcounts,

conductor sizes, fiber types and fiber counts, individual cable characters are available upon request

Ordering Information• Duetothecustomnatureofthiscable,contactOCCSalesforordering

information

1. Corrugated Copper Shielding 2. Ripcord 3. Tight-Buffer Optical Fiber 4. Copper wire 5. Central Filler/Strength Member 6. Aramid Strength Member 7. Outer Jacket 8. Subcable Jacket

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Applicable StandardsOCCindoor/outdoortight-buffered fiber optic cables meet the functional requirements of the following standards:

• UL 1277

• UL1685VerticalFlameTest

• UL83–THHNandTHWN-2

conductors

• NEC–NFPA70Section336

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7.8.

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INDUSTRIAL TRAY CABLE PRODUCTSB-Series Breakout – Riser Rated Tray Cables

Applications• Idealforinstallationsrequiringanextremelyruggedandreliablecabledesign

where maximum mechanical and environmental protection are necessary• Typicalindustrialusesarefactoryautomation,powergenerationandother

utilities, oil and gas refining, and surface mining• Easiestcabletoinstallwheredirectterminationofthesubcabletoaconnector

and a direct run to panels and equipment are desired• Idealforlocationsrequiringlow-temperatureperformancealongwithaflame

rating

Features• Individualfibersandstrengthmembersprotectedinasubcableconfiguration• Mostruggedcabledesignwithindividualsubcablesforroutingtodiverse

intelligent devices with direct connector termination at each device• IndependentlytestedtoCSAC22.2No.230(traycables)• Fibersmaybedirectlyterminatedatfactorydevicesorcentrallocationsusing

connectors with no further protection required• JjacketisUV,fungusandmoistureresistant• Designedforindoor/outdoorinstallations,includingcabletrays• 2to72fibercountsareavailablewith2.0mmor2.5mmsubcables• Low-temperaturePVCouterjacket(Jmaterial)providesexcellentperformance

and flexibility at low temperatures• Wideoperatingtemperaturerangeof-50ºCto+75ºC• Core-Locked™jacketpreventscablefromflatteningandthejacketfromwrinkling

in tight bends• Permitspullingwithdirectattachmentofwiremeshgrip;noneedtoaccess

inner aramid strength members• Improvescrushandtearresistance• Contains25%morematerialthanconventionaljackets

• Highcrushandtensileloadratingscomparedtosimilartrayservicefiberopticcables

• Oilresistantforuseinindustrialapplications• ULlistedinaccordancewithNECsection770.179(b)foruseinverticalrunsin

building riser shafts or from floor to floor• DesignedtoexceedtheflammabilityrequirementsofChapter8ofIEEE383


• ICEA-S-83-596• ICEA-S-104-696• GR-409-COREISSUE2• TIA-568• TIA-598• UL1666• CSAC22.2No.232• CSAC22.2No.230

1. Central Filler/Strength Member 2. Subcable 3. Outer Jacket 4. RipcordSubcable 5. Tight-Buffer Optical Fiber 6. Aramid Strength Member 7. Subcable Jacket

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4. Subcable

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Mechanical and Environmental PerformanceINDOOR/OUTDOOR

Operating temperature -50°C to + 75°C

Storage temperature -55°C to + 85°C

Installation temperature (cable temp.) -30°C to + 60°C

Flame retardancy UL listed type OFNR (UL 1666) and FT4 (CSA C22.2 No. 232)

Impact resistance (TIA-455-25A) 1,500 impacts

Crush resistance (TIA-455-41A) 2,200 N/cm

Flex resistance (TIA-455-104A) 2,000 cycles

FIBER COUNT DIAMETER MM (IN)

WEIghT kg/kM (LBS/1,000')

TENSILE LOAD MINIMUM BEND RADIUS

INSTALLATION N (LBS) OPERATIONAL N (LBS) INSTALLATION CM (IN) LONg-TERM CM (IN)

2 7.0 (0.28) 41 (28) 1,200 (270) 500 (110) 10.5 (4.1) 7.0 (2.8)

4 8.3 (0.33) 68 (46) 2,000 (450) 800 (180) 12.5 (4.9) 8.3 (3.3)

6 9.6 (0.38) 88 (59) 3,000 (670) 1,200 (270) 14.4 (5.7) 9.6 (3.8)

8 11.6 (0.46) 133 (89) 4,000 (900) 1,700 (380) 17.4 (6.9) 11.6 (4.6)

12 14.1 (0.55) 159 (107) 6,000 (1,350) 2,500 (560) 21.2 (8.3) 14.1 (5.5)

18 15.3 (0.60) 226 (152) 8,000 (1,800) 3,500 (790) 23.0 (9.1) 15.3 (6.0)

24 17.6 (0.69) 292 (196) 10,000 (2,250) 3,800 (850) 26.4 (10.4) 17.6 (6.9)

30 20.9 (0.82) 383 (257) 14,000 (3,150) 6,000 (1,350) 31.4 (12.3) 20.9 (8.2)

36 20.9 (0.82) 375 (252) 14,000 (3,150) 6,000 (1,350) 31.4 (12.3) 20.9 (8.2)

48 24.2 (0.95) 501 (336) 18,000 (4,050) 7,500 (1,690) 36.3 (14.3) 24.2 (9.5)

60 28.5 (1.12) 773 (519) 22,000 (4,950) 8,800 (1,980) 42.8 (16.8) 28.5 (11.2)

72 28.9 (1.14) 768 (516) 26,000 (5,845) 11,000 (2,470) 43.4 (17.1) 28.9 (11.4)

Cable Characteristics: B-Series Breakout Riser Rated Tray Cables (with 2.5mm subcables)

Installationloadsinexcessof2,700N(600lbs.)arenotrecommended.Otherfibercountsavailableuponrequest.

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Ordering Information

B 9

12-fiberriserratedtraycableusing62.5µmstandardLaserUltra-Foxfiber2.5mmsubcable,blackjacket–

1–2 BreakoutSeriesUltra-FoxTrayCables: 2.0mmSubcables=BE 2.5mmSubcables=BX 3–5 Fibercount:(seecablecharacteristicschart)=002–072 6 Jackettype:Indoor/OutdoorTray=J 7–9 Fibertype:(seeLaserUltra-FoxFiberPerformanceTable,p.23) 10 Ultra-Foxfiberwith900µmtight-buffer=9 11 Standardjacketcolor:Black=K 12 Rating:Riser=R

1 2 3 4 5 6 7 8 9 10 11 12

Example:

B X 0 1 2 J W L S 9 K R

J K R

Digit No.:





2 6.0 (0.24) 40 (27) 800 (180) 200 (40) 9.0 (3.5) 6.0 (2.4)

4 6.9 (0.27) 52 (35) 1,600 (360) 400 (90) 10.4 (4.1) 6.9 (2.7)

6 8.1 (0.32) 67 (45) 2,400 (540) 600 (130) 12.2 (4.8) 8.1 (3.2)

8 9.4 (0.37) 88 (59) 3,200 (720) 800 (180) 14.1 (5.6) 9.4 (3.7)

12 10.9 (0.43) 108 (73) 4,800 (1,000) 1,200 (270) 16.4 (6.5) 10.9 (4.3)

18 12.6 (0.50) 156 (105) 6,000 (1,350) 1,500 (340) 18.9 (7.4) 12.6 (5.0)

24 14.7 (0.58) 218 (146) 7,200 (1,600) 1,800 (400) 22.1 (8.7) 14.7 (5.8)

30 16.8 (0.66) 268 (180) 9,600 (2,100) 2,400 (540) 25.2 (9.9) 16.8 (6.6)

36 16.8 (0.66) 266 (179) 9,600 (2,100) 2,400 (540) 25.2 (9.9) 16.8 (6.6)

48 20.1 (0.79) 387 (260) 12,000 (2,700) 3,000 (680) 30.2 (11.9) 20.1 (7.9)

60 22.7 (0.89) 489 (329) 15,000 (3,400) 3,750 (850) 34.1 (13.4) 22.7 (8.9)

72 26.0 (1.02) 652 (438) 16,800 (3,800) 4,200 (900) 39.0 (15.4) 26.0 (10.2)

Cable Characteristics: Breakout Tray Cables (with 2.0mm subcables)

Installationloadsinexcessof2,700N(600lbs.)arenotrecommended.

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INDUSTRIAL TRAY CABLE PRODUCTSG-Series Subgrouping – Riser Rated Tray Cables

Applications• Idealforinstallationsrequiringaruggedandreliablecabledesignwheremaximummechanicaland

environmental protection are necessary• Typicalindustrialusesarefactoryautomation,powergenerationandotherutilities,oilandgasrefining,

and surface mining

Features• Bestdesignformultimodeandsingle-modefibercomposite/hybridcables• Designallowsmulti-fibersubcablestoberoutedtomultiplelocationssuchaswiringracksandclosets• IndependentlytestedtoCSAC22.2No.230(traycables)• Color-codedsubcablesareeasytoidentifyforimprovedcablemanagementinroutingandtermination• Designedforindoor/outdoorinstallations,includingcabletrays• 12-to144-fiberconfigurationsareavailablewith6or12fiberspersubcable• Low-temperaturePVCouterjacket(Jmaterial)providesexcellentperformanceandflexibility at low temperatures• JacketisUV,fungusandmoistureresistant• Core-Locked™jacketpreventscablefromflatteningandthejacketfromwrinklingintightbends• Permitspullingwithdirectattachmentofwiremeshgrip;noneedtoaccessinner aramid strength members• Improvescrushandtearresistance• Contains25%morematerialthanconventionaljackets

• Highcrushandtensileloadratingscomparedtosimilartrayservicefiberopticcables

• Oilresistantforuseinindustrialapplications• ULlistedinaccordancewithNECsection770.179(b)foruseinverticalrunsin

building riser shafts or from floor to floor• DesignedtoexceedtheflammabilityrequirementsofChapter8IEEE383


• ICEA-S-83-596• ICEA-S-104-696 • GR-409-COREISSUE2• TIA-568• TIA-598• UL1666• CSAC22.2NO.232• CSAC22.2NO.230

Mechanical and Environmental PerformanceINDOOR/OUTDOOR

Operating temperature -50°C to +75°C

Storage temperature -55°C to +85°C

Installation temperature (cable temp.) -30°C to +60°C

Flame retardancy UL listed type OFNR (UL 1666) FT4 (CSA C22.2 No. 232)

Impact resistance (TIA-455-25A) 1,500 impacts

Crush resistance (TIA-455-41A) 2,100 N/cm

Flex resistance (TIA-455-104A) 2,000 cycles

1. CentralFiller/StrengthMember 2. Subcable 3. OuterJacket 4. RipcordSubcable 5. Tight-BufferOpticalFiber 6. AramidStrengthMember 7. SubcableJacket 8. Ripcord

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Subcable

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INDUSTRIAL TRAY CABLE PRODUCTSG-Series Subgrouping – Riser Rated Tray Cables

g-Series Subgrouping Tray Cable with 6-Fiber Subcables (4.5mm subcables)





12 14.6 (0.57) 221 (149) 3,800 (850) 1,200 (270) 21.9 (8.6) 14.6 (5.7)

18 14.6 (0.57) 222 (149) 4,700 (1,060) 1,800 (400) 21.9 (8.6) 14.6 (5.7)

24 14.6 (0.57) 223 (150) 5,600 (1,260) 1,900 (420) 21.9 (8.6) 14.6 (5.7)

30 15.6 (0.61) 254 (171) 7,500 (1,690) 2,400 (540) 23.4 (9.2) 15.6 (6.1)

36 16.9 (0.67) 297 (200) 8,900 (2,000) 2,850 (640) 25.4 (10.0) 16.9 (6.7)

g-Series Subgrouping Tray Cable with 12-Fiber Subcables (5.5mm subcables)





24 16.6 (0.65) 274 (184) 4,600 (1,030) 1,500 (340) 24.9 (9.8) 16.6 (6.5)

36 16.6 (0.65) 272 (183) 5,900 (1,330) 1,050 (440) 24.9 (9.8) 16.6 (6.5)

48 16.6 (0.65) 270 (181) 7,200 (1,620) 2,400 (540) 24.9 (9.8) 16.6 (6.5)

60 18.4 (0.72) 323 (217) 9,500 (2,140) 3,150 (710) 27.6 (10.9) 18.4 (7.2)

72 20.1 (0.79) 380 (255) 11,300 (2,540) 3,750 (840) 30.2 (11.9) 20.1 (7.9)

84 21.8 (0.86) 443 (298) 13,100 (2,950) 4,350 (980) 32.7 (12.9) 21.8 (8.6)

96 23.6 (0.93) 513 (345) 14,900 (3,350) 4,950 (1,110) 35.4 (13.9) 23.6 (9.3)

108 25.7 (1.01) 608 (409) 18,200 (4,090) 6,000 (1,350) 38.6 (15.2) 25.7 (10.1)

120 27.7 (1.09) 707 (475) 19,500 (4,380) 6,450 (1,450) 41.6 (16.4) 27.7 (10.9)

132 28.1 (1.11) 669 (450) 20,800 (4,680) 6,900 (1,550) 42.2 (16.6) 28.1 (11.1)

144 28.1 (1.11) 668 (449) 22,100 (4,970) 7,350 (1,650) 42.2 (16.6) 28.1 (11.1)

Ordering Information

Digit No:

G J K R9

1 2 3 4 5 6 7 8 9 10 11 12

48-fiberriserratedtraycable(12-fibersubcables)using62.5µmstandardLaserUltra-Foxfiber,blackjacket–Example:

G X 0 4 8 J W L S 9 K R

1 SubgroupingSeriesUltra-Fox=G 2 6-fibersubcables=B;12-fibersubcables=X 3–5 Fibercount:6-fibersubcables=012–036,12-fibersubcables=024–144 6 Jackettype:Indoor/OutdoorTray=J 7–9 Fibertype:(seeLaserUltra-FoxFiberPerformanceTable,p.23) 10 Ultra-Foxfiberwith900µmtight-buffer=9 11 Standardjacketcolors:Black=K(otherjacketcolorsavailableuponrequest) 12 Rating:Riser=R

Installationloadsinexcessof2,700N(600lbs.)arenotrecommended.other fiber counts available upon request.

8| occfiber.com

INDUSTRIAL TRAY CABLE PRODUCTS

CORPORATE hEADqUARTERS

5290 Concourse Drive | Roanoke, VA 24019 | USAPhone: +1-540-265-0690 | 800-622-7711Fax: +1-540-265-0724occfiber.com

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INDUSTRIAL TRAY CABLE PRODUCTS - occfiber.com