Industrial & Engineering Chemistry Volume 45 Issue 1 1953 Pigford, R. L. -- Absorption and Humidification

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  • 7/26/2019 Industrial & Engineering Chemistry Volume 45 Issue 1 1953 Pigford, R. L. -- Absorption and Humidification

    1/5

    ABSORPTION A

    HUMIDIFICATI

    ms

    R

    L.

    PIGFORD

    UNIVERSITY

    OF

    DELAWARE NEWARK,

    DEL.

    r*

    Impor tant progress in gas absorpt ion has been made in the f ields of phase equi l ibr ia, especial ly

    for hyd rocarbon systems, and i n s tudies

    of

    packed towers.

    O n ly a few papers have appeared

    in the pract ical ly m ore important f ield of t ray-tower performance.

    CCURATE and reliable methods of correlating and predicting

    phase equilibrium data for gas-liquid systems must be made

    & Available before general design procedures

    for

    gas-liquid con-

    tact ing equipment can be developed. Although generalized meth-

    ods for estimating gas solubility are not yet available for com-

    pounds which differ chemically from the solvent, there has been

    substant ial progress in the last few years on methods of esti-

    mating phase distribution constants for hydrocarbon systems.

    Methods for estimating equilibrium vaporization constants

    for light hydrocarbons have been described previously by Bene-

    dict, Webb, and Rubin

    5 )

    ased on an equation of stat e fitted

    to

    P-TI-T data on pure hydrocarbons. The calculations are rathe r

    tedious but the results have been shown to be in bet ter agreement

    with existing vapor-liquid equilibrium data tha n many less funda-

    mental methods th at have been popular for many years. The

    Benedict equation has now been used to calculate th e fugacities of

    the hydrocarbons, methane through heptan e, in gas

    or

    liquid

    mixtures and the resulting values of

    K

    have been correlated

    graphically with temperature, pressure,

    and composition-ex-

    pressed by the molal average normal boiling point of the mix-

    ture-by Benedict, Webb, Rubin , and Friend

    (6).

    Sample

    chart s are given in the published article and the complete collec-

    tion of c harts for the seven hydrocarbons a t pressures up to

    3000

    pounds per square inch can be purchased from the

    hl.

    W. Kellogg

    Co.

    of

    New York City.

    As an example of the success of the correlation, the est imated

    K values were shown to agree with the data of Webber 37) for

    hydrocarbon solubilities in an absorption oil, a t pressures up to

    2000

    pounds per square inch, the average absolute deviation for

    methane being only

    7.7%.

    The charts published by t he Kellogg

    Co. are concluded to bereliable except ( a )when better t han 5%

    accuracy is required,

    ( b )

    when the pressure is within 50 pounds

    per square inch of the tru e critical pressure of either phase, c )

    when the characterization fac tor of either phase is less than

    11.4

    ( d )

    when either phase contains more than 30% of a polar com-

    pound,

    or ( e )

    when extensive extrapolation is required beyond

    the range of the char ts.

    An alternative method of expressing methane solubili ties was

    also proposed by Organick and Brown 27) who employed an

    empirical relationship based on critical pressures for methane

    binary systems, t he correlating pressure

    for

    any mixture of paraf-

    fin hydrocarbons, binary or complex, being defined in terms of

    three other variables: the equilibrium pressure, functions of the

    equilibrium vapor, and liquid-phase compositions. The liquid

    phase is assigned an equivalent molecular weight which is a func-

    tion of its boiling point for paraffinic and olefinic compounds and

    is also a function of the characterization factor for naphthenics,

    aromatics, and other nonparafis of high molecular weight.

    Experimental data agreed with values indicated by the correla-

    tion in all ranges of t emperature and pressure, within the experi-

    mental uncertainty.

    Solubilities of methane, ethylene, and isobutane in high-molec-

    *

    ular-weight paraffinic, naphthenic

    and aromatic compounds and in

    two complex hydrocarbon absorption oils were de termined

    experimentally by Solomon

    (36)

    and were compared with the

    predictions of Benedict, Webb, Rubin, and Friend (6) based on

    the Kellogg equation of state. The predictions were made fo

    mixtures of paraffin hydrocarbons. It

    was found tha t the experi

    mental and predicted values agreed if the Watson characteriza-

    tion factor ( K ) f the whole liquid phase was greater than about

    13

    but for smaller K-factors the equilibrium vaporization constants

    were larger by a factor as large as 2.4 and 1.9 for methane an d

    ethylene, respectively, in

    a

    liquid having

    K

    =

    10.

    The correc

    tion charts proposed by Solomon are consistent with the previous

    data of Kirkbride and Bertetti (88) and Webber 37) .

    A discussion of t he paper by Solomon

    (36)

    presented by Organ

    ick showed that the empirical methods described

    in

    his pape

    with Brown

    27)

    were nearly

    as

    effective as the modified Kellogg

    procedure described by Solomon.

    New data on the methane-isopentane system were published

    by Amick, Johnson, and Dodge

    2 ) .

    Arnold

    (3 )

    discussed

    vaporization equilibria of methane a t high pressures, sunlmariz

    ing existing data.

    Winn (40) ublished a nomographic repre

    sentation of hydrocarbon vapor-liquid equilibria.

    Baldwin and Daniel

    ( 4 )

    described experimental measurements

    of gas solubility in viscous liquids. Bunsen solubility coefficient

    determined by their method for air oxygen and nitrogen in water

    were shown to be consistent with reliable data already existing

    and new values of gas solubility were reported for permanen

    gases in light hydrocarbons.

    EQUIPMENT PERFORMANCE

    Packed

    Towers.

    Ergun 14) eviewed data from severa

    sources on pressure drop across random packings and compared

    them with an equation proposed previously by Ergun and Orning

    (16). Only single-phase flow, either liquid or gaseous, through

    the solid packing was considered.

    As a result it was found th at the equation

    represents the

    640

    experimental points, including data for Ra

    schig rings and Berl saddles, with remarkable accuracy, as shown

    by Figure 1. The left-hand side of the equation is the friction

    factor defined as th e ratio of, the head loss, due to friction, to t h

    value of a velocity head based on the tru e fluid velocity,

    U / E

    between the packing. The first term on the right is caused by

    viscous shear an d the second represents the effect of changes i

    fluid direction and of flow channel area. In the limit where th

    first term predominates, the equation is identical with that o

    Kozeny

    (28)

    nd Carman IO),while at high Reynolds number

    the equation reduces to th at of Burke a nd Plummer

    (8).

    Th

    effect

    of

    free space, e, is in agreement w ith the authors own dat

    taken a t various bed expansions using the same solid particles

    19

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    20

    I N D U S T R I A L

    A N D

    E N G I N E E R I N G C H E M I S T R Y Vol.

    45,

    No.

    t

    100

    8

    6

    4

    3

    2

    0

    8

    6

    4

    3

    2

    B u r k e

    8a P l u m

    __

    R e

    - E

    Figure

    1 .

    Fric t ion

    Factors

    for Single-phase

    Flow through

    Packed Beds

    7 4 )

    In a second article Ergun

    ( 1 4 )

    attempted to correlate data on

    mass transfer from irregular shapes of packing pieces into liquid

    or gaseous streams flowing through the equipment. Following

    Osborne Reynolds' suggestion that the coefficients a and

    a ,

    s

    well as

    b

    and b , be taken proportional to each other in

    R = au u2

    (2 )

    ( 3 )

    for

    the fluid resistance, R, and the mass transfer rate,

    w,

    as

    a

    function of fluid velocity, u, nd driving force,

    AC,

    Ergun con-

    cluded tha t a new mass transfer factor, J , should be defined by an

    equation equivalent to

    w

    = a AC +

    b

    p

    u

    AC

    J

    B e ( p c / p D , ) ( k ~ P / G ~ i ) 4)

    Assuming th at th e factor of proportionality between a and a "

    is the same as that between

    b

    and

    b ,

    Ergun concluded too that

    J f k ( 5 )

    with

    fk

    being given by Equation 1. Although this equation was

    moderately successful

    for

    the correlation of data on mass trans-

    fer

    in

    solid-liquid systems, the friction factor was 5 to

    100

    times

    greater than

    J

    for solid-gas sys te m. This reviewer believes

    th at this large discrepancy may be due more to the inadequacy of

    the theory than to experimental errors in the various sets of

    literature data.

    Even for a shape as simple as a cylinder mounted

    transverse to the fluid stream the form drag (excess fluid pres-

    sure on the front face, caused by detachment of the boundary

    layer) forms

    a

    large pa rt of the total frictional drag but contrib-

    utes nothing t o mass transfer,

    It

    seems quite improper to as-

    sume that b is the same fraction of

    b

    as

    a

    is of a; to do so neg-

    lects the fact t ha t the frictional effect of changes in fluid direc-

    tion for flow through tortuous channels causes more pressure drop

    tha n it does mass transfer.

    A

    somewhat similar comparison of fluid friction and mas

    transfer in packed columns was reported by Ranz

    (SO),

    mh

    showed that drag coefficients and mass transfer coefficients fo

    single, isolated spheres could be used to estimate the pressur

    drop and mass transfer coefficients for beds of spheres throug

    which gases flow. In each case the superficial fluid velocity ha

    to be multiplied by a factor of about

    10

    in order to arrive at t h

    right individual drag coefficient or a single-sphere mass-transfe

    coefficient. Th at the factor was nearly the same for friction an

    for mass transfer indicates tha t the form-drag effect is not greatl

    different around single spheres and in beds

    of

    spheres.

    Pratt

    WQ)

    reviewed existing data on absorption, vaporiza

    tion, and distillation for packed columns and concluded that th

    gas phase mass-transfer coefficients could be expressed by a

    equation suggested by friction a nd mass transfer effects in wetted

    wall columns

    The value of

    i c ~

    s based on the tota l exposed surface

    of

    the pack

    ing; the equivalent diameter, Deq , is defined as four times th

    free space divided by the periphery

    of

    the packing;

    L

    in cubi

    feet per hour per foot is based on th e same periphery, and is ca

    culated by dividing the superficial liquid mass velocity (mass pe

    unit t ime per unit area) by the product of th e liquid density an

    the periphery in feet per square foot of column cross section

    For random packings the to tal packing perimeter per square foo

    of

    column cross section is assumed equal to the exposed packin

    surface per unit of packed volume.

    The factor,

    tu,

    is represented graphically

    in

    the paper and in

    creases roughly linearly from zero

    t o

    unity

    as

    the liquid rate in

    creases from zero to th e minimum effective liquid ra te for max

    mum wetting of the packing

    (M.E.L.R.).

    The 1LI.E.L.R. is

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    January 1953 I N D U S T R I A L A N D

    E N G I N E E R I N G C H E M I S T R Y

    21

    *

    characteristic of the system, as indicated in Table I ;

    a

    and

    vary with the packing, as shown in Table 11.

    Differences in the M.E.L.R. in different liquid-gas systems

    were suggested to be related to the heat of absorption of the

    solute gas, possibly because the heat released a t th e interface and

    th e resulting influence on interfacial properties may have affected

    the tendency of t he liquid to sp read over the packing.

    Table

    1

    Va l u e s o f M i n i mu m E f fec t i v e L i q u i d R a te f o r Ma x i mu m

    W e t t i n g o f Pa c k in g

    or

    W e t te d - W a l l C o l u mn Ac c o r d i n g t o P ra tt 29)

    Liquid System

    M.E.L.R.,

    Cu. Ft./(Hr.) (Ft.)

    Wate r Vaoorization of water 0.7a

    Wate r Abiorption of ethyl alcohol

    1.0

    Wate r Absorption of ammonia 1 . 7

    Kerosene Absorption of organic vapors

    < O

    .26

    Distillation 0.6-0.7

    ?c

    a For regular packings with good distribution this may be as low as

    0.4 cu. ft./(hr.)lft.)

    Table

    II.

    Constants in Equatio n 6 Recomm ended by Prat t 29)

    Packing

    Type Size, inches Mode of installation

    eoa

    Drip-point grids No. 6897 Continuous flue 0.032 0.146

    Drip- oint grids No. 6295 Continuous or crossed flue 0 .067 0.0 61

    W?o$grids

    7/g X

    4

    X 1/4

    Continuous

    or

    crossed

    flue

    0.152

    0

    Triple spiral tiles

    3

    Continuous flue >0.034 0.068

    Triple spiral t les

    3

    Staggered flue 0.046 0.120

    Single s iral trles Stag ered flue 0.048 0.038

    Berl saJdies 0. 5

    to

    1.5 Ranjom 0.072 0

    Rasehig ring8 0,3 75 o 2 Random 0.123 0

    Sherwood an d Holloway

    (989,

    from observed total resistance.

    a Based on subt rac tio n of liquid film resistance, est imated from da ta of

    The question of wetted and effective areas of packing was fur-

    ther investigated by Shulman and DeGouff 34)who employed

    a

    new and clever experimental technique. They studied vaporiza-

    tion of Raschig rings cas t from naphthalene into air with water

    flowing through th e packing. Since the naphthalene was in-

    soluble in water, vaporization into the a ir occurred only from the

    portions of th e packing th at were dry. Measurements of rates of

    absorption of carbon dioxide from water agreed closely with pre-

    vious, generally accepted data, showing that the liquid distri-

    bution was satisfactory. Rates of naphthalene vaporization with

    the packing completely dry agreed very closely with the data of

    Taecker and Hougen

    36)

    or vaporization of water, af ter a cor-

    rection had been applied by assuming

    k~

    proportional to

    DyZ/*.

    By

    measuring the reduction in naphthalene vaporization rate

    when the packing

    was

    irrigated the fraction of total packing sur-

    face area that was wetted could be calculated, leading to the re-

    sults shown in Figure 2.

    by the gas flow rat e and by th e liquid %ow rate. The dips in the

    curves are more pronounced a t th e lowest liquid rate, suggesting

    that the minimum is caused by the

    fac t

    th at the liquid layer

    on

    the packing is thin enough for the gas to blow it

    o f f

    easily. The

    gas-liquid interfacial area t ha t is effective in countercurrent trans-

    fer processes is generally greater tha n the wetted packing area, as

    Shulman and DeGouff 34) ound when they compared their cor-

    rected naphthalene vaporization rate coefficients with Fellingers

    (16)

    oefficients for ammonia absorption (corrected for liquid-

    film resistance). Presumably the drops and spray surface formed

    inside the packing are responsible for the excess of gas-liquid in-

    terfacial area over liquid-solid interface, the ratio

    of

    the two being

    as large as 1.4 n some circumstances.

    Procedures for the design of commercial gas absorbers in which

    gas-film resistance predominates were reviewed by Williamson

    39). New data were reported on the effect of different kinds of

    liquid distributors on packing performance and on liquid entrain-

    ment. Table I11 shows the variation of performance of a tower

    filled with 3-inch rings stacked 8 feet deep at L

    =

    2200 pounds

    per hour per square foot and a t a gas velocity

    of 4

    feet per second.

    As may be seen in the figure, the wetted area is influenced both

    Tab le

    Ill.

    E f fe c t o f M e t h o d of L i q u i d D i s t r i b u t i o n

    on

    Relat ive

    Packing Performance 39)

    Relative

    Packing

    Type

    of

    Distributor Performance

    Trough distributor,

    1

    inch wide troughs evenly spaced a t 4.5

    inches 100

    Vertical pipe discharging downward o nto packing, qne distribu-

    tion point per 2.25 square fee t of tower cross section 16

    Vertical pi e disoharging downward

    9

    inches above flat target

    p la te l a 8

    on

    packing, one distribution point per 2.25 square

    feet

    of

    tower cross section 76

    Vertical pipe discharging dortnward above 18 inches deep layer

    Outlet 9 inches above packing, one distribution point per

    Outlet a t top level of packing, one distribution p oint per 2.25

    Outlet 6 inches above packing, one. distribution point per

    of random packing

    2.25 square fee t of tower cross section

    square fe et of tower cross seotion

    0.56 square foot of tower cross section

    63

    5 9

    120

    ~~

    The tower was used to cool water by evaporation into air, and

    85

    to

    90 of

    the total mass transfer resistance was estimated

    t o

    be

    in the gas phase.

    Liquid entrainment was found to be less than 0.1 pound per

    1000 pounds of air with 2-inch serrated wood-grid packing and

    was considerably greater with 3-inch random ring packing. With

    the latter, a trough-type distributor gave much less entrainment

    than a splash-type distributor made from a pipe discharging onto

    the top of the packing.

    Mass and heat transfer in a 6-inch square tower filled with 1 X

    l/*-inch carbon grids was studied extensively by Norman M)

    who reported over-all coefficients for ammonia absorpt ion in

    water and for evaporative cooling of water. The results were

    ex-

    pressed by the formula

    (7)

    O G=

    p(G/lOOO)O.*

    feet

    0, or HOG t

    G

    = 1000 f t .

    L,

    lb./(hr.)(sq.

    f t . )

    Water cooling

    NH3

    absorption

    930

    1400

    1640

    1870

    2100-2810

    2900

    1.88

    . . .

    1.57

    1.53

    . . .

    The carbon grid packing was found to be more efficient than

    the common 1-inch ring packing as indicated b y t he following com-

    parison based on operation a t L / G

    =

    1.

    Pressure Drop,

    Inch

    HzO

    Capacity

    G

    = L ,

    Per Figure

    of

    lb./ hr.) HOG, Transfer Merit,

    Packing (sq.

    f t . )

    f t . Unit G I H o Q

    Carbon grid

    2500 1.75

    0.19 1430

    1-Inch rings

    500 1 . 6 0 .48 310

    The grid packing can be used at a higher gas velocity without

    flooding and without a large friction

    loss.

    The high allowable

    velocity and small height of a transfer unit results in

    a

    compara-

    tively small packed volume for scrubbing a given quantity of gas.

    Norman (86) lso studied the spreading flow of water an d

    kerosene over a grid element, introducing the liquid a t a single

    point on the top edge of the element. Glass, stoneware, and

    bright metal surfaces could be wetted uniformly when they were

    perfectly clean, but the slightest contamination caused the film

    to break down. Wood and rusted iron surfaces were easily

    wetted b ut slight surface irregularities interfered with t he liquid

    flow an d made it difficult to obtain reproducible results. Finally

    it was found th at certain types of carbon provided an ideal

    sur-

    face which could be wetted uniformly without the need for clean-

    ing, and gave reproducible results even after considerable han-

    dling and exposure to the atmosphere. The water films spread

    1-Inch rings 700 1 .6 0.96 435

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    22 I N D U S T R I A L A N D E N G I N E E R I N G C H E M I S T R Y Vol. 45, No.

    L

    IO

    G GAS RATE LB./ HR.) SQ.FT,)

    Figure 2.

    Effect of

    Gas

    R at e on W et t ed A rea of Packed Gas

    Absorber

    3 4 )

    more rapidly and completely when the liquid rate was high and

    when the liquid stream was allowed to fall

    0.25

    or 0.50 inch ont o

    the top edge of t he packing tha n when it did not fall freely a t all.

    Water and kerosene behaved alike.

    Table IV. Constants in Dal l -and-Prat t Equat ion for Flooding

    V e l o c i t y

    Values of Dimensionless Constants,

    C2

    and

    p

    M > iMorit io s1

    < M o ri t i a a l

    ___-

    Type of Packing cz

    P

    Mcritiosl Cz

    P

    Random Raschig rings

    0.64 -0 .20

    0 . 4 7 0 . 3 3 - 0 . 3 6

    Stacked Raechig rings , , , 0 . 7 2 - 0 . 3 6

    Random Berl saddles 0.69

    - 0 2 0

    0 . 2 5

    0 .42

    - 0 . 3 6

    Random wire helices . . . , , 0 .24 -0 .44

    Extensive and accurate data on mass and heat, transfer coef-

    ficients for air-wat-r contact in a 21.5-inch square tower filled

    wiCh 1.5-inch Berl saddles were reported b y Hensel and Treybal

    (20). Some of their conclusions were similar to those reached

    earlier by McAdams, Pohlenz, as d St. John

    34):

    the psychro-

    metric ratio was generally higher than the humid heat, probably

    because the effective area for hea t transfer was as much as twice

    th at for mass transfer; and the dynamic equilibrium temperature

    of t he recirculated water was sometimes as much as

    6' F.

    above

    the adiabatic saturation temperature of the entering air. The

    transfer coefficients increased very rapidly with increasing gas

    velocity as the loading point was reached.

    A

    comprehensive review of existing data on flooding velocities

    in packed columns was made by Dell and Pratt ( 1 2 ) along lines

    suggested by Bert etti 7 )and by their own earlier paper on flood-

    ing phenomena for two-phase liquid-liquid flow in packed ex-

    tractors

    ( I S ) .

    Based on the idea that the frictional effects re-

    sponsible for flooding are friction of the gas and liquid against the

    packing and not against each other, the following equation was

    found to correlate several sets of publ ished da ta for packing

    larger than 0.25 inch, except for 0.50-inch packings when use

    with very viscous liquids.

    1

    + M

    = C2Y

    (8

    where A

    =

    ~ G / ~ L ) ~ ~ ~ ~ ~ L / ~ C L , ) ~ . ~ ~

    /G)0.64

    1 =

    vGza/gLea)(PG/PLj(a~Q/8Q

    The authors point out that the values

    of

    CZ

    Table

    I V )

    vary

    from one packing to another in t he same direction as the variation

    of fluid friction for these packings; flow through stacked ring

    occurs with the lowest pressure drop, followed in turn by Ber

    saddles and random rings.

    The change in

    p

    a t a critical value of

    M

    is thought to be associated with

    a

    transition in t he type qf flow i

    one phase.

    Measurements of liquid and gas-phase resist

    ances on small bubble trays have been described previously by

    Gerster, Colburn, Bonnet, and Carmody

    (29).

    These measure

    ments have now been extended by Gerster, Bonnet, and Hess 18

    who have shown th at the resistance in each phase is affected by

    the dens ity of the foam and by the liquid time of contact as i

    flows

    across th e tray . Tests of oxygen stripping efficiencies on

    large tray section having

    a

    liquid f l o ~ ath about 5 feet lon

    were found to agree with an extrapolation of similar data from

    small-tray measurements.

    When the long tray was operated a

    high horizontal liquid velocities, causing a variation in liquid

    depth and a nonuniform distribution of air flow through the dif

    ferent caps, the liquid-film resistance was increased, apparently

    because only

    a

    few

    of

    th e caps were bubbling.

    Tray

    Towers.

    A I R OUT

    I

    WATER IN

    -

    -

    ,

    ,,

    AS-TO-LIQUIDURFAC: ~

    HEAT EXCHANGER

    COOLING

    TOWER

    -

    WATER OUT

    Figure 3 . Use of Au xi l iar eat Exchanger to Produce Water

    Colder than

    Air k ?-Bulb

    Temperature (7)

    New data on foam densities and point cJfficiencies

    for

    air-wate

    contact on perforated trays weie published by West, Gilbert , and

    Shimizu

    (58).

    The gas-phase resistance was determined by th

    wet-bulb humidification of air and the liquid-phase resistance by

    absorption and desorption of carbon dioxide. Th e correlation o

    the data w s attempted by a method similar to that proposed by

    Geddes

    (179,

    based on the assumption of transient diffusion

    through stagnan t liquid and gas near the interface

    of

    a completel

    formed bubble. (The mass transfer during the period of bubble

    formation was not included. The theory requirm value of the

    time of contact between gas and liquid, which was taken a s the

    time required for the bubble to rise a distance eqLal to its diam

    eter, thus assuming that the liquid at the interface is contin-

    uously replaced from the stagnant

    pool

    where th e bubble enter$

    The effective bubble diameter that should be used with the

    theory to account for the observed tr ay efficiencies was computed

    using observed values of foam density

    to

    estimate contact time

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    January 1953 I N D U S T R I A L A N D E N G I N E E R I N G C H E M I S T R Y 2

    The resulting values range from about 0.33 to 0.55 inch for ab-

    sorption, desorption, and humidification and a re roughly inde-

    pendent of the gas and liquid rates and the initial liquid depth.

    The average value of 0.50 inch agreed very closely with equivalent

    bubble diameters calculated by West

    t al. (88)

    rom the data of

    Gerster, Colburn, Bonnet, and Carmody (19) or bubble-cap

    plates, These equivalent diameters were larger tha n the center-

    to-center distance between adjacent holes in the perforated tray .

    Using these bubble diameters without correction

    for

    physical

    properties, bubble-tray efficiencies were predicted for methanol-

    water rectification and for furfural extractive distillat ion of bu-

    tane-butene with disappointing results. The predicted efficiencies

    Cross and Ryder

    ( 1 1 )

    found

    that

    the formation of gas bubbles

    at submerged orifices is strongly affected by l iquid surface tension

    when the gas rate is low. Thus, th e depression of the gas-liquid

    interface below the tops

    of

    the slots of a bubble cap cannot be

    calculated from the hydrodynamic weir formula alone, as was

    suggested by Rogers and Thiele

    (3 )

    n 1934. Below a critical

    gas flow rate, th e slot opening is nearly constant a nd independent

    of the gas flow. For water this critical opening ranges from about

    2

    inches for very narrow slots (ca. 0.01 inch +$e)

    to

    about 0.20

    inch for

    slots

    wider than abou t an inch.

    were substantially different from those of Gerster

    et

    al. f8).

    II

    ABSORPTION PROCESSES

    Commercial practices in the removal of carbon dioxide and

    carbon monoxide from coke oven gas and natural gas by absorp-

    tion were described by Yeandle and Klein

    ( 4 1 ) .

    Carbon dioxide

    is removed by scrubbing the gas with a n amine solution or with

    water under pressure and carbon monoxide is taken out with

    copper ammonium formate or acetate. A unique process for

    removing carbon monoxide, methane, argon and acetylene

    from hydrogen was also described.

    It

    involves scrubbing the

    hydrogen-rich gas with liquid nitrogen from an ai r liquefaction

    plant, followed by flashing a part of the liquid effluent to purge

    th e system of th e dissolved gases.

    Severe corrosion of carbon-steel tubes of a reboiler handling a

    30 volume yoaqueous solution of monoet,hanolamine containing

    small amounts of dissolved carbon dioxide and hydrogen sulfide was

    reported (9). The boiling solution was heated by oil

    at

    500

    F.

    If this temperature was reduced to 370 F. or if hydrogen sulfide

    was absen t th e corrosion was very much reduced. Th e discussion

    of

    this paper brought out t ha t corrosion is generally less severe in

    absorption plants using both ethylene glycol and ethanolamine,

    even though t he boiling point of these solutions is higher than tha t

    of the

    aqueous solution of ethanolamine alone.

    COOLING TOWERS

    A novel method of using a cooling tower in conjunction with

    auxiliary surface-type heat exchangers t o produce cold water

    at

    a

    temperature lower than t he wetrbulb temperatu re of th e evail-

    able air was described b y Agnon and Young

    1 ) .

    I n

    its

    simplest

    air by transferring heat t o cool the water, which is then recycled

    to the tower,

    as

    shown by Figure

    3.

    In a

    typical example, proc-

    ess water was cooled from 78 to 67

    F.

    using air having a wet-

    bulb temperature of

    69

    F. (which was reduced to

    62

    F. in the

    air

    cooler). The quanti ty of water circulated through the cooling

    tower was 2.5 times the ra te of supply of fresh water. In

    an

    ex-

    tension of the same idea, the cool, saturated air leaving the cool-

    ing tower can be used to cool the fresh air, and in the same ex-

    ample,

    the

    water flow through the tower would be reduced in thi s

    method of operation to

    1.43

    times the water feed rate.

    6

    version their process employs a hea t exchanger for precooling th e

    NOMENCLATURE

    a

    D ,

    = specifie surface of d ry packing, square feet per cubic foot

    = diameter of

    a

    sphere having the same ratio of surface to

    of packed volume

    volume

    as

    a piece of packing, feet

    go =

    standard gravitational conversion factor, (lb. mass)(ft.)

    =

    local gravitational acceleration,

    f t . b . 2

    ? =

    superficial mass velocity of gas, lb./(hr.)(sq . it .)

    HOG heigh t of an over-all gas-film transfer unit, feet

    L =

    superficial

    mass

    velocity of liquid, lb./(hr.)(sq. ft.)

    N R ~

    D,G/p

    =

    Reynolds number for flow through packed be

    VQ

    = superficial velocity

    of gas, feet

    per hour

    U =

    superficial velocity, fe et per hour

    Z =

    depth of bed, feet

    e

    = fraction free space in d ry packing

    jw

    =

    viscosity

    of

    gas, lb./(ft.)(hr.)

    p~ =

    viscosity of liquid, lb./(ft.)(hr.)

    p

    =

    fluid density lb./cu.

    f t .

    PQ

    =

    gas density ib. cu. f t .

    p~

    =

    liquid density, i ./cu.

    f t .

    (Ib. force)(hr.Z)

    REFERENCES

    1)

    Agnon,

    S.,

    and Young, ChiaYung,

    Heating, Piping A ~ To n d

    (2) Amick, E. H.,

    Jr.,

    Johnson, W.

    B.,

    and Dodge, B.

    F.,

    Chem

    (3) Arnold, J. H., Ibid.,

    No.

    3, 82-92 (1952).

    (4) Baldwin, R. R., and Daniel, 6. G., J. AppZ. Chem.,

    2 ,

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    (5)

    Benedict, M., Webb, G. B.,

    and

    Rubin,

    L

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    J. Chem. Phys

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    (6) Benedict, M., Webb, G. B., Rubin, L. C., and Friend, Leo

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    (7)

    Bertetti,

    J.

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    8)

    Burke,

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    Carlson, E.

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    (11)

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    (12) Dell,

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    (13)

    Dell,

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    R.

    and Pratt,

    H.

    R. C.,

    Trans. Inst. Chem. Engrs.,

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    (14)

    Ergun,

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    (17)

    Geddes,

    R.

    L.,

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    (18)

    Gerster,

    J .

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    I.

    Chem.

    Eng. Progr

    (19)

    Gerster,

    J.

    A., Colburn, A. P., Bonnet, W. E., and Carmody

    (20)

    Hensel, S., and Treybal, R. E.,

    IbicE.,

    48,

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    (21) Hughes,

    H.

    E., and Maloney,

    J.

    O.,

    Ibid.,

    48, 192-200 (1952)

    (22)

    Kirkbride,

    C.

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    IND.

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    T.

    W.,

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    J.

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    R.

    C., Chem

    (25)

    Norman, W.

    S., Trans.

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    Chem. Engrs.,

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    E.

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    G.

    G., Chem. Eng. Progr., Sym

    (28)

    Plewes,

    A.

    C., and Klsssen,

    J., Can. J . Technol., 29, 322-3

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    H.

    R. C., Trans. Inst. Chem. Engrs.,

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    195-214 (1951

    (30) Ranz, W. E., Chem. Eng. Proor., 48, 247-53 (1952).

    (31) Ranz, W. E., and Marshall, W. R., Jr., Ibid., 48, 141-6, 173-8

    (32)

    Rogers,

    M.

    C., and Thiele, E. W.,

    IND.

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    26, 82

    posium

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    48, 97 (1952).

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    T.

    K., and Holloway,

    F.

    A. L., Trans. Am.

    Ins

    (34)

    Shulman, H. L., and DeGouff.

    J. J..

    Jr..

    IND.

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    4

    Chem. Engrs., 36, 39 (1940).

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    (36) Taecker, R. G., and Hougen, 0. A.,

    Chem.

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    (37) Webber, C.

    E.,

    Am. Inst. Mining Met. Engrs., Tech. Pub.

    125

    (38)

    West,

    F. B.,

    Gilbert,

    W.

    D., and Shimizu,

    T.,

    IND. NG.CHEM

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    Ins t .

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    29,

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    (40)

    Winn, F. W.,

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    ---- -

    (41) Yeandle, Wd W., and Klein,

    (3. F.

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