INDUSTRIAL CATALOGUE 2018

RAIL EXPERT PARTNERS (REP) SDN BHD

Infrastructure equipment supplier:Rail handlingSleeper handlingTrack worksRoadrail vehiclesRail grindersCatenary partsMeasuring equipment

Special-purpose machine tools:Machines for RailwayVer�cal turning & horizontal LathesHorizontal drilling & boring machinesCas�ngs

INDUSTRIAL CATALOGUE2018

RAIL EXPERT PARTNERS (REP) Sdn Bhd 1

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ON DEMAND INNOVATIVE SOLUTIONS :

TAILORED TO YOUR NEEDS

RAIL EXPERT PARTNERS (REP) Sdn Bhd

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RANGE OF ROADRAIL EXCAVATORSFrom 13t to 30t

TRACK MAINTENANCE

Fully adapted for various track works maintenance: Li�ing works, Shovelling works, Sleeper replacement, Track panel installa�on, Ballast Brushing works etc…

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ATTACHMENTS FOR TRACK WORKS

Forks for Sleeper handling, Forks for Rail handling, Various buckets, Clamshell buckets, tamping units, Ballast brushes, Excava�ng buckets, Tree cu�ers etc…


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ATTACHMENTS FOR SLEEPERS & RAILS HANDLING

Sleeper Laying Beams for Mono-block & Bi-Block sleepers Rail li�ing beams (Hydraulic, Telescopic)Universal beams for Track panel li�ing

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TRANSPORT EQUIPMENT

RAIL CHANGER


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RAIL TRANSPORT TROLLEY

For Rail and Material transporta�onConnec�ng bars in op�on

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RANGE OF TROLLEYS

TRANSPORT TRAILER


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HEAVY DUTY EQUIPMENT

RAIL LOADERS ON WAGONS

CWR PUSHING WAGON

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TRACK & SWITCH LAYING MACHINE

Perfect combina�on of Gantries & remote controlled Trolleys,for track & switch replacement.No need for auxiliary track


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High pressure nozzlesControl desk

Low pressure cleaning rampCleaning kit for fishplate

HIGH PRESSURE CLEANING WAGON

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HIGH PRESSURE CLEANING WAGON


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RANGE ROADRAIL VEHICLES

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RANGE OF MOTOR CARSPropelled Vehicle (Crane)

AGR 140 – ALSTOM SPA (Italy) AGR 300 – ITALFER (Italy)

AGRc 1200 – VLRD (Lithuania)AGR 350 – INABENSA (Spain)


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RANGE OF MOTOR CARS FOR OCS

APV 140 – BALFOUR BEATTY (Italy) APV 170 – PUBLIC WORKS (Spain)

APV 220 2c – INABENSA (Spain)APV 220 – FERROVIENORD (Italy)

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RANGE OF GRINDERS


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GRINDING TROLLEY - 4 stones


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ROADRAIL GRINDER - 6 to 10 stones

ROADRAIL GRINDER - 8 stones


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OHL ELECTRIFICATION


ROLL-IN ROLL-OUT / CHUCK-TYPE _ UBF 112 N

ROLL-IN ROLL-OUT / CHUCK-TYPE _ UBE 150 N

ROLL-IN ROLL-OUT / FRICTION ROLLER DRIVE _ UFB 125 N

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ABOVEFLOOR WHEEL LATHES

BASIC TECHNICAL SPECIFICATIONS

- Available mul� track gauge version- Maximum weight of wheelset: 3,000 kg- Range of wheel tread diameters: 700 to 1,120 mm/ 850 to 1,250 mm


- Available mul� track gauge version- Maximum wheelset weight: 3,500 kg- Range of wheel tread diameters: 700 to 1,300 mm


- Range of adjustable track gauges: 1,000 to 1,676 mm- Maximum wheelset weight: 5,000 kg- Range of wheel tread diameters: 600 to 1,250 mm


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ROLL-THROUGH / FRICTION ROLLER DRIVE _ UFD 140 N

ROLL-IN ROLL-OUT / AXIAL CLAMPING _ UDA 125 N

ROLL-IN ROLL-OUT / RADIAL CLAMPING _ UDA 125 N







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UNDERFLOOR WHEEL LATHES

AXLE LOAD UP TO 18 TONNES _ UGE 180 N

TANDEM / AXLE LOAD UP TO 18 TONNES _ 2 UGE 180 N


- Available mul� track gauge version- Maximum axle load: 18 x 10 kN- Range of wheel tread diameters: 350 to 1,270 mm


- Minimum wheel base: 1,600 mm- Maximum axle load: 18 x 10 kN- Range of wheel tread diameters: 350 to 1,270 mm


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AXLE LOAD UP TO 30/40 TON _ UGE 300/400 N

TANDEM / AXLE LOAD UP TO 30/40 TON _ 2 UGE 300/400 N



- Maximum axle load (UGE 300 N / UGE 400 N): 30 / 40 x 10 kN- Range of wheel tread diameters: 540 – 1,500 mm

- Available mul� track gauge version- Minimum wheel base: 1,800 mm- Maximum axle load: 30/40 x 10 kN- Range of wheel tread diameters: 540 to 1,500 mm

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WHEELSET PRESSES

OTHER EQUIPMENT

EQUIPMENT FOR TECHNOLOGICAL LINES

Wheelset / bogie turntables Winching systems

Plant for installation of floors in passenger cars UPP 240

- Maximum weight of wheelset / bogie – 5 / 10 tonnes.- Rota�on by ±90 / 180 / 270 or n × 360 deg.- Manually operated or fully automa�c control.- Wheelset ejector

- Installed in pit founda�on along rails below floor level.- Maximum weight of vehicle to tow – 400 tonnes- Maximum speed of vehicle towing – 6 m/min

- Radical reduc�on of floor assembly �me.- Maximum length of floor – 24,000 mm- Maximum weight of floor – 1,000 kg

Other parameters upon request.


- Maximum pressing force: 6,000 kN- Range of wheel tread diameters: 600 to 1,250 mm


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VERTICAL TURNING LATHES

UP TO 350 TONNES: KDC – DOUBLE COLUMN

UP TO 150 TONNES: KCI – DOUBLE COLUMN

UP TO 30 TONNES: KCM – SINGLE COLUMN




- Maximum turning diameter: 13,000 mm- Maximum table load: 350 x 10 kN



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HORIZONTAL LATHES

TZL 420

TCE SERIES

TTV

Basic parameters

Basic parameters

Basic parameters

- 4-guideways bed- Max. torque on spindle: 180,000 Nm- Max. weight carried between centres: 80 tonnes- Turning length: 5 m, 12 m, 19 m, 26 m

- 4-guideway bed- Max. torque on spindle: 180,000 Nm- Max. weight of workpiece between centre: 80 tonnes- Turning length: 4 to 25 m

- Max. turning diameter: 2,400 mm- Max. weight of workpiece between centre: 120 tonnes- Turning length: 6,500 – 33,000 mm


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THESTCF SERIES

THG SERIES

TCM SERIES

Basic parameters

Basic parameters

Basic parameters

- 3-guideways bed- Max. torque on spindle: 40,000 Nm- Max. weight of workpiece between centre: 30 tonnes- Turning length: 3 to 25 m

- Max. torque on spindle: 50,000 Nm- Max. weight of workpiece between centres: 30 tonnes- Turning length: 3,000 to 10,000 mm

- 3-guideway bed- Max. torque on spindle: 17,000 Nm- Max. weight carried between centres: 18 tonnes- Turning length: 3 to 20 m

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TRB SERIES

TRP SERIES

TOK SERIES

Basic parameters

Basic parameters

Basic parameters

- Max. torque on spindle: 13,600 Nm- Max. weight of workpiece between centres: 9 tonnes- Turning length: 2 to 18 m




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MILLING MACHINES

FBA – MOVING TABLE

GMC – GANTRY

HSM – HIGH SPEED MILLING




- Power of main drive: 70 kW- CNC axes: Up to five (5)




WHEEL BORING MACHINE

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TOWING EQUIPMENT

RAIL-ROAD SHUNTER _ 3RS

KCM 150 N



- Maximum speed on rails with/ without load: 3 / 6 km/h- Maximum weight of vehicle to shunt: 350 tonnes

- Minimum wheel base: 1,600 mm- Maximum axle load: 18 x 10 kN- Range of wheel tread diameters: 350 to 1,270 mm


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MILLING MACHINE FOR BOGIE FRAMES

TOK 80 N

GMC 400 CNC



- Swing over bed: 800 mm- Maximum weight of workpiece: 6,000 kg



HORIZONTAL DRILLING MACHINESH

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HORIZONTAL BORING MACHINE

WR3 250

WFA 200 CNC

BASIC parameters


- Max. torque on spindle: 130,000 Nm- Max. weight of workpiece clamped in rests: 100 tonnes- Max. length of drilled holes: 12 m- Max. diameter of drilled holes: 1,800 mm

- Power of main drive: 81 kW- Diameter of boring quill: 200 mm


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MACHINES FOR SHIPBUILDING INDUSTRY

FS – CRANK THROW MACHINING

PT – PIN TURNING



- Power of main drive: 150 kW- Maximum diameter of milling cu�er: 6,000 mm

- Range of pin diameters: 650 to 910 mm- Power of main drive: 12 kW


LASER SYSTEM FOR WHEELSET MEASUREMENTS

DETECTION OF FLAT SPOTS ON WHEEL PROFILE

MEASURING SYSTEMS

DIAGNOSTIC SYSTEMSMEA

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The laser system for wheelset measurement is designer for monitoring of wheelset Wheel profile wear. The system consists of the modules installed in tracks and providing the following func�ons:

- Vehicle nad wheelset iden�fica�on.- Data collec�on and processing with op�misa�on of wheel profile machining.- Full communica�ons with Undefloor Wheel Lathe.

The wheel measurement is carried out on a vehicle running with the maximum speed of 10 km/h. The scope of measurements can include the following parameters:

- Full wheel tread profile.- Wheel flange height.- Wheel flange width.- Wheel flange inclina�on qR.- Wheel tread diameter.- Wheelset back to back distance- Distance between ac�ve surfa ces.

The system of detec�on of flat spots on wheel profile operates on the base of vibra�ons recorded by a series of vibroacous�c sensors installed in track while a vehicle is running on the length of approximately 10 meters. The recorded data a�er processing are transferred to a data base. The data processing consists in recogni�on of vibra�on pa�erns which are characteris�c of Wheel defects taking into considera�on influence of vehicle speed on vibra�on value. Such an analyses allows to match the iden�fied defects to different categories of technical condi�ons of wheels (e.g. good, a�en�on, repair).

The system of detec�on of flat spots on wheel profile can be a part of a wheelset measurement system.


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SERVICES

Turning: RAFAMET CNC Ver�cal Turning LatheØmax = 8,500 mm; Hmax = 3,850 mm; Qmax = 120,000 kg

RAFAMET CNC Ver�cal Turning LatheØmax = 3,200 mm; Hmax = 2,000 mm; Qmax = 15,000 kg

RAFAMET CNC Horizontal LatheØmax = 800 mm; Lmax = 3,000 mm; Qmax = 4,500 kg

Milling: WALDRICH COBURG CNC Planer MillTable surface: 6,000 × 3,000 mmWorking envelope: X – 6,000 mm; Y – 3,300 mm; Z – 2,500 mm

WALDRICH COBURG CNC Planer MillTable surface: 8,000 × 2,400 mmWorking envelope: X – 8,000 mm; Y – 2,600 mm; Z – 2,700 mm

LINÉ CNC Planer MillTable surface: 14,000 × 3,100 mmWorking envelope: X – 14,000 mm; Y – 3,600 mm; Z – 3,600 mm

WALDRICH COBURG CNC Planer MillTable surface: 2x4000 × 2500 mmWorking envelope: X - 11000 mm; Y - 4000 mm; Z - 1500 mm

Horizontal Boring: RAFAMET CNC Horizontal Boring MachineTable surface: 5,000 × 6,000 mm; Spindle diameter: 200 mmWorking envelope: X – 5,000 mm; Y – 4,000 mm; Z – 2,250 mm

LARGE PART MACHINING

Richard FOSTIER PresidentH/P +6012 370 1072

[email protected]

RAIL EXPERT PARTNERS (REP) SDN BHDSuite 308-LG, No 1 Jalan Telawi Satu, Bangsar Baru, 59100 Kuala Lumpur

www.railexpertpartners.com

Pascal GAUTHIER Vice PresidentH/P +33 6149 11021

[email protected]

Sarah TAN ManagerH/P +6019 326 9339

[email protected]

Documents

INDUSTRIAL CATALOGUE 2018