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Merloni Elettrodomestici GB 2001-09-06/01 1-24 Language Issue/Edition Page Instructions Induction Table tops TIG 444, TIE 441, KT 6104 I

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Page 1: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

Merloni

Elettrodomestici

GB 2001-09-06/01 1-24

Language Issue/Edition Page

Instructions

Induction Table topsTIG 444, TIE 441, KT 6104 I

Page 2: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

Merloni

Elettrodomestici

Induction Table tops TIG 444, TIE 441, KT 6104 I

InstructionsGB 2001-09-06/01 2-24

Language Issue/Edition Page

Page 3: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

Merloni

Elettrodomestici

Induction Table tops TIG 444, TIE 441, KT 6104 I

InstructionsGB 2001-09-06/01 3-24

Language Issue/Edition Page

Summary

1 PRINCIPLE

5

2 GENERAL

7

2.1 3 TABLES EQUIPPED WITH THE SAME CONCEPT OF TOTALLY ELECTRONIC 7

3 PRESENTATION

8

4 INSTALLATION

11

5 CONNECTION

13

5.1 TIG 444: EQUIPPED WITH ONE CABLE, AND IS CONNECTED TO THE

HOUSEHOLD ELECTRICAL MAINS BY OBSERVING THE FOLLOWING SCHEME 13

5.2 TIE 441 & KT 6104 I CONNECTION TERMINAL 14

6 SAFETY

15

6.1 Overheating of the hotplate 15

6.2 Over heating of an electronic module 15

6.3 Overflow safety 15

6.4 Signal of a cook pot 16

7 ELECTRONIC PARTS

16

8 MODULES AND TURBINE CONTROLS

17

9 «TOUCH CONTROL» CARD

18

9.1 KEYBOARD (TIG 444) 18

9.2 KEYBOARD TIE 441 = WITH SMALL PARTS KEYBOARD KT 6104 = WITHOUT SMALL

PARTS 19

Page 4: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

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Induction Table tops TIG 444, TIE 441, KT 6104 I

InstructionsGB 2001-09-06/01 4-24

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10 WARNING LIGHT CARD

20

11 DIAGNOSIS HELP

21

11.1 Codification of breakdowns 21

12 BREAKDOWN CODES

21

13 OTHER BREAKDOWN CODES

22

Page 5: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

Merloni

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Induction Table tops TIG 444, TIE 441, KT 6104 I

InstructionsGB 2001-09-06/01 5-24

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1 PRINCIPLE

Induction cooking is based on the physics principle of Foucault current heat-ing of materials with electrical conductivity. Foucault currents originate fromthese types of materials when they are exposed in an alternative electromag-netic field.

Fig. 1

1

The Foucault currents heat the base of the receptacle

2

Magnetic base of the receptacle

3

Pyroceram.

4

Alternative magnetic field

5

Induction coil

6

Converter

7

Network

8

Control accessory

The induction coil positioned under the pyroceram is supplied by a converterthat transforms the network energy in alternative currents at high frequencies.These alternative currents generate an alternative electromagnetic field thatcrosses the pyroceram and induces the

transformed Foucault current intoheat at the base of the receptacle

.

2

1

3

4

5 76 8

ca 26kHz

50 Hz

Page 6: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

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Induction Table tops TIG 444, TIE 441, KT 6104 I

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Contrary to traditional electrical hotplates,

an induction hotplate does notheat

.

The glass heats indirectly and only with the contact of the base of thereceptacle.

In as much as the induction exists only when the magnetic field is closed witha metallic receptacle, the heating of the cook pot ceases instantly when it isremoved from the hotplate.

The cook pot must be made of magnetic-steel.

Fig. 2

TO USE NOT CONVENIENT

1

Cast iron, Acler, Enamelled, Special stainless steel

2

Copper, Aluminium, Glass, Earthenware, Ceramic, non-magnetic Stainless steel

* The magnet must remain «glued» to the base of the cook pot.

1 * 2

Page 7: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

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Induction Table tops TIG 444, TIE 441, KT 6104 I

InstructionsGB 2001-09-06/01 7-24

Language Issue/Edition Page

2 GENERAL

2.1 3 TABLES EQUIPPED WITH THE SAME CONCEPT

OF TOTALLY ELECTRONIC

TIG 444 SCHOLTES

• 4 induction hotplates

• visualization with luminous columns

• timing of the hotplates

TIE 441 SCHOLTES

• 4 induction hotplates

• visualization with 7 segment digital frames

• timing of the hotplates

KT 6104 I ARISTON

• 4 induction hotplates

• visualization with 7 segment digital frames

Page 8: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

Merloni

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Induction Table tops TIG 444, TIE 441, KT 6104 I

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3 PRESENTATION

Fig. 3

TIG 444

INDUCTION1800 W

INDUCTION2200 W

BOOSTER3000 W

INDUCTION1400 W

INDUCTION1400 W

Page 9: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

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Induction Table tops TIG 444, TIE 441, KT 6104 I

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Fig. 4

TIE 441

2200 W+ BOOSTER

3000 W

1400 W

1400 W 1800 W

Page 10: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

Merloni

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Induction Table tops TIG 444, TIE 441, KT 6104 I

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Fig. 5

KT 6104 I

2200 W+ BOOSTER

3000 W

1400 W

1400 W1800 W

Page 11: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

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Induction Table tops TIG 444, TIE 441, KT 6104 I

InstructionsGB 2001-09-06/01 11-24

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4 INSTALLATION

The cook top is fitted into the work bench with a simple incision. Any type ofsupport may be used; certain plastic materials are not recommended in thatthey are subject to deformation with heating at around 100°. Take care to pro-vide a space of

50 mm

between the rear incision of the cook top and the rearpart of the work bench in order to avoid burning the wall or the cook topcover – especially if the cover is stratified.

Particular care should be taken, during positioning, of the joint that covers theborder of the cook top to avoid any type of infiltration into the cabinet part ofthe work bench.

Very important

It is imperative to ensure that the fitting of the pyroceram is on a perfectly flatsurface. The deformations provoked by a defective fitting may risk the altera-tion of the cook top’s characteristics and therefore its performance.

Operation

Caution prior to use. The glue used for the joints deposits, during storage,traces of grease on the glass. It is recommended that these traces are re-moved, prior to using the cook top, with a common cleaning product (nonabrasive luster cream). During the first hours of use, a rubber odor is releasedwhich is quickly dispersed.

Fig. 6

Fitting

1

The distance to respect between the base of the cook top and cabinet top situated beneath, shouldbe greater than 20 mm.

650

17

50

518

490560

20

50

1

Page 12: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

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Induction Table tops TIG 444, TIE 441, KT 6104 I

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The cook top corresponds to a fitting in of type X (standard CEI 335-2-6).

The cook top should not be fitted into an oven with rear evacuation

. Ifthe cook top is installed above an oven – in order to avoid any type ofover-heating of the cook top’s electrical components –

it is imperative toprovide a space

between the upper sheath of the oven and the bottom partof the work bench, of

560 mm in width and 8 mm in height

.

Avoid placing a dishwasher underneath the cook top bench. In which case,place an airtight separation between the two appliances.

8

Page 13: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

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Induction Table tops TIG 444, TIE 441, KT 6104 I

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5 CONNECTION

5.1 TIG 444: EQUIPPED WITH ONE CABLE, AND IS CONNECTED TO THEHOUSEHOLD ELECTRICAL MAINS BY OBSERVING THE FOLLOWING

SCHEME

It is dangerous to operate the appliance without connecting the earth cable.

Tab. 1

Connection of the type Y according to the standard EN 335-2-6

MARCA CE conforming to the directives:

--> CEM: CEE 89/336 directive electromagnetic compatibility

--> DBT: 73/23

Both modified with the directive 93/68/CEEE.

CONNECTIONS TENSIONFREQUENCY FUSIBLES

FR - BE - GB - AT - DE - GR - ES -IL - IT - NZ - PT - GP - RE - MA -

LU - IE - DK - FI - SE - IS230 V 1 – N – 30 Hz

20 A *

FR - BE - NO230 V 2 – 50 Hz 20 A *

FR - BE - CH - DE - AT - ES - IL -IT - NZ - PT - MA - LU - SE - IS

400 V 2 + N – 50 Hz16 A *

FR - BE - NO230 V 3 – 50 Hz 20 A *

NL230 V 2 + 2 N – 50 Hz 16 A *

* Application of the simultaneity coefficient according to the standard EN 335-2-6.N = Black; BR = Brown; BL = Blue

L

NOIR

N

BR BL

L1

NOIR

L2

DR BL

L1

NOIR

N

HR BL

L2

L1

NOIR

L3

BR DL

L2

L1

NOIR

N1

HR BL

L2 N2

Page 14: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

Merloni Elettrodomestici

Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions

GB 2001-09-06/01 14-24Language Issue/Edition Page

5.2 TIE 441 & KT 6104 ICONNECTION TERMINAL

Tab. 2

Fig. 7

1 Small bridges2 Connection terminal

CONNECTIONS TENSIONFREQUENCY FUSIBLES

FR - BE - GB - AT - DE - GR - ES -IL - IT - NZ - PT - GP - RE - MA -

LU - IE - FI - SE - IS230 V 1 + N – 30 Hz

20 A *

FR - BE - NO230 V 2 ~ 50 Hz 20 A *

FR - BE - CH - DE - AT - ES - IL -IT - NZ - PT - MA - LU - SE - IS - DK

400 V 2 + N ~ 50 Hz16 A *

FR - BE - NO230 V 3 – 50 Hz 20 A *

NL230 V 2 + 2 N ~ 50 Hz 16 A *

* Application of the simultaneity coefficient according to the standard EN 335-2-6.

5 4

N L

3 2 1

5 4

L2 L1

3 2 1

5 4

N L1

3 2 1

L2

5 4

L1 L1

3 2 1

L2

5 4

N2 L1

3 2 1

N1 L2

1

2

Page 15: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

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Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions

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6 SAFETY

Diverse safety measures may be used in order to protect the cook top’selectronic components.

6.1 Overheating of the hotplate

Each hotplate is protected by a thermal safety that renders it momentarilyunusable in cases of overheating (forgetting a full or empty cook pot, de-formed cook pot base …).

Over heating is signaled by a flashing signal (slide on the upper part) of theluminous column of the hotplate. If the small parts are in operation the pro-gramming is annulled.

When the temperature returns to normal, the flashing signal disappears, thehotplate may be used, the cooking speed will need to be reset.

6.2 Over heating of an electronic module

A prolonged use of the cook top with a poor installation may cause overheat-ing of the electrical components.

A thermal safety can momentarily reduce the power of the two left or righthotplates: this is normal.

The safety measure is signaled by a flashing signal (slide on the lower part) ofthe two luminous columns of the corresponding hotplates. If the small partsare operating, the programming is annulled. When the temperature returns tonormal, the hotplates acquire their original power settings.

6.3 Overflow safety

In cases of liquid spills on the side of the control panel, the hotplates andsmall parts in operation will momentarily be unusable.

The safety operation is signaled by a flashing signal of the 4 luminous col-umns and by a ‘bip’ sound. To stop the ‘bip’ sound, clean the cook top. Tostop the flashing signal, activate the control panel by depressing the knob for 2 seconds.

Page 16: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

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Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions

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6.4 Signal of a cook pot

Each induction hotplate is equipped with a cook pot signal. The hotplate sup-plies power only with the presence of an appropriate cook pot. The flashingsignal of the luminous column may signal:

• a cook pot in incompatible material, non magnetic-steel,

• a cook pot with a base diameter too small,

• the removal of a cook pot.

Select an appropriate cook pot suitable to the hotplate, small cook potsare appropriate for the smaller hotplates.

The column flashes for 40 seconds and then stops. The hotplate may not op-erate.

7 ELECTRONIC PARTS

Fig. 8 Module cards

1 Module 2200/3000 W + Power supply2 Module 1800 W

2

1

Page 17: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

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Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions

GB 2001-09-06/01 17-24Language Issue/Edition Page

8 MODULES AND TURBINE CONTROLS

Fig. 9

1 Modules control 2 Turbine

2

1

Page 18: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

Merloni Elettrodomestici

Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions

GB 2001-09-06/01 18-24Language Issue/Edition Page

9 «TOUCH CONTROL» CARD

9.1 KEYBOARD (TIG 444)

Fig. 10

1 Touch control

1

Page 19: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

Merloni Elettrodomestici

Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions

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9.2 KEYBOARD TIE 441 = WITH SMALL PARTSKEYBOARD KT 6104 = WITHOUT SMALL PARTS

Fig. 11

1 Conductor foam2 Small parts

2

1

Page 20: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

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Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions

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10 WARNING LIGHT CARD

It is an interface card handling the hotplate overheating information (modulescommand card) and the warning lights of the residual heat associated to eachhotplate.

It is equipped by 4 «OPTO TRIACS»

Fig. 12

1 Warning lights Card ref: 137798

1

Page 21: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

Merloni Elettrodomestici

Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions

GB 2001-09-06/01 21-24Language Issue/Edition Page

11 DIAGNOSIS HELP

11.1 Codification of breakdowns

1. TIG 444: The 3 visualizations of the small parts are used to indicate thecode – breakdown (3 terms: Exx)

2. TIE 441 & KT 6104I: The 4 visualizations 7 segments power indication areused in the following method:

ARG ARD

E –

AVG AVD

x x

12 BREAKDOWN CODES

E 00 • During the first 5 seconds placed under tension: NORMAL (initialization)

• Permanent = replace the «touch control» card

E 12 = Replace the modules control card (ref: 137799)

E 16 = Replace the hotplates modules assemblage

E 21 = Overheating at the keyboard level. Wait for cook top cooling

E 22 = Replace the «touch control» card

E 25 = Mains tension unsuitable (>300v)

E 26 = Replace the modules control card (ref: 137799)

E 28 = No cook pot signal. Replace the modules command card (ref: 137799)

E 30 = EPROM defective. Replace the modules control card(ref: 137799)

E 32 = Induction module is not in conformity to the cook top model

Page 22: Induction Table tops TIG 444, TIE 441, KT 6104 Iservicenet.indesitcompany.com/data/img_sm/sm27682.pdf · Induction Table tops TIG 444, TIE 441, KT 6104 I Instructions GB 2001-09-06/01

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Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions

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13 OTHER BREAKDOWN CODES

BIP sound permanent: Clean the keyboard keys (above the glass)

H Flashing = See breakdown code E 21

DEFECTIVE HOTPLATE THERMAL SENSOR =• TIG 444: flashing signal of 1 led out or 2 of the luminous column of the hotplate

in question.

• TIE 441 & KT 6104I: letter «F» appears in the visualization 7 segments of thehotplate in question.

THERMAL SENSORS: value ohmico = 1000 Ω at 20°• ref. sensors:

hotplate 1800 W: 137810hotplate 2200 W: 137809hotplate 1400 W: 137811

Note The defectiveness of one thermal sensor may cause, in a permanent mode, theswitching on or off of the flashing signals for residual heat.

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Merloni Elettrodomestici spaviale Aristide Merloni, 47 - 60044 Fabrianotel. 0732/6611 - telex 560196 - fax 0732/662954www.Merloni.com

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