Industrial Elec 1561

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    TH

    3.5 SUBJECT TITLE : INDUSTRIAL ELECTRONICS (1561)

    Year : Third Year

    Teaching and Examination Scheme :

    TEACHING SCHEME EXAM SCHEME & MAXIMUM MARKS

    THEORYHRS/WEEK

    PRACTICALHRS/WEEK

    PAPER HRS.

    TH PR OR TW SW

    2 2 3 100 - 50 - 50

    RATIONALE :

    This subject is classified under technology group & student to learn facts, concepts & principles of power electronics & operation of power electronic devices & operation of

    thyristors at awareness level. At the end of this subject, the student will be aware of the roleof industrial electronics in the field of electronics while working as technician in other technology area communication systems.

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    CONTEXT IN THE FORMOF LINK DIAGRAM SHOWINGINTERRELATIONSHIP OF SUBJECT AREA

    HUMAN SCIENCESCommunication skillsGeneric SkillsIndustrial organization &

    SupervisoryManagement

    ENGINEERING SCIENCESEngineering DrawingsEngineering MechanicsBasic ElectronicsElectronics materials &

    components

    CORE TECHNOLOGYSUBJECTSInformation Technology

    Workshop PracticeElectrical EngineeringElectronic

    Measurements &Instruments

    Applied ElectronicsDigital Techniques &

    ApplicationsLinear Integrated

    CircuitsPower Electronics

    TECHNOLOGYSUBJECTSMicroprocessor &

    Microcontroller CommunicationSystems I

    IndustrialElectronics

    CommunicationSystems II

    Instrumentation &Control Systems

    DigitalCommunicationSystems

    BASIC SCIENCEApplied MathematicsApplied PhysicsApplied Chemistry

    JOB PROFILESelf Developer Membership of

    Family/Community/Nation

    Life long learningTechnician in

    industry asMaintenanceEngineer,investigator or Designer R & D Technician

    5. Entrepreneur

    CURRICULUMOBJECTIVESAttitude for personal

    Development

    Social skill for socialDevelopment

    Continued learning skillfor life long learning

    Technical skill for industrial activityearning to livedomainSupervisory skill,Investigation &Design skillTesting skillDecision makingskillPlanning &scheduling skill

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    GRAPHICAL STURCTURE OF THE SUBJECT

    1 2 4

    & 4 0 3

    To identify Power Electronic devices & to be able to understand the Industrial circuits to know about Industrial Electronics .

    V.Icharacteri-

    stics of power

    electronic

    devices &operation

    Operation of triggeringcircuits

    Operation & waveformsof poly phase & controlledH.W.F.F.W.R. circuit

    Operation of chopper

    Operation of inverter &

    cyclo-converters

    Operation of circuit ACvoltage stabilizer classification & block diagram operation

    Operationmerits &dements &

    block diagram UPS

    & SMPS

    Operation of industrialcircuits

    Electronic timer drawing circuit &working

    Operation of resistance

    welding withblock

    diagram

    Operationof high

    frequencyheating

    merits &

    demerits

    Operation of AC & DCmotors

    Aware-ness of NC &CNC

    machine

    Power electronicdevices

    Triggering& comm.-utation

    Rectification& polyphaserectifiers

    Phasecontrolof SCR

    Controlledrectification

    Inversion &conversion

    Stabilization RC timeconstant

    Highfrequencyheating

    Regula-tion

    NC &CNCmachine

    Power electronic devices, industrial circuits, switching regulators, electronic heating, NC & CNC

    Trigger circuits, poly phase rectifiers, controlled rectifier, inverters & cycloconverters, stabilizers,SMPS & UPS, speed control circuits, modern heating system.

    Problem

    Procedures

    Principles

    Concepts

    Facts

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    DETAILED CONTENTS : 3.5

    CHAPTER

    CONTENTS MA-RKS

    HO-URS

    1. Power Electronic devicesTheory1.1 Introduction to industrial electronics & power electronic devices1.2 Power electronic devices1.3 Construction, symbol, working & V-I characteristics of SCR, SCS, LASCR,

    LASCS, SUS,SBS, DIAC, TRIAC, PUT, GTO, Power transistor, power MOSFET, IGBT.

    Practicals1. Plot V-I characteristics of SCR 2. Plot V-I characteristics of DIAC3. Plot V-I characteristics of TRAC

    8 8

    2 Triggering circuitsTheory2.1 Introduction2.2 SCR turn on & turnoff 2.3 Brief working of triggering circuits- R, RC & UJI relaxation.2.4 Brief working of different commutation methods natural & forced clan

    A, B, C, D & E commutation

    8 4

    3 Poly phase rectifiersTheory3.1 Introduction & brief review of rectification

    3.2 Single phase rectifier 3.3 Poly phase rectifier 3.3.1 Three phase H.W.R & F.W.R.3.3.2 Three diode H.W.R 3.3.3 Four diode H.W.R 3.3.4 Six diode H.W.R & F.W.R.

    [ Only circuit diagram, explanation & waveforms no mathematicalderivations]Practicals4. Study of 3-phase rectifier.

    6 3

    4 Controlled Rectifiers

    Theory4.1 Introduction to phase control circuit for SCR 4.2 Classification of controlled rectifier 4.3 Circuit diagram, working & waveform of single phase & three phase

    controlled H.W.R. & F.W.R.[No mathematical derivation]

    Practicals5. Study of phase control of SCR

    6 4

    5 SCR ChoppersTheory5.1 Introduction to choppers5.2 Classification & brief working of choppers step up, step down & Jones

    choppers.

    4 3

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    CHAPTER CONTENTS

    MA-RKS

    HO-URS

    Practicals6. Study of step up & step down SCR choppers.

    6 Inverters & cyclo converters.Theory6.1 Introduction6.2 Classification of inverters6.3 Working principle & operation of Series, Parallel & Mcmurry Bedford

    inverter.6.4 Cyclo inveter & cyclo converter.[Only circuit working, waveforms, no mathematical explanation]Practicals7. SCR Series inverter.8. SCR Parallel inverter.

    10 6

    7 AC stabilizerTheory7.1 Introduction & need of stabilizer.7.2 Classification of A/C stabilizer.7.3 Brief working of relay type, servo type resonant type & solid state &

    applicationsPracticals9. Study of relay type/ servo type stabilizer.

    6 3

    8 SMPS & UPSTheory8.1 Switching regulators & SMPS brief working of switching regulator IC,

    SMPS, merits, demerits & applications.8.2 Need of UPS8.3 Classification of UPS : continuous & continuous back up transfer &

    transfer backup.8.4 Merit, demerits & applications.

    4 4

    9 Industrial circuitsTheory9.1 Introduction9.2 Operation & working of the following industrial circuits : triac as a

    switch, phase control circuit, flasher circuits, emergency light system,Battery charger, Batch counter, flame failure control, photo tachometer.

    Practicals10. Study of triac as a switch.11. Study of Battery charger.

    14 10

    10 Electronic timerTheory10.1 Introduction10.2 Brief working of typical timer circuits1. DC timer using UJT & SCR 2. Ultra precise long time delay3. Long time delay4. AC timer 5. Sequential timer 6. IC 555 timer

    6 4

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    CHAPTER CONTENTS

    MA-RKS

    HO-URS

    Practicals12. Study of sequential timer.

    11 Resistance weldingTheory11.1 Introduction11.2 Basic resistance welding ( types of resistance welding.11.3 Block diagram & brief working of SCR line contactor, synchronous

    weld control, sequential timer for welding & energy storage welding.Practicals13. Demonstration of resistance welding.

    6 4

    12 High frequency heatingTheory12.1 Introduction & need of high frequency heating12.2 Operation of dielectric & induction heating [no mathematical

    explanation.12.3 Merits demerits & applications of dielectric & induction heating.Practicals14. Demonstration of induction heating15. Demonstration of Dielectric heating

    8 4

    13 Speed control of ac & dc motorsTheory13.1 Introduction13.2 Speed & torque relation of dc motor [no mathematical derivation]13.3 Speed control dc motors using SCRs by armature voltage control

    method13.4 Speed control of ac motors (induction motors)

    10 4

    14 NC& CNC machineTheory

    14.1 Introduction to NC, CNC, & DNC14.2 Advantages & disadvantages of NC & CNC machine [only with

    respect to awareness level.

    4

    IMPLEMENTATION STRATEGIES

    Chapter no 1 to 6, 9 to 11 to be student in detail while all other chapters are to bestudied at awareness level.

    REFRENCESSr.No. Author Title Edition

    Year of Publication Publisher & Address

    1 G.K. Mithal& Ravi MithalIndustrial

    electronics 15th 1992 Khanna publishers

    2 P.C. Sen Power electronics 11th 1997 Tata McGraw-Hill publishingcompany Ltd. New Delhi.

    3 MunammadH. RashidPower

    electronics 2nd 1997 Prentice Hall of India privateLTD. New Delhi 110 001

    4 M. Adithan CNC machine 1996 New age international Ltd.