Industrial Generator Set Accessories

Weather and Sound Enclosures

Applicable to the following:80--275REOZJD

Weather Enclosure Standard Features

� Critical silencer, flexible exhaust connector, andrain cap.

� Skid-mounted, steel construction with hinged andremovable doors. Steel or aluminum constructionavailable on 80/100 kW models only.

� Fade-, scratch-, and corrosion-resistant Kohler�cream beige powder-baked finish.

� Lockable, flush-mounted door latches.

� Air inlet louvers and damper reduce rain and snowentry.

� High wind bracing, 241 kph (150 mph).

Sound Enclosure Standard Features

� Includes all of the weather enclosure features withthe addition of acoustic insulation material.

� Vertical air outlet hood with 90 degree angle toredirect air and reduce noise.

� Acoustic insulation that meets UL 94 HF1flammability classification.

� Sound-attenuated enclosure that offers an averagesound level of 75 dB(A) at 7 m (23 ft.).

Weather Enclosure

Sound Enclosure

G6-84 2/09b Page 1

G6-84 2/09b Page 2

Weather Enclosure

ADV-7322B-B

Hinged andremovable doors forease of servicing

Lockable, flush-mounted door latchesprevent tampering

Airinlet

louvers

Fixed airflow inletgrille

Rodent guards and skidend caps prevent

animal entry

Oil drainand radiator

drains

Fade-, scratch-, andcorrosion-resistantpowder-baked finish

Horizontal air dischargethrough a removable air

outlet grille

Note: 80/100REOZJD shown, other models are similar.

Enclosed insulated exhaustsilencer for improved safety

and noise reduction

Weather Enclosure Features

� Available in steel-formed panel, solid construction.Preassembled package offering dent resilient structuremounting directly to skid.

� Powder-baked paint. Superior finish, durability, andappearance.

� Internal critical exhaust silencer. Offers maximumcomponent life, operator safety, and includes rain shieldand cap.

� Service access. Multi-personnel doors for easy access togenerator set control and servicing of the oil fill and battery.

� Cooling/combustion air intake. Weather protective designsusing fixed air inlet louvers sized for maximum coolingairflow.

� Cooling air discharge. Weather protective design featuringhorizontal air discharge through a removable punched airoutlet grille.

Weather Enclosure Options

� Aluminum construction, 80/100REOZJD models only.

� Upfit kit for sound.

G6-84 2/09b Page 3

Sound Enclosure

ADV-7322C-B

Rodent guards andskid end caps prevent

animal entry

Lockable, flush-mounted door latchesprevent tampering

Fade-, scratch-, andcorrosion-resistantpowder-baked finish

Acoustic insulationrepels moisture

absorption

Acoustic insulationmeeting UL 94 HF1

flammability classification

Enclosed insulated exhaustsilencer for improved safety

and noise reduction

Vertical outlet hoods with90� angles to redirect air

and reduce noise

Oil andradiatordrains

Hinged andremovable doors forease of servicing

Note: 80/100REOZJD shown, other models are similar.

Fixed airflow inletgrille

Sound Enclosure Features

� Available in steel-formed panel, solid construction.Preassembled package offering dent resilient structuremounting directly to skid.

� Powder-baked paint. Superior finish, durability, andappearance.

� Interchangeable modular panel construction. Allowscomplete serviceability or replacement withoutcompromising enclosure design.

� Internal critical exhaust silencer offering maximumcomponent life and operator safety.

� Attenuated design. Acoustic insulation UL 94 HF1 listedfor flame resistance.

� Service access. Multi-personnel doors for easy access togenerator set control and servicing of the oil fill and battery.

� Cooling/combustion air intake. Weather protective designsusing fixed air inlet louvers sized for maximum coolingairflow.

� Cooling air discharge. Attenuated models offering 90°vertical air outlet hood. Redirects cooling air up and aboveenclosures to reduce noise ambient.

Sound Enclosure Options

� Aluminum construction, 80/100REOZJD models only.

G6-84 2/09b Page 4

Sound Enclosure Data

1

2

3

4

5

6

7

8Generator

EndRadiator

End

7 Meter

Radius

Sound Data for Generator SetsOperating Inside a Sound Enclosure

Measurement Positionsand Distances for Data

Microphone Positions: (1--8) as shownMicrophone Distance: 7 m (23 ft.)

(from center of enclosure)Microphone Height: 1 m (3.28 ft.)Data Measured in: dB(A), sound pressure

(Re: 20µPa)

Note: Measurements taken with the generator setoperating at full load.

Sound Data in dB(A)

Microphone Positions

Model 1 2 3 4 5 6 7 8 Average Log Average

80REOZJD 74.0 74.0 76.0 75.0 75.0 76.0 75.0 75.0 75.0 75.1

100REOZJD 74.0 75.0 76.0 76.0 74.0 75.0 75.0 75.0 75.0 75.1

125REOZJD 73.6 75.9 73.9 73.3 73.2 74.5 74.5 74.0 74.1 74.2

150REOZJD 74.2 75.3 74.3 73.6 74.0 75.0 75.0 75.2 74.6 74.6

180REOZJD 73.4 73.0 72.5 73.0 74.0 74.2 75.2 74.7 73.8 73.8

200REOZJD 73.0 73.0 72.8 73.0 74.1 74.4 75.5 75.4 73.9 74.0

230REOZJD 71.3 73.8 72.0 74.1 73.5 72.1 73.1 73.2 72.9 73.0

250REOZJD 71.9 74.3 71.9 74.0 73.8 72.6 73.6 73.7 73.2 73.3

275REOZJD 71.7 74.1 71.9 74.1 73.6 72.5 73.9 73.6 73.2 73.3

G6-84 2/09b Page 5

Enclosure Specifications

Weather Enclosure

Model Alternator

Dimensions, mm (in.) Weight (Steel), kg (lb.)

Length Width Height

Generator Set(wet) withEnclosure

WeatherEnclosure Only

80REOZJD 4S72400 (94.3) 1040 (40.9) 2028 (79.7)

1409 (3106)354 (780)

80REOZJD 4S9, 4V9 1479 (3260)

100REOZJD 4S92400 (94.3) 1040 (40.9) 2028 (79.7)

1479 (3260)354 (780)

100REOZJD 4S11, 4V11 1588 (3500)

125REOZJD All 2800 (110.2) 1040 (40.9) 2374 (93.5) 1846 (4070) 417 (920)

150REOZJD All 2800 (110.2) 1040 (40.9) 2374 (93.5) 1846 (4070) 417 (920)

180REOZJD All 2975 (117.0) 1250 (49.2) 2449 (96.4) 2336 (5150) 413 (910)

200REOZJD All 2975 (117.0) 1250 (49.2) 2449 (96.4) 2336 (5150) 413 (910)

230REOZJD 4UA93100 (122.0) 1250 (49.2) 2459 (96.8)

2749 (6060)481 (1060)

230REOZJD 4UA13 2930 (6460)

250REOZJD 4UA103100 (122.0) 1250 (49.2) 2459 (96.8)

2794 (6160)481 (1060)

250REOZJD 4UA13 2930 (6460)

275REOZJD 4UA103100 (122.0) 1250 (49.2) 2459 (96.8)

2794 (6160)481 (1060)

275REOZJD 4UA13 2930 (6460)

Sound Enclosure

Model Alternator

Dimensions, mm (in.) Weight (Steel), kg (lb.)

Length Width Height

Generator Set(wet) withEnclosure

SoundEnclosure Only

80REOZJD 4S73137 (123.3) 1040 (40.9) 2028 (79.7)

1468 (3236)413 (910)

80REOZJD 4S9, 4V9 1538 (3390)

100REOZJD 4S93137 (123.3) 1040 (40.9) 2028 (79.7)

1538 (3390)413 (910)

100REOZJD 4S11, 4V11 1647 (3630)

125REOZJD All 3589 (141.3) 1040 (40.9) 2374 (93.5) 1996 (4400) 567 (1250)

150REOZJD All 3589 (141.3) 1040 (40.9) 2374 (93.5) 1996 (4400) 567 (1250)

180REOZJD All 3764 (148.2) 1250 (49.2) 2449 (96.4) 2536 (5590) 612 (1350)

200REOZJD All 3764 (148.2) 1250 (49.2) 2449 (96.4) 2536 (5590) 612 (1350)

230REOZJD 4UA93889 (153.1) 1250 (49.2) 2459 (96.8)

2948 (6500)680 (1500)

230REOZJD 4UA13 3130 (6900)

250REOZJD 4UA103889 (153.1) 1250 (49.2) 2459 (96.8)

2994 (6600)680 (1500)

250REOZJD 4UA13 3130 (6900)

275REOZJD 4UA103889 (153.1) 1250 (49.2) 2459 (96.8)

2994 (6600)680 (1500)

275REOZJD 4UA13 3130 (6900)

Note: Weights shown are for steel enclosures.

Note: Refer to the respective ADV drawings for details.

© 2006, 2007, 2009 by Kohler Co. All rights reserved.

DISTRIBUTED BY:

G6-84 2/09b Page 6

Kohler Power SystemsAsia Pacific Headquarters7 Jurong Pier RoadSingapore 619159Phone (65) 6264-6422, Fax (65) 6264-6455

KOHLER CO., Kohler, Wisconsin 53044 USAPhone 920-565-3381, Fax 920-459-1646For the nearest sales and service outlet in theUS and Canada, phone 1-800-544-2444KohlerPower.com

Availability is subject to change without notice. Kohler Co. reserves theright to change the designor specificationswithout noticeandwithoutanyobligation or liability whatsoever. Contact your local Kohler� generatorset distributor for availability.

Subbase Diesel Fuel Tanks

Industrial Generator Set Accessories

Double-Wall Subbase Fuel Tanks

Applicable to the following:20ROZJB20--230REOZJB80--200REOZJC80--275REOZJD

Secondary Containment (SC) Tank

� The above-ground rectangular secondarycontainment tank mounts directly to the generatorset, below the generator set skid (subbase).

� The secondary containment generator set basetank meets UL 142 requirements.

� Both the inner and outer tanks have emergencyrelief vents.

� The containment tank’s double-wall constructionprotects against fuel leaks or ruptures. The inner(primary) tank is sealed inside the outer (secondary)tank. The outer tank contains the fuel if the innertank leaks or ruptures.

� The generator set is designed to comply with theinstallation standards of NFPA 30 and NFPA 37.

Standard Features� Heavy-gauge construction

� Integral stub-up area

� Removable end channel for easy access to stub-uparea

� Emergency pressure-relief vent inner and outertanks

� Lockable fill cap and riser, 2 in. NPT

� Low fuel level switch for controller alarm(optional with Decision-Maker�1 controller)

� Mechanical fuel gauge

� Normal vent with riser and mushroom cap

� Fuel supply and fuel return openings

� Basin drain

� Float fitting for pump control for fuel transfer systemmodel

� Overflow opening for fuel transfer system model

Double-Wall Subbase Tank, Type 1

Double-Wall Subbase Tankwith Available Weather Enclosure Accessory

Double-Wall Subbase Tank, Type 2

G6-67 8/08j Page 1

G6-67 8/08j Page 2

Fuel Tank Features

1

4 2

1. Inner tank leak alarm kit

2. Fuel tank fittings and components (see Figure 2 for details)

3. Emergency pressure relief vent inner tank

4. 1/2 in. NPT for leak detection switch

ADV-6912A-A

3

Figure 1 Double-Wall Subbase Fuel Tanks (Secondary Containment)

1. Emergency vent per NFPA 30

2 in. NPT 227--382 L (60--101 gal.)3 in. NPT 413--1083 L (109--286 gal.)

4 in. NPT 1124--1874, 2347 L (297--495, 620 gal.)

5 in. NPT 2207, 2249, 2559--5526 L (583, 594, 676--1460 gal.)2. 2 in. NPT raised manual fill cap with 51 mm (2 in.) riser

3. 2 in. NPT level gauge

4. 1 1/4 in. NPT normal vent with 127 mm (5 in.) riser and mushroom cap

5. 3/8 in. diptube with check valve, 3/8 in. NPT (female) customer fuelsupply connection

6. 3/8 in. diptube, 3/8 in. NPT (female) customer fuel return connection

7. 2 in. NPT with low level switch8. 2 in. NPT for sensor/pump control float

9. 1 in. NPT for overflow, 7.6 L (2 gpm) pump maximum

10. 1 in. NPT for tank fill

Note: Items 2 and 3 are reversed on 864 mm (34 in.) width fuel tanksADV-6912A-A

Figure 2 Fuel Tank Fittings Top View (Figure 1, Item 2)

G6-67 8/08j Page 3

Fuel Tank Accessories

� Inner tank leak alarm kit (see Figure 1)

� Low fuel alarm (Decision-Maker�1 controller only)

� High fuel level alarm switch (90% full)

� Above ground 19 L (5 gal.) fill/spill container with39.4 m (12 ft.) normal vent riser and diptube for fueloverfill spills during fill up; external mount only withweather/sound enclosure with internal silencer (seeFigure 3 or Figure 4)

2

1

3

ADV-7322D-

1. Vent

2. Spill tank, 18.9 L (5 gal.)3. Drain, 1/2 in. NPT

Figure 3 Fill/Spill Container, 20--125 kW

1

2

3

ADV-7020D-

1. Vent

2. Spill tank, 18.9 L (5 gal.)3. Drain, 1/2 in. NPT

Figure 4 Fill/Spill Container, 135--275 kW

G6-67 8/08j Page 4

Fuel Tank Weights and Dimensions

Fuel Tanks for Open and Enclosed Generator Sets with 1040 mm (41 in.) and 1250 mm (49 in.) Skids

Note: All fuel tanks are Type 1 (see page 1 for an illustration)

kW Kit No.

Capacity,L (gal.)

Length,mm (in.)

Width,mm (in.)

Height ,mm (in.)

Weight,kg (lb.)

Est. Fuel Supply,Hours at 60 Hzwith Full Load

20REOZJB

GM32625-KP1/KA1 291 (77)

2000 (78.74) 1040 (40.94)

305 (12) 316 (696) 33

GM32625-KP2/KA2 450 (119) 457 (18) 382 (843) 51

GM32625-KP3/KA3 613 (162) 610 (24) 449 (989) 70

GM32625-KP4/KA4 772 (204) 762 (30) 515 (1136) 88

20ROZJB

GM32625-KP1/KA1 291 (77)

2000 (78.74) 1040 (40.94)

305 (12) 316 (696) 33

GM32625-KP2/KA2 450 (119) 457 (18) 382 (843) 51

GM32625-KP3/KA3 613 (162) 610 (24) 449 (989) 70

GM32625-KP4/KA4 772 (204) 762 (30) 515 (1136) 88

30REOZJB

GM32625-KP1/KA1 291 (77)

2000 (78.74) 1040 (40.94)

305 (12) 316 (696) 25

GM32625-KP2/KA2 450 (119) 457 (18) 382 (843) 39

GM32625-KP3/KA3 613 (162) 610 (24) 449 (989) 53

GM32625-KP5/KA5 935 (247) 914 (36) 582 (1283) 81

40REOZJB

GM32625-KP1/KA1 291 (77)

2000 (78.74) 1040 (40.94)

305 (12) 316 (696) 22

GM32625-KP2/KA2 450 (119) 457 (18) 382 (843) 34

GM32625-KP3/KA3 613 (162) 610 (24) 449 (989) 46

GM32625-KP4/KA4 772 (204) 762 (30) 515 (1136) 58

GM32625-KP5/KA5 935 (247) 914 (36) 582 (1283) 72

50REOZJB

GM32625-KP6/KA6 337 (89)

2200 (86.61)1040 (40.94)

305 (12) 345 (761) 21

GM32625-KP7/KA7 522 (138) 457 (18) 416 (917) 32

GM32625-KP8/KA8 712 (188) 610 (24) 486 (1072) 44

GM32625-KP9/KA9 897 (237)762 (30)

557 (1228) 55

GM32625-KP19/KA19 1272 (336) 2800 (110.24) 683 (1505) 78

60REOZJB

GM32625-KP6/KA6 337 (89)

2200 (86.61)1040 (40.94)

305 (12) 345 (761) 17

GM32625-KP7/KA7 522 (138) 457 (18) 416 (917) 27

GM32625-KP8/KA8 712 (188) 610 (24) 486 (1072) 36

GM32625-KP10/KA10 1083 (286)914 (36)

628 (1384) 56

GM32625-KP17/KA17 1499 (396) 2800 (110.24) 761 (1678) 77

80REOZJB

GM32625-KP6/KA6 337 (89)

2200 (86.61)

1040 (40.94)

305 (12) 345 (761) 13

GM32625-KP8/KA8 712 (188) 610 (24) 486 (1072) 28

GM32625-KP9/KA9 897 (237)762 (30)

557 (1228) 35

GM32625-KP19/KA19 1272 (336) 2800 (110.24) 683 (1505) 49

GM32625-KP21/KA21 1874 (495) 3302 (130.00) 914 (36) 877 (1934) 73

80REOZJC

GM32625-KP11/KA11 382 (101)

2400 (94.49)

1040 (40.94)

305 (12) 375 (826) 13

GM32625-KP12/KA12 810 (214) 610 (24) 524 (1156) 28

GM32625-KP13/KA13 1234 (326)

914 (36)

674 (1485) 43

GM32625-KP17/KA17 1499 (396) 2800 (110.24) 761 (1678) 52

GM32625-KP22/KA22 2249 (594) 3810 (150.00) 993 (2190) 78

80REOZJD

GM32625-KP11/KA11 382 (101)

2400 (94.49)

1040 (40.94)

305 (12) 375 (826) 14

GM32625-KP12/KA12 810 (214) 610 (24) 524 (1156) 31

GM32625-KP13/KA13 1234 (326)

914 (36)

674 (1485) 47

GM32625-KP17/KA17 1499 (396) 2800 (110.24) 761 (1678) 57

GM32625-KP22/KA22 2249 (594) 3810 (150.00) 993 (2190) 86

100REOZJB

GM32625-KP14/KA14 432 (114)

2600 (102.36)

1040 (40.94)

305 (12) 404 (891) 14

GM32625-KP15/KA15 908 (240) 610 (24) 562 (1239) 29

GM32625-KP16/KA16 1385 (366)

914 (36)

720 (1587) 44

GM32625-KP21/KA21 1874 (495) 3302 (130.00) 877 (1934) 59

GM32625-KP23/KA23 2627 (694) 4318 (170.00) 1109 (2446) 83

100REOZJC

GM32625-KP11/KA11 382 (101)

2400 (94.49)

1040 (40.94)

305 (12) 375 (826) 12

GM32625-KP12/KA12 810 (214) 610 (24) 524 (1156) 26

GM32625-KP13/KA13 1234 (326)

914 (36)

674 (1485) 40

GM32625-KP17/KA17 1499 (396) 2800 (110.24) 761 (1678) 49

GM32625-KP22/KA22 2249 (594) 3810 (150.00) 993 (2190) 73

G6-67 8/08j Page 5

Fuel Tank Weights and Dimensions

Fuel Tanks for Open and Enclosed Generator Setswith 1040 mm (41 in.) and 1250 mm (49 in.) Skids, continued

Note: All fuel tanks are Type 1 (see page 1 for an illustration)

kW Kit No.

Capacity,L (gal.)

Length,mm (in.)

Width,mm (in.)

Height ,mm (in.)

Weight,kg (lb.)

Est. Fuel Supply,Hours at 60 Hzwith Full Load

100REOZJD

GM32625-KP11/KA11 382 (101)

2400 (94.49)

1040 (40.94)

305 (12) 375 (826) 12

GM32625-KP12/KA12 810 (214) 610 (24) 524 (1156) 26

GM32625-KP13/KA13 1234 (326)

914 (36)

674 (1485) 39

GM32625-KP17/KA17 1499 (396) 2800 (110.24) 761 (1678) 48

GM32625-KP22/KA22 2249 (594) 3810 (150.00) 993 (2190) 72

125REOZJB

GM32625-KP14/KA14 432 (114)

2600 (102.36)

1040 (40.94)

305 (12) 404 (891) 12

GM32625-KP15/KA15 908 (240) 610 (24) 562 (1239) 26

GM32625-KP16/KA16 1385 (366)

914 (36)

720 (1587) 39

GM32625-KP21/KA21 1874 (495) 3302 (130.00) 877 (1934) 53

GM32625-KP23/KA23 2627 (694) 4318 (170.00) 1109 (2446) 75

125REOZJD

GM32625-KP18/KA18 742 (196)

2800 (110.24)

1040 (40.94)

457 (18) 517 (1139) 20

GM32625-KP19/KA19 1272 (336) 762 (30) 683 (1505) 34

GM32625-KP20/KA20 1537 (406)

914 (36)

766 (1688) 41

GM32625-KP22/KA22 2249 (594) 3810 (150.00) 993 (2190) 60

GM32625-KP24/KA24 3388 (895) 5436 (214.00) 1593 (3513) 90

135REOZJC

GM32625-KP18/KA18 742 (196)

2800 (110.24)

1040 (40.94)

457 (18) 517 (1139) 18

GM32625-KP19/KA19 1272 (336) 762 (30) 683 (1505) 31

GM32625-KP20/KA20 1537 (406)

914 (36)

766 (1688) 37

GM32625-KP22/KA22 2249 (594) 3810 (150.00) 993 (2190) 55

GM32625-KP24/KA24 3388 (895) 5436 (214.00) 1593 (3513) 82

150REOZJB

GM32625-KP18/KA18 742 (196)2800 (110.24)

1040 (40.94)

457 (18) 517 (1139) 16

GM32625-KP19/KA19 1272 (336) 762 (30) 683 (1505) 28

GM32625-KP21/KA21 1874 (495) 3302 (130.00)

914 (36)

877 (1934) 41

GM32625-KP22/KA22 2249 (594) 3810 (150.00) 993 (2190) 49

GM32625-KP24/KA24 3388 (895) 5436 (214.00) 1593 (3513) 73

150REOZJC

GM32625-KP18/KA18 742 (196)2800 (110.24)

1040 (40.94)

457 (18) 517 (1139) 16

GM32625-KP19/KA19 1272 (336) 762 (30) 683 (1505) 27

GM32625-KP21/KA21 1874 (495) 3302 (130.00)

914 (36)

877 (1934) 40

GM32625-KP22/KA22 2249 (594) 3810 (150.00) 993 (2190) 48

GM32625-KP24/KA24 3388 (895) 5436 (214.00) 1593 (3513) 73

150REOZJD

GM32625-KP18/KA18 742 (196)2800 (110.24)

1040 (40.94)

457 (18) 517 (1139) 17

GM32625-KP19/KA19 1272 (336) 762 (30) 683 (1505) 29

GM32625-KP21/KA21 1874 (495) 3302 (130.00)

914 (36)

877 (1934) 42

GM32625-KP22/KA22 2249 (594) 3810 (150.00) 993 (2190) 51

GM32625-KP24/KA24 3388 (895) 5436 (214.00) 1593 (3513) 76

180REOZJB

GM32625-KP18/KA18 742 (196)2800 (110.24)

1040 (40.94)

457 (18) 517 (1139) 14

GM32625-KP20/KA20 1537 (406)

914 (36)

766 (1688) 28

GM32625-KP22/KA22 2249 (594) 3810 (150.00) 993 (2190) 41

GM32625-KP23/KA23 2627 (694) 4318 (170.00) 1109 (2446) 48

GM32625-KP25/KA25 3944 (1042) 6198 (244.00) 1814 (4000) 72

180REOZJC

GM32625-KP18/KA18 742 (196)2800 (110.24)

1040 (40.94)

457 (18) 517 (1139) 14

GM32625-KP20/KA20 1537 (406)

914 (36)

766 (1688) 30

GM32625-KP21/KA21 1874 (495) 3302 (130.00) 877 (1934) 36

GM32625-KP23/KA23 2627 (694) 4318 (170.00) 1109 (2446) 51

GM32625-KP25/KA25 3944 (1042) 6198 (244.00) 1814 (4000) 76

180REOZJD

GM32625-KP26/KA26 939 (248)2975 (117.13)

1250 (49.21)

457 (18) 599 (1320) 18

GM32625-KP27/KA27 1609 (425) 762 (30) 782 (1724) 31

GM32625-KP28/KA28 2347 (620) 3454 (136.00)

914 (36)

992 (2186) 46

GM32625-KP29/KA29 3096 (818) 4267 (168.00) 1197 (2638) 60

GM32625-KP30/KA30 4614 (1219) 5994 (236.00) 1950 (4300) 90

G6-67 8/08j Page 6

Fuel Tank Weights and Dimensions

Fuel Tanks for Open and Enclosed Generator Setswith 1040 mm (41 in.) and 1250 mm (49 in.) Skids, continued

Note: All fuel tanks are Type 1, except where noted (see page 1 for an illustrations)

kW Kit No.

Capacity,L (gal.)

Length,mm (in.)

Width,mm (in.)

Height ,mm (in.)

Weight,kg (lb.)

Est. Fuel Supply,Hours at 60 Hzwith Full Load

200REOZJB

GM32625-KP26/KA26 939 (248)2975 (117.13)

1250 (49.21)

457 (18) 599 (1320) 17

GM32625-KP27/KA27 1609 (425) 762 (30) 782 (1724) 29

GM32625-KP28/KA28 2347 (620) 3454 (136.00)

914 (36)

992 (2186) 42

GM32625-KP29/KA29 3096 (818) 4267 (168.00) 1197 (2638) 55

GM32625-KP30/KA30 4614 (1219) 5994 (236.00) 1950 (4300) 82

200REOZJC

GM32625-KP26/KA26 939 (248)2975 (117.13)

1250 (49.21)

457 (18) 599 (1320) 17

GM32625-KP27/KA27 1609 (425) 762 (30) 782 (1724) 29

GM32625-KP28/KA28 2347 (620) 3454 (136.00)

914 (36)

992 (2186) 42

GM32625-KP29/KA29 3096 (818) 4267 (168.00) 1197 (2638) 55

GM32625-KP30/KA30 4614 (1219) 5994 (236.00) 1950 (4300) 82

200REOZJD

GM32625-KP26/KA26 939 (248)2975 (117.13)

1250 (49.21)

457 (18) 599 (1320) 16

GM32625-KP27/KA27 1609 (425) 762 (30) 782 (1724) 28

GM32625-KP28/KA28 2347 (620) 3454 (136.00)

914 (36)

992 (2186) 41

GM32625-KP29/KA29 3096 (818) 4267 (168.00) 1197 (2638) 53

GM32625-KP30/KA30 4614 (1219) 5994 (236.00) 1950 (4300) 80

230REOZJB

GM32625-KP26/KA26 939 (248)2975 (117.13)

1250 (49.21)

457 (18) 599 (1320) 15

GM32625-KP27/KA27 1609 (425) 762 (30) 782 (1724) 25

GM32625-KP28/KA28 2347 (620) 3454 (136.00)

914 (36)

992 (2186) 37

GM32625-KP29/KA29 3096 (818) 4267 (168.00) 1197 (2638) 48

GM32625-KP30/KA30 4614 (1219) 5994 (236.00) 1950 (4300) 72

230REOZJD

GM32625-KP31/KA31 1840 (222)3100 (122.05)

1250 (49.21)

460 (18) 586 (1292) 14

GM32625-KP32/KA32 1794 (474)914 (36)

869 (1916) 29

GM32625-KP33/KA33 2782 (735) 4200 (165.35) 1146 (2526) 46

GM32625-KP34/KA34* 3655 (966) 4900 (192.91) 1350 (53.15)914 (36)

1589 (3503) 60

GM32625-KP35/KA35* 5526 (1460) 5100 (200.79) 1850 (72.83) 2038 (4493) 91

250REOZJD

GM32625-KP31/KA31 1840 (222)3100 (122.05)

1250 (49.21)

460 (18) 586 (1292) 13

GM32625-KP32/KA32 1794 (474)914 (36)

869 (1916) 27

GM32625-KP33/KA33 2782 (735) 4200 (165.35) 1146 (2526) 42

GM32625-KP34/KA34* 3655 (966) 4900 (192.91) 1350 (53.15)914 (36)

1589 (3503) 55

GM32625-KP35/KA35* 5526 (1460) 5100 (200.79) 1850 (72.83) 2038 (4493) 83

275REOZJD

GM32625-KP31/KA31 1840 (222)3100 (122.05)

1250 (49.21)

460 (18) 586 (1292) 11

GM32625-KP32/KA32 1794 (474)914 (36)

869 (1916) 24

GM32625-KP33/KA33 2782 (735) 4200 (165.35) 1146 (2526) 37

GM32625-KP34/KA34* 3655 (966) 4900 (192.91) 1350 (53.15)914 (36)

1589 (3503) 49

GM32625-KP35/KA35* 5526 (1460) 5100 (200.79) 1850 (72.83) 2038 (4493) 74

* Fuel tanks are Type 2. Add 152 mm (6 in.) to height dimension for I-beams.

G6-67 8/08j Page 7

Fuel Tank Weights and Dimensions

Fuel Tanks for Open Generator Sets with 864 mm (34 in.) Skids

Note: All fuel tanks are Type 1 (see page 1 for an illustration)

kW Kit No.

Capacity,L (gal.)

Length,mm (in.)

Width,mm (in.)

Height ,mm (in.)

Weight,kg (lb.)

Est. Fuel Supply,Hours at 60 Hzwith Full Load

20REOZJB

GM32623-KP1/KA1 227 (60)

2000 (78.74) 864 (34.02)

305 (12) 277 (610) 26

GM32623-KP2/KA2 356 (94) 457 (18) 338 (745) 40

GM32623-KP3/KA3 481 (127) 610 (24) 399 (879) 55

GM32623-KP4/KA4 738 (195) 914 (36) 521 (1149) 84

20ROZJB

GM32623-KP1/KA1 227 (60)

2000 (78.74) 864 (34.02)

305 (12) 277 (610) 26

GM32623-KP2/KA2 356 (94) 457 (18) 338 (745) 40

GM32623-KP3/KA3 481 (127) 610 (24) 399 (879) 55

GM32623-KP4/KA4 738 (195) 914 (36) 521 (1149) 84

30REOZJB

GM32623-KP1/KA1 227 (60)

2000 (78.74)864 (34.02)

305 (12) 277 (610) 20

GM32623-KP2/KA2 356 (94) 457 (18) 338 (745) 31

GM32623-KP3/KA3 481 (127) 610 (24) 399 (879) 41

GM32623-KP4/KA4 738 (195)914 (36)

521 (1149) 64

GM32623-KP11/KA11 973 (257) 2438 (95.98) 611 (1346) 84

40REOZJB

GM32623-KP1/KA1 227 (60)

2000 (78.74)864 (34.02)

305 (12) 277 (610) 17

GM32623-KP2/KA2 356 (94) 457 (18) 338 (745) 27

GM32623-KP3/KA3 481 (127) 610 (24) 399 (879) 36

GM32623-KP4/KA4 738 (195)914 (36)

521 (1149) 56

GM32623-KP11/KA11 973 (257) 2438 (95.98) 611 (1346) 73

50REOZJB

GM32623-KP5/KA5 265 (70)

2200 (86.61)

864 (34.02)

305 (12) 303 (667) 16

GM32623-KP6/KA6 413 (109) 457 (18) 367 (810) 25

GM32623-KP8/KA8 708 (187) 762 (30) 498 (1098) 43

GM32623-KP11/KA11 973 (257) 2438 (95.98)914 (36)

611 (1346) 60

GM32623-KP15/KA15 1272 (336) 2946 (116.00) 717 (1581) 78

60REOZJB

GM32623-KP5/KA5 265 (70)

2200 (86.61)

864 (34.02)

305 (12) 303 (667) 14

GM32623-KP7/KA7 560 (148) 610 (24) 433 (954) 29

GM32623-KP8/KA8 708 (187) 762 (30) 498 (1098) 36

GM32623-KP11/KA11 973 (257) 2438 (95.98)914 (36)

611 (1346) 50

GM32623-KP16/KA16 1480 (391) 3302 (130.00) 792 (1745) 76

80REOZJB

GM32623-KP6/KA6 413 (109)2200 (86.61)

864 (34.02)

457 (18) 367 (810) 16

GM32623-KP8/KA8 708 (187) 762 (30) 498 (1098) 28

GM32623-KP11/KA11 973 (257) 2438 (95.98)

914 (36)

611 (1346) 38

GM32623-KP15/KA15 1272 (336) 2946 (116.00) 717 (1581) 49

GM32623-KP18/KA18 1866 (493) 3962 (156.00) 929 (2049) 73

80REOZJC

GM32623-KP9/KA9 469 (124)2400 (94.49)

864 (34.02)

457 (18) 397 (876) 16

GM32623-KP10/KA10 806 (213) 762 (30) 536 (1182) 28

GM32623-KP14/KA14 1124 (297) 2692 (106.00)

914 (36)

664 (1464) 39

GM32623-KP16/KA16 1480 (391) 3302 (130.00) 792 (1745) 51

GM32623-KP19/KA19 2207 (583) 4623 (182.00) 1234 (2720) 77

80REOZJD

GM32623-KP9/KA9 469 (124)2400 (94.49)

864 (34.02)

457 (18) 397 (876) 17

GM32623-KP10/KA10 806 (213) 762 (30) 536 (1182) 30

GM32623-KP14/KA14 1124 (297) 2692 (106.00)

914 (36)

664 (1464) 43

GM32623-KP16/KA16 1480 (391) 3302 (130.00) 792 (1745) 56

GM32623-KP19/KA19 2207 (583) 4623 (182.00) 1234 (2720) 84

100REOZJB

GM32623-KP12/KA12 526 (139)2600 (102.36)

864 (34.02)

457 (18) 427 (941) 17

GM32623-KP13/KA13 905 (239) 762 (30) 574 (1265) 28

GM32623-KP15/KA15 1272 (336) 2946 (116.00)

914 (36)

717 (1581) 40

GM32623-KP17/KA17 1688 (446) 3658 (144.00) 866 (1909) 53

GM32623-KP20/KA20 2559 (676) 5232 (206.00) 1378 (3039) 80

100REOZJC

GM32623-KP9/KA9 469 (124) 2400 (94.49) 864 (34.02) 457 (18) 397 (876) 15

GM32623-KP10/KA10 806 (213) 2400 (94.49)

864 (34.02)

762 (30) 536 (1182) 26

GM32623-KP14/KA14 1124 (297) 2692 (106.00) 914 (36) 664 (1464) 37

GM32623-KP16/KA16 1480 (391) 3302 (130.00) 914 (36) 792 (1745) 48

GM32623-KP19/KA19 2207 (583) 4623 (182.00) 914 (36) 1234 (2720) 72

© 2004, 2005, 2006, 2007, 2008 by Kohler Co. All rights reserved.

DISTRIBUTED BY:

G6-67 8/08j Page 8

Fuel Tank Weights and Dimensions

Fuel Tanks for Open Generator Sets with 864 mm (34 in.) Skids, continued

Note: All fuel tanks are Type 1 (see page 1 for an illustration)

kW Kit No.

Capacity,L (gal.)

Length,mm (in.)

Width,mm (in.)

Height ,mm (in.)

Weight,kg (lb.)

Est. Fuel Supply,Hours at 60 Hzwith Full Load

100REOZJD

GM32623-KP9/KA9 469 (124)2400 (94.49)

864 (34.02)

457 (18) 397 (876) 15

GM32623-KP10/KA10 806 (213) 762 (30) 536 (1182) 25

GM32623-KP14/KA14 1124 (297) 2692 (106.00) 914 (36) 664 (1464) 36

GM32623-KP16/KA16 1480 (391) 3302 (130.00) 914 (36) 792 (1745) 48

GM32623-KP19/KA19 2207 (583) 4623 (182.00) 914 (36) 1234 (2720) 72

125REOZJB

GM32623-KP12/KA12 526 (139)2600 (102.36)

864 (34.02)

457 (18) 427 (941) 15

GM32623-KP13/KA13 905 (239) 762 (30) 574 (1265) 26

GM32623-KP15/KA15 1272 (336) 2946 (116.00)

914 (36)

717 (1581) 36

GM32623-KP17/KA17 1688 (446) 3658 (144.00) 866 (1909) 48

GM32623-KP20/KA20 2559 (676) 5232 (206.00) 1378 (3039) 73

Kohler Power SystemsAsia Pacific Headquarters7 Jurong Pier RoadSingapore 619159Phone (65) 6264-6422, Fax (65) 6264-6455

KOHLER CO., Kohler, Wisconsin 53044 USAPhone 920-565-3381, Fax 920-459-1646For the nearest sales and service outlet in theUS and Canada, phone 1-800-544-2444KohlerPower.com

Availability is subject to change without notice. Kohler Co. reserves theright tochange thedesignor specificationswithoutnoticeandwithoutanyobligation or liability whatsoever. Contact your local Kohler� generatordistributor for availability.

Model:180REOZJD

� Kohler Co. provides one-source responsibility for thegenerating system and accessories.

� The generator set and its components areprototype-tested, factory-built, and production-tested.

� The 60 Hz generator set offers a UL 2200 listing.

� The generator set accepts rated load in one step.

� The 60 Hz generator set meets NFPA 110, Level 1,when equipped with the necessary accessories andinstalled per NFPA standards.

� The generator set complies with ISO 8528-5,Class G2, requirements for transient performance in allgenerator set configurations. Select theDecision-Maker�550 controller for improved voltageregulation and ISO 8528-5, Class G3, compliance.

� The 60 Hz generator set engine is certified by theEnvironmental Protection Agency (EPA) to conform toTier 3 nonroad emissions regulations.

� A one-year limited warranty covers all systems andcomponents. Two-, five-, and ten-year extendedwarranties are also available.

� Alternator features:

� The unique Fast-Response� II excitation systemdelivers excellent voltage response and short circuitcapability using a permanent magnet (PM)-excitedalternator.

� The brushless, rotating-field alternator hasbroadrange reconnectability.

� Other features:

� Controllers are available for all applications. Seecontroller features inside.

� The low coolant level shutdown preventsoverheating (standard on radiator models only).

� Integral vibration isolation eliminates the need forunder-unit vibration spring isolators.

Diesel208--600 V

Standard Features

Ratings Range60 Hz

Standby: kW 145--180kVA 181--225

Prime: kW 135--165kVA 169--206

G5-288 (180REOZJD) 9/08f

Generator Set Ratings

130�C RiseStandby Rating

105�C RisePrime Rating

Alternator Voltage Ph Hz kW/kVA Amps kW/kVA Amps

4S15

120/208 3 60 180/225 625 165/206 573

127/220 3 60 180/225 590 165/206 541

120/240 3 60 150/188 452 140/175 421

139/240 3 60 180/225 541 165/206 496

220/380 3 60 145/181 275 135/169 256

277/480 3 60 180/225 271 165/206 248

347/600 3 60 180/225 217 165/206 198

RATINGS: All three-phase units are rated at 0.8 power factor. All single-phase units are rated at 1.0 power factor. Standby Ratings: Standby ratings apply to installations served by a reliable utility source. Thestandby rating is applicable to varying loads for the duration of a power outage. There is nooverload capability for this rating. Ratingsare inaccordancewith ISO-3046/1, BS5514,AS2789, andDIN 6271. PrimePower Ratings: Prime power ratings apply to installations where utility power is unavailable or unreliable. At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity isavailable for one hour in twelve. Ratings are in accordance with ISO-8528/1, overload power in accordance with ISO-3046/1, BS 5514, AS 2789, and DIN 6271. For limited running time and base load ratings,consult the factory. Obtain the technical information bulletin (TIB-101) on ratings guidelines for the complete ratings definitions. The generator set manufacturer reserves the right to change the design orspecifications without notice and without any obligation or liability whatsoever. GENERAL GUIDELINES FOR DERATION: Altitude: Derate 0.5% per 100 m (328 ft.) elevation above 1000 m (3300 ft.).Temperature: Derate 1.0% per 10�C (18�F) temperature above 25�C (77�F).

G5-288 (180REOZJD) 9/08f

Alternator Specifications

Specifications Alternator

Manufacturer Kohler

Type 4-Pole, Rotating-Field

Exciter type Brushless,Permanent-Magnet

Leads: quantity, type 12, Reconnectable

Voltage regulator Solid State, Volts/Hz

Insulation: NEMA MG1

Material Class H

Temperature rise 130�C, Standby

Bearing: quantity, type 1, Sealed

Coupling Flexible Disc

Amortisseur windings Full

Voltage regulation, no-load to full-load

Permanent magnet (PM) alternator ±2% Average

550 controller (with 0.5% driftdue to temperature variation) 3-Phase Sensing, ±0.25%

Unbalanced load capability 100% of RatedStandby Current

One-step load acceptance 100% of Rating

Peak motor starting kVA: (35% dip for voltages below)

480 V 4S15 (12 lead) 620

� NEMA MG1, IEEE, and ANSI standards compliance fortemperature rise and motor starting.

� Sustained short-circuit current of up to 300% of the ratedcurrent for up to 10 seconds.

� Sustained short-circuit current enabling downstream circuitbreakers to trip without collapsing the alternator field.

� Self-ventilated and dripproof construction.

� Vacuum-impregnated windings with fungus-resistant epoxyvarnish for dependability and long life.

� Fast-Response� II brushless alternator with brushlessexciter for excellent load response.

Application Data

Engine

Engine Specifications

Manufacturer John Deere

Engine model 6068HF485

Engine type 4-Cycle, Turbocharged,Charge Air-Cooled

Cylinder arrangement 6 Inline

Displacement, L (cu. in.) 6.79 (414)

Bore and stroke, mm (in.) 106 x 127 (4.19 x 5.00)

Compression ratio 17.0:1

Piston speed, m/min. (ft./min.) 457 (1500)

Main bearings: quantity, type 7, Replaceable Insert

Rated rpm 1800

Max. power at rated rpm, kWm (BHP) 235 (315)

Cylinder head material Cast Iron

Crankshaft material Forged Steel

Valve material:

Intake Chromium-Silicon Steel

Exhaust Stainless Steel

Governor: type, make/model JDEC Electronic L14Denso HP3

Frequency regulation, no-load to full-load Isochronous

Frequency regulation, steady state ±0.25%

Frequency Fixed

Air cleaner type, all models Dry

Exhaust

Exhaust System

Exhaust manifold type Dry

Exhaust flow at rated kW, m3/min. (cfm) 42.8 (1510)

Exhaust temperature at rated kW, dryexhaust, �C (�F) 527 (980)

Maximum allowable back pressure,kPa (in. Hg)

Min. 4 (1.2)Max. 10 (3.0)

Exhaust outlet size at engine hookup,mm (in.) 98 (3.86)

Engine Electrical

Engine Electrical System

Battery charging alternator: 24 Volt

Ground (negative/positive) Negative

Volts (DC) 24

Ampere rating 45

Starter motor rated voltage (DC) 24

Battery, recommended cold crankingamps (CCA):

Quantity, CCA rating each Two, 950

Battery voltage (DC) 12

G5-288 (180REOZJD) 9/08f

Application Data

Fuel

Fuel System

Fuel supply line, min. ID, mm (in.) 11.0 (0.44)

Fuel return line, min. ID, mm (in.) 6.0 (0.25)

Max. lift, fuel pump: type, m (ft.) Electronic, 1.8 (6.0)

Max. fuel flow, Lph (gph) 92.7 (24.5)

Fuel prime pump Manual

Fuel filter

Secondary 2 Microns @ 98% Efficiency

Primary 30 Microns

Water Separator Yes

Recommended fuel #2 Diesel

Lubrication

Lubricating System

Type Full Pressure

Oil pan capacity, L (qt.) 32.5 (34.4)

Oil pan capacity with filter, L (qt.) 33.4 (35.3)

Oil filter: quantity, type 1, Cartridge

Oil cooler Water-Cooled

Cooling

Radiator System

Ambient temperature, �C (�F) 50 (122)

Engine jacket water capacity, L (gal.) 11.3 (3.0)

Radiator system capacity, includingengine, L (gal.) 27.6 (7.3)

Engine jacket water flow, Lpm (gpm) 230.9 (61)

Heat rejected to cooling water at ratedkW, dry exhaust, kW (Btu/min.) 85.8 (4880)

Heat rejected to air charge cooler atrated kW, dry exhaust, kW (Btu/min.) 66.6 (3790)

Water pump type Centrifugal

Fan diameter, including blades, mm (in.) 787 (31)

Fan, kWm (HP) 8.6 (11.5)

Max. restriction of cooling air, intake anddischarge side of radiator, kPa (in. H2O) 0.125 (0.5)

Operation Requirements

Air Requirements

Radiator-cooled cooling air,m3/min. (scfm)� 368.1 (13000)

Combustion air, m3/min. (cfm) 15.9 (560)

Heat rejected to ambient air:

Engine, kW (Btu/min.) 41.8 (2380)

Alternator, kW (Btu/min.) 14.4 (820)

� Air density = 1.20 kg/m3 (0.075 lbm/ft3)

Fuel Consumption

Diesel, Lph (gph) at % load Standby Rating

100% 51.5 (13.6)

75% 39.3 (10.4)

50% 27.5 (7.3)

25% 15.8 (4.2)

Diesel, Lph (gph) at % load Prime Rating

100% 46.9 (12.4)

75% 36.3 (9.6)

50% 25.5 (6.7)

25% 14.8 (3.9)

Controllers

Decision-Maker� 550 ControllerAudiovisual annunciation with NFPA 110 Level 1 capability.Programmable microprocessor logic and digital display features.Alternator safeguard circuit protection.12- or 24-volt engine electrical system capability.Remote start, remote annunciation, and remote communication options.Refer to G6-46 for additional controller features and accessories.

Decision-Maker� 3+, 16-Light ControllerAudiovisual annunciation with NFPA 110 Level 1 capability.Microprocessor logic, AC meters, and engine gauge features.12- or 24-volt engine electrical system capability.Remote start, prime power, and remote annunciation options.Refer to G6-30 for additional controller features and accessories.

Overall Size, L x W x H, mm (in.): 2975 x 1250 x 1692(117.13 x 49.21 x 66.62)

Weight (radiator model), wet, kg (lb.): 1542.2 (3400)

© 2006, 2007, 2008 by Kohler Co. All rights reserved.

DISTRIBUTED BY:

Dimensions and Weights

NOTE: This drawing is provided for reference only and should not be used for planninginstallation. Contact your local distributor for more detailed information.

H

W L

G5-288 (180REOZJD) 9/08f

Additional Standard Features� Alternator Protection (standard with 550 controller)

� Battery Rack and Cables

� Emission Compliant Engine

� Integral Vibration Isolation

� Oil Drain Extension

� Operation and Installation Literature

Available Options

Approvals and Listings

� CSA Approval

� IBC Seismic Certification

� UL 2200 Listing

Enclosed Unit

� Sound Enclosure (with enclosed critical silencer)

� Weather Enclosure (with enclosed critical silencer)

� Weather Housing (with roof-mounted critical silencer)

Open Unit

� Exhaust Silencer, Critical (kit: PA-354809)

� Exhaust Silencer, Hospital (kit: PA-365349)

� Flexible Exhaust Connector, Stainless Steel

Fuel System

� Auxiliary Fuel Pump

� Flexible Fuel Lines

� Fuel Pressure Gauge

� Subbase Fuel Tanks

� Subbase Fuel Tank with Day Tank

Controller

� Common Failure Relay

� Communication Products and PC Software (550 controller only)

� Customer Connection

� Dry Contact (isolated alarm)

� Prime Power Switch (550 controller only)

� Remote Annunciator Panel

� Remote Audiovisual Alarm Panel

� Remote Emergency Stop

� Remote Mounting Cable

� Run Relay

Cooling System

� Block Heater(recommended for ambient temperatures below 0°C [32°F])

� Radiator Duct Flange

Electrical System

� Alternator Strip Heater

� Battery

� Battery Charger, Equalize/Float Type

� Battery Heater

� Line Circuit Breaker (NEMA type 1 enclosure)

� Line Circuit Breaker with Shunt Trip (NEMA type 1 enclosure)

� Safeguard Breaker (16-light controller)

Paralleling System

� Reactive Droop Compensator

� Voltage Adjust Control

� Voltage Regulator Relocation

Miscellaneous

� Air Cleaner, Heavy Duty

� Air Cleaner Restriction Indicator

� Crankcase Emissions Canister

� Engine Fluids (oil and coolent) Added

� Rated Power Factor Testing

� Rodent Guards

� Skid End Caps

Literature

� General Maintenance

� NFPA 110

� Overhaul

� Production

Warranty

� 2-Year Basic

� 2-Year Prime

� 5-Year Basic

� 5-Year Comprehensive

� 10-Year Major Components

Other Options

� _______________________________________________

� _______________________________________________

� _______________________________________________

� _______________________________________________

Kohler Power SystemsAsia Pacific Headquarters7 Jurong Pier RoadSingapore 619159Phone (65) 6264-6422, Fax (65) 6264-6455

KOHLER CO., Kohler, Wisconsin 53044 USAPhone 920-565-3381, Fax 920-459-1646For the nearest sales and service outlet in theUS and Canada, phone 1-800-544-2444KohlerPower.com