Industrial Automation_ Presentation-Shamsher

7/28/2019 Industrial Automation_ Presentation-Shamsher

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Summer Training Seminar on Industrial Automation

Shri Ram College of Engineering & Management, Palwal

Affiliated to M.D university, Haryana

Submitted by:

Md. Shamsher Ansari

93059ME-A (8th SEM)


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Introduction Prolific Systems & Technologies Pvt. Ltd. is

Asias largest advanced industrial automation

training company having fully equipped, asset

backed facilities across 21 branches in 10 Indian

states.

Prolific imparts extensive, in-depth, hands-onpractical training to graduate and undergraduate

engineers.


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What is Automation??? AUTOMATION is basically delegation of

human control function to technical equipment :

to increase productionto reduce cost

to reduce manpower

to improve safety working conditionsto reduce power consumption

to improve quality


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EXAMPLES OF AUTOMATION

Automatic machine tools to process parts-

CNC m/c

industrial robots

automatic material handling

feedback control systems


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Automatic material handling

Conveyors

Industrial Robots

feedback control systems

EXAMPLES OF AUTOMATION


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How can it be done???

There are many systems made for the

automation process some of them are

Pneumatic Control

Hard wired logic Control

Electronic Control using Logic Gates

Programmable Logic Controller

Manual Control


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SCADA


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WHAT IS SCADA?

SCADA stands forSupervisory Control

And Data Acquisition.

SCADA refers to a system that collects datafrom various sensors at a factory, plant or in

other remote locations and then sends this data to

a central computer which then manages andcontrols the data.


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Industrial Automation

Components According to SCADA there are three basic component:

*Field Instruments

*Control Hardware

*Control Software


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Field Instruments(Sensors)

SENSORS are basically TRANSDUCERS.

Examples:

RTDs Pressure Transducer

Humidity Detector

Level Detector


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Control hardware

Control hardware controls the input/output of associated

sensors and commands.

There are following control hardware which are generally

used:

PID Controllers

Programmable logic controllers(PLC)


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Control Software

Control software is installed in the computer

which is going to control a particular

instrument.


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Features of Control Software

MONITORING Graphical representation

Waveforms

Digital data analysis

Input/output Control: Command can be generated by software itself to control the

input output operation.


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SCADA MANUFACTURE AND

NAME OF COMPANY

WONDERWARE Intouch

ALLEN BRADLEY R.S View

SIEMENS WinccMODICON Moriecon

G E FANUC Cimplicity

INTELLUSION I Fix

KPIT Ashtra


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PLC


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Programmable logic controller

PLCs

Programmable logic controller (PLCs), also

referred to as programmable controller, are in thecomputer family. They are used in commercial

and industrial application. A PLCs monitors

input, make decisions based on its program, andcontrols output to automate a process or machine.


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Pushbutton (Sensors), in this simple example,

connected to PLC inputs, can be used to start

and stop a motor connected to a PLC through a

motor starter (actuator)


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ACTUATORS

ACTUATORS are used to produce mechanical

motion to complete the certain objective.

Various actuators:

AC motorsDC motors

Stepper motors


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Advantages of PLCs less wiring. wiring between devices and relay contacts are

done in the PLC program.

Easier and faster to make changes. Trouble shooting aids make programming easier

and reduce downtime.

The same, as well as more complex tasks, can bedone with a PLC.

Easy to maintain


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Areas of Application

Manufacturing / Machining

Food / Beverage

Metals Power

Mining

Petrochemical / Chemical


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Discrete Input


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Leading companies of PLC

Companies software

Allen Bradley (USA) RS LOGIX 500

Siemens (Germany) simatic manager

Modicon (France) PL-7 PRO

GE Fanuc (USA & Japan) VERSA PRO

Mitsubishi (Japan) GX DeveloperOmron(Japan) CX

Programmer


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InstrumentationIt is a branch of engineering which is used for

measurement of process parameters and electricalparameter it includes Flow meter, Thermistors,

Thermocouple, Level Instruments etc.

Transducers: These are the devices whichconverts one form of energy into another form of

energy.

Sensors: Sensors are the Transducers which convertone form of energy into measurable form of energy.

Ex-Ambient meter, Flow meter, Burden tube type

pressure sensor

Human Machine interface


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Human Machine interface

(HMI)

HMI is the smallest form of SCADA which is used

for monitoring and controlling and it is

combination of hardware and software.

Types of HMIKeypad

Touch screenKeypad + touch screen


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Benefits HMI/SCADA

1. Powerful monitoring and control over your

production

2. Ease of use for New and experienced users.

3. Robust connectivity to other software, system and

devices

4. Powerful thin client technology.

5. True client /server Architecture for ease Scale

ability

Difference bet een SCADA and


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Difference between SCADA and

HMI

SCADAIt is complete software.

It works at low temp

Screen ratio of SCADA ishigh.Local & Remote control

Data base connectivity ispossibleRange of SCADA is 6 Km

HMIIt is combination of hardwareAnd software.It works at high temperatures

upto 55 .Screen Ratio of HMI is low

LAN area control. It cant

control remote objectData base connectivity is not

possibleRange of HMI is 100m.


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Manufacturing industries.Electric power generation, transmission and Distribution.Traffic signals.Cement and petrochemicals industries. Automobiles industries


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ANY QUERIES???


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THANKYOU

Documents

Industrial Automation_ Presentation-Shamsher