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aluminium INDUSTRIAL PROFILES

INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

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Page 1: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

aluminium INDUSTRIAL

PROFILES

Page 2: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

CORTIZO.

SPECIFIC SOLUTIONSFOR INDUSTRY

Page 3: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

2 3

Raquel CortizoGeneral Director

Company

SPECIFIC SOLUTIONS

FOR INDUSTRY

“The vertical integration of the whole process is

our business model.”

Solvency.

MARINEsectors:

We have at our disposal an extensive production and commercial network, which allow us to respond swiftly and with proximity to our customers.

Cortizo establishes itself as an European benchmark for the

aluminium profile industry with a production of 86.6058 t in

2019. Already present in more than 60 countries and currently

in an ambitious internationalization process, Cortizo reached

turnover figures of 701 million € in the last economic term.

Page 4: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

4 5

2019 INTERNATIONAL SALES

30%NATIONAL

70%INTERNATIONAL

27% Germany

23% France

12% Great Britain

7% Portugal

6% Slovakia & Czech Republic

6% Poland

19% Rest

“Nothing is built without the most absolute

financial stringency. We grow with solid

foundations.”

Juan Manuel VivancoManaging Director

TOTAL SALES EVOLUTION

(TONNES)

Strength.OFFSHOREsectors:

2015

59.455

2013

46.942

2014

55.634

20172016

71.017

75.824

81.178

2018

86.605

2019

Page 5: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

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18 extrusion presses

15 powder coating plants

6 anodising plants

2 chemical brightening plants

3 CNC machine

2 foundries

Jesús SalgadoProduction Manager

GLOBAL PRODUCTION CAPACITY

139.000 t/year

Capacity. “We have to manufacture well and fast.

How? Doing it all by ourselves. That is the key.”

RAILsectors:

At Cortizo, we do the whole production cycle, controlling

every detail in every stage of the production process.

Page 6: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

9

“In this fast moving and ever changing world, in CORTIZO

we promote a continuous improvement, built around

genuine team spirit, self-criticism and winning mentality.”

Cortizo Padrón, Cortizo PVC Padrón, Stac Padrón, Cortizo Canary Island, Cortizo Manzanares, Asturias Foundry, Cortizo Slovakia,Cortizo Poland, Cortizo France

Antonio B. PicónIndustrial Division Sales Director

Production Centre

Immediacy.

Logistic and Distribution Centre

Commercial Delegation

AEROSPACEsectors:

Page 7: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

10 11

Luis MurgaQuality manager

QUALITY LABELS

“We do not outsource anything. Everything has a seal, a control

and a quality: CORTIZO.”Quality.ENERGYsectors:

The quality of the final manufactured product is

based on the strict essays undertaken both in Official

laboratories, nationals and internationals, and by our

technical staff at our own test benches.

Extrusion: ISO 9001, DNV Maritime, Bureau Veritas & Lloyds

Powder Coating: Qualicoat - Seaside, Qualideco, Qualimarine

Anodising: Ewaa-Euras

Polyamide: ATG

Profiles with Thermal Break System: QB 49

Testing of Thermal Break according to european standards EN 14024

Certificate of conformity of Factory Production Control

Environmental management system ISO 14001

Page 8: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

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Technical advice on product development

More than 26,000 hours/year dedicated to R+D+i

Full dimensions reportin Romidot

INTERIORSsectors:

Engineering& Industrial design

Cortizo offers high added value solutions adapted to the intrinsic needs of the product.

We offer customized integral solutions together with technical support for the product design and development.

Page 9: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

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CORTIZO PADRÓN A Coruña (Spain)

HEADQUARTERS

PRODUCTION CAPACITY

95,000 m² covered

7 extrusion presses

3 powder coating plants

2 anodising plants

2 chemical brightening plants

1 foundry plant

1 machining plant

17,000 m² logistic centre area

1 technological Centre

63.000 t / year

Page 10: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

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CORTIZO SLOVAKIA

PRODUCTION CAPACITY

3 extrusion presses

2 powder coating plants

1 anodising plant

1 machining plant

20.000 t / year

Page 11: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

18 19

CORTIZO POLAND

PRODUCTION CAPACITY

2 extrusion presses

2 powder coating plants

1 anodising plant

1 machining plant

15.000 t / year

Page 12: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

20 21

CORTIZO FRANCE

PRODUCTION CAPACITY

2 extrusion presses

1 powder coating plant

1 smart warehouse

15.000 t / year

Page 13: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

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PRODUCTIONCAPACITY

3 extrusion press

2 powder coating plants

1 anodising plant

1 smart warehouse

CORTIZO MANZANARESCiudad Real (Spain)

PROTUCTION CAPACITY

CORTIZO CANARY ISLANDSanta Cruz de Tenerife (Spain)

1 extrusion press

2 powder coating plants

1 anodising plant

6.000 t / year20.000 t / year

Page 14: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

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PRODUCTION CAPACITY

7,896 m² covered

Quality control. Spectrometer

ASTURIAS FOUNDRYMieres, Asturias (Spain)

25.000 t / year

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26 27

PARTIALLY HELD BY CORTIZO GROUP

STAC

CORTIZO PVCPadrón, A Coruña (Spain)

PRODUCTION CAPACITY

FITTINGS, JOINTS, POLYAMIDEAND COMPOSITE PANEL

270.000 fitting pieces/day

60 million meters of gaskets/year

50 million meters of polyamide strips/year

PRODUCTIONCAPACITY

45.000 t / year

Page 16: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

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Alloys

High resistance to the corrosion.

EN AW-5083

EN AW-5383

EN AW-6005A

EN AW-6060

EN AW-6063

EN AW-6082

EN AW-6106

EN AW-6463

Foundry

Unlimited recyclability of aluminium

2 remelting plants: Asturias and Padrón (A Coruña)

Production capacity: 43,000 t

Laboratories. Emission Spectrometers

Billet diameters: 144, 153, 178, 203, 254, 305 mm

Extrusion of alloys in the 6000 series (Al Mg Si)

Alloys in stock:

Page 17: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

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Maximum width: 530 mm

Maximum weight: 20 kg/m

Minimum weight: 80 gr/m

Maximum length: 24 m

80x80

Ø160.00

ESCALA 1:1180.00

Extrusion

139,000 t annual production capacity

18 extrusion presses

39,000 dies

Quality certificates: ISO 9001, DNV Marine, Bureau Veritas & Lloyds

Extrusion according to European standards EN 755-9 and EN 12020

Heat treatment according to European standards EN 755-2

T4 - T5 - T6 - T64 - T66 - H111 - H112

Page 18: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

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Quality certificates:

Maximum profile length: 8 m

Qualicoat

Seaside

Qualideco

Qualimarine

15 powder coating plants

Finishes:

RAL Chart

NCS Chart

Special

Textured

Metallic

Wood Effect

Antibacterial

PowderCoating

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Light Emery, Hard Emery , Bright , Re-polishing, Sand-blasting

Gold, Black, Silver

Bright polishedLight emery polished

Colours: Anodic protection classes:

SilverInoxIvoryBronzeGold

ChampagneBlackBordeauxCopperBlue

GreenAcierGrey

Chemicalbrightening

Anodising6 anodising plants13 coloursMore than 110 finishesMaximum profile length: 8 m

Mechanical treatments:

Class 5 5-9 μClass 10 10-14 μClass 15 15-19 μClass 20 20-24 μClass 25 > 25 μ

2 chemical brightening plantsMaximum profile length: 3.5 mMechanical threatments:

Finishes:

Page 20: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

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Assembly of thermal break system

Polyamides:

Maximum height: 52 mm

Vertical and horizontal assembly in the same profile

Assembly according to European Standards EN 14024Assembled according to customer requirement QB 49

Profiles:

Maximum length: 7 mMaximum height: 550 mm

Packaging and Distribution

Tailor-made solutions

Total protection of product

Tailor-made and bespoke packaging

Logistics and distribution network on 31 countries

Own fleet of 70 trucks

Page 21: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

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3 MACHINING PLANTS

Precision cutting

Three-dimensional cutting

Edge removed process

Milling: radial and peripheral

Louvre machining

Drilling

Tapping

Punching

CNC machining

14 CNC machines, up to 5 axes

Maximum profile length: 11 m

All type of machining:

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S O S T E N I B I L I D A D. CORTIZOECOEFFICIENT

Sustainability.Aluminium life cycle “cradle to cradle”

CORTIZO RECYCLING is responsible for transporting the aluminium to the foundry to close the cycle of a 100% reusable material

More than 2,400 pick-up points ofaluminium scrap in Europe

Low energy consumption in recycling(only 5% from primary consumption)

Purification stations officially approved under the most demanding european regulations

Page 23: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising

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Olga BernardezHuman Resources Manager

Commitment.

Also, CORTIZO has obtained the OHSAS

18001 certificate, which implies that it

fulfills all the existing legal requirements

for industrial security, prevention of

occupational risks, as well as monitoring

of staff health and the processes.

“We must not forget the human factor in the path to excellence. It is our most valuable capital.”

3.323Employees

The most important asset of Cortizo is its human team. Currently,

they are 3.323 people with 36 different nationalities and several

professional profiles that provide every day their talent and their

personal and distinctive value. These people are the most remar-

kable factor of innovation, competitiveness and growth of the

company. Therefore, CORTIZO’s commitment is to establish the

foundations to get the best professional and personal develop-

ment of all its employees.

Page 24: INDUSTRIAL PROFILES · Luis Murga Quality manager QUALITY LABELS ... 1 smart warehouse 15.000 t /year. 22 23 PRODUCTION CAPACITY 3 extrusion press 2 powder coating plants 1 anodising