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Industrial Hose 2016 Product Catalog

(Steam Hose)

www.contitech.us

Application Warning

The products in this catalog have been tested under controlled laboratory conditions to meet specific test criteria. These tests are not intended to reflect the performance of the product or any other material in any specific application, but are intended to provide the user with application guidelines. The products are intended for use by knowledgeable persons having the technical skills necessary to evaluate their suitability for specific applications.

Since Continental ContiTech, Inc. has no control over the number and variety of applications for which its products may be purchased or the conditions under which its products may be used by others, Continental ContiTech assumes no responsibility for performance results and applications. This catalog, however, contains available information to allow the user to determine the product’s acceptability and fitness for specific applications. No statement contained herein shall be construed as a license to operate, or as a recommendation or inducement to infringe existing patents or as an endorsement of products of specific manufacturers or systems.

Failure to follow procedures for selection, installation, care, maintenance and storage of hoses may result in the hose’s failure to perform properly and may result in damage to property and/or serious injury. Please refer to the General Information section of the catalog for hose care, maintenance and storage information.

All product design, dimensional and general information in this catalog is subject to change without prior notice. Working pressures and other technical information have been prepared from actual test results and other data considered to be reliable. However, Continental ContiTech assumes no responsibility for the accuracy of this information under varied conditions found in field use.

Chemical Hose

Do not use chemical hose at temperatures or pressures above those recommended by the manufacturer. All operators must be thoroughly trained in the care and use of this hose and must, at all times, wear protective clothing. A hose or system failure could cause the release of poisonous, corrosive or flammable material.

Detailed information concerning storage, care and maintenance may be found in the Hose Handbook published by the Rubber Manufacturer’s Association, 1400 K Street, N.W., Washington, D.C. 20005 and in SAE Recommended Practices J1273.

1 2016 Industrial Hose Catalog Application Warning

Table of Contents

Introduction

Continental ContiTech Industrial Hose

3-13Steam

2016 Industrial Hose Catalog Table of Contents

Steam

Page Temp. Range Smooth Cover Wrapped Cover Colors Crimped Assembly

Crimped Steam Assembly 225 -40˚F to 450˚F Yes YesRed/Black Yes

Flexsteel 250 CB Extreme 224 -40˚F to 425˚F YesRed/Black Yes

Flexsteel 250 CB Steam 223 -40˚F to 425˚F YesRed/Black

Flexsteel 250 EPDM-20 222 -40ºF to 450ºF Yes Red Yes

Flexsteel 250 Steam 221 -40˚F to 450˚F Yes YesRed/Black Yes

Heavy Duty Steam Pile Driver 220 -40˚F to 406˚F YesRed/Black

MIL-DTL-29210E Steam 228 0˚F to 406˚F Yes Black

Plicord® 250 Steam 226 0˚F to 406˚F YesRed/Black

Air & Multipurpose

General Purpose

Heavy Duty

Push-on

Chemical Transfer

Cleaning Equipment

Food

Transfer

Washdown

Marine

Material Handling

Abrasives

Bulk Transfer

Cement & Concrete

Mining

Petroleum

Aircraft Fueling

Dispensing

Dock

Transfer

Spray

Steam

Vacuum

LPG Delivery

Water

Discharge

Suction & Discharge

Washdown

Welding

Coupling Systems

Equipment

Appendix

3 Steam

Heavy Duty Steam Pile Driver

Product Specifications

ApplicationDesigned to withstand the toughest off-shore pile driving

applications and offer long-lasting service in on shore

applications. A combination of the steam-resistant EPDM

tubing plus the steel aramid construction gives this hose

the pliability and kinetic and crush resistance required in

this application.

Construction TubeBlack EPDM synthetic rubber

CoverRed or black EPDM synthetic rubber

ReinforcementBrass-coated steel cord and aramid breakers

Temperature Range-40˚F to 406˚F (-40˚C to 205˚C)

Packaging100’ exact length, coiled and polywrapped

Branding (Spiral)Example: Continental ContiTech H.D. Steam Pile Driver 250

psi WP

CouplingsContact fitting manufacturer for proper fitting

recommendation and coupling procedure

Order Codes541-461 (black)

541-460 (red)

Heavy Duty Steam Pile Driver

SAP # ID Nom. OD Max. WP Bend Radius Weight

Black Red in. mm in. mm psi MPa in. mm lb./ft. kg/m

20196602 3 76.2 4.29 109.0 250 1.72 24 610 4.90 7.29

20252985 20214787 4 101.6 5.63 143.0 250 1.72 32 813 9.07 13.50

20525522 6 152.4 7.66 194.6 250 1.72 48 1200 10.98 16.4

Air & Multipurpose

General Purpose

Heavy Duty

Push-on

Chemical Transfer

Cleaning Equipment

Food

Transfer

Washdown

Marine

Material Handling

Abrasives

Bulk Transfer

Cement & Concrete

Mining

Petroleum

Aircraft Fueling

Dispensing

Dock

Transfer

Spray

Steam

Vacuum

LPG Delivery

Water

Discharge

Suction & Discharge

Washdown

Welding

Coupling Systems

Equipment

Appendix

4 Steam

Flexsteel® 250 Steam


ApplicationFor cleaning, heat control, fire prevention, pumping, thawing,

blow-out service, steam pumps and hoists in open-end or

permanent installation operations. It is used in refineries,

shipyards, chemical plants, steel mills, foundries and heavy

industrial applications where high strength is required and

where severe environmental conditions are encountered.

Construction TubePyrosyn® synthetic rubber

CoverBlack or red Pyrosyn finish, pin-pricked

ReinforcementBraided steel wire (3/4” and 1” have 2 steel wire braids)


PackagingReels or 50’ cut lengths (1/2" – 4 per box, 3/4" – 3 per box,

1" – 2 per box)

BrandingExample: Continental ContiTech Flexsteel® 250 Steam Max

WP 250 psi. Made in U.S.A.

CouplingsSee Continental ContiTech Hose Assembly Manual for most

current crimp solutions.


539-076 (red)

539-470 (black wrapped)

539-476 (red wrapped)

Flexsteel® 250 Steam

SAP # ID Nom. OD Max. WP Weight

Black RedBlack Wrapped

Red Wrapped in. mm in. mm psi MPa lb./ft. kg/m

20023390 20136859 20575082 20767531 1/2 12.7 1.06 26.9 250 1.72 0.45 0.67

20023401 20023462 20757055 20757277 3/4 19.1 1.28 32.5 250 1.72 0.56 0.83

20023419 20024994 20760526 20590425 1 25.4 1.63 41.4 250 1.72 0.91 1.35

20615488 20620044 1e 31.8 1.88 47.8 250 1.72 1.02 1.52

20575082 20620048 1f 38.1 2.12 53.8 250 1.72 1.23 1.830

20617154 20620060 2 50.8 2.70 68.6 250 1.72 1.79 2.66

Air & Multipurpose

General Purpose

Heavy Duty

Push-on

Chemical Transfer

Cleaning Equipment

Food

Transfer

Washdown

Marine

Material Handling

Abrasives

Bulk Transfer

Cement & Concrete

Mining

Petroleum

Aircraft Fueling

Dispensing

Dock

Transfer

Spray

Steam

Vacuum

LPG Delivery

Water

Discharge

Suction & Discharge

Washdown

Welding

Coupling Systems

Equipment

Appendix

5 Steam

Flexsteel® 250 EPDM-20


ApplicationThe Flexsteel® 250 EPDM-20 features the superior

performance of Flexsteel 250 Steam hose series enhanced

with the increased safety factor of 20:1. This exceeds

the RMA safety standard and makes steam operations

more secure and user friendly. The hose has a maximum

operating pressure of 250 psi with a temperature range of

-40ºF to 450ºF.

Construction TubePyrosyn® synthetic rubber

CoverRed Wrapped Pyrosyn®, pin-pricked

ReinforcementBraided steel wire (3/4" and larger have 2 steel wire braids)

Temperature Range-40°F to 450°F (-40—C to 232ºC)

PackagingBulk, cut lengths, coupled assemblies

BrandingExample: Continental ContiTech Flexsteel® 250 EPDM-20

Steam 250 psi. Made in U.S.A.

CouplingsSee Continental ContiTech Hose Assembly Manual for most

current crimp solutions.

Order Codes539-486

Flexsteel® 250 EPDM-20


Red in. mm in. mm psi MPa lb./ft. kg/m

20559161 3/4 19.1 1.28 32.5 250 1.72 0.59 0.83

20736602 1 25.4 1.63 41.4 250 1.72 0.95 1.43

Air & Multipurpose

General Purpose

Heavy Duty

Push-on

Chemical Transfer

Cleaning Equipment

Food

Transfer

Washdown

Marine

Material Handling

Abrasives

Bulk Transfer

Cement & Concrete

Mining

Petroleum

Aircraft Fueling

Dispensing

Dock

Transfer

Spray

Steam

Vacuum

LPG Delivery

Water

Discharge

Suction & Discharge

Washdown

Welding

Coupling Systems

Equipment

Appendix

6 Steam

Flexsteel® 250 CB Steam


ApplicationUsed for cleaning, heat control, fire prevention, pumping,

thawing, blowout service, steam pumps and hoists in

open-end or permanent installation operations. It is used in

refineries, shipyards, chemical plants, steel mills, foundries

and heavy industrial applications where high strength is

required and where severe environmental conditions are

encountered.

Construction TubeChlorobutyl synthetic rubber

CoverRed or black Pyrosyn® synthetic rubber

ReinforcementBraided steel wire (3/4" and higher have 2 steel wire braids)


PackagingWrapped cover:

1/2" – Four 50’ exact length/box

3/4"-1" – Three 50’ exact length/box

1e"-2" – One 50’ exact length/box

BrandingExample: Continental ContiTech Flexsteel® 250 CB Steam

Max WP 250 psi. Made in U.S.A.


recommendation and coupling procedure.

Flexsteel® 250 CB Steam WF – Wrapped FinishOrder Codes: 1/2"-1" 539-176 (red) 1e"-2" 581-176 (red) 1/2"-1" 539-170 (black)


Red Black in. mm in. mm psi MPa lb./ft. kg/m

20050829 1/2 12.7 1.00 25.4 250 1.72 0.40 0.60

20024094 20050195 3/4 19.1 1.31 33.3 250 1.72 0.64 0.95

20045991 1 25.4 1.56 39.6 250 1.72 0.77 1.15

20045770 1e 31.8 1.75 44.5 250 1.72 1.06 1.58

20046224 1f 38.1 2.00 50.8 250 1.72 1.42 2.11

20046225 2 50.8 2.50 63.5 250 1.72 1.71 2.54

Air & Multipurpose

General Purpose

Heavy Duty

Push-on

Chemical Transfer

Cleaning Equipment

Food

Transfer

Washdown

Marine

Material Handling

Abrasives

Bulk Transfer

Cement & Concrete

Mining

Petroleum

Aircraft Fueling

Dispensing

Dock

Transfer

Spray

Steam

Vacuum

LPG Delivery

Water

Discharge

Suction & Discharge

Washdown

Welding

Coupling Systems

Equipment

Appendix

7 Steam

Flexsteel® 250 CB Extreme Crimp Steam Hose


ApplicationContiTech is pleased to announce the Flexsteel® 250

CB Extreme Crimp Steam Hose, the only ContiTech

chlorobutyl steam hose with an enhanced over-the-cover

crimp coupling solution. The hose is rated to a maximum

operating pressure of 250 psi, and its temperature range is

-40˚F to 425˚F (-40˚C to 218˚C), up to 450˚F intermittent,

with a 10:1 safety factor. And it is the only ContiTech

chlorobutyl steam hose with a crimp solution.

Construction TubeChlorobutyl synthetic rubber

CoverRed or black Pyrosyn®, pin-pricked

Temperature Range-40˚F to 425˚F (-40˚C to 218˚C), up to 450˚F intermittent

PackagingReels, cut lengths and coupled assemblies

BrandingExample: Continental ContiTech Flexsteel® 250 CB Extreme

Crimp Steam. Drain after using. Made in U.S.A.

Material Code539-870-024 (black)

539-876-024 (red)

Flexsteel 250 CB Extreme Crimp Steam Hose

SAP # ID OD Max. WP Weight

Black Red in. mm in. mm psi MPa lb./ft. kg/m

20637404 20645689 3/4 19.1 1.28 32.5 250 1.72 250 1.72

Hose ID

Cambell Ground Joint Viton Sea Setting Low Profile Nut

Campbell Ground Joint Viton Seal Female NPT Spud Wing Nut

Campbell Male NPT

Campbell Male Male NPT Swivel

Crimp Diameter Die Set

Approx. Setting

3/4 RGJF-3V GJF-3V IMS-3V IMS-3VSW 1.43 36 0.32

Air & Multipurpose

General Purpose

Heavy Duty

Push-on

Chemical Transfer

Cleaning Equipment

Food

Transfer

Washdown

Marine

Material Handling

Abrasives

Bulk Transfer

Cement & Concrete

Mining

Petroleum

Aircraft Fueling

Dispensing

Dock

Transfer

Spray

Steam

Vacuum

LPG Delivery

Water

Discharge

Suction & Discharge

Washdown

Welding

Coupling Systems

Equipment

Appendix

8 Steam

Female Wing Nut Male NPT Swivel

Available as Male NPT

Female Wing Nut withFemale NPT Spud

Female Low Profile Nut with Female NPT Spud

Crimped Steam Assembly


ApplicationCoupling assembly crimps permanently onto hose; forms

a tight crimp that reduces leaks and eliminates bulky bolt

clamps while reducing potential for damage from snagging

on personnel or property.

Recommended Crimp Diameters for Continental ContiTech Branded Steam Hose

Hose Description

Hose Product Code

Hose ID

Female Ground Joint Low Profile Unit

Female Ground Joint Wing Nut

Male NPT

Male NPT Swivel

Female Spud

Crimp Dia.

Continental ContiTech Perma-Crimp

Die SetApprox. Setting

Flexsteel 250 (Black) 539-070-024 3/4" RGJS-3V GJS-3V IMS-3V IMS-3VSW GFS-3 1.440" 34 2.6

Flexsteel 250 (Red) 539-076-024 3/4" RGJS-3V GJS-3V IMS-3V IMS-3VSW GFS-3 1.440" 34 2.6

Flexsteel 250 (Black) 539-070-032 1" RGJS-4V GJS-4V IMS-4V IMS-4VSW GFS-4 1.925" 45 3.9

Flexsteel 250 (Red)* 539-076-032 1" RGN-4* GN-4* IMS-4G* N/A GFS-4 1.660"* 41 1.16

Flexsteel 250 (Red Wrapped) 536-476-024 3/4" RGJS-3V GJS-3V IMS-3V IMS-3VSW GFS-3 1.440" 34 2.6

Flexsteel 250 CB Extreme (Black, Red)

539-870-024

539-876-024 3/4" RGJF-3V GJF-3V IMS-3V IMS-3VSW GFS-3 1.430" 34 2.32

Flexsteel 250 EPDM 20 (Red) 539-486-024 3/4" RGJS-3V GJS-3V IMS-3V IMS-3VSW GFS-3 1.420" 34 2.1

*For the 2-piece skived fitting solution with SCF-4G ferrule, use GJS-4G NC stem for ground joint fittings. Skive length 1.555".

Air & Multipurpose

General Purpose

Heavy Duty

Push-on

Chemical Transfer

Cleaning Equipment

Food

Transfer

Washdown

Marine

Material Handling

Abrasives

Bulk Transfer

Cement & Concrete

Mining

Petroleum

Aircraft Fueling

Dispensing

Dock

Transfer

Spray

Steam

Vacuum

LPG Delivery

Water

Discharge

Suction & Discharge

Washdown

Welding

Coupling Systems

Equipment

Appendix

9 Steam

Plicord® 250 Steam


ApplicationA rugged construction used for all-around steam service

in chemical plants, refineries, shipyards and demanding

industrial service. It is recommended for cleaning,

thawing, blowout service, steam pumps, hoists and other

applications involving steam.

Construction TubeBlack EPDM synthetic rubber

CoverBlack EPDM synthetic rubber, also available in red cover

with yellow brand for color coding (wrapped impression)

ReinforcementSpiral-plied steel wire

Temperature Range0˚F to 406˚F (-18˚C to 208˚C)

Packaging50’ lengths, coiled and polywrapped

Branding (Spiral)Example: Continental ContiTech Plicord® 250 Steam psi.

Drain after use


recommendation and coupling procedure.


549-061 (red)

Plicord® 250 Steam

SAP# ID Nom. OD Max. WP Weight

Black Red in. mm in. mm psi MPa lb./ft. kg/m

20019132 20019162 1/2 12.7 0.97 24.6 250 1.72 0.33 0.49

20019137 20019168 3/4 19.1 1.25 31.8 250 1.72 0.49 0.73

20019141 20019174 1 25.4 1.50 38.1 250 1.72 0.61 0.91

20019144 20019178 1e 31.8 1.81 46.0 250 1.72 0.83 1.24

20019148 20019180 1f 38.1 2.09 53.1 250 1.72 1.03 1.53

20019154 20019184 2 50.8 2.78 70.6 250 1.72 1.88 2.80

20019155 20019186 2f 63.5 3.28 83.3 250 1.72 2.33 3.47

20019158 20019187 3 76.2 3.77 95.8 250 1.72 2.73 4.06

Air & Multipurpose

General Purpose

Heavy Duty

Push-on

Chemical Transfer

Cleaning Equipment

Food

Transfer

Washdown

Marine

Material Handling

Abrasives

Bulk Transfer

Cement & Concrete

Mining

Petroleum

Aircraft Fueling

Dispensing

Dock

Transfer

Spray

Steam

Vacuum

LPG Delivery

Water

Discharge

Suction & Discharge

Washdown

Welding

Coupling Systems

Equipment

Appendix

10 Steam

Hydrocarbon Drain Hose®


ApplicationHeavy Duty hose designed for use in hydrocarbon drain

service.

Construction TubeBlack Nitrile

CoverBlue Wingprene

ReinforcementSpiral Piled two steel wires


Packaging100’ Lengths, coiled and polywrapped

Branding Continental ContiTech Hydrocarbon Drain Hose 300 PSI


recommendation and coupling procedure

Order Code543-729

Hydrocarbon Drain Hose®

ID OD Max. WP Weight

SAP# in. mm in. mm psi lb./ft.

20264356 3/4 19.1 1.33 33.86 300 0.63

20467694 1 25.4 1.58 40.14 300 0.78

20326679 11/2 38.1 2.25 57.2 300 1.57

20276441 2 50.8 2.77 70.36 300 2.01

Air & Multipurpose

General Purpose

Heavy Duty

Push-on

Chemical Transfer

Cleaning Equipment

Food

Transfer

Washdown

Marine

Material Handling

Abrasives

Bulk Transfer

Cement & Concrete

Mining

Petroleum

Aircraft Fueling

Dispensing

Dock

Transfer

Spray

Steam

Vacuum

LPG Delivery

Water

Discharge

Suction & Discharge

Washdown

Welding

Coupling Systems

Equipment

Appendix

11 Steam

MIL-DTL-29210E Steam Hose Updates to new “E” Specification


ApplicationHose assembly for military applications (such as Navy

shipyard use) in temporary services from docks or

barges to ships. First Article-approved hose meeting the

requirements of MIL-DTL-29210 rev. E. This specification

covers metal-lined, wire-reinforced, rubber hose assemblies

for conveyance of saturated steam.*

Revision E update (key changes):

› Ozone and steam tests as part of conformance testing are

required for 1st Article in rev. E

› Part or identifying number (PIN) is much more specific

› The branding requirements have been corrected to brand

as MIL-DTL-29210 instead of MIL-PRF-29210C.

Construction TubeEPDM

CoverBlack wrapped finish EPDM

Reinforcement2 wire braids

Temperature Range0˚ to 406˚F (-18˚C to 208˚C)

Packaging25’ or 50’ cut lengths

BrandingContinental ContiTech (Quarter/Year Date Code)

MIL-DTL-29210 250 PSIG (1724 KPA {Gauge}) steam 29210E

CouplingsEnd fittings and special stem design per MIL-DTL-29210E

for use with stainless-steel metal liner.* Stainless-steel metal

liner per MIL-DTL-29210E

Non Stock/Sizes¾", 1", 1¼"*, 1½", 2" (*in development)

Order Codes539-670

MIL-DTL-29210E Steam Hose


Black in. mm in. mm psi MPa lb./ft. kg/m

20490435 3/4 19.05 1.315 33.40 250 1.723 0.61 0.91

20453479 1 25.4 1.61 40.89 250 1.723 0.82 1.22

20469264 1f 38.1 2.12 53.85 250 1.723 1.22 1.82

20458670 2 50.8 2.71 68.83 250 1.723 1.80 2.68

*Steel liners are not available through Continental ContiTech. Please refer to Mil Spec for approved suppliers list.

Air & Multipurpose

General Purpose

Heavy Duty

Push-on

Chemical Transfer

Cleaning Equipment

Food

Transfer

Washdown

Marine

Material Handling

Abrasives

Bulk Transfer

Cement & Concrete

Mining

Petroleum

Aircraft Fueling

Dispensing

Dock

Transfer

Spray

Steam

Vacuum

LPG Delivery

Water

Discharge

Suction & Discharge

Washdown

Welding

Coupling Systems

Equipment

Appendix

12 Steam

NotesAir & Multipurpose

General Purpose

Heavy Duty

Push-on

Chemical Transfer

Cleaning Equipment

Food

Transfer

Washdown

Marine

Material Handling

Abrasives

Bulk Transfer

Cement & Concrete

Mining

Petroleum

Aircraft Fueling

Dispensing

Dock

Transfer

Spray

Steam

Vacuum

LPG Delivery

Water

Discharge

Suction & Discharge

Washdown

Welding

Coupling Systems

Equipment

Appendix

13 Steam

207

817

53

ContiTech. Engineering Next Level

As a division of the Continental Group, ContiTech is a recognized innovation and technology leader in natural rubber and plastics. As an industry partner with a firm future ahead of us, we engineer solutions both with and for our customers around the world. Our bespoke solutions are specially tailored to meet the needs of the market. With extensive expertise in materials and processes, we are able to develop cutting-edge technologies while ensuring we make responsible use of resources. We are quick to respond to important technological trends, such as function integration, lightweight engineering and the reduction of complexity, and offer a range of relevant products and services. That way, when you need us, you’ll find we’re already there.

The content of this publication is not legally binding and is provided as information only. The trademarks displayed in this publication are the property of Continental AG and/or its affiliates. Copyright © 2016 ContiTech AG. All rights reserved. For complete information go to: www.contitech.de/discl_en

ContactContiTech NAFTA Headquarters703 S. Cleveland Massillon RoadFairlawn, OH 44333-3023 U.S.A.1-800-235-4632

Canada1-888-275-4397FAX 1-888-464-4397

Mexico1-800-439-7373FAX 1-800-062-0918

www.contitech.us

K-1EATON Industrial Hose Master Catalog – NA E-HOOV-MC003-E2 2014

Stea

mSteam Steam Hose

EH084 STEAM SLAYER™ . . . . . . . . . . . . . . . . . . . . . . . . .K-6EH080 & EH081 STEAM SLAYER™ . . . . . . . . . . . . . . . . .K-7H0084 Concord Standard . . . . . . . . . . . . . . . . . . . . . . . . .K-8H9568 Concord 250 Steam . . . . . . . . . . . . . . . . . . . . . . .K-9H9682 Concord Steam Oil-Resistant . . . . . . . . . . . . . . .K-10

EHS001 Industrial Steam . . . . . . . . . . . . . . . . . . . . . . . . K-11H6027 200 L .L . Steam . . . . . . . . . . . . . . . . . . . . . . . . . .K-12H969 Hydrocarbon Drain . . . . . . . . . . . . . . . . . . . . . . . . .K-13EJ Series Crimp Couplings . . . . . . . . . . . . . . . . . . . . . . .K-14FK6496 & FK6500 Eaton Steam Hose Assemblies . . . . .K-15

K-2 EATON Industrial Hose Master Catalog – NA E-HOOV-MC003-E2 2014

Steam

Steam

Steam HoseEH084 STEAM SLAYER™

Application: Transfer of steam for processing products & cleaning equipmentTube: Special chlorobutyl blendReinforcement: 2-wire braidCover: Pin-pricked EPDM Temp: -40°C to +208°C, (-40°F to +407°F)For superheated steam, +232°C (+450°F)Pressure: 17,2 bar / 250 psi

EH080 & EH081 STEAM SLAYER™

Application: Transfer of steam for processing products & cleaning equipmentTube: Special chlorobutyl blendReinforcement: 2-wire braidCover: Pin-pricked EPDM Temp: -40°C to +208°C, (-40°F to +407°F)For superheated steam, +232°C (+450°F) Pressure: 17,2 bar / 250 psi

H0084 Concord Standard

Application: Transfer of steam for processing products & cleaning equipmentTube: Special chlorobutyl blendReinforcement: 2-wire braid with stainless steel anti-static wire Cover: Pin-pricked EPDM Temp: Maximum Operating: +232°C (+450°F)Pressure: 17,2 bar / 250 psi

H9568 Concord 250 Steam

Application: Transfer of steam for processing products & cleaning equipmentTube: EPDM Reinforcement: 2-wire braid Cover: Pin-pricked EPDM Temp: Maximum Operating: +232°C (+450°F)Pressure: 17,2 bar / 250 psi

H9682 Concord Steam Oil-Resistant

Application: Transfer of steam for processing products & cleaning equipmentTube: EPDM Reinforcement: 2-wire braid Cover: Pin-pricked, oil-resistant compoundTemp: Maximum Operating: +232°C (+450°F)Pressure: 17,2 bar / 250 psi

EHS001 Industrial Steam BS 5342 Type 2 Class A

Application: Transfer of steam for processing products & cleaning equipmentTube: EPM Reinforcement: High-tensile steel wire Cover: Pin-pricked EPMTemp: -40°C to +208°C, (-40°F to +407°F)Pressure: 17,2 bar / 250 psi

H6027 200 L. L. Steam

Application: Transfer of steam for processing products & cleaning equipmentTube: EPDM Reinforcement: 1-wire braid Cover: Pin-pricked EPDM Temp: Maximum Operating: +197°C (+386°F)Pressure: 13,8 bar / 200 psi

H969 Hydrocarbon Drain

Application: Hydrocarbon drain serviceTube: Nitrile (RMA Class A) Reinforcement: 2-wire braid Cover: CPETemp: Maximum Operating: +176°C (+350°F)Pressure: 20,7 bar / 300 psi


Stea

m

SteamIntroduction and Safety Information

WARNING: Exposure to steam is hazardous . If not properly controlled, steam can cause property

damage, serious bodily injury, or death . In order to avoid property damage, serious injury, or death, you must select the proper steam hose for the given application . Also, proper installation, usage and maintenance of the steam hose you select will contribute to increased operator safety .

WARNING: Failure to properly follow the manu-facturer’s recommended procedures for the care,

maintenance and storage of a particular hose may result in its failure to perform in the manner intended and may result in serious injury, death, and damage to property .

WARNING: Only specially trained persons should engage in applications or testing procedures that

require particular skills . Failure to do so may result in damage to the hose products or to other property and more importantly, may result in serious injury .

WARNING: Steam heat is hotter than 212°F (boiling water) and increases in temperature as pressure

increases . See safety information in this catalog .

Heat Resisting Patrex or EPDM Tubes • Eaton products’ exclusive elastomers with superior heat

resistance provide for longer service life . . .and will resist flaking rubber particles (popcorning) and will handle most steam cleaner detergents .

Hi-Strength Steel Wire Braided Reinforcement • Keeps the hose limber and easy to handle . Adds versatility . . .

hot water cleaning to high-pressure process steam service .

EPDM or Oil Resistant • Stand up to the dragging, scuffing and abuse found in

many applications .

Covers • Ensures maximum service life and value . Exceptional aging,

weathering, and heat resisting properties keep the hose flexible and easy to use .

Permanent Branding for Easy Identification • The name of the hose and the working pressure are molded

into the hose cover . . .can’t rub off . This lets the operator know that the hose is for steam service .

The Eaton Brand Reputation for Quality • Your assurance of dependable performance .

Steam Hose Safety InformationImportant!


Steam

SteamSafety Tips

Common Sense with Steam Hose • Provide operators with adequate safety clothing . Include

gloves, rubber boots, full length protective clothing and eye protection . The objective is to provide protection from scalding burns resulting from splash back of steam or hot water .

• Ensure that the work area is free of tripping hazards and other clutter .

• Check the tightness of the coupling with each use . • Do not allow the hose to remain pressurized when not in

service . Turning off the pressure can provide dramatic increases in steam hose service life .

• Periodic maintenance of steam hose can pay big dividends . All steam hoses are expected to wear out in time . It is important to continually be on the lookout for hose that has deteriorated to the point where it can no longer provide safe service . The following guidelines can help in that determination .

Operators should be aware of the obvious signs of trouble:• Cover blisters or lumps • Cuts or gouges in the outside of the hose which expose the

reinforcement • Hardened or inflexible hose • Steam leakages at the coupling ends or anywhere along the

length of the hose • Flattened or kinked areas which have damaged the hose • A reduction of steam flow indicating that the tube is swellingWhen any of the above abnormalities appear it is good safety sense to immediately remove the hose from service . Once removed, the hose can be carefully inspected before further use . Steam hose failures occur near the ends due to flexing and strain at the couplings . In those cases the hose can frequently be cut back and recoupled, providing additional service life . Hose used in continuous high pressure/ temperature service should be inspected periodically for signs of tube hardening . In most cases it is necessary to remove a coupling for tube inspection .

Make Your Selection With Safety in Mind • Be sure to select a hose identified as steam hose . • Hose identification should be in the form of permanent

branding on the hose outer cover, not just on the package . • You must identify the type of service the steam hose is

required to accomplish . a) Is the hose manually handled? b) What is the anticipated frequency of use? c) What is the actual pressure of the steam service? d) Is it subject to surges or peak pressures? e) What is the temperature of the steam? f) Saturated (wet) or superheated (dry) steam? g) What are the external conditions in the area where the

hose will be used? • You should recognize that spillage or accumulations of

corrosive chemicals or petroleum based materials externally can have a deteriorating effect on the hose cover .

Making Sure the Hose is Installed Properly • Be certain to use hose couplings designed for steam hose

service . Follow the coupling manufacturer’s instruction for coupling attachment . Check tightness with each use .

• Avoid extreme flexing of the hose near the coupling . If necessary use elbows in the piping system to assure a straight line connection with the hose .

• Installing and using a shut-off valve between the steam source and the hose will maximize service life and operator safety, and we consider such a value mandatory for safe operation .

• The use of spring guards can relieve some of the acute flexing encountered in heavy manual handling applications .

• Provide a suitable means of storing the hose when not in use . A permanent rack or tray will minimize the damage to the hose in storage . Do not hang the hose on a hook, nail, or other device which could cut or damage the hose .

Safety Tips


Stea

m

SteamRecommendations

1. Install an OSHA approved safety cable on the hose at every junction to prevent whipping of the end if the coupling should disconnect .

2. Ensure continuous static grounding of the hose at each coupling .

3. If the clamps are a bolt-on style, tighten them to the correct torque before use . Use calibrated torque wrenches, not impact or other types .

4. Repairs on steam hoses and couplings should be done only by fully qualified distributors or fabricators .

5. All workers near the hose should wear full protective safety gear including gloves, safety shoes, full-length protective clothing and protective glasses or goggles .

6. Perform a complete safety check before the steam is turned on . Inspect the area and remove all unnecessary objects and debris . Inspect the hose for gouges, kinks, worn areas, loose couplings and other potential safety problems .

7. Install a shut-off valve between the source of steam and hose assembly .

8. Use spring guards to protect the hose from kinking when handling of the hose is required .

9. Avoid excessive flexing of the hose, particularly near couplings . Flexing can weaken the assembly .

10. Examine connections to the steam source . Use straight connections instead of bending the hose . Install pipe elbows to ensure either straight vertical connections pointing downward, or a 45° downward angle that allows the hose to gently contact the ground without too much flexing .

11. Be aware of the danger of hammer effect and take steps to prevent it . Hammer effect is caused by spikes of extreme pressure; it can damage hose assemblies and break couplings free . The usual causes are blockage, pinched-off flow or valves being opened or closed too fast . Make personnel aware of both the danger and causes, and urge them to avoid actions that can cause the hammer effect .

12. When finished using steam, always close the pressure valve from the steam source . In addition to providing an extra safety margin, this action can extend the working life of the hose .

13. Add an extra measure of safety by ensuring that all steam hose connections are incompatible with other hoses in the plant or by color-coding for different applications . Manufacturers can often cooperate with these requests and suggest good color-coding systems .

14. Train workers to look for signs of problems during usage, such as steam leakage, loose clamps, hose shrinkage, cover damage or exposed reinforcement .

Recommendations


Steam

SteamSteam Hose

Refer to warnings and safety information on pages O-1 – O-16.

Use of damaged hose or improper use may result in bodily injury or property damage. Please consult Eaton catalog or Technical Support for proper application.

STEAM SLAYER™EH084

Construction:

Tube: Special chlorobutyl blend

Reinforcement: 2-wire braid

Cover: Pin-pricked EPDM

Operating Temperature:

-40°C to +208°C (-40°F to +407°F)

For superheated steam +232°C (+450°F)

Application:• Transfer of steam for

processing products and cleaning equipment

Markets:• Refining and petrochemical• Paper industry• Industrial cleaning markets• Oil and gas exploration• Steel• Ship building

Type of Couplings:• Eaton EJ series

Contact coupling manufacturer for attachment procedure and other coupling recommendations

Part No. Hose I.D. Hose O.D.Max Operating

PressureBurst

Pressure Weight Length

DN mm in mm in bar psi bar psi kg/m lbs/ft mtr ft

EH08408 12 12,7 0 .50 27,7 1 .09 17,2 250 172 2500 0,73 0 .49 15,2 50

EH08412 19 19,0 0 .75 33,5 1 .32 17,2 250 172 2500 0,94 0 .63 15,2 50

EH08416 25 25,4 1 .00 40,4 1 .59 17,2 250 172 2500 1,28 0 .86 15,2 50


Stea

m

SteamSteam Hose



STEAM SLAYER™EH080 & EH081

Construction:





-40°C to +208°C (-40°F to +407°F)

For superheated steam +232°C (+450°F)




Type of Couplings:• Eaton EJ series



PressureBurst


EH080 DN mm in mm in bar psi bar psi kg/m lbs/ft mtr ft

EH08008 12 12,7 0 .50 27,7 1 .09 17,2 250 172 2500 0,73 0 .49 15,2 50

EH08012 19 19,0 0 .75 33,5 1 .32 17,2 250 172 2500 0,94 0 .63 15,2 50

EH08016 25 25,4 1 .00 40,4 1 .59 17,2 250 172 2500 1,28 0 .86 15,2 50

EH081

EH08108 12 12,7 0 .50 27,7 1 .09 17,2 250 172 2500 0,73 0 .49 15,2 50

EH08112 19 19,0 0 .75 33,5 1 .32 17,2 250 172 2500 0,94 0 .63 15,2 50

EH08116 25 25,4 1 .00 40,4 1 .59 17,2 250 172 2500 1,28 0 .86 15,2 50


Steam

SteamSteam Hose



Concord StandardH0084

Construction:


Reinforcement: 2-wire braid with stainless steel anti-static wire



Maximum Operating +232°C (+450°F)




Type of Couplings:• Ground joint female• Boss male



PressureBurst



H008420BK 31 31,8 1 .25 50,0 1 .97 17,2 250 172 2500 2,0 1 .35 15,2 50

H008424BK 38 38,1 1 .50 56,4 2 .22 17,2 250 172 2500 2,3 1 .55 15,2 50

H008432BK 51 50,8 2 .00 69,1 2 .72 17,2 250 172 2500 2,9 1 .94 15,2 50

H008432BK 51 50,8 2 .00 69,1 2 .72 17,2 250 172 2500 2,9 1 .94 15,2 50


Stea

m

SteamSteam Hose



Concord 250 SteamH9568

Construction:

Tube: EPDM








Type of Couplings:• Eaton EJ Series



PressureBurst



H956808BK 12 12,7 0 .50 26,2 1 .03 17,2 250 172 2500 0,68 0 .46 15,2 50

H95608BK-100* 12 12,7 0 .50 26,2 1 .03 17,2 250 172 2500 0,68 0 .46 30,5 100

H956812BK 19 19,0 0 .75 34,0 1 .34 17,2 250 172 2500 1,04 0 .70 15,2 50

H956812BK-100* 19 19,0 0 .75 34,0 1 .34 17,2 250 172 2500 1,04 0 .70 30,5 100

H956816BK 25 25,4 1 .00 39,6 1 .56 17,2 250 172 2500 1,43 0 .96 15,2 50

H956816BK-100* 25 25,4 1 .00 39,6 1 .56 17,2 250 172 2500 1,43 0 .96 30,5 100

**Also product available in RD-Red for select items


Steam

SteamSteam Hose



Concord Steam Oil-Resistant*H9682

Construction:

Tube: EPDM


Cover: Pin-pricked, oil-resistant compound









PressureBurst



H968212BK* 19 19,0 0 .75 34,1 1 .34 17,2 250 172 2500 1,04 0 .70 15,2 50

H968212RD* 19 19,0 0 .75 34,1 1 .34 17,2 250 172 2500 1,04 0 .70 15,2 50

* Product is not stocked and only available as an MTO item.


Stea

m

SteamSteam Hose



Industrial SteamBS 5342 Type 2 Class A

EHS001

Construction:

Tube: EPM blend

Reinforcement: High-tensile steel wire

Cover: Pin-pricked EPM


-40°C to +208°C (-40°F to +407°F)




Type of Couplings:• Eaton EJ series• Boss male• Ground joint female


Part No.

Hose I.D. Hose O.D.Max Oper Pressure

Burst Pressure

Minimum Bend Radius Weight Length

mtr ft DN mm in mm in bar psi bar psi kg/m lbs/ft mtr ft mtr ft

EHS001-08- MXX 50 12 12,7 0 .50 24,0 0 .94 17,2 250 172 2500 70 2 .76 0,49 0 .82 40 50

EHS001-10- MXX 50 16 15,9 0 .62 27,0 1 .06 17,2 250 172 2500 80 3 .15 0,56 0 .38 40 50

EHS001-12- MXX 50 19 19,0 0 .75 32,0 1 .26 17,2 250 172 2500 100 3 .94 0,72 0 .48 40,61 50

EHS001-16- MXX 50 25 25,4 1 .00 38,5 1 .52 17,2 250 172 2500 140 5 .51 0,96 0 .65 40,61 50

EHS001-20- MXX 50 31 31,8 1 .25 46,0 1 .81 17,2 250 172 2500 200 7 .87 1,27 0 .85 40,61 50

EHS001-24- MXX 50 38 38,1 1 .50 52,0 2 .05 17,2 250 172 2500 250 9 .84 1,58 1 .06 40,61 50

EHS001-32- MXX 50 51 50,8 2 .00 67,0 2 .64 17,2 250 172 2500 350 13 .78 2,37 1 .59 40,61 50

EHS001-40- MXX 50 60 63,5 2 .50 79,5 3 .13 17,2 250 172 2500 450 17 .72 2,97 2 .00 40,61 50

EHS001-48- MXX 50 80 76,2 3 .00 93,0 3 .66 17,2 250 172 2500 550 21 .65 3,88 2 .61 40,61 50

EHS001-64- MXX 50 102 101,6 4 .00 124,0 4 .88 17,2 250 172 2500 750 29 .53 6,60 4 .44 40,61 50

r


Steam

SteamSteam Hose



200 L. L. SteamH6027

Construction:

Tube: EPDM











PressureBurst



H602706 10 9,5 0 .38 20,6 0 .81 13,8 200 138 2000 0,34 0 .23 15,2 50

H602706-350R 10 9,5 0 .38 20,6 0 .81 13,8 200 138 2000 0,34 0 .23 106,7 350

H602708 12 12,7 0 .50 23,8 0 .94 13,8 200 138 2000 0,43 0 .29 15,2 50

H602712 19 19,0 0 .75 30,2 1 .19 13,8 200 138 2000 0,61 0 .41 15,2 50

H602712-350R 19 19,0 0 .75 30,2 1 .19 13,8 200 138 2000 0,61 0 .41 106,7 350


Stea

m

SteamSteam Hose



Hydrocarbon DrainH969

Construction:

Tube: Nitrile (RMA Class A)


Cover: Pin-pricked CPE



Application:• For hydrocarbon

drain service


Type of Couplings:• Boss male• Ground joint female



PressureBurst



H969012 19 19,0 0 .75 34,1 1 .31 20,7 300 207 3000 0,89 0 .60 15,2 50

H969012-25 19 19,0 0 .75 34,1 1 .31 20,7 300 207 3000 0,89 0 .60 7,6 25


Steam

SteamEJ Series Crimp Couplings

EJ Series Crimp Couplings

Step 1

Cut the hose square to the required length using a cut-off wheel . Clean the cut end and hose bore .

Step 2

Mark the end of the hose with the correct insertion depth by size . See chart .

Step 3

Lubricate the I .D . of the hose with a water based lubricant such as P-80 . You can also utilize a 5% dish soap/95% water mixture .

Step 4

Insert the fitting into the hose . Twist the fitting while inserting to help with spreading the lubricant and easier insertion .

Be sure the fitting is fully inserted by checking the end of the socket is aligned with the insertion depth mark on the hose .

Step 5

Crimp the hose to the specifications found in chart . Measure the crimp diameter in 3 locations utilizing calipers and take the average to verify that the crimp is within the specified range . Also verify that the insertion depth mark on the hose is still at the end of the socket and that the hose has not pulled off of the fitting during the crimping process .

Part Number Hose I.D. Thread Size DIM A Hole Dia DIM D

mm in NPSM mm in mm in mm in

EJ5323-0808S 12,7 0 .50 11/2 – 111/2 72,3 2 .85 12,7 0 .50 60,5 2 .38

EJ5323-1212S 19,1 0 .75 11/2 – 111/2 72,3 2 .85 12,7 0 .50 90,4 3 .56

EJ5323-1216S 25,4 1 .00 11/2 – 111/2 72,3 2 .85 12,7 0 .50 90,4 3 .56

Part Number Hose I.D. Thread Size DIM A Hole Dia Hex E

mm in NPTF mm in mm in mm in

EJ5324-0808S 12,7 0 .50 1/2 – 14 76,5 3 .01 9,1 0 .36 22,2 0 .875

EJ5324-1212S 19,1 0 .75 3/4 – 14 77,8 3 .08 15,5 0 .61 30,2 1 .188

EJ5324-1616S 25,4 1 .00 1 – 111/2 82,6 3 .25 20,6 0 .81 34,9 1 .375

Part Number Hose I.D. Thread Size (M) Thread Size (F) DIM A Hole Dia Hex E

mm in NPSM NPTF mm in mm in mm in

FF91058-08S 12,7 0 .50 11/2 – 111/2 11/2 – 14 30,1 1 .185 9,1 0 .36 50,8 2 .00

FF91058-12S 19,1 0 .75 11/2 – 111/2 3/4 – 14 30,1 1 .185 15,5 0 .61 50,8 2 .00

FF91058-16S 23,9 1 .00 11/2 – 111/2 1 – 111/2 30,1 1 .185 20,6 0 .81 50,8 2 .00

Hose Fitting Dash Insertion Crimp Crimp Size Depth Diameter "B" Position "C"

±0 .12 mm ±0 .75 mm ±0 .005 in ±0 .030 in

Steam Slayer Hose: EH080, EH081, EH084

-08 34,7 mm 30,23 mm 32,39 mm 1 .37 in 1 .190 in 1 .275 in-12 35,5 mm 35,94 mm 32,39 mm 1 .40 in 1 .415 in 1 .275 in-16 34,7 mm 41,40 mm 32,39 mm 1 .37 in 1 .630 in 1 .275 in

Concord 250 Hose: H9568

-08 34,7 mm 30,23 mm 32,39 mm 1 .37 in 1 .190 in 1 .275 in-12 35,5 mm 35,94 mm 32,39 mm 1 .40 in 1 .415 in 1 .275 in-16 34,7 mm 41,78 mm 32,39 mm 1 .37 in 1 .645 in 1 .275 in

Assembly Instructions Steam Hose Crimp Fittings

Step 1

Cut the hose square to the required length using a cut-off wheel.

Clean the cut end and hose bore.

Step 2

Mark the end of the hose with the correct insertion depth by size. See Chart 1.

Step 3

Lubricate the ID of the hose with a water based lubricant such as P-80.

You can also utilize a 5 % dish soap / 95 % water mixture.

Step 4

Insert the fitting into the hose. Twist the fitting while inserting to help with spreading the

lubricant and easier insertion. Be sure the fitting is fully inserted by checking the end of the

socket is aligned with the insertion depth mark on the hose.

Step 5

Crimp the hose to the specifications found in Chart 1. Measure the crimp diameter in 3

locations utilizing calipers and take the average to verify that the crimp is within the specified

range. Also verify that the insertion depth mark on the hose is still at the end of the socket

and that the hose has not pulled off of the fitting during the crimping process.

Noneofthehoseslistedaretobeusedasapressurewasherhose

*MTOMadetoOrderContactEatonat8008333837foravailability,minimumrunquantity,andorderinginformation.

Hose

Dash

Size

Fitting

Insertion

Depth

Crimp

Diameter“B”

±0.12 mm ±0.005 in

Crimp

Position“C”

±0.75 mm ±0.030 in

SteamSlayerHose:EH080,EH081,EH084

‐0834.7mm

1.37in

28.96mm

1.140in

32.39mm

1.275in

‐1235.5mm

1.40in

33.02mm

1.300in

32.39mm

1.275in

‐1634.7mm

1.37in

41.40mm

1.630in

32.39mm

1.275in

Concord250Hose:H9568

‐0834.7mm

1.37in

29.59mm

1.165in

32.39mm

1.275in

‐1235.5mm

1.40in

34.42mm

1.355in

32.39mm

1.275in

‐1634.7mm

1.37in

41.78mm

1.645in

32.39mm

1.275in

Assembly Instructions

Wing Nut Swivel Ground Joint

Male Pipe (NPTF) Rigid

Female Spud

Steam applications are hazardous to both personnel and equipment . These hazards are due to the high pressures and temperatures of steam conveyance . Hot water, low pressure steam and high pressure steam can cause severe scalding or bodily injury . Operators

should use extreme caution to avoid burns . Eaton understands the importance of utilizing quality products that provide maximum safety, especially when it comes to steam application, safety always comes first.

None of the hoses listed are to be used as a pressure washer hose.

MTO (Made-to-Order) – Contact Eaton at 800-833-3837 for availability, minimum run quantity, and ordering information.

* NOTE: EJ Series couplings were specifically designed and tested for use with Eaton hoses and wall thicknesses, use on other hose is not recommended.


Stea

m

SteamEaton Steam Hose Assemblies



Eaton Steam Hose AssembliesFK6496 & FK6500

Losses from a leaking steam system can cost in many ways . Personal safety, procurement, maintenance, and premature product replacement can all affect the bottom line . Eaton’s new steam hose assembly system with our STEAM SLAYER hose and the EJ Series fitting offer a matched engineered assembly that was tested for over 2000 hours without any leakage .

This new matched assembly will also reduce the affects of static electric discharge . These new assemblies not only reduce maintenance cost, but also reduce operator’s exposure to hazardous situations . Be sure to choose a matched hose and fitting engineered system designed specifically for steam applications .

50' Steam Hose Assemblies

Hose I.D. Hose I.D. End “A” End “B” Wing Nut Part Number (mm) (in) Male Pipe Female Swivel Hose

FK6496HHH6000 13,0 1/2 - 8 - 8 EH08408 Steam Slayer

FK6496KKK6000 19,1 3/4 -12 -12 EH08412 Steam Slayer

FK6496MMK6000 25,4 1 -16 -12 EH08416 Steam Slayer

FK6500HHH6000 12,7 1/2 - 8 - 8 H956808 Concord 250

FK6500KKK6000 19,1 3/4 -12 -12 H956812 Concord 250

FK6500MMK6000 25,4 1 -16 -12 H956816 Concord 250

Base # FK6496

Base # FK6500

A – Male Pipe

A – Male Pipe

B –

B –




Steam

Notes

Term

s an

d Co

nditi

ons

of S

ale

© 2013 EatonAll Rights ReservedPrinted in USADocument No. E-HOOV-MC003-E2

Eaton Industrial Hose1750 Hardeman LaneCleveland, TN 37312USATel: 1-800-833-3837FAX: 1-952-974-7513www.eaton.com/hydraulics

EatonHydraulics Group EuropeRoute de la Longeraie 71110 MorgesSwitzerlandTel: +41 (0) 21 811 4600Fax: +41 (0) 21 811 4601

Eaton Hydraulics Group Asia PacificEaton BuildingNo.7 Lane 280 Linhong Road Changning District, Shanghai200335 ChinaTel: (+86 21) 5200 0099Fax: (+86 21) 2230 7240

Documents

Industrial Hose 2016 Product Catalogtexasrubbersupply.com/wp-content/uploads/2016/12/Steam...Temperature Range-40 F to 450 F (-40—C to 232ºC) Packaging Bulk, cut lengths, coupled