INDUSTRIAL NDT TECHNICAL MANUALvelopex.com/wp-content/uploads/2013/07/md3000-tech-en.pdfNDT Industrial Model Only Medical Model Only Courant alternatif Éteindre Allumer Attention,

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FOR TRAINED TECHNICAL PERSONNEL

TECHNICAL MANUALWARNING:Do not plug into the electrical mains power supply before reading this manual.

This manual should be used in conjunction with MD3000 User Manual.

Automatic X-Ray Film Processor

I/LIT0311P MD3000 Technical Manual Iss.2Issued: 21/06/12

MODEL:

MEDICAL

INDUSTRIAL

MED

NDT

O

VERV

IEW

DIA

GRA

MS

FAU

LT S

ERVI

CIN

G

ContentsOVERVIEW Symbols 1 Machine Exterior 2 Machine Interior - Control Side 3 Machine Interior - Tank Side 4 DIAGRAMS Opening machine 5 Main Assembly 6 Motor Board Assembly 7 Motor Board Sub Assembly 8 Control Panel Assembly 9 Dryer Module Assembly 10 Pump Assembly 11 Pump Rotor Assembly 12 Cam Block Assembly 13 Film Catcher 14 Tank Assembly 15 Daylight Loader 16 Machine Stand 17 Plumbing 18FAULT SERVICING Electricl layout 19 Investigating Engineers Page 20 Error Messages 21 Engineers reset 22 Machine re-programming 22

OVE

RVIE

WD

IAG

RAM

STR

OU

BLES

HO

OTI

NG

Symbols Table of Symbols

Symbol Description

Alternating Current

Off

On

Attention / Warning - Refer to Manual

Attention / Warning - Hazardous Voltage

Symbols used within Manual

Tip

Touch to operate

iii

Scroll UP Button

Scroll DOWN Button

Select Button

Attention / Warning - Hot Surface

Symbols located on the machine

MED

NDT Industrial Model Only

Medical Model Only

Courant alternatif

Éteindre

Allumer

Attention, se référer au manuel de l'utilisateur

Attention, courant haute tension

Attention, surface chaude

Attention / Warning - Refer to ManualAttention, se référer au manuel de l'utilisateur

HeavyLourd

VELOPEX MD3000Instructions for use 3

O

VERV

IEW

1 Display Board2 Drive Motor3 Power Supply4 IEC Board5 Dryer Assembly6 Tube in/outlet7 Cam Switch Assembly8 Manifold Assembly9 Pump Assembly10 Heater Assembly

1 2

10 9

3

4

5

6

7

Machine Interior - Control Side

2

8

OVE

RVIE

W

11 Drive Dogs (x4)12 Heater Grill Assembly with Sensor13 Water sensor (not shown)14 Water suction pipe15 Water sensor (not shown)16 Water suction pipe17 Water sensor (not shown)18 Water suction pipe19 Film Entry Beak with Initiation Sensor20 Developer Tank21 Developer Spreader Bar22 Fixer Tank23 Fixer Spreader Bar24 Water Tank25 Water Spreader Bar26 Dryer Compartment

11 13 1715

Machine Interior - Tank Side

3

12

18

19

14 16

212325 20222426

DIA

GRA

MS

Opening Machine

4

MACHINEPART No.

DRAWING No. TITLE

DRAWN DATE SCALE APPROVED CHECKED USED ON

ISSUE DESCRIPTION APP`D DATELONDON NW10 7AP ENGLAND

******** 20/07/2011

BARRETTS GREEN ROAD HARLESDENMEDIVANCE INSTRUMENTS LIMITED

**-***-A4

CCOPYRIGHT BY MEDIVANCE INSTRUMENTS LIMITED

THIS DRAWING IS RETURNABLE ON REQUEST AND IS NOTTO BE COMMUNICATED TO ANY THIRD PARTY NOR MUSTIT BE USED EXCEPT IN RELATION TO THE SINGLE INSTALL-ATION IN CONNECTION WITH WHICH IT HAS BEEN SUPPLIED

1 ***** 20/07/2011

OPENING MACHINE

234

A

BC

D

B

A

B

B B

C

ELECTRONIC CONTROL SIDE TANK SIDE

DIA

GRA

MS

Main Assembly

5

14

11

5

4

7

13

17

22

16

30

2

12

15

15

7

3

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 42-027-A2 MD3000 Outer Case I/MDG3100P 13 42-031-A3 Motor Panel Assembly I/ASS0101A 14 42-028-9-A3 SIDE WALL 15 42-028-9-A3 SIDE WALL 16 Duct 17 42-075-A3 Tank Assembly 18 42-075-A3 Tank Assembly 19 42-075-A3 Tank Assembly 110 42-075-A3 Tank Assembly 111 42-026-A3 Control Panel Assembly I/ASS....P 112 M4 x 12 POZI CSK I/FIX 2056P 2

13 11-296-A4_EXTRA CAPACITIVE TOUCH PCB WITH SHORTER CABLE_Iss2 I/ELC 1129P 1

14 42-044-A3 MODULE LID ASSEMBLY I/ASSXXX 115 4x1.75x16mm PLASFIX COUNTERSUNK SCREW I/FIX8913P 616 IEC FLANGE MOUNT INLET 16AMP 117 10-228-A3 IEC Board I/ELC7206P 118 M4 x 18 POZI PAN I/FIX 2070P 419 M4 SHAKEPROOF WASHER I/FIX2130P 420 M4 FULL NUT I/FIX 2100P 421 42-053-A4 IEC MOUNT 122 Rocker Switch - 15amp, 250vac I/ELC7201 123 42-068-A4 SPREADER BAR ASSEMBLY 324 Bolt cover plug 425 42-021-A4 SCREW BLOCK 326 MANIFOLD ASSY 127 Cam Block_IssJ 128 42-028-9-A3 SIDE WALL dev 129 Part2^42-037-A3 MD3000 General Assembly 130 solenoid cuppler assy 1

C

D

B

A

32 4 51

PART No.

DRAWING No. MEDIVANCE INSTRUMENTS LIMITEDBARRETTS GREEN ROAD HARLESDEN

LONDON NW10 7AP ENGLAND


COPYRIGHT BY MEDIVANCE INSTRUMENTS LIMITED

C

ISSUE DESCRIPTION APP`D DATE

1 PRE-PRODUCTION 25/07/2011

*******

*******-A3

DATE

25/07/2011SCALE APPROVED CHECKEDDRAWN USED ONTITLE

GENERAL ASSEMBLY

*******

MACHINE

32

4

DIA

GRA

MS

Motor Board Assembly

6

11

6

7

13

2

9

16

1514 12

8

5

3

4

ITEM NO. DRAWING NO. & DESCROPTION PART NO. QTY

1 42-032-A3 Gear Strip Assembly I/ASS0104P 12 42-011-A3 Pump Assembly I/ASS0111A 1

3 4x1.75x25mm PLASFIX POZI SCREW I/FIX0307P 44 4x1.75x8mm PLASFIX POZI SCREW I/FIX8912P 45 32-471-A4 SHAFT SLEEVE SPACER I/MDG5064P 46 42-030-A3 Chemical Shield I/MDG3107P 17 10-229-PCB Hall Effect I/ELC1022P 28 2.5x1.4x6mm Plasfix Pozi Screw I/FIX8914P 29 42-071-A4 Solenoid MD3000 1

10 42-070-A4 STEPPED GROMMET 462039 I/FIT0303P 411 42-118-A3 FAN CASSETTE ASSEMBLY I/ASSTBC 112 11-288-A3 PIPE RETAINER Iss2 I/MDG0041P 113 42-020-A3 HEATER BLOCK ASSEMBLY I/ASS0101A 214 42-142-A4 NDT WATER TUBE HOLDER 115 42-150-A3 4-1 MANIFOLD ASSEMBLY 116 42-112-A3 CAM 1

C

D

B

A

32 4 51

PART No.





C


1 PRODUCTION 29.10.10

N/A

42-031-A3

DATE

P BOOSEYSCALE APPROVED CHECKEDDRAWN USED ONTITLE

MOTOR BOARD ASSEMBLY

MD3000

MACHINE

32

4

29.10.10T.00271

CAM & HEATER ASSEMBLY UPDATED 04.10.12

DIA

GRA

MS

Motor Board Sub Assembly

7

E

E

6

11

13

1

5

5

17 10

12

9

7

8

1643

!1. TIGHTEN WITH TORQUE DRIVER. 2.ADD LOCTITE 290 THREADLOCKER.

14

215

ITEM NO. DRAWING NO. & DESCRIPTION PART NO. QTY.

1 42-025-A3 MD3000 Motor Board I/MDG3101P 12 42-038-A2 MD3000 Gear Strip I/MDG3104P 13 12-012-A4 DRIVE GEAR 46T I/MEC1036P 54 12-012-A4 DRIVE GEAR 46T I/MEC1036P 25 42-045-A3 LONG ROLLER BEARING I/MDG3114P 66 42-007-A3 12VBLDC DRIVE MOTOR & 150-1 GEARBOX I/ELC0009P 17 12-184-A4 OPEN ROLLER BEARING I/MDG0082P 48 12-184-A4 CLOSED ROLLER BEARING I/MDG0083P 39 42-014-A4 Drive Shaft I/ROL3100P 410 11.2x7mm DIA COMPRESSION SPRING I/SPR2000P 411 M3 x 10 POZI PAN I/FIX7002P 412 3mm x 12 Roll Pin 413 M3 x 4 Multisert Single Head I/FIX0303P 414 M3 SHAKEPROOF WASHER I/FIX2125P 415 32-415-A4 SHAFT SLEEVE I/MDG5063P 616 M4 NYLOC I/FIX3010P 417 12-056-A4 Stub Shaft I/ROL0008P 218 4x1.75x25mm PLASFIX POZI SCREW I/FIX0307P 6

C

D

B

A

32 4 51

PART No.





C


A 1st ISSUE29.10.10I/ASS0102A

42-032-A3

DATE

09.08.10SCALE APPROVED CHECKEDDRAWN USED ONTITLE

GEAR STRIP ASSEMBLY

MD3000MACHINE

31

4

P BOOSEYT.00271

PRODUCTION ISSUE T.00271

09.08.10

10.05.11T.00271UPDATED PART NUMBERS

DIA

GRA

MS

Control Panel Assembly

8

A

2

1

4

13

6

7

3

9

8

165

CONNECTED TO EARTH

18

17

DETAIL A SCALE 1 : 1

14

10

11

15

10

12

ITEM NO. DRAWING NO & DESCRIPTION PART NO. QTY

1 42-024-A3 CONTROL PANEL LID I/MDG3103P 12 42-049-A4 DISPLAY LABEL I/LAB3100P 13 42-079-A4 DISPLAY WINDOW I/MDG3128P 14 M4 x 3 Multisert Single Head I/FIX0302P 25 M3 x 4 Multisert Single Head I/FIX0303P 9

6 M3 x 12 POZI PAN I/FIX 2028P 47 RPS-75-12 POWER SUPPLY I/ELC0030P 18 BRASS SPACER OD6 X ID3.2 X 6 I/FIT0314P 49 42-100-A4 ANTI-STATIC SHIELD I/FIT0313P 110 earth crimped 1

11 M4 SHAKEPROOF WASHER I/FIX2130P 112 M4 FULL NUT I/FIX 2100P 113 42-012-PCB MD3000 Main Board I/ELC0031P 114 M4 x 8 POZI PAN I/FIX 2040P 115 Earth Wire - AWM1015 16AWG 105ºC 600V 116 M3 x 16 POZI PAN I/FIX2030P 517 OD_6 X ID_3.4 X 10 mm SPACER I/FIT0320P 518 42-136-A4 12V POWER SUPPLY CABLE I/ASS0125P 1

C

D

B

A

32 4 51

PART No.





C


1 PRE-PRODUCTION 28.10.10

I/ASS0103A

42-026-A3

DATE


CONTROL PANEL ASSEMBLY

MD3000

MACHINE

32

4

P BOOSEYT.00271

T.00271 05.05.11ADDED PART NO & DISPLAY WINDOWANTI-STATIC SHIELD ADDED 21.07.11T.00353ANTI-STATIC EARTH WIRE ADDED 14.11.11

17.04.125 PCB-C ADDED T.00359

DIA

GRA

MS

76

1

4

USE LOCTITE 290

10

2

7

3

8

5 5

5

5

9

B

DETAIL B SCALE 1 : 1

ITEM NO. DRAWING NO. & DESCRIPTION PART NO. QTY

1 11-282-A1 DRYER CASSETTE UPPER Iss5 I/MDG0021P 12 11-281-A1 DRYER CASSETTE LOWER Iss5 I/MDG0020P 13 10-263-A4 Power PCB Guard ISS3 I/FIT9913P 14 10-219-PCB MK6 POWER BOARD I/ELC7225P 15 10-249-A3 FAN MOTOR ASSEMBLY I/ASS0249A 16 Dryer Element 2X115V I/ELC2700P 1

7 4x1.75x8mm PLASFIX POZI SCREW I/FIX8912P 58 4x1.75x16mm PLASFIX POZI SCREW I/FIX8109P 69 M3 x 5 POZI PAN I/FIX8116P 4

10 11-293-A3 DRYER GRILL ASSEMBLY Iss6 I/ASS1293A 1

C

D

B

A

32 4 51

PART No.





C


21st PRODUCTION RUN

I/ASS0250A

10-250-A3

DATE


CASETTE ASSEMBLY

INTRA - EXTRA MACHINE

P.BOOSEY NTS

T.001911SPARES PART NUMBERS ADDED

18.03.09

18.01.10

3 DRYER CASSETTE UPPER MODIFIED 15.06.10DCR.720

Dryer Module Assembly

9

DIA

GRA

MS

Pump Assembly

10

2

1

4

3

6

5

ITEM NO. DRAWING NO & DESCRIPTION PART NO. QTY.

1 42-010-A3 Pump Mount Plate I/FIT1104P 1

2 42-008-A3 12VBLDC PUMP MOTOR & 15-1 GEARBOX I/ELC0008P 13 42-099-A3 PUMP MODULE ASSEMBLY 14 M3 x 10 POZI PAN I/FIX7002P 45 42-080-A4 PUMP COUPLER I/FIT0312P 16 M4 x 12 POZI CSK I/FIX 2056P 4

C

D

B

A

32 4 51

PART No.





C


I/ASS0111A

42-011-A3

DATE


PUMP ASSEMBLY

MD3000MACHINE

21

4P BOOSEY

1ST PRODUCTION T.00285 01.11.10

ADDED PUMP COUPLER 14.06.11T.00285HEX SUPPORTS ADDED 18.07.11T.00353

ADDED PART NUMBERS 03.08.11T.003535

DIA

GRA

MS

11

13

8

5

7

11

6

9

4

12

8

1

NOTEMD3000 SPECIFIC

10

ITEM NO. DRAWING NO & DESCRIPTION PART NO. QTY.

1 M4 x 12 POZI CSK I/FIX 2056P 4

2 38-002-A3 FRONT PLATE iss 6 I/MDG 5600P 1

3 38-003-A3 REAR PLATE iss 6 I/MDG 5601P 1

4 38-005-A3 BASE I/MDG 5603P 1

5 42-098-A4 PUMP ROTOR ASSY I/ASS2144P 16 38-006-A4 SUPPORT RODS iss4 I/FIT 5604P 27 32-029-A4 M8 WASHER I/FIX9010P 48 No8 x 1.0 SELF TAPPING SCREW I/FIT7090P 4

9 38-004-A3 DOOR HOUSING I/MDG 5608P 6

10 42-106-A4 PINCH TUBE ASSEMBLY 311 shielded bearing 608-2z I/FIT 5605P 2

12 38-014-A4 SPRING CLIP iss5 I/MDG 5607P 2

13 M4 X 25 HEX SPACER I/FIT0316P 4

C

D

B

A

32 4 51

PART No.





C


1 FOR-PRODUCTIONI/ASSXXXXA

42-099-A3

DATE


PUMP MODULE ASSEMBLY

MD3000MACHINE

D.BROWN

18.07.11

Pump Rotor Assembly

DIA

GRA

MS

12

3

2

518 4

7

9

6

ITEM No. DESCRIPTION PART No QTY.

1 42-113-A4 CAM - OPTICAL CAP I/FIT 1108P 12 42-115-A4 CAM SHAFT I/FIT 1109P 13 12v DC 15RPM, HN-35GMA-2413T(R)HSIANG NENG I/ELC0020P 14 42-016-PCB CAM I/ELC 0014P 15 42-116-A4 CAM SHAFT BEARING I/FIT 1111P 16 42-110-A3 CAM TOP - FOLDED SHEET METAL I/FIT 1106P 17 42-111-A3 CAM BASE - FOLDED SHEET METAL I/FIT 1107P 18 M4 x 12 POZI CSK I/FIX 2056P 19 42-128-A4 CAM SHAFT SUPPORT BLOCK I/FIT 1112P 112 M4 x 6 POZI PAN **** NEW

PART **** 1

MACHINE

PART No.

DRAWING No.

MATERIAL

FINISH

TITLE DRAWN DATE SCALE CHECKED

ISSUE DESCRIPTION DATELONDON NW10 7AP ENGLAND

TOLERANCES UNLESS STATED

CAM

PROTOTYPE

1:1.5

0 0.5 0.0 0.1 0.00 0.05


42-112-A3



REMOVE ALL BURRS AND SHARP EDGES

IF IN DOUBT ASK DO NOT SCALE

THIRD ANGLEPROJECTION

A 10/04/12

SEE PART DRAWINGS

MD3000 10

B

C

DMK

COLOURSEE PART DRAWINGS

SEE PART DRAWINGS

PROTOTYPE ASSEMBLYDCR,

TASK,INITIAL

Cam Block Assembly

DIA

GRA

MS

8

4

2

3

7

651 9

ITEM NO. DESCRIPTION PART NUMBER QTY.

1 42-047-A3 FILM CATCHER BODY I/MDG3123P 1

2 42-088-A4 Film Catcher Pt2 IssB I/FIT0308P 1

3 PIANO HINGE I/FIT0315P 1

4 42-089-A3 Film Catcher Pt1 IssB I/FIT0309P 2

5 M4 x 14 POZI PAN I/FIX 2060P 2

6 M4 x 10 POZI PAN I/FIX 2050P 4

7 M4 NYLOC I/FIX3010P 4

8 M4 Small Turn Knob I/FIT2036P 2

9 42-067-A4 WELDING ROD - FILM CATCHER I/MDG3124P 3

MACHINEPART No.

DRAWING No. TITLE



MD3000I/ASS0118A


42-046-A4



1 FOR PRODUCTION

FILM CATCHER ASSEMBLY

234

02.03.11D.BROWN 26.05.11DESIGN CHANGE

02.03.11

Film Catcher

13

DIA

GRA

MS

Tank Assembly

B

Illustration shows: NDT Water tank assembly

42-033-A1 MODULE TANK42-076-A1 MODULE TANK - DRYER

DETAIL B SCALE 2 : 3

42-062-A4 LEVEL POINT SENSORB

Illustration shows: Fixer tank assembly

11-301-A4 HOSE CONNECTOR

DRAIN TUBES: 11-227-A3 DEVELOPER 11-228-A3 FIXER 11-229-A3 WATER

DRAWING No DESCRIPTION PART No QTYDEVELOPER TANK ASSEMBLY

42-033-A1 MODULE TANK I/MDG 3115P 142-062-A4 DEVELOPER: LEVEL POINT SENSOR I/ELC 0035P 142-081-A4 Level Sensor Grommet 1

WATER TANK ASSEMBLY42-033-A1 MODULE TANK I/MDG 3115P 142-062-A4 WATER: LEVEL POINT SENSOR I/ELC 0035P 142-081-A4 Level Sensor Grommet 1

FIXER TANK ASSEMBLY42-033-A1 MODULE TANK I/MDG 3115P 142-062-A4 FIXER: LEVEL POINT SENSOR I/ELC 0035P 142-081-A4 1

DRYER TANK ASSEMBLY42-076-A1 MODULE TANK I/MDG 3126P 1

DRAWING No DESCRIPTION PART No QTYNDT DEVELOPER TANK ASSEMBLY

42-033-A1 MODULE TANK I/MDG 3115P 142-062-A4 DEVELOPER: LEVEL POINT SENSOR I/ELC 0035P 111-301-A4 HOSE CONNECTOR I/MDG2086P 111-227-A3 DRAIN TUBE I/MDG5025P 1

NDT FIXER TANK ASSEMBLY42-033-A1 MODULE TANK I/MDG 3115P 142-062-A4 FIXER: LEVEL POINT SENSOR I/ELC 0036P 111-301-A4 HOSE CONNECTOR I/MDG2086P 111-228-A3 DRAIN TUBE I/MDG5020P 1

NDT WATER TANK ASSEMBLY42-033-A1 MODULE TANK I/MDG 3115P 142-062-A4 FIXER: LEVEL POINT SENSOR I/ELC 0037P 111-301-A4 HOSE CONNECTOR I/MDG2086P 111-229-A3 DRAIN TUBE I/MDG5035P 1

SEE INDIVIDUAL PARTSCOLOUR

MK ?? ?? ??

1

05/04/11

SEE INDIVIDUAL PARTS

SEE INDIVIDUAL PARTS

MD3000

42-075-A3

See drawing

DRAWN

THIRD ANGLEPROJECTION

25.07.11

PRE-PRODUCTIONA

REMOVE ALL BURRS & SHARP EDGES

IF IN DOUBT ASK DO NOT SCALE

DATEAPP`DDESCRIPTION

ISSUE



LONDON NW10 7AP ENGLANDBARRETTS GREEN ROAD HARLESDEN

MEDIVANCE INSTRUMENTS LIMITED0 0.5 0.0 0.1 0.00 0.05TOLERANCES UNLESS STATED

USED ONCHECKEDAPPROVEDSCALE1:2

DATE

FINISH

MATERIAL

MACHINE

DRAWING No.

PART No.

TITLEMD3000 TANK ASSEMBLY

1 542 3

A

B

D

C

FOR-PRODUCTION

??

14

DIA

GRA

MS

Daylight Loader

BOND WITH PVC SOLVENT,ON BOTH SIDES, ONCE ASSEMBLED.

SEE SHEET 2 OF 2 FOR PRE-ASEMBLY INSTR.

POSITION FACING UP

REMOVE EDGE. REPEAT ON UPPER COVER.

REMOVE THIN RIB.REPEAT ON UPPER COVER.

BLOCK BOTH HOLES ON LOWER COVERWITH GREY SILICON.

1

15

2

20

19

6

1113

12

9

16

22

14

21

10BOND DOWN WITH OSMA

FIT LOCKING LATCH

18

8

NO MAGNETS17

5

23

ITEM NO. DESCRIPTION PART NO. QTY

1 20-033-A1 LOADER UPPER COVER Iss6 for MD3000 I/MDG2033P 12 20-035-A1 LOADER LID ISSUE2 I/MDG3035P 15 20-037-A2 LOADER IRIS COLLER ISSUE4 I/MDG3037P 46 10x4 magnet I/FIT7102P 6

5 4 x 0.25 SELF TAPPING CSK SCREW I/FIX3001P 48 M4 x 8 POZI CSK I/FIX 2045P 79 M4 NYLOC I/FI X 3010P 610 20-039-A4 LOADER PLUG ISSUE5 I/FIT2039P 8

11 44-001-A3 BACK PLATE ISS 4 I/MDG9110P (M)I/MDG9111P (L) 1

12 44-006-A4 CURVED MIDDLE SECTION I/MDG9113P (M)I/MDG9114P (L) 1

13 44-003-A3 LOADER EXTENDER EXTRUSION I/MDG3120P 214 12-145 DROP BIN DAMPENER ISS1 I/FIT9912P 115 42-036-A3 BEAK ASSEMBLY SEE SHEET 3 OF 4 116 M4 x 14 POZI PAN I/FIX 2060P 217 M4 PLAIN WASHERS I/FIX2115P 218 20-042-A3 LOADER LIGHT COVER SEAL Iss 2 I/FIT8132P 419 20-036-A2 LOADER DAYLIGHT TRAP COVER I/MDG2036P 120 20-036-A2 LOADER DALYLIGHT TRAP COVER RED I/MDG3036P 121 12-143-A1 LOADER LOWER COVER EXTENDER Iss3 I/MDG9106P 122 44-002-A4 BASE PANEL I/MDG9112P 123 EXTRA GLOVE I/FIT3000P 2

PACKING LIST

ITEM QTY

LARGE M4 TURN KNOB 4

ASSEMBLY INSTR. SHEET 1

C

D

B

A

32 4 51

PART No.





C


1

I/MAC6007F - STANDARDI/MAC6008F - FULL CHEST

44-008-A3

DATE SCALE APPROVED CHECKEDDRAWN USED ONTITLEMEDIUM DAYLIGHT LOADER

MD3000

MACHINE

32D.BROWN 18.02.11

SHEET 1 OF 4 FOR PRODUCTION 18.02.11

28.08.12TRAP COVER PART NO. CHANGE

15

DIA

GRA

MS

1

3

3

4

2

5

ITEM NO. DESCRIPTION PART NO. QTY

1 42-085-A3 TOP PLATE I/FIT9517P 1

2 42-055-A3 STAND SIDE FRAME I/FIT9516P 2

3 42-086-A3 BOTTOM PLATE I/FIT9518P 2

4 M6 x 20 BUTTON SOCKET SCREW I/FIX7029P 20

5 ADJUSTERS TILT_5011-40-1 I/FIT0140P 4

PACKING LIST4MM ALLEN KEY I/FIT0139P 1

INSTRUCTION SHEET I/LIT9013P 1

MACHINEPART No.

DRAWING No. TITLE



MD3000I/MAC 9105P


42-054-A4



1 FOR PRODUCTION

STAND ASSEMBLY

234

D.BROWN 08.06.11

08.06.11

TOP PLATE UPDATED 12.04.12

Machine Stand Assembly

16

DIA

GRA

MS

Electrical Layout

FIXER TEMP SENSOR (MANIFOLD). J9DEV TEMP SENSOR (MANIFOLD). J8

DRIER TEMP SENSOR. J10

FIXER LEVEL SENSOR (TANK). J6DEV LEVEL SENSOR (TANK). J5

WATER LEVEL SENSOR (TANK). J7CAM ASSEMBLY. J15

DRYER FAN. J16

PUMP ALTERNATIVE (PCB-A). J13

PUMP PHASES. J3

BEAK SENSOR. J17

LID SENSOR 1. J19

12V POWER. J2

SERIAL CABLE FROM POWER BOARD. J20

12V POWER. J1

LID SENSOR 2. J18

PUMP HALLS. J4

TRANSPORT. J14

SOLENOID. J12

PROGRAM PORTMAIN. J50

PROGRAM PORTBLDC. J100

PROGRAM PORTBLDC. J200

SERIAL PORT. J51

FRONT OF MACHINE

MACHINEPART No.

DRAWING No. TITLE


ISSUE DESCRIPTION APP`D

27.05.11


MD3000****


42-084-A4



1 FOR PRODUCTION PCB-AELECTRICAL ASSEMBLY

234

D.BROWN 27.05.11

DATE

FOR PRODUCTION PCB-B 03.11.11

SHEET 1 OF 2

17

DIA

GRA

MS

Plumbing - Internal

FRONT OF PUMP > MANIFOLDHEATER > BACK OF PUMP

KEYDEVELOPERFIXERWATERCLEANING

RECIRCULATE

WASTE

FILL

CLEANING

MOTOR

CAM ASSEMBLY MAP

WASTE TUBES

C

D

B

A

32 4 51

PART No.





C


1 FOR-PRODUCTION*******

42-074-A3

DATE SCALE APPROVED CHECKEDDRAWN USED ONTITLE

MD3000MACHINE

32

4

PLUMBING ARRANGEMENT D.BROWN 05.04.11

05.04.11

MANIFOLD ADDED04.10.12CAM ASSEMBLY UPDATED10.05.11

18

FAU

LT S

ERVI

CIN

G

Electrical layout

CONTROL PCB 12V POWER SUPPLY POWER PCB POWER SOCKET

BEAK SENSORS

CAM MOTOR

PUMPMOTOR

CAM PCB

DRIVEMOTOR

SOLENOID

DEVHEATERWITH

60°C TRIP

FIXHEATERWITH

60°C TRIP

DRYERELEMENT

DEVSENSOR

FIXSENSOR

FANMOTOR

DRYERSENSOR

LID SENSORS

x2

TANK SENSORS

x3

DRYERPTC

SENSOR

KEYPOWER LOW VOLTS HIGH VOLTS SAFETY CRITICAL

IEC PCB

MACHINEPART No.

DRAWING No. TITLE



****




1ELECTRICAL ASSEMBLY

23

27.05.11

03.11.11

FOR PRODUCTION PCB-A

FOR PRODUCTION PCB-B27.05.11D.BROWNMD3000

42-084-A4SHEET 2 OF 2

19

FA

ULT

SER

VICI

NG

20

MADE IN ENGLAND BY MEDIVANCE INSTRUMENTS LTD

READYREPLEN RATE 25mlVELOPEXSCREEN CONT 50%

>

Investigating Engineers Page

To enter the Engineers information page, locate VELOPEX in the menu and hold the Up and Down key until the page changes. Scroll down to view the information you require.

To exit press the Enter key.

NDT3000 BUILD DATA // ModelASS VER 42-012-PCBPCB ISSUE VER CSW ISSUE 2.3.10 // Main software versionCOMP DT OCT 30 2012COMP TM 00:58:09PUMP BLDC S/W ISS 11 // Pump motor softwareTPT BLDC S/W ISS 11 // Transport motor softwareMODE = 14W DOG RESETS 0POWER ON = 42 // Switch ON/OFF counterBROWNOUTS = 0 // Power surge counterV MODE = 1V MAX =836FAN PWM = 70 // Fan input speedMCH CYCLE CNT 7025 DRIER TEMP SP 750 // Dryer set temperatureDRIER TEMP 238 // Actual dryer temperatureDRIER HEAT = 1 DRIER INT ERR = 0DEV TEMP SP 750 // Developer set temperatureDEV TEMP 238 // Actual developer temperature DEV HEAT = 1DEV INT ERR = 0FIX TEMP SP 750 // Fixer set temperatureFIX TEMP 238 // Actual fixer temperatureFIX HEAT = 1

FIX INT ERR = 0FILL CAP SP 5FILL CAP 22DEV LEVEL 1023 // <400 = Empty full FIX LEVEL 1023 // <400 = Empty full WATER LEVEL 1023 // <400 = Empty full PUMP CNT SP 224PUMP CNT // Pump motor counterPUMP PWM // Pump motor input speedCYC TME SPCYCLE TMECAM POS DMND // Cam position requiredCAM POS ACT // Actual cam positionTRANS PWM // Transport motor input speedTRANS COUNT // Transport motor counterTRANS TIMERRUN COUNT // Films processed logCLEAN CYCLES // Cleaning cycle logRECIRC COUNT // Warm up cycle logMCH HOURS // Total machine running hoursBEAK SENSOR IS ON // Start sensor statusLID IS CLOSED // Lid statusSOLENOID IS ON // Solenoid statusWATCHDOG ENABLED // Safety relay statusTANK HEATERS ON // Chemical heat statusUSER RESET = 5 // Remaining user resets

FAU

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Error Messages

21

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ENGINEERS RESET

In the event of component failure the machine will display any errors on the status (top) line of the display.Once an error is sensed for 5 films the machine will automatically lock. This will leave only the transport system from functioning. All other functions will be disabled to limit the risk of causing damage. To diagnose a problem, switch on the machine. The status line of the display will list the problematic components. Make a list of these components. Disconnect the machine from the mains electricity. Replace faulty components. An engineers reset will be required to clear any faults from the memory. Connect a link between the two central pins of the Serial port connector, refer to page 17 (J51). Switch the main power on/off and remove this link. Select the machine model and tube type. The machine will now be reset and ready for use.In the event of the 12V Power supply failing the machine will be completely disabled and the display will not illuminate when switched on.

MACHINE REPROGRAMMING

Switch the machine off. Insert the keyfob programmer into the programming port, refer to page 17 for programming port location. Switch the machine on. Press the button on the keyfob and wait for the flashing green light to finish. Switch off the machine. Disconnect the keyfob. Machine reprogramming is now complete.

Engineers Reset

22

ETL LISTED/ENREGISTRÉ ETLCONFORMS TO/CONFORME À

UL 61010-1THIS PRODUCT HAS BEEN TESTED

TO THE REQUIREMENTS OF CAN/CSA-C22.2 No. 61010-1

SECOND EDITION INCLUDING AMENDMENT 1 OR A LATER VERSION OF THE SAME STANDARD INCORPORATING THE SAME LEVEL OF TESTING

REQUIREMENTS. C No. 113778ETL Testing Laboratories

C USVelopex International s.a.r.l14 route de Montreuil le GastB.P.45, 35520 Melesse, FranceTel: +33 (0) 2.99.13.22.59Fax: +33 (0) 2.99.13.22.60

Medivance Instruments LimitedBarretts Green Road, HarlesdenLondon, NW10 7AP, UKTel: +44 (0)20 8965 2913Fax: +44 (0)20 8963 1270

Velopex International Inc.105 East 17th Street, St CloudFlorida, 34769, USATel: +1 (407) 957 3900Fax: +1 (407) 957 3927

Hi-TechDiagnosticsServiceMAKERS OF DENTAL, VETERINARY AND MEDICAL EQUIPMENTwww.velopex.com

Documents

INDUSTRIAL NDT TECHNICAL MANUALvelopex.com/wp-content/uploads/2013/07/md3000-tech-en.pdfNDT Industrial Model Only Medical Model Only Courant alternatif Éteindre Allumer Attention,