INDUSTRIAL SMART STARTERS

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INDUSTRIAL SMART STARTERS

PRODUCT CATALOG

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SAFETY FIRST! As with all electrical equipment, only qualified, expert personnel should perform maintenance and installation. Comply with all applicable local and national codes and laws that regulate the installation and operation of equipment and read manuals thoroughly. Use only installation manuals and not this sales brochure for installation procedures. It is up to the installer to determine product suitability for a given application.

© 2020 Franklin Electric Co., Inc. Product improvement is a continual process. Pricing and specifications subject to change without notice. Marketing materials should not be relied upon for technical specification. Cerus, Mira, Orion, Titan, Franklin Electric and associated logos are trademarks of Franklin Electric Co., Inc. All sales subject to Franklin Electric Terms and Conditions.

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ISS with SmartStart™ ........................................................................................................... 4Ordering & Sizing Information ...................................................................................................................................................................................5Specifications ..............................................................................................................................................................................................................6Wiring Diagram ...........................................................................................................................................................................................................7Dimensions ..................................................................................................................................................................................................................8

ISS - Industrial Start/Stop .................................................................................................... 9Specifications ............................................................................................................................................................................................................ 10Ordering & Sizing Information .................................................................................................................................................................................. 11Dimensions ................................................................................................................................................................................................................ 13Wiring Diagrams ....................................................................................................................................................................................................... 15

IXP - Explosion Proof Starter ............................................................................................... 18Ordering & Sizing Information ................................................................................................................................................................................. 19Wiring Diagram ........................................................................................................................................................................................................ 20Specifications ............................................................................................................................................................................................................ 21Dimensions ................................................................................................................................................................................................................ 21

IMS-RV - Intelligent Motor Soft-Starter ................................................................................. 23Ordering & Sizing Information .................................................................................................................................................................................24Wiring Diagram .........................................................................................................................................................................................................25Specifications ............................................................................................................................................................................................................26Dimensions ................................................................................................................................................................................................................27

ISS-RV - Industrial Soft-Starter ............................................................................................ 28Ordering & Sizing Information .................................................................................................................................................................................29Specifications ............................................................................................................................................................................................................30Wiring Diagrams ....................................................................................................................................................................................................... 31Dimensions ................................................................................................................................................................................................................ 31

DPX - Duplex Alternating Controller......................................................................................32Ordering & Sizing Information ................................................................................................................................................................................ 32Wiring Diagram ......................................................................................................................................................................................................... 33Dimensions ................................................................................................................................................................................................................ 33

Enclosed Manual Motor Starter .............................................................................................34Ordering & Sizing Information .................................................................................................................................................................................34MMS Accessories ........................................................................................................................................................................................................35Dimensions ................................................................................................................................................................................................................35

Enclosed Reversing Starter ..................................................................................................36Ordering & Sizing Information ................................................................................................................................................................................ 36Wiring Diagram .........................................................................................................................................................................................................37

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INDUSTRIAL SMART STARTERS CATALOG

http://www.franklin-controls.com/

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• Designed for ease of integration with automation systems · Comprehensive inputs/outputs for building management systems · Reduces installation costs · Increased energy savings · High reliability

• (patent pending) for superior motor protection · Electronic protection including locked rotor, cycle fault and maximum time to

start (due to mis-sized motor or overload) · FLA out of calibration indication--ensures installer sets overload correctly

based on calculated motor size• Advanced control inputs eliminate interposing relays

· Three dry inputs for remote and two external pilot devices* · Two wet inputs (12-250VAC) for remote start and shutdown command

• Fault logging retains critical information · Last 10 start conditions, including FLA setting, max inrush, run current, time to

start, and safety start mode. · Factory retrievable

• Universal application · Wide-range electronic overload eliminates call backs due to mis-sized heaters · Accepts up to 575V

• UL Type 1, 4, and 3R enclosures · Lockable enclosure · 3R features lockable keypad cover

• Start/Stop/Remote keypad with LED status indicators · Intuitive operation and control with start (manual run), · Stop, and Remote run modes · Type 4 enclosed starters feature a 3 position switch for · Start/Stop/Remote, and a Run Pilot Light

• Combination versions include disconnect · Motor circuit protection disconnect provides short circuit protection · High interrupting ratings for maximum electrical system compatibility · No fuses required · Lockable handle for safety

INDUSTRIAL START/STOP WITH SMARTSTART MOTOR PROTECTION3Ø, 200~575VAC, 1–40A, Automation System Ready

ISS WITH

NEMA Sized

®

®

DESIGNED FOR AUTOMATION SYSTEM INTEGRATION

Smart - Start safely. SmartStart patented technology predicts a safe operating range for your motor.

Intelligent - With SmartStart enabled, if the starter isn’t in range, it alarms and trips notifying you before damage occurs.

Active - SmartStart detects harmful extended starting conditions with maximum time to start. Monitors motor inrush current conditions and trips if the motor doesn’t start within 10 seconds (class 10 overload) regardless of FLA setting.

Ingenious - Active current monitoring provides superior protection against locked rotor and stall conditions, tripping faster than a standard inverse trip curve, regardless of the FLA setting!

Thoughtful - “Blackbox” recording feature retains critical information on last ten faults and starts (factory retrievable only).

THE TECHNOLOGY BEHIND SMARTSTART™

1 2 3 4 5 6 7 8 9 10

FLA

Current (amps)

FLA6-10x

Motor Inrush

Start Time (seconds)

Standard Start Curve

Locked Rotor Trip

Stall Trip (Disabled during startup)

Max Time to Start Trip

Locked Rotor Current

Typical Motor Stall Current

Motor Never Reaches FLA

Standard Motor Starting Current

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UL TYPE 1 ENCLOSED STANDARD MOTOR STARTER

ISS PART NUMBERTHREE PHASE HP CONTACTOR

NEMA SIZE200V 230V 460V 575VISS1-9/P-40 1 1.5 5 7.5 00

ISS1-18/P-40 3 5 10 15 0

ISS1-32/P-40 7.5 10 20 25 1

ISS1-40/P40 10 10 30 30 1P

UL TYPE 12 ENCLOSED STANDARD MOTOR STARTER


NEMA SIZE200V 230V 460V 575VISS4-9/P-40 1 1.5 5 7.5 00

ISS4-18/P-40 3 5 10 15 0

ISS4-32/P-40 7.5 10 20 25 1

ISS4-40/P40 10 10 30 30 1P

UL TYPE 12 ENCLOSED COMBINATION MOTOR STARTER


NEMA SIZE200V 230V 460V 575VISS4-9/P-G1.6-40 – – 3/4 3/4

00ISS4-9/P-G2.5-40 1/2 1/2 1 1.5

ISS4-9/P-G4-40 3/4 3/4 2 3

ISS4-9/P-G6-40 1 1.5 3 3

ISS4-9/P-G8-40 2 2 5 5

ISS4-18/P-G10-40 2 3 5 7.5

0ISS4-18/P-G13-40 3 3 7.5 10

ISS4-18/P-G17-40 3 5 10 15

ISS4-32/P-G22-40 5 7.5 15 20

1ISS4-32/P-G26-40 7.5 7.5 15 20

ISS4-32/P-G32-40 7.5 10 20 30

ISS4-40/P-G40-40 10 10 30 30 1P

UL TYPE 3R ENCLOSED STANDARD MOTOR STARTER


NEMA SIZE200V 230V 460V 575VISS3R-9/P-40 1 1.5 5 7.5 00

ISS3R-18/P-40 3 5 10 15 0

ISS3R-32/P-40 7.5 10 20 25 1

ISS3R-40/P-40 10 10 30 30 1P

UL TYPE 3R ENCLOSED COMBINATION MOTOR STARTER


NEMA SIZE200V 230V 460V 575VISS3R-9/P-G1.6-40 – – 3/4 3/4

00

ISS3R-9/P-G2.5-40 1/2 1/2 1 1.5

ISS3R-9/P-G4-40 3/4 3/4 2 3

ISS3R-9/P-G6-40 1 1.5 3 3

ISS3R-9/P-G8-40 2 2 5 5

ISS3R-18/P-G10-40 2 3 5 7.5

0ISS3R-18/P-G13-40 3 3 7.5 10

ISS3R-18/P-G17-40 3 5 10 15

ISS3R-32/P-G22-40 5 7.5 15 20

1ISS3R-32/P-G26-40 7.5 7.5 15 20

ISS3R-32/P-G32-40 7.5 10 20 30

ISS3R-40/P-G40-40 10 10 30 30 1P

*Consult factory for NEMA 4X enclosure options

UL TYPE 1 ENCLOSED COMBINATION MOTOR STARTER


NEMA SIZE200V 230V 460V 575VISS1-9/P-G1.6-40 – – 3/4 3/4

00

ISS1-9/P-G2.5-40 1/2 1/2 1 1.5

ISS1-9/P-G4-40 3/4 3/4 2 3

ISS1-9/P-G6-40 1 1.5 3 3

ISS1-9/P-G8-40 2 2 5 5

ISS1-18/P-G10-40 2 3 5 7.5

0ISS1-18/P-G13-40 3 3 7.5 10

ISS1-18/P-G17-40 3 5 10 15

ISS1-32/P-G22-40 5 7.5 15 20

1ISS1-32/P-G26-40 7.5 7.5 15 20

ISS1-32/P-G32-40 7.5 10 20 25

ISS1-40/P-G40-40 10 10 30 30 1P

ORDERING & SIZING INFORMATION

INDUSTRIAL START/STOP WITH SMARTSTART®

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STARTER TYPEISS - Industrial Start/Stop with SmartStart

Across the line or Full Voltage Non-Reversing

NEMA 1, 3R, OR 4 enclosed

Voltage range: 3Ø, 200-600 VACAmperage range: 1-40A

USER INTERFACEStart/Stop/Remote keypad with mode LEDs (N1 & 3R), Start/Stop/Remote switch & Run Pilot light (N4)

STANDARD CONTROL OPERATIONS

Inputs

12-250V Remote Apply 12- 250VAC/DC to energize

Dry Remote N.O. Dry Contact

Shutdown Apply 12- 250VAC/DC to energize

Limit Switch N.O. Dry Contact

Internal Pilot Device N.O. Dry Contact (N1 & 3R only)

External Pilot Device N.O. Dry Contact (N1 & 3R only)

Outputs

Proof of flow current statusN.O. Relay Contact Ratings:

110VDC, 0.3A Resistive, 125VDC, 0.5A GP

Starter Fault

30VDC, 2.0A Resistive

120VAC 50/60Hz, 0.5A Resistive

125VAC 50/60Hz, 1.0A GP

240VAC 50/60Hz, 0.25A Resistive

Damper/Actuator 24 VDC, 1A maximum

Operational Power fail modes

Restart last mode, no delay (default)

Restart with 10 second delay

Restart Off - LED flashes last mode

ENVIRONMENTALAmbient Operating Temp -5° to 140° F (-20° to 60° C)

Ambient Storage Temp -5° to 185° F (-20° to 85° C)

Relative Humidity 5% to 95% non-condensing (Nema 1)

MOTOR PROTECTION ADJUSTMENT / DESCRIPTION DEFAULT SETTINGOverload Current Setting Range 1-40A Per FLA

Overload Trip Class Adjustable: Class 10 or 20, Trip current = 115% of FLA setting Class 10

Cycle Fault Trip if cycle rate exceeds 20 starts/minute Always On

Stall Trips within 0.5 seconds (disabled during startup) Always On

PROTECTION ADJUSTMENT / DESCRIPTION DEFAULT SETTING

Current Phase Unbalance

On/Off

Trips within 3 sec @ 25% current unbalance. *Trip threshold changes to 80% unbalance when switched to Off

OnLocked Rotor Trips within 0.5 seconds

Out of CalibrationTrips after 10 seconds if the FLA dial setting is incorrect (set above calculated FLA range), ie. Start current is

outside of an acceptable range (fla setting * 5 < inrush < fla setting * 14).

Max Time to StartRegardless of FLA or I2t curve, always trip at start if starting current is outside of an acceptable range

(inrush / 5) and still decreasing after 10 seconds.

Smart�art®

INDUSTRIAL START/STOP WITH SMARTSTART®SPECIFICATIONS

7

15 11/16

5

15

1/4

7 7/16

6 9/16 6 1/8

MTG

MTG

H1 H4

L3L1 L2MTR

T1 T3 AUXCONT

M

T2

OL

3PH

43

44

31

32

ISS STARTERPOWER WIRING

ISS(1/3R) CONTROL WIRING

1

FLA (A)

5

1015 20

25

30

35

40

PCB Power

H1 H4

Keypad

Overload Setting

MCP(Optional)

SCHM-ISS-V3

ActuatorControl

DryInput

RelayOutputs

VoltageInputs

ContactorCoil

A1

A2M

Motor

Limit Switch Normally Open Input

24VDC, 1A Output

Common

Fault

Status

Shut Down 12-250VAC/DC Input

Remote Run

Remote

Start

Remote Run 12-250VAC/DC Input

Normally Open Input

Normally Open Input

Normally Closed Input

24V Output to contactor coil

Pilot Devices

200-600 VACInput

H1 H4

L3L1 L2MTR

T1 T3 AUXCONT

M

T2

OL

3PH

43

44

31

32


ISS(1/3R) CONTROL WIRING

1

FLA (A)

5

1015 20

25

30

35

40

PCB Power

H1 H4

Keypad

Overload Setting

MCP(Optional)

SCHM-ISS-V3

ActuatorControl

DryInput

RelayOutputs

VoltageInputs

ContactorCoil

A1

A2M

Motor


24VDC, 1A Output

Common

Fault

Status


Remote Run

Remote

Start


Normally Open Input

Normally Open Input

Normally Closed Input


Pilot Devices

200-600 VACInput

WIRING DIAGRAM

139/16

141/8

6 3/88 1/16

7 5/8

All dimensions are in inches


DIMENSIONS - UL TYPE 1

DIMENSIONS - UL TYPE 3R

8

H1 H4

L3L1 L2MTR

T1 T3 AUXCONT

M

T2

OL

3PH

43

44

31

32


ISS4 CONTROL WIRING

1

FLA (A)

5

1015 20

25

30

35

40

PCB Power

H1 H4

Keypad

Overload Setting

MCP(Optional)

ActuatorControl

DryInput

RelayOutputs

VoltageInputs

ContactorCoil

A1

A2M

Motor


24VDC, 1A Output

Common

Fault

Status


Remote Run

Remote

Start


Normally Open Input


Pilot Devices

X

X

STARTSTOP

REMOTE

200-600 VACInput

GA-

A+

H1 H4

L3L1 L2MTR

T1 T3 AUXCONT

M

T2

OL

3PH

43

44

31

32


ISS4 CONTROL WIRING

1

FLA (A)

5

1015 20

25

30

35

40

PCB Power

H1 H4

Keypad

Overload Setting

MCP(Optional)

ActuatorControl

DryInput

RelayOutputs

VoltageInputs

ContactorCoil

A1

A2M

Motor


24VDC, 1A Output

Common

Fault

Status


Remote Run

Remote

Start


Normally Open Input


Pilot Devices

X

X

STARTSTOP

REMOTE

200-600 VACInput

GA-

A+

683/8

11/16

10

67

7MTG.

11

5/8

11/16

5/16

7/16

MTG.12

*Combination dimensions are the same as non-combina-tion dimensions except for the depth (shown above, 8 ).

Combination*

Non-combination*

*Consult factory for NEMA 4X enclosure options 5/8”

WIRING DIAGRAM - UL TYPE 4

DIMENSIONS - UL TYPE 4


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• Everything you need is standard · Factory installed pilot devices on door, wired and ready to use · Solid-state electronic overload relay (Up to NEMA Size 3) · Lockable cover prevents tampering (Type 1 enclosure)

• Quality Construction · UL 508A Listed · NEMA rated contactors · 5-Year contactor warranty

• Superior Motor Overload Protection · Phase loss and phase imbalance protection · Thermal models are ambient compensated -5º to 40ºC (23º to 104ºF) · Manual Reset

• Combination Versions Include Disconnect · Motor Circuit Protector disconnect provides short circuit protection · High interrupting ratings for maximum electrical system compatibility · No fuses or breakers required · Lockable through the door handle for safety

• Easy Installation · Flexible sizing makes ordering easy · UL Type 1 enclosure includes top and bottom knock-outs · Mount more starters in less space with our slim line case · High reliability: Up to 2.5 million contactor electrical cycles at full rated current

Wide range electronic overload eliminates sizing call backs.

Our lockable disconnect provides superior protection without costly fuses.

1-Phase & 3-Phase, 115~575VAC, Nema Size 2 & 3 with Electronic Overload, Start/Stop Pushbutton1-Phase & 3-Phase, 115~575VAC, Nema Size 2-7 with Thermal Overload, HOA Control Switch

ISS - INDUSTRIAL START/STOP

PROVEN RELIABILITY FOR INDUSTRIAL APPLICATIONS

START/STOP FEATURES

HOA CONTROL FEATURES

• Simple, local, manual control• Compact, economical design• Terminal blocks for remote operator station• Clearly labeled, rugged pushbuttons

• Selectable manual or remote control• Run light clearly indicates starter status• Terminal blocks included for quick and easy wiring• Auxiliary contacts for versatile integration

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START/STOP PUSHBUTTON MODEL SPECIFICATIONS

STARTER TYPEISS - Industrial Start/Stop with Electronic Overload

Across the line or Full Voltage Non-Reversing, Standard or Combination

UL Type 1, 3R, or 4/12

Range: NEMA size 2 and 3 enclosed

USER INTERFACEStart/Stop Pushbuttons or Hand/Off/Auto [HOA] Switch

STANDARD CONTROL OPERATIONS Start/Stop — 3-Wire Terminal Block Provision for remote Start/Stop

HOA - Auto-run inputN.O. dry contact. When closed, the starter will be commanded to run when

in auto mode.

MECHANICAL Enclosure types UL Type 1, 3R or 4/12

ENVIRONMENTALAmbient Operating Temp -5° to 140°F (-20° to 60°C)

Ambient Storage Temp -5° to 185°F (-20° to 85°C)

Relative Humidity 5% to 95% non-condensing (NEMA 1)

MOTOR PROTECTION ADJUSTMENT/DESCRIPTIONOverload Type Electronic; I2t Thermal Trip Curve

Trip Class 1- 30

Reset Manual

Phase Unbalanced Trip within 3 seconds @ 70% unbalance

Phase Loss Trip within 3 seconds

Stall Trip within 3 seconds @ 170% FLA

HOA CONTROL MODEL SPECIFICATIONS

STARTER TYPEISS - Industrial Starter with Thermal Overload

Across the line or Full Voltage Non-Reversing, Standard or Combination

UL Type 1, 3R, or 4/12

Range: NEMA size 2 – 7

USER INTERFACEStart / Stop Pushbuttons or Hand/Off/Auto [HOA] Switch

STANDARD CONTROL OPERATIONS Start/Stop — 3-Wire Terminal block provision for remote Start/Stop

HOA - Auto-run inputN.O. dry contact. When closed, the starter will be

commanded to run when in auto mode.

MECHANICAL Enclosure types UL Type 1, 3R or 4/12

ENVIRONMENTALAmbient Compensated

Operating Temp23° to 104°F (-5° to 40°C)

Ambient Storage Temp -5° to 185°F (-20° to 85°C)


MOTOR PROTECTION ADJUSTMENT/DESCRIPTIONOverload Type Thermal bi-metallic

Trip Class Class 10

Reset Manual

Phase Loss Differential overload protection

SPECIFICATIONS


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STANDARD MAGNETIC STARTERS WITH START/STOP PUSHBUTTONS - 50-80A - ELECTRONIC OVERLOAD

HORSEPOWER

NEMA SIZE UL TYPE 1 UL TYPE 3R UL TYPE 4/12SINGLE PHASE THREE PHASE

115V 230V 200V 230V 460V 575V*3 10 20 20 40 50 2 ISS1-50/J-80 ISS3R-50/J-80 ISS12-50/J-80

5 15 30 40 60 60 3 - ISS3R-85/J-80 ISS12-85/J-80

COMBINATION MAGNETIC STARTERS WITH START/STOP PUSHBUTTONS - 50-80A - ELECTRONIC OVERLOADHORSEPOWER

NEMA SIZE UL TYPE 1/3R UL TYPE 1/4/12SINGLE PHASE THREE PHASE

115V 230V 200V 230V 460V 575V*3 7.5 10 10 30 30

2ISS3R-50/J-G40-40 ISS12-50/J-G40-40

3 10 15 15 40 40 ISS3R-50/J-G50-80 ISS12-50/J-G50-80

5 10 20 20 50 50

3

ISS3R-85/J-G65-80 ISS12-85/J-G65-80

5 15 20 25 60 60 ISS3R-85/J-G75-80 ISS12-85/J-G75-80

5 15 25 30 60 60 ISS3R-85/J-G90-80 ISS12-85/J-G90-80

PART NUMBER DESCRIPTIONISS-ERST Front Mounted Reset Pushbutton

ISS-TBC Terminal Control Only

ISS-RPL Run Pilot Light

ISS-1PH Wiring for Single Phase Motor

* For 575V part numbers please contact our factory at 800.962.3787For NEMA 4X and explosion proof enclosures please contact our factory at 800.962.3787

STANDARD MAGNETIC STARTERS WITH HOA SWITCH AND RUN PILOT LIGHT - 50-80A - ELECTRONIC OVERLOADHORSEPOWER

NEMA SIZE UL TYPE 1 UL TYPE 3R UL TYPE 4/12SINGLE PHASE THREE PHASE

115V 230V 200V 230V 460V 575V*3 10 20 20 40 50 2 ISS1-50/J-80H ISS3R-50/J-80H ISS12-50/J-80H

5 15 30 40 60 60 3 - ISS3R-85/J-80H ISS12-85/J-80H

COMBINATION MAGNETIC STARTERS WITH HOA SWITCH AND RUN PILOT LIGHT - 50-80A - ELECTRONIC OVERLOADHORSEPOWER

NEMA SIZE UL TYPE 1 UL TYPE 3R VUL TYPE 4/12SINGLE PHASE THREE PHASE

115V 230V 200V 230V 460V 575V*3 7.5 10 10 30 30

2- ISS3R-50/J-G40-40H ISS12-50/J-G40-40H

3 10 15 15 40 40 - ISS3R-50/J-G50-80H ISS12-50/J-G50-80H

5 10 20 20 50 50

3

- ISS3R-85/J-G65-80H ISS12-85/J-G65-80H

5 15 20 25 60 60 - ISS3R-85/J-G75-80H ISS12-85/J-G75-80H

5 15 25 30 60 60 - ISS3R-85/J-G90-80H ISS12-85/J-G90-80H

*Consult factory for NEMA 4X enclosure options*For Starters above 80A, consult factory

*575V HP ratings are for reference only. Please consult factory for part number*Single Phase wiring requires adding option ISS-1PH

ORDERING & SIZING INFORMATION - ELEC. OVERLOAD

OPTIONS


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COMBINATION MAGNETIC STARTERS WITH START/STOP PUSHBUTTONS - 50-80A - THERMAL OVERLOADHORSEPOWER

NEMA SIZE UL TYPE 1 UL TYPE 3R UL TYPE 4/12SINGLE PHASE* THREE PHASE

115V 230V 200V 230V 460V 575V*3 7.5 10 10 30 30

2ISS1-50/K-G-40 ISS3R-50/K-G-40 ISS12-50/K-G-40

3 10 15 15 30 40 ISS1-50/K-G-50 ISS3R-50/K-G-50 ISS12-50/K-G-50

5 10 20 20 40 50

3

- ISS3R-85/K-G-65 ISS12-85/K-G-65

5 15 20 25 50 60 - ISS3R-85/K-G-75 ISS12-85/K-G-75

5 15 25 30 60 60 - ISS3R-85/K-G-90 ISS12-85/K-G-90

STANDARD MAGNETIC STARTERS WITH START/STOP PUSHBUTTONS - 50-80A - THERMAL OVERLOADHORSEPOWER

NEMA SIZE UL TYPE 1 UL TYPE 3R UL TYPE 4/12SINGLE PHASE** THREE PHASE

115V 230V 200V 230V 460V 575V*3 10 15 15 40 40 2 ISS1-50/K-50 ISS3R-50/K-50 ISS12-50/K-50

5 10 20 20 50 50

3

- ISS3R-85/K-65 ISS12-85/K-65

5 15 20 25 60 60 - ISS3R-85/K-75 ISS12-85/K-75

5 15 25 30 60 60 - ISS3R-85/K-85 ISS12-85/K-85

PART NUMBER DESCRIPTIONISS-RST Front Mounted Reset Pushbutton

ISS-TBC Terminal Control Only

ISS-RPL Run Pilot Light

ISS-1PH** Wiring for Single Phase Motor

*For 575V part numbers please our factory at 800.962.3787**For Single Phase applications, option ISS-1PH must be selected

COMBINATION MAGNETIC STARTERS WITH HOA SWITCH AND RUN PILOT LIGHT - 50-80A - ELECTRONIC OVERLOADHORSEPOWER


115V 230V 200V 230V 460V 575V*3 7.5 10 10 30 30

2ISS1-50/K-G-40H ISS3R-50/K-G-40H ISS12-50/K-G-40H

3 10 15 15 30 40 ISS1-50/K-G-50H ISS3R-50/K-G-50H ISS12-50/K-G-50H

5 10 20 20 40 50

3

- ISS3R-85/K-G-65H ISS12-85/K-G-65H

5 15 20 25 50 60 - ISS3R-85/K-G-75H ISS12-85/K-G-75H

5 15 25 30 60 60 - ISS3R-85/K-G-90H ISS12-85/K-G-90H

STANDARD MAGNETIC STARTERS WITH HOA SWITCH AND RUN PILOT LIGHT - 50-80A - THERMAL OVERLOADHORSEPOWER


115V 230V 200V 230V 460V 575V*3 10 15 15 40 40 2 ISS1-50/K-50H ISS3R-50/K-50H ISS12-50/K-50H

5 10 20 20 50 50

3

- ISS3R-85/K-65H ISS12-85/K-65H

5 15 20 25 60 60 - ISS3R-85/K-75H ISS12-85/K-75H

5 15 25 30 60 60 - ISS3R-85/K-85H ISS12-85/K-85H

*Consult factory for NEMA 4X enclosure options and for starters above 80A

For NEMA 4X please contact our factory at 800.962.3787

ORDERING & SIZING INFORMATION - THERM. OVERLOAD

OPTIONS


13

STANDARD MAGNETIC STARTERS - 100~400A - THERMAL OVERLOADHORSEPOWER

NEMA SIZE UL TYPE 4/12 THREE PHASE

200V 230V 460V 575V*40 40 75 75 - ISS12-130/K-130

40 50 100 100 4 ISS12-150/K-150

60 75 150 150 - ISS12-225/K-225

100 100 200 200 5 ISS12-330/K-330

125 150 300 300 - ISS12-400/K-400

COMBINATION MAGNETIC STARTERS - 100~400A - THERMAL OVERLOADHORSEPOWER

NEMA SIZEUL TYPE 4/12

WITH START/STOP PUSHBUTTONSUL TYPE 4/12

WITH HOA SWITCH THREE PHASE

200V 230V 460V 575V*40 40 75 75 - ISS12-130/K-G300-130 ISS12-130/K-G300-130H

40 50 100 100 4 ISS12-150/K-G-400-150 ISS12-150/K-G-400-150H

60 75 150 150 - ISS12-225/K-G600-220 ISS12-225/K-G600-220H

100 100 200 200 5 ISS12-300/K-G800-300 ISS12-300/K-G800-300H

* For 575V part numbers please consult factory.

ENCLOSURE FRAME SIZE 1 A B C WEIGHT*ISS1-50 STANDARD 15 7.5 6.1 14 lbs.

15 MTG

MTG7.5 6.1

*All weights are approximate


Consult factory for dimensions on ISS over 85A


ORDERING & SIZING INFORMATION - THERM. OVERLOAD

DIMENSIONS


14

ENCLOSURE FRAME SIZE 1 A B C WEIGHT*ISS3R-50/J ~ ISS3R-85/J STANDARD 16.3 12.5 7.7 25-45 lbs.

ENCLOSURE FRAME SIZE 2 A B C WEIGHTISS3R-50/J COMBINATION 22.3 15.5 9.7 25-45 lbs.

ENCLOSURE FRAME SIZE 3 A B C WEIGHTISS3R-85/J COMBINATION 32.3 15.5 9.7 50+ lbs.

ENCLOSURE FRAME SIZE 2 A B C WEIGHTISS12-50/J STANDARD 12 10 6 35 lbs.

ENCLOSURE FRAME SIZE 4 A B C WEIGHTISS12-50/K COMBINATION 16 14 8 25-45 lbs.

ENCLOSURE FRAME SIZE 3 A B C WEIGHTISS12-85/J STANDARD 14 12 6 35 lbs.

A

B C

ENCLOSURE FRAME SIZE 4 A B C WEIGHTISS12-50/J ~ ISS12-85/J COMBINATION 20 16 10 50+ lbs.

* All weights are approximate

* All weights are approximate* Consult factory for dimensions on ISS over 85 amps.

* Consult factory for dimensions on ISS over 85 amps.


A

B C

A

B C

UL TYPE 4 DIMENSIONS

UL TYPE 3R DIMENSIONS




15

HAND-OFF-AUTO ELECTRONIC OVERLOAD START/STOP PUSHBUTTONS ELECTRONIC OVERLOAD

REMOVE JUMPER JP1

WHEN USING REMOTE

START-STOP STATION

CPT

120V

143

START

JP12 3

M

(optional)

43START

12

STOP

12

STOP

G

43 44

M

A2 A1

N

CUSTOMER REMOTE START-STOP STATION

A2 A1EOL

EOL

95 96

H1 H4

208V

240V

480V

654

SCHM-ISS/EOL-V1

TRANSFORMER PRIMARYCIRCUIT BREAKER SIZING

VA 208/230 480V50VA100VA 2A 1A

N/A N/A

3-PHASE1-PHASE

M

AUXCONT

H1 H4

L1 L2

T1 T3

MTR

MCP

EOL

M

AUXCONT

H1 H4

L1 L2

T1 T3

MTR

MCP

EOL

L3

T2

*H2 Terminal does not apply for Type 1 enclosed configurations

H2 *

(Optional) (Optional)

REMOVE JUMPER JP1

WHEN USING REMOTE

START-STOP STATION

CPT

120V

143

START

JP12 3

M

(optional)

43START

12

STOP

12

STOP

G

43 44

M

A2 A1

N


A2 A1EOL

EOL

95 96

H1 H4

208V

240V

480V

654

SCHM-ISS/EOL-V1


VA 208/230 480V50VA100VA 2A 1A

N/A N/A

3-PHASE1-PHASE

M

AUXCONT

H1 H4

L1 L2

T1 T3

MTR

MCP

EOL

M

AUXCONT

H1 H4

L1 L2

T1 T3

MTR

MCP

EOL

L3

T2


H2 *

(Optional) (Optional)

WIRING DIAGRAMS - ELECTRONIC OVERLOAD


16

MA2 A1

14

MCP

13

G

CPT

120V N

H1 H4

208V

240V

480V

543

SCHM-SAS120/C-V1


VA 208/230 480V50VA100VA 2A 1A

N/A N/A

2

OH A

X00

00X

X00

1START

M

AUXCONT

H1 H4

L1 L2

T1 T3

MTR

M

AUXCONT

H1 H4

L1 L2 L3

T1 T2 T3

MTR

MCP MCP

THREE PHASE SINGLE PHASE

H0 *


HAND OFF AUTO WITH THERMAL OVERLOAD AND MCP DISCONNECT HAND OFF AUTO WITH THERMAL OVERLOAD

MA2 A1

95

OL

96

G

CPT

120V N

H1 H4

208V

240V

480V

543

SCHM-SAS120/S-V1


VA 208/230 480V50VA100VA 2A 1A

N/A N/A

2

OH A

X00

00X

X00

1START

H0 *


THREE PHASE SINGLE PHASE

L3

OL

MTR

AUXCONT

T1 T3

L1 L2

H1 H4

M

OL

MTR

AUXCONT

T1 T3

L1 L2

H1 H4

M

T2

WIRING DIAGRAMS - THERMAL OVERLOAD


17

START/STOP PUSHBUTTONS WITH THERMAL OVERLOAD AND MCP DISCONNECT START/STOP PUSHBUTTONS WITH THERMAL OVERLOAD

REMOVE JUMPER JP1

WHEN USING REMOTE

START-STOP STATION

CPT

120V

143

START

JP12 3

M

(optional)

43START

12

STOP

12

STOP

G

43 44

M

A2 A1

N


MCP

14 13

H1 H4

208V

240V

480V

654

SCHM-ISS/TOL/C-V1


VA 208/230 480V50VA100VA 2A 1A

N/A N/A


H2 *

M

AUXCONT

H1 H4

L1 L2

T1 T3

MTR

M

AUXCONT

H1 H4

L1 L2 L3

T1 T2 T3

MTR

MCP MCP

THREE PHASE SINGLE PHASESCHM-ISS/TOL/S-V1

REMOVE JUMPER JP1

WHEN USING REMOTE

START-STOP STATION

120V

95

OL

96

143

START

JP12 3

M

(optional)

43START

12

STOP

12

STOP

G

43 44

M

A2 A1

N


NON COMB. 3-PHASE

L3

NON COMB. 1-PHASE

OL

MTR

AUXCONT

T1 T3

L1 L2

H1 H4

M

OL

MTR

AUXCONT

T1 T3

L1 L2

H1 H4

M

T2

CPT

H1 H4

208V

240V

480V

654


VA 208/230 480V50VA100VA 2A 1A

N/A N/A


H2 *

WIRING DIAGRAMS - THERMAL OVERLOAD


18

1Ø & 3Ø, 115~575VAC, 1–75HP Start/Stop and Reset PushbuttonsElectronic Motor Protection

• Ready to Install, Completely Wired and Assembled · Door mounted Start, Stop & Reset pushbuttons/PC · Enclosure door features durable NEMA 4 gasket · All starters include pre-drilled conduit holes · Fast turn around time* · 5-Year contactor warranty

• Flexible Control Power Transformer (CPT) · Multi-tap CPT input accepts all common motor voltages · Integrated secondary protection – no fuses required · Standard 120VAC secondary control

• Wide Range Class 1-30 Electronic Overload · Prevents ordering confusion and eliminates call backs due to mis-sized

heaters · Advanced protective features including phase loss, phase imbalance, stall

protection & manual reset • Combination Versions Include Disconnect

· Motor circuit protection disconnect provides short circuit protection · High interrupting ratings for maximum electrical system compatibility · No fuses required – save time and money · Lockable cast aluminum breaker handle for safety

• Customize to Meet Your Application* · 2 or 3 position selector switches · Long life LED pilot lights · Additional conduit entries · Emergency Stop pushbutton · Installed Breather & Drain

High quality components com-plete a UL listed starter package.

Lockable cast aluminum disconnect handle is safe and secure.

Wide range electronic overload eliminates sizing call backs.

TOUGH STARTERS FOR TOUGH ENVIRONMENTS

IXP - EXPLOSION PROOF STARTER

19

*6-8 week lead time on non-standard enclosure/non-standard parts


COMBINATION MAGNETIC STARTERS - ELECTRONIC OVERLOAD HP

NEMASIZE

IXP W/ START/STOP IXP W/ HOATHREE PHASE

200V 230V 460V 575V*– – 3/4 3/4

00

IXP7-9/J-G1.6-5 IXP7-9/J-G1.6-5H

1/2 1/2 1 1.5 IXP7-9/J-G2.5-5 IXP7-9/J-G2.5-5H

3/4 3/4 2 3 IXP7-9/J-G4-5 IXP7-9/J-G4-5H

1 1.5 3 3 IXP7-9/J-G6-5 IXP7-9/J-G6-5H

2 2 5 5 IXP7-9/J-G8-22 IXP7-9/J-G8-22H

2 3 5 7.5

0

IXP7-18/J-G10-22 IXP7-18/J-G10-22H

3 3 7.5 10 IXP7-18/J-G13-22 IXP7-18/J-G13-22H

3 5 10 15 IXP7-18/J-G17-22 IXP7-18/J-G17-22H

5 7.5 15 20

1

IXP7-32/J-G22-40 IXP7-32/J-G22-40H

7.5 7.5 15 20 IXP7-32/J-G26-40 IXP7-32/J-G26-40H

7.5 10 20 25 IXP7-32/J-G32-40 IXP7-32/J-G32-40H

10 10 30 302

IXP7-50/J-G40-80 IXP7-50/J-G40-80H

15 15 30 40 IXP7-50/J-G50-80 IXP7-50/J-G50-80H

20 20 40 50

3

IXP7-85/J-G63-80 IXP7-85/J-G63-80H

20 25 50 60 IXP7-85/J-G75-80 IXP7-85/J-G75-80H

25 30 60 75 IXP7-85/J-G90-80 IXP7-85/J-G90-80H


OPTIONS


STANDARD MAGNETIC STARTERS - ELECTRONIC OVERLOAD HP

NEMASIZE

IXP PART NUMBER IXP W/ HOATHREE PHASE

200V 230V 460V 575V*1 1.5 3 3 00 IXP7-9/J-5 IXP7-9/J-5H

3 5 10 15 0 IXP7-18/J-22 IXP7-18/J-22H

7.5 10 20 25 1 IXP7-32/J-40 IXP7-32/J-40H

15 15 30 50 2 IXP7-50/J-80 IXP7-50/J-80H

20 25 50 60 3 IXP7-85/J-80 IXP7-85/J-80H

PART NUMBER DESCRIPTIONIXP-XHPP E-Stop Red Pushbutton, 1N.C.

IXP-XHS1 2-Position Selector Switch, 1N.O. & 1N.C.

IXP-XLS Pilot Light, 120VAC

IXP-XDB Breather & Drain Installed Bottom*

IXP-XDB2 Breather & Drain Installed*

IXP-XLP Push-To Test Light, 120VAC 1N.O. & 1N.C.

IXP-NP Nameplate, Specify Text (1 x 4 inch)

IXP-ENT Additional Conduit Entry*

20

Standard schematic shown, actual schematic may vary.


WIRING DIAGRAM


21

838

1738

1338

1058

MTG.

1234

MTG.

DIMENSIONS - STANDARD

SPECIFICATIONS


STARTER TYPEIXP - Explosion Proof Starter

Across the line or Full Voltage Non-Reversing

NEMA 7 Enclosure

USER INTERFACEStart/Stop Pushbuttons OR Hand/Off/Auto

MECHANICAL Enclosure Type NEMA 7

ENVIRONMENTAL Ambient Operating Temp -5° to 140° F (-20° to 60° C)



Motor Protection Adjustment/Description

Overload Type Electronic; I2t Thermal Trip Curve

Current Setting Range 0.3 - 1.5A, 1 - 5A, 4.4 - 22A, 8 - 40A, 16 - 80A

Trip Class Class 1-30

Reset Manual

Phase Unbalanced Trip within 3 seconds @ 70% unbalance

Phase Loss Trip within 3 seconds

Stall Condition Trip within 3 seconds @ 170% FLA

ENCLOSURE FRAME SIZE 1 H W DIXP7-9/J-5 ~ IXP7-85/J-80 17.4 13.4 8.4

22

2214

1614

1034

1418 MTG.

1534 MTG.

2214

1614

1034

1418 MTG.

1534 MTG.

A173

8

1338

1058

MTG.

13MTG.

812

DIMENSIONS - COMBINATION


COMBINATION ENCLOSURE FRAME SIZE 1 H W DIXP7-18/J-G1.6-5 ~ IXP7-32/J-G32-40 17.4 13.4 8.5

COMBINATION ENCLOSURE FRAME SIZE 2 H W DIXP7-50/J-G40-80 ~ IXP7-85/J-G90-80 22.25 16.25 10.75

23

• Integrated electronic motor protection · Our most advanced motor protection · Wide range class 5-30 electronic overload · Advanced protective features include over/under voltage/power, phase loss/unbalance,

stalled/locked rotor, cycle fault and UL 1053 ground fault• Soft start features

· Adjustable current limit, initial voltage, start/stop time · Coast to stop · Torque boost · SCR over-temperature detection · Shorted SCR detection · Across-the-line start for emergency situations

• Built-in power monitoring, fault logging and communications · Last 15 fault types are recorded (overload, voltage/current loss unbalance, etc.) · Fault counter: stores how many times each fault type has occurred (Up to 255) · Logs changes to parameter settings (e.g. overload, OV/UV) · All power condition values are displayed · Built-in RS-485 for Modbus RTU communication

• Industrial grade construction · Door mounted HOA switch · UL/NEMA Type 3R outdoor rating (4, 4X Available) · Multi-tap transformer accommodates common voltages; no fuses required · 120V control power for field devices (optional 24V) · NEMA rated contactor, 2.5 Million electrical cycles at full rated current

• Programmable control options · Auto-restart · Backspin delay · On/Off delay settings · Minimum run time based on last input · 12-120V auto run input terminal for remote start/stop · Dry contact input terminal for remote start/stop · Analog input for (selectable) 0-10V, 4-20mA, 10k Thermistor, viewable as a Modbus point

• Optional circuit breaker disconnect. · UL 489 circuit breaker provides branch and short circuit protection · No fuses required · Lockable handle for safety

3Ø, 200~460VAC, 2–250HP, Advanced Electronic OverloadIntegrated Contactor Bypass

THE WORLD'S MOST INTELLIGENT SOFT-STARTER

IMS-RV - INTELLIGENT MOTOR SOFT-STARTER

The internal keypad and LCD make the IMS intuitive and versatile. Parameters are easily changed and faults are clearly displayed.

Standard control features include a 12-120V auto run input, shutdown terminal for applications such as a low level float switch, and more.

<

<

24

COMBINATION INTELLIGENT MOTOR SOFT STARTER - 3-PHASE, 200–460VAC

200 V - 460 V 3-PHASE SFA RANGE** (A)

MAX. 3-PHASE HP (UL) / MAX. AMPSCONTACTOR NEMA SIZE

IMS-RV PART NUMBER200V 230V 460VHP AMPS HP AMPS HP AMPS

6~8 2 8 2 8 5 8

1

IMS3R-RV-S1/J-G15

8~11 3 11 3 11 7.5 11 IMS3R-RV-S1/J-G20

11~17 3 17 5 17 10 17 IMS3R-RV-S1/J-G30

16~22 5 22 7.5 22 15 22 IMS3R-RV-S1/J-G40

20~28 7.5 28 10 28 20 281P

IMS3R-RV-S1P/J-G50

24~34 10 34 10 34 25 34 IMS3R-RV-S1P/J-G60

32~45 10 45 15 45 30 45 2 IMS3R-RV-S2/J-G80

40~57 15 57 20 57 40 573

IMS3R-RV-S3/J-G100

50~71 20 71 25 71 50 71 IMS3R-RV-S3/J-G125

60~85 25 85 30 85 60 85 3P IMS3R-RV-S3P/J-G150

80~114 30 114 40 114 75 1144

IMS3R-RV-S4/J-G200

100~DPV* 40 120 50 130 100 124 IMS3R-RV-S4/J-G250

100~142 40 142 50 142 100 142

5

IMS3R-RV-S5/J-G250

120~170 50 170 50 171 125 171 IMS3R-RV-S5/J-G300

160~220 60 220 75 220 150 220 IMS3R-RV-S5/J-G400

201~285 100 285 100 285 200 285 IMS3R-RV-S5/J-G500

240~320 100 330 100 330 250 330 IMS3R-RV-S5/J-G600

PART NUMBER DESCRIPTIONIMS-SRG240 Surge Suppressor, 200/230 V

IMS-SRG480 Surge Suppressor, 460 V

IMS-SRG600 Surge Suppressor, 600 V

IMS-RPL Run Pilot Light, Green

IMS-FPL Fault Pilot Light, Red

IMS-SPB Start Push-Button Control

IMS-STSP Start/Stop Push-Button Control (In Lieu of Hand/Off/Auto Switch)

IMS-24 24 VAC Control Circuit (In Lieu of 120 VAC Control Circuit)

STANDARD INTELLIGENT MOTOR SOFT STARTER - 3-PHASE, 200–460VAC

200 V - 460 V 3-PHASE SFA RANGE** (A)


IMS-RV PART NUMBER200V 230V 460VHP AMPS HP AMPS HP AMPS

1~50 15 50 15 50 30 50 2 IMS3R-RV-S2/J-50

1~85 25 85 30 85 77 85 3 IMS3R-RV-S3P/J-85

50~DPV* 40 120 50 130 100 124 4 IMS3R-RV-S4/J-130

50~170 50 170 60 170 125 170

5

IMS3R-RV-S5/J-170

151~220 60 220 75 220 150 220 IMS3R-RV-S5/J-220

176~270 75 270 100 270 200 270 IMS3R-RV-S5/J-270

201~330 100 330 125 330 250 330 IMS3R-RV-S5/J-330

OPTIONS



25

GND

H1 H4

L1 L2

T1 T3

L3

T2

13

14

21

22

A B C

CAT 5OLOutput

T3 T1T2

M

3PH

L3 L1L2

T1 T3T2

SOFT STARTER M

L1 L3L2

T1 T3T2

A1

A2M

IPS-RV PCB1

Common

Hand

Auto

Common

Fault

Status

Shut Down

Auto Run

12-120VAC/DC Input

CAT 5 Input


VA 200/230 480V50VA100VA 2A 1A

N/A N/A

120V

240V 480V208V

CPT

H1 H4

To V3/V4 Auto Run

See Table 1

HOA SWITCH

HOA SWITCH / START

START / STOP

TABLE 1

Common

Hand

Auto

OFF H A

X

X

X

OFF H A

X

XCommon

Hand

Auto

START

Common

Hand

Auto

START

STOP

NOTES:1. DASHED LINES INDICATE FIELD WIRING2. WHEN JUMPER JAR IS PRESENT, TERMINALS V3 & H2 ACT AS CONNECTIONS FOR A NORMALLY OPEN, DRY CONTACT, AUTO RUN INPUT. 3. REMOVE JUMPER JAR TO USE V3 & V4 TERMINALS AS A VOLTAGE, AUTO RUN INPUT. APPLY 12~120VAC/DC TO ENERGIZE

RS-485+

S

-

AnalogInput

A-

A+

DryInputs

D

D4

D3

CAT-5

GATE DRIVE PCB

TempSensor

S1

S2

CAT-5

IPS-RV PCB2

V1

V2

V3

V4

O1

O2

O

D1

D

D2

Auto Run

12-120VAC/DC Auto Run Input

JAR

H2

V3

V4

N

Voltage Inputs

Relay Outputs

Dry Inputs

*See Notes 2 & 3

MCCB(Optional)

JDS-DO NOT REMOVE

WIRING DIAGRAM


26

STARTER TYPEIMS-RV - Intelligent Motor Soft-Starter

Standard or Combination - Service Rated

UL /NEMA Type 3R Enclosed

USER INTERFACEKeypad with display screen Internal

Hand-Off-Auto Switch Door mounted


Inputs

Voltage Auto Accepts 12-130VAC/DC. Applying voltage will send a run command to the starter when in Auto mode.

Dry Contact Auto Normally Open dry contact. When closed, the starter will be commanded to run when in Auto mode.

Shutdown Accepts 12-130VAC/DC. Applying voltage will open the contactor and the starter will not accept a run command Hand/Off/Auto LEDs will flash

RS-485 Modbus RTU slave

Analog Selectable: 0-10V, 4-20mA, 10k Thermistor, viewable as a Modbus point

OutputsStatus Relay Normally Open relay contact, 0.3A @ 125VAC, 1A @ 24VAC

Fault Relay Normally Open relay contact, 0.3A @ 125VAC, 1A @ 24VAC

Operational

Overload Type Electronic, I2t trip curve

Power Fail

Restart in last mode (Hand/Off/Auto) with no delay (default)

Restart in Off mode

Restart in Off mode if power failure lasts longer than 2 seconds. Restart in last mode if power failure is less than 2 seconds.

On/Off Delay On/Off, Adjustable: 0.1-99 seconds

Fault Reset Adjustable: Manual or Automatic (default differs per motor protection feature)

Starts 6/hour, 20 seconds max. start time @ 400% FLA, 30 seconds max. start time @ 300% FLA

ENVIRONMENTALAmbient Operating Temp -5° to 140° F (-20° to 60° C)



MOTOR PROTECTION ADJUSTMENT/DESCRIPTION DEFAULT SETTINGOverload Current Setting Range Differs per model Per Amps

Overload Trip Class Adjustable: 5-30 10

Overload Service Factor Adjustable: 0.00-2.00 1.15

Over Power On/Off, Adjustable: 101-200% of measured electrical input On / 120%

Over / Under Voltage On/Off, Adjustable: +5-25% over/under the nominal voltage setting On / 10%

Voltage Phase Unbalance On/Off, Adjustable: 1-20% voltage phase deviation On / 3%

Voltage Phase Loss Always On, Adjustable: 1-50% voltage phase deviation On

Voltage Phase Sequence Reversal On/Off, Trips within 0.1 seconds upon voltage phase reversal detection On

Ground Fault (UL 1053 Certified) On/Off, Adjustable: 1.0-9.9A On / 1A

Cycle Fault On/Off, Adjustable: Trip if cycle rate exceeds 20 starts/minute On

Warm Start Provision On/Off, Delays motor restart based on calculated motor temperature On

Current Phase Unbalance On/Off, Adjustable: 1-50% current phase unbalance On / 5%

Locked Rotor / Stall On/Off, Trips within 0.5 seconds On

Shorted SCR Always On: Trips upon detection of a shorted SCR or no motor On

Open SCR Always On: Trips if no current is detected during start-up or bypass On

SCR Over-Temperature Always On: Trips if the SCR temperature reaches 125oC On

Across-the-Line Start On/Off: Allows the user to start the motor across-the-line. (Turns soft starter into standard IPS) On

SPECIFICATIONS


27

COMBINATION PART NUMBERS H W DIMS3R-RV-S1/J-G15 ~ IMS3R-RV-S3P/J-G150 32 15 10

IMS3R-RV-S4/J-G200 ~ IMS3R-RV-S4/J-G250 42 25 12



*All measurements in inches

Ordering and Sizing Information

H

W

D

STANDARD PART NUMBERS H W D

IMS3R-RV-S2/J-50 ~ IMS3R-RV-S3P/J-85 32 15 10

IMS3R-RV-S4/J-130 42 25 12

IMS3R-RV-S5/J-170 ~ IMS3R-RV-S5/J-330 42 25 12

DIMENSIONS


28

• Advanced features and electronic motor protection · Wide-Range, Class 10 electronic overload · Current phase unbalance · Stall/Locked rotor condition · Cycle fault · Universal power supply accepts 200-575VAC directly · Voltage auto run input accepts 12-250VAC/DC · Dry auto run input - normally open dry contact · Status relay output (proof of flow) · HOA keypad with LED’s for mode indication (Hand/Off/Auto/Run/Fault)

• Soft start features · Adjustable current limit, initial voltage, start/stop time · SCR over-temperature detection · Shorted SCR detection · Across-the-line start for emergency situations

• Industrial grade construction · Door mounted HOA Keypad · UL/NEMA Type 3R outdoor rating (4, 4X Available) · Full HP rated bypass contactor

• Optional circuit breaker disconnect · UL 489 circuit breaker provides branch and short circuit protection · No fuses required · Lockable handle for safety

3Ø, 200~575VAC, 2–75HP, Electronic Overload, Universal Power Supply Integrated Contactor Bypass

COMPLETE PROTECTION, AUTOMATION READY

ISS-RV - INDUSTRIAL SOFT-STARTER

29

COMBINATION INDUSTRIAL SOFT STARTER - 3-PHASE, 200–575VACMAX. 3-PHASE HP (UL) / MAX. AMPS 200V - 460V

3-PHASE RANGE** (A)

575V 3-PHASE

RANGE** (A)

CONTACTOR NEMA SIZE

ISS-RV PART NUMBER

200V 230V 460V 575VHP AMPS HP AMPS HP AMPS HP AMPS

2 8 2 8 5 8 5 8 6~8 6~8

1

ISS3R-RV-S1/J-G15

3 11 3 11 7.5 11 10 11 8~11 8~11 ISS3R-RV-S1/J-G20

3 17 5 17 10 17 15 17 11~17 11~17 ISS3R-RV-S1/J-G30

5 22 7.5 22 15 22 20 22 16~22 16~22 ISS3R-RV-S1/J-G40

7.5 28 10 28 20 28 25 28 20~28 20~281P

ISS3R-RV-S1P/J-G50

10 34 10 34 25 34 30 32 24~32 24~32 ISS3R-RV-S1P/J-G60

10 45 15 45 30 45 40 45 32~45 32~45 2 ISS3R-RV-S2/J-G80

15 57 20 57 40 57 50 57 40~57 40~573

ISS3R-RV-S3/J-G100

20 71 25 71 50 71 60 71 50~71 50~71 ISS3R-RV-S3/J-G125

25 85 30 85 60 85 75 85 60~85 60~77 3P ISS3R-RV-S3P/J-G150

PART NUMBERS DESCRIPTIONSISS-SRG240 Surge Suppressor, 200/230V

ISS-SRG480 Surge Suppressor, 460V

ISS-SRG600 Surge Suppressor, 575V

Ordering and Sizing Information

STANDARD INDUSTRIAL SOFT STARTER - 3-PHASE, 200~575VAC


ISS-RV PART NUMBER200V 230V 460V 575VHP AMPS HP AMPS HP AMPS HP AMPS7.5 24.2 10 28 20 27 25 27 1 ISS3R-RV-S1/J

10 40 10 40 30 40 30 32 1P ISS3R-RV-S1P/J

15 50 15 50 30 50 40 50 2 ISS3R-RV-S2/J

25 85 30 85 60 85 75 77 3P ISS3R-RV-S3P/J


OPTIONS


30

STARTER TYPEISS-RV - Industrial Soft-Starter

Standard or Combination

UL /NEMA Type 3R

USER INTERFACESettings Adjustment Internal

Hand-Off-Auto Door mounted keypad


InputsVoltage Auto Accepts 12-250VAC/DC. Applying voltage will send a run command to the starter when in Auto mode.

Dry Contact Run Normally Open dry contact. When closed, the starter will be commanded to run when in Auto mode.

Outputs Status Relay Normally Open relay contact, 0.3A @ 125VAC, 1A @ 24VAC

Operational

Overload Type Electronic, I2t trip curve

Power Fail Restart in last mode (Hand/Off/Auto) with no delay (default)

Fault Reset Adjustable: Manual (default) or Automatic

Starts 6/hour, 20 seconds max. start time @ 400% FLA, 30 seconds max. start time @ 300% FLA

ENVIRONMENTALSurrounding Air Operating Temp -5° to 140° F (-20° to 60° C)


Relative Humidity 5% to 95% non-condensing

MOTOR PROTECTION ADJUSTMENT/DESCRIPTION DEFAULT SETTINGOverload Current Setting Range Differs per model Per Amps

Overload Trip Class 10 10

Cycle Fault Always On: Trip if cycle rate exceeds 20 starts/minute On

Current Phase Unbalance Always On: Trips in the event of a current phase unbalance greater than 50% On

Locked Rotor / Stall Always On: Trips within 0.5 seconds On

Shorted SCR Always On: Trips upon detection of a shorted SCR or no motor On

Open SCR Always On: Trips if no current is detected during start-up or bypass On

SCR Over-Temperature Always On: Trips if the SCR temperature reaches 125oC On

Across-the-Line Start On/Off: Allows the user to start the motor across-the-line Off

SPECIFICATIONS


31

NOTE: DASHED LINES INDICATE FIELD WIRING

L1 L2

T1 T3

L3

T2

43

44

31

32

OL

T3 T1T2

M

3PH

L3 L1L2

T1 T3T2

SOFT STARTER

H1 H4

M

L1 L3L2

T1 T3T2

MCCB(Optional)

A1

A2M

ISS-RV CONTROL WIRING

DryInput

Relay Output Status

Auto Run

VoltageInput

ContactorCoil

FLA (A)

PCB Power

H1 H4

Auto Run 12-250VAC/DC Input

Keypad

Overload Setting(Range varies per model)

Normally Open Input


CAT-5

GATE DRIVE PCB

TempSensor

S1

S2

CAT-5

D2D1

V1

V2

O1O2

C-

C+

ST

OP

TIM

E

ST

AR

TT

IME

CU

RR

EN

TLI

MIT

INIT

IAL

VO

LTA

GE

%

%

100 400

10 70

250

40

175 325

5

25 55

0.2 30seconds

152010

25

2 30seconds

15

5

201025

200-600VAC Input

GND

H

W

D

STARTER SIZE H W DISS3R-RV-S1 ~ ISS3R-RV-S2 22 15 10

ISS3R-RV-S3 ~ ISS3R-RV-S3P 32 15 10


DIMENSIONS

WIRING DIAGRAMS


32

* For 575V part numbers please consult factory.++ For starters over NEMA Size 3 consult factory.

STANDARD DUPLEX PUMP STARTERS - HOA & ELECTRONIC OVERLOAD

HORSEPOWER

NEMA SIZE UL TYPE 4UL TYPE 4X FIBERGLASS

SINGLE PHASE THREE PHASE

115V 230V 200V 230V 460V 575V*- 1/2 1 1.5 3 3 00 DPX4-9/J-5 DPXF-9/J-5

1 3 5 5 10 15 0 DPX4-18/J-22 DPXF-18/J-22

1.5 3 5 7.5 15 201

DPX4-32/J-22 DPXF-32/J-22

2 5 7.5 10 20 25 DPX4-32/J-40 DPXF-32/J-40

3 7.5 10 10 25 302

DPX4-50/J-40 DPXF-50/J-40

3 10 20 20 40 50 DPX4-50/J-80 DPXF-50/J-80

5 15 30 40 60 60 3 DPX4-85/J-80 DPXF-85/J-80

PART NUMBER OPTION DESCRIPTIONDPX-ALT Automatic Alternating Relay

DPX-CLK 7-Day Programmable Clock Alternation

DPX-TMR 24-Hour Timer Alternation

DPX-FLT Fault Pilot Lights

DPX-1PH Wiring for Single Phase (no cost)

COMBINATION DUPLEX PUMP STARTERS - HOA & ELECTRONIC OVERLOAD

HORSEPOWER

NEMA SIZE UL TYPE 4UL TYPE 4X FIBERGLASS

SINGLE PHASE THREE PHASE

115V 230V 200V 230V 460V 575V*1/10 – – 3/4 3/4

00

DPX4-9/J-G1.6-5 DPXF-9/J-G1.6-5

1/6 1/2 1/2 1 1.5 DPX4-9/J-G2.5-5 DPXF-9/J-G2.5-5

1/8 1/3 3/4 3/4 2 3 DPX4-9/J-G4-5 DPXF-9/J-G4-5

1/4 1/2 1 1.5 3 3 DPX4-9/J-G6-5 DPXF-9/J-G6-5

1/3 1 2 2 5 5

0

DPX4-18/J-G8-22 DPXF-18/J-G8-22

1/2 1.5 2 3 5 7.5 DPX4-18/J-G10-22 DPXF-18/J-G10-22

1/2 2 3 3 7.5 10 DPX4-18/J-G13-22 DPXF-18/J-G13-22

1 3 3 5 10 15 DPX4-18/J-G17-22 DPXF-18/J-G17-22

1.5 3 5 7.5 15 20

1

DPX4-32/J-G22-40 DPXF-32/J-G22-40

2 3 7.5 7.5 15 20 DPX4-32/J-G26-40 DPXF-32/J-G26-40

2 5 7.5 10 20 25 DPX4-32/J-G32-40 DPXF-32/J-G32-40

3 7.5 10 10 30 302

DPX4-50/J-G40-40 DPXF-50/J-G40-40

3 10 15 15 30 40 DPX4-50/J-G50-80 DPXF-50/J-G50-80

5 10 20 20 40 503++

DPX4-85/J-G63-80 DPXF-85/J-G63-80

5 15 20 25 50 60 DPX4-85/J-G75-80 DPXF-85/J-G75-80

• HOA switch and manual pump selection switch for flexible operation• Optional alternating control by relay, 24-hour timer, or 7-day clock• Wide range electronic class 1-30 overload with advanced protective

features including phase loss, imbalance, stall protection and manual reset• Combination versions include a MCP disconnect which provides short

circuit protection

1Ø & 3Ø, 115~575VAC, 1~200HP, HOA Switches for Independent Local or Remote OperationWide Range Electronic Class 1-30 Overload

ALTERNATING CONTROL TO EXTEND MOTOR LIFE


DPX - DUPLEX ALTERNATING CONTROLLER

33


C

A

B

NEMA 4 OR FIBERGLASS ENCLOSURE

A B C

DPX(4/F)-9 14 12 6

DPX(4/F)-18 14 12 6

DPX(4/F)-32 14 12 6

DPX(4/F)-50 16 14 8

DPX(4/F)-85 16 14 8

NEMA 4 OR FIBERGLASS ENCLOSURE W/ DISCONNECT

A B C

DPX(4/F)-9/G 16 14 8

DPX(4/F)-18/G 16 14 8

DPX(4/F)-32/G 16 14 8

DPX(4/F)4-50/G 20 16 10

DPX(4/F)-85/G 20 16 10


WIRING DIAGRAM

DIMENSIONS

DPX - DUPLEX ALTERNATING CONTROLLER

NEMA 4 ENCLOSURE A B C

APX4-9 ~ APX4-32 24 20 8

APX4-40 ~ APX4-50 30 24 8

APX4-85 30 24 12

34

1Ø & 3Ø, 115~575VAC, 1/10~30hp, High Break Thermal Magnetic or Magnetic Trip OnlyLockable Disconnect

• With a heavy-duty impact-resistant plastic case. IP65 rating. (UL Type 4/4X pending)• Standard rotary switch includes easy provision for padlock/tag-out at no extra charge.

*UL rating for manual motor controller-group ratings. Manual motor starter group ratings may vary – visit www.franklin-controls.com.

ENCLOSED MANUAL MOTOR STARTER

RATED OPERATIONAL CURRENT (A)

THERMAL RELEASE ADJUSTMENT RANGE

(A)

MAGNETIC RELEASE OPERATING

CURRENT (A)

HORSEPOWER

HIGH BREAK TRIP MAGNETIC TRIP ONLY WEIGHTSINGLE PHASE THREE PHASE

115V 230V 230V 460V 575V1.6 1-1.6 20.8 - 1/10 - 3/4 3/4 CIE-MMS-32H-1.6 CIE-MMS-32HI-1.6 2 lbs

2.5 1.6-2.5 32.5 - 1/6 1/2 1 11/2 CIE-MMS-32H-2.5 CIE-MMS-32HI-2.5 2 lbs

4 2.5-4 52 1/8 1/3 3/4 2 3 CIE-MMS-32H-4 CIE-MMS-32HI-4 2lbs

6 4-6 78 1/4 1/2 11/2 3 5 CIE-MMS-32H-6 CIE-MMS-32HI-6 2 lbs

8 5-8 104 1/3 1 2 5 5 CIE-MMS-32H-8 CIE-MMS-32HI-8 2 lbs

10 6-10 130 1/2 11/2 3 5 71/2 CIE-MMS-32H-10 CIE-MMS-32HI-10 2lbs

13 9-13 169 1/2 2 3 71/2 10 CIE-MMS-32H-13 CIE-MMS-32HI-13 2 lbs

17 11-17 221 1 3 5 10 15 CIE-MMS-32H-17 CIE-MMS-32HI-17 2 lbs

22 14-22 286 11/2 3 71/2 15 20 CIE-MMS-32H-22 CIE-MMS-32HI-22 2lbs

26 18-26 338 2 3 71/2 15 20 CIE-MMS-32H-26 CIE-MMS-32HI-26 2 lbs

32 22-32 416 2 5 10 20 30 CIE-MMS-32H-32 CIE-MMS-32HI-32 2lbs

40 28-40 520 3 7.5 15 30 40 CIE-MMS-32H-40 CIE-MMS-32HI-40 2lbs

RUGGED CONSTRUCTION WITH HANDLE LOCK-OUT

SUPERIOR PROTECTION



• UL listed manual motor control provides motor overload and motor circuit protection in one package - no separate circuit breaker or fuses required

• Both models are rated up to 100,000 Amps interrupting capacity - ensuring maximum compatibility and coordination with existing electrical installations.

• Meet UL Type E ratings for group motor installation with no additional branch circuit breaker or fuses required

35

Side Auxiliary Switch & Magnetic TripAlarm Switch • Side mounting on the left• 2-pole (1NO, 1NC)• One side mounting module

per circuit breaker (always directly fitted to the circuit breaker except using with Any Trip Alarm Switch)

Front Auxiliary Switch• Front mounting• 2-pole (1NO, 1NC)• One front mounting module

per circuit breaker

Shunt Release & Undervoltage Release with Auxiliary (2NO)

• Side mounting on the right• One side mounting module

per circuit breaker (always directly fitted to the circuit breaker)

DESCRIPTION PART NUMBERFront Auxiliary Switch FX-1NO-1NC

Side Auxiliary Switch LX-1NO-1NC

Magnetic Trip Alarm Switch LAM-1NO-1NC

Any Trip Alarm Switch LA-1NO-1NC (32AF size only)

Shunt Release RS-(specify voltage rating using chart below)

Undervoltage Release RU-(specify voltage rating using chart below)

Undervoltage Release with Auxiliary (2NO) RUX-(specify voltage rating using chart below)

AC VOLTAGE 28VAC 120VAC 260VAC 480VAC

FREQUENCY/ RANGE

24V @ 50Hz 28V @ 60Hz

110-127V @ 50Hz 120V @ 60Hz

220-230V @ 50Hz240-260V @ 60Hz

415-440V @ 50Hz460-480V @ 60Hz

MMS ACCESSORIES


6.38

5.91

4.21

0.39

3.27

3.78

4.13

4.10

1.81

3.90

.55

DIMENSIONS

36

1Ø & 3Ø, 115~575VAC, 1/3~300HP, Thermal Motor Overload120V Control Power Transformer

ENCLOSED REVERSING STARTER WITH DIFFERENTIAL THERMAL OVERLOAD

AC 3 RATING @ 460V

NEMA STARTER

SIZE

UL508 (HP)

OL RELAY TYPE

SETTING RANGES (A)RATED

THERMAL CURRENT

(LTH)

SINGLE PHASE AC MOTOR THREE PHASE

115V 230V 200V 230V 460V 575V

9A 00 22A 1/3 1 2 2 5 5

MTK-320.1-0.16, 0.16-0.25, 0.25-0.4, 0.4-0.63, 0.63-1,

1-1.6, 1.6-2.5, 2.5-4, 4-6, 5-8, 6-9, 7-10, 9-13, 12-18, 16-22, 18-25, 22-32, 28-40

12A - 25A 1/2 1.5 3 3 7.5 10

18A 0 40A 1 3 5 5 10 15

22A - 40A 1.5 3 5 5 15 15

32A 1 50A 2 5 7.5 10 20 25

40A 1P 60A 3 5 10 10 25 30

50A 2 70A 3 7.5 15 15 30 40MTK-63

4-6, 5-8, 6-9, 7-10, 9-13, 12-18, 16-22, 18-25, 22-32, 28-40, 34-50, 45-6565A - 100A 5 15 20 20 40 60

75A - 110A 5 15 20 25 50 60

MTK-95 7-10, 9-13, 12-18, 16-22, 18-25, 24-36, 28-40, 34-50, 45-65, 54-75, 63-8585A 3 135A 7.5 15 25 30 60 75

100A - 160A 7.5 20 30 30 75 100

130A - 160A 10 25 40 40 100 125MTK-150 34-50 ,45-65, 54-75, 63-85, 80-105, 95-130, 110-150

150A 4 210A 15 30 40 50 100 150

185A - 230A 15 40 60 60 150 150MTK-225 65-100, 85-125, 100-160, 120-185, 160-240

225A - 275A 15 50 75 75 150 200

330A 5 350A - - 100 125 250 300 MTK-400 85-125, 100-160, 120-185, 160-240, 200-330, 260-400

CIE[ ]-9/R-[( )-( )]-9MCIE[ ]-12/R-[( )-( )]-12MCIE[ ]-18/R-[( )-( )]-18MCIE[ ]-22/R-[( )-( )]-22MCIE[ ]-32/R-[( )-( )]-32M

CIE[ ]-40/R-[( )-( )]-40MCIE[ ]-50/R-[( )-( )]-50MCIE[ ]-65/R-[( )-( )]-65MCIE[ ]-75/R-[( )-( )]-75MCIE[ ]-85/R-[( )-( )]-85M

CIE[4]-9/R-[4-6]-9M

Enclosure Type (1,3R, 4, or 12)

Choose your overload setting range

Choose contactor amperage based on chart below

Enclosed Reversing Starter Base Part #’sStart/stop pushbutton option, coil voltage and overload setting range left blank


HOW TO BUILD YOUR PART NUMBERS:

ENCLOSED REVERSING STARTER

37

WIRING DIAGRAM


38

NOTES____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

39

NOTES____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

franklin-controls.com M1770 12-04

Documents

INDUSTRIAL SMART STARTERS