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aluminium INDUSTRIAL
PROFILES
CORTIZO.
SPECIFIC SOLUTIONSFOR INDUSTRY
2 3
Raquel CortizoGeneral Director
Company
SPECIFIC SOLUTIONS
FOR INDUSTRY
“The vertical integration of the whole process is
our business model.”
Solvency.
MARINEsectors:
We have at our disposal an extensive production and commercial network, which allow us to respond swiftly and with proximity to our customers.
Cortizo establishes itself as an European benchmark for the
aluminium profile industry with a production of 86.6058 t in
2019. Already present in more than 60 countries and currently
in an ambitious internationalization process, Cortizo reached
turnover figures of 701 million € in the last economic term.
4 5
2019 INTERNATIONAL SALES
30%NATIONAL
70%INTERNATIONAL
27% Germany
23% France
12% Great Britain
7% Portugal
6% Slovakia & Czech Republic
6% Poland
19% Rest
“Nothing is built without the most absolute
financial stringency. We grow with solid
foundations.”
Juan Manuel VivancoManaging Director
TOTAL SALES EVOLUTION
(TONNES)
Strength.OFFSHOREsectors:
2015
59.455
2013
46.942
2014
55.634
20172016
71.017
75.824
81.178
2018
86.605
2019
6 7
18 extrusion presses
15 powder coating plants
6 anodising plants
2 chemical brightening plants
3 CNC machine
2 foundries
Jesús SalgadoProduction Manager
GLOBAL PRODUCTION CAPACITY
139.000 t/year
Capacity. “We have to manufacture well and fast.
How? Doing it all by ourselves. That is the key.”
RAILsectors:
At Cortizo, we do the whole production cycle, controlling
every detail in every stage of the production process.
9
“In this fast moving and ever changing world, in CORTIZO
we promote a continuous improvement, built around
genuine team spirit, self-criticism and winning mentality.”
Cortizo Padrón, Cortizo PVC Padrón, Stac Padrón, Cortizo Canary Island, Cortizo Manzanares, Asturias Foundry, Cortizo Slovakia,Cortizo Poland, Cortizo France
Antonio B. PicónIndustrial Division Sales Director
Production Centre
Immediacy.
Logistic and Distribution Centre
Commercial Delegation
AEROSPACEsectors:
10 11
Luis MurgaQuality manager
QUALITY LABELS
“We do not outsource anything. Everything has a seal, a control
and a quality: CORTIZO.”Quality.ENERGYsectors:
The quality of the final manufactured product is
based on the strict essays undertaken both in Official
laboratories, nationals and internationals, and by our
technical staff at our own test benches.
Extrusion: ISO 9001, DNV Maritime, Bureau Veritas & Lloyds
Powder Coating: Qualicoat - Seaside, Qualideco, Qualimarine
Anodising: Ewaa-Euras
Polyamide: ATG
Profiles with Thermal Break System: QB 49
Testing of Thermal Break according to european standards EN 14024
Certificate of conformity of Factory Production Control
Environmental management system ISO 14001
12 13
Technical advice on product development
More than 26,000 hours/year dedicated to R+D+i
Full dimensions reportin Romidot
INTERIORSsectors:
Engineering& Industrial design
Cortizo offers high added value solutions adapted to the intrinsic needs of the product.
We offer customized integral solutions together with technical support for the product design and development.
14 15
CORTIZO PADRÓN A Coruña (Spain)
HEADQUARTERS
PRODUCTION CAPACITY
95,000 m² covered
7 extrusion presses
3 powder coating plants
2 anodising plants
2 chemical brightening plants
1 foundry plant
1 machining plant
17,000 m² logistic centre area
1 technological Centre
63.000 t / year
16 17
CORTIZO SLOVAKIA
PRODUCTION CAPACITY
3 extrusion presses
2 powder coating plants
1 anodising plant
1 machining plant
20.000 t / year
18 19
CORTIZO POLAND
PRODUCTION CAPACITY
2 extrusion presses
2 powder coating plants
1 anodising plant
1 machining plant
15.000 t / year
20 21
CORTIZO FRANCE
PRODUCTION CAPACITY
2 extrusion presses
1 powder coating plant
1 smart warehouse
15.000 t / year
22 23
PRODUCTIONCAPACITY
3 extrusion press
2 powder coating plants
1 anodising plant
1 smart warehouse
CORTIZO MANZANARESCiudad Real (Spain)
PROTUCTION CAPACITY
CORTIZO CANARY ISLANDSanta Cruz de Tenerife (Spain)
1 extrusion press
2 powder coating plants
1 anodising plant
6.000 t / year20.000 t / year
24 25
PRODUCTION CAPACITY
7,896 m² covered
Quality control. Spectrometer
ASTURIAS FOUNDRYMieres, Asturias (Spain)
25.000 t / year
26 27
PARTIALLY HELD BY CORTIZO GROUP
STAC
CORTIZO PVCPadrón, A Coruña (Spain)
PRODUCTION CAPACITY
FITTINGS, JOINTS, POLYAMIDEAND COMPOSITE PANEL
270.000 fitting pieces/day
60 million meters of gaskets/year
50 million meters of polyamide strips/year
PRODUCTIONCAPACITY
45.000 t / year
28 29
Alloys
High resistance to the corrosion.
EN AW-5083
EN AW-5383
EN AW-6005A
EN AW-6060
EN AW-6063
EN AW-6082
EN AW-6106
EN AW-6463
Foundry
Unlimited recyclability of aluminium
2 remelting plants: Asturias and Padrón (A Coruña)
Production capacity: 43,000 t
Laboratories. Emission Spectrometers
Billet diameters: 144, 153, 178, 203, 254, 305 mm
Extrusion of alloys in the 6000 series (Al Mg Si)
Alloys in stock:
30 31
Maximum width: 530 mm
Maximum weight: 20 kg/m
Minimum weight: 80 gr/m
Maximum length: 24 m
80x80
Ø160.00
ESCALA 1:1180.00
Extrusion
139,000 t annual production capacity
18 extrusion presses
39,000 dies
Quality certificates: ISO 9001, DNV Marine, Bureau Veritas & Lloyds
Extrusion according to European standards EN 755-9 and EN 12020
Heat treatment according to European standards EN 755-2
T4 - T5 - T6 - T64 - T66 - H111 - H112
32 33
Quality certificates:
Maximum profile length: 8 m
Qualicoat
Seaside
Qualideco
Qualimarine
15 powder coating plants
Finishes:
RAL Chart
NCS Chart
Special
Textured
Metallic
Wood Effect
Antibacterial
PowderCoating
34 35
Light Emery, Hard Emery , Bright , Re-polishing, Sand-blasting
Gold, Black, Silver
Bright polishedLight emery polished
Colours: Anodic protection classes:
SilverInoxIvoryBronzeGold
ChampagneBlackBordeauxCopperBlue
GreenAcierGrey
Chemicalbrightening
Anodising6 anodising plants13 coloursMore than 110 finishesMaximum profile length: 8 m
Mechanical treatments:
Class 5 5-9 μClass 10 10-14 μClass 15 15-19 μClass 20 20-24 μClass 25 > 25 μ
2 chemical brightening plantsMaximum profile length: 3.5 mMechanical threatments:
Finishes:
36 37
Assembly of thermal break system
Polyamides:
Maximum height: 52 mm
Vertical and horizontal assembly in the same profile
Assembly according to European Standards EN 14024Assembled according to customer requirement QB 49
Profiles:
Maximum length: 7 mMaximum height: 550 mm
Packaging and Distribution
Tailor-made solutions
Total protection of product
Tailor-made and bespoke packaging
Logistics and distribution network on 31 countries
Own fleet of 70 trucks
38 39
3 MACHINING PLANTS
Precision cutting
Three-dimensional cutting
Edge removed process
Milling: radial and peripheral
Louvre machining
Drilling
Tapping
Punching
CNC machining
14 CNC machines, up to 5 axes
Maximum profile length: 11 m
All type of machining:
40 41
S O S T E N I B I L I D A D. CORTIZOECOEFFICIENT
Sustainability.Aluminium life cycle “cradle to cradle”
CORTIZO RECYCLING is responsible for transporting the aluminium to the foundry to close the cycle of a 100% reusable material
More than 2,400 pick-up points ofaluminium scrap in Europe
Low energy consumption in recycling(only 5% from primary consumption)
Purification stations officially approved under the most demanding european regulations
42 43
Olga BernardezHuman Resources Manager
Commitment.
Also, CORTIZO has obtained the OHSAS
18001 certificate, which implies that it
fulfills all the existing legal requirements
for industrial security, prevention of
occupational risks, as well as monitoring
of staff health and the processes.
“We must not forget the human factor in the path to excellence. It is our most valuable capital.”
3.323Employees
The most important asset of Cortizo is its human team. Currently,
they are 3.323 people with 36 different nationalities and several
professional profiles that provide every day their talent and their
personal and distinctive value. These people are the most remar-
kable factor of innovation, competitiveness and growth of the
company. Therefore, CORTIZO’s commitment is to establish the
foundations to get the best professional and personal develop-
ment of all its employees.