Indicator Calibration - Mitutoyo · 2018-09-23 · F-75 F Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service

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Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice.

Indicator CalibrationComparison measuring instruments which ensure high quality, high accuracy and reliability.

i-Checker IC2000SERIES 170

An inspection certificate is supplied as standard. Refer to page X for details.

• Indication accuracy of (0.1+0.4L/100) μm, the highest level in the world, is achieved.• The pointer of the analog indicator is positioned just before the measuring point

automatically in the semi-automatic mode.• Digital indicators equipped with a data output function are checked very efficiently due to

spindle positioning at the inspection points and recording of measurement results being under fully automatic control.

Applications for Dial Test Indicator Accessory Set

IC2000

Refer to the i-checker Leaflet (E12015) for more details.

Using dial test indicator attachment set (02ASK000)

SPECIFICATIONS

DIMENSIONSDial Test Indicators

Digimatic Indicators

Linear gages

Lever gage heads

Bore Gages

Dial Indicators

164 ø200

370.

518

9

ø160

559.

5

73 79.5

384.

8St

roke

100

ø8 mm / ø9.525 mm (3/8 in), Standard accessory

Order No. 170-402 170-403Remarks withφ8 mm bush with φ3/8 in bushMeasuring Range 100 mmResolution 0.01 μmAccuracy(20°C)

vertical position (0.1+0.4L/100) μm L = Arbitrary length (mm)lateral position (0.15+0.6L/100) μm L = Arbitrary length (mm)

Feed speed Maximum 10 mm/sDrive method Motor driveMeasuring Unit Separate type Linear Encoder

Measurement method Semi-automatic measurementFully automatic measurement (only when using an indicator equipped with data output function) *1*2

Mass 20 kgOperating temperature range 20 °C ± 0.5 °C*1 Automatic measurement requires the indicator’s connecting cable. Additionally some form of indicator, along with the

normally connected accessory (the optional accessory for the indicator such as a Digimatic power-supply unit in an EF counter) will be required.

*2 The indicator measured via RS-232C has the capability to receive data from the main unit and output the counter value.

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Optional accessoryStand for bore gage inspection (12AAK824)Can be used for the inspection of bore gages 511 series standard type and with micrometer head up to 400 mm. (Refer to pages C-33 and C-39 for details.)

• UDT-2 is the accuracy tester for 0.01 mm resolution/graduation dial indicators, dial test indicators and bore gages.

• Stem mounting hole: ø6, ø8 mm (Metric) ø1/4 inch, ø3/8 inch (Inch)

SERIES 170 — UDT-2 Dial Indicator Tester

SERIES 521 — Calibration Tester

• The Calibration Tester is specially designed to calibrate short range dial indicators, dial test indicators, and linear gage heads.

• Universal bracket accepts any dial indicator, dial test indicator or linear gage without any additional accessory.

• Clamping capacity: ø4 mm to ø10 mm

170-102-10

521-103

Application example of the stand

Stand for bore gage inspection (No.12AAK824)

Calibrating a dial test indicator

An inspection certificate is supplied as standard. Refer to page X for details.

InchOrder No. Range Graduation Accuracy170-101-10 0 - 1 in 0.0001 in ±0.0001 in

SPECIFICATIONSMetricOrder No. Range Graduation Accuracy170-102-12 0 - 25 mm 0.001 mm ±2 μm

InchOrder No. Range Graduation Accuracy521-104 0 - 0.05 in 0.00001 in ±0.00001 in521-106 0 - 0.2 in 0.00001 in ±0.00003 in

SPECIFICATIONSMetricOrder No. Range Graduation Accuracy521-103 0 - 1 mm 0.0002 mm ±0.2 μm521-105 0 - 5 mm 0.0002 mm ±0.8 μm

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Thickness GagesSERIES 547, 7

• Dial thickness gages can quickly measure the thickness of thin products such as paper and felt.

• Contact point and anvil are both made of ceramic: rust-free (547-401 is excluded.)

• Integrated molding of the bezel and crystal ensures protection against water and oil penetration via the front face.

547-301

7301

7331S

547-401

7321

547-321

ø10

8530

ø10120

175

7301, 7305, 547-301 7321, 7323, 7322S, 547-321, 547-320S, 547-520S

ø10

8530

ø10120

175

7301, 7305, 547-301 7321, 7323, 7322S, 547-321, 547-320S, 547-520S

Dial Indicator ApplicationsComparison measuring instruments which ensure high quality, high accuracy and reliability.

Standard Type

High Accuracy Type Standard Type

Lightweight Type (integrated molding of the bezel)

DIMENSIONS Unit: mm

Products equipped with the measurement data output function can be connected to the measurement data network system MeasurLink (refer to page A-5 for details).

ø6.3

9821

547-401

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Technical Data• Display: 6-digit LCD, sign• Battery: SR44 (1 pc.), 938882 for initial operational

checks (standard accessory)• Battery life: Approx. 7,000 hours of continuous use• Maximum response speed: Not restricted (except for

scanning measurement)

Functions• Zero-setting (INC system)• Presetting (ABS system)• Direction switching• Tolerance judgment• Resolution switching (For 0.001 mm or 0.00005 inch

resolution models)• Calculation: f(x) = Ax• Function locking• Data output• Display value holding (when no external device is

connected)• 330° rotary display• Low battery voltage alarm display• Error alarm display

Optional Accessories• SPC Cable: 905338 (1 m) 905409 (2 m)• USB Input Tool Direct (2 m) : 06AFM380F• Connecting Cables for U-WAVE-T (160 mm) :

02AZD790F For foot switch : 02AZE140F Refer to page F-60 for details.• Digimatic Mini-Processor DP-1VA LOGGER: 264-505

• Thickness of concave-convex lenses and surfaces can be measured.

• Anvils and contact points are interchangeable to enable concave surfaces to be measured.

• Provided with a ball point as standard.

• Pipe wall thickness, thickness of curved boards can be measured.

Application examples

Note: Parallelism between the flat point and anvil 547-313: 10 μm 7313: 5 μm

Concave lens

Ballpoint

SR2

SR3 Anvil Anvil

Convex lens Plano-convex lens

Flatpoint

Anvil

Flatpoint

Flatpoint

Flatpoint

Ballpoint

AnvilAnvilAnvil

Plano-convex lens Convex lensConcave lens

SR2

SR3

Lens thickness measurement

Tube thickness measurement

85

30

Reversible anvil 12mm

9.3

30SR2

ø6

SR3

ø4.8

ø6ø4.8ø4 ball point

(Standard accessory)

(Throat depth)

Contact point

9.3

30

9.3

85

30.3Reversible anvil (Traveling range 12mm)

SR3

DIMENSIONS Unit: mm

21

有効差し込み深さ

アンビル球φ3.5

φ3

Anvil

Contact point

Sø3.5

ø3ø3 Flat

852120

Throatdepth

DIMENSIONS Unit: mm

• Suitable for measuring narrow grooves. • Measuring face of the contact point and anvil are blade-shaped (thickness: 1 mm).

7315

Groove depth measurement

DIMENSIONS Unit: mm

85

30

ø6.555

1

(Throat depth)

Contactpoint

Anvil1 6

85

30.3

6

547-313 7313

547-360 7360

547-315

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Thickness GagesSERIES 547, 7


SPECIFICATIONSMetric

Order No. Range Resolution Accuracy Measuring force Remarks547-401 0-12 mm 0.001 mm ±3 μm 3.5 N or less High accuracy, carbide point anvil547-301 0-10 mm 0.01 mm ±20 μm 1.5 N or less Standard, ceramic point/anvil547-321 0-10 mm 0.01 mm ±20 μm 1.5 N or less Deep throat, ceramic point/anvil547-313 0-10 mm 0.01 mm ±20 μm 1.5 N or less Lens thickness547-315 0-10 mm 0.01mm ±20 μm 1.5 N or less Groove depth547-360 0-10 mm 0.01 mm ±20 μm 1.5 N or less Tube thickness

Inch/MetricOrder No. Range Resolution Accuracy Measuring force Remarks

547-400S/　　—　　　 0-0.47 in 0.00005 in/0.001 mm ±0.0001 in/±3 μm 3.5 N or less High accuracy, carbide point anvil　　—　　　　/ 547-526S* 0-0.47 in 0.0001 in/0.001 mm ±0.0002 in/±5 μm 1.5 N or less Standard, ceramic point/anvil

547-300S / 547-500S* 0-0.4 in/0-0.47 in* 0.0005 in/0.01 mm ±0.001 in/±20 μm 1.5 N or less Standard, ceramic point/anvil547-320S / 547-520S* 0-0.4 in/0-0.47 in* 0.0005 in/0.01 mm ±0.001 in/±20 μm 1.5 N or less Deep throat, ceramic point/anvil547-312S / 547-512S* 0-0.4 in/0-0.47 in* 0.0005 in/0.01 mm ±0.001 in/±20 μm 1.5 N or less Lens thickness547-316S / 547-516S* 0-0.4 in/0-0.47 in* 0.0005 in/0.01 mm ±0.001 in/±20 μm 1.5 N or less Groove depth547-361S / 547-561S* 0-0.4 in/0-0.47 in* 0.0005 in/0.01 mm ±0.001 in/±20 μm 1.5 N or less Tube thickness*φusing ID-SX Digimatic indicator.

MetricOrder No. Range Graduation Accuracy Measuring force Remarks

7327 0-1 mm 0.001 mm ±5 μm 1.4 N or less Fine dial reading, ceramic point/anvil7301 0-10 mm 0.01 mm ±15 μm 1.4 N or less Standard, ceramic point/anvil7305 0-20 mm 0.01 mm ±20 μm 2.0 N or less Standard, ceramic point/anvil7321 0-10 mm 0.01 mm ±15 μm 1.4 N or less Deep throat, ceramic point/anvil7323 0-20 mm 0.01 mm ±22 μm 2.0 N or less Deep throat, ceramic point/anvil7313 0-10 mm 0.01 mm ±15 μm 1.4 N or less Lens thickness7315 0-10 mm 0.01 mm ±15 μm 1.4 N or less Groove depth7360 0-10 mm 0.01 mm ±15 μm 1.4 N or less Tube thickness

7331S (lightweight type) 0-10 mm 0.01 mm ±20 μm 1.4 N or less Integrated molded bezel

InchOrder No. Range Graduation　 Accuracy Measuring force Remarks

7326S 0-0.05 in 0.0001 in ±0.0002 in 1.4 N or less Fine dial reading, ceramic point/anvil7300S 0-0.5 in 0.001 in ±0.001 in 1.4 N or less Standard, ceramic point/anvil7304S 0-1 in 0.001 in ±0.002 in 2.0 N or less Standard, ceramic point/anvil7322S 0-1 in 0.001 in ±0.002 in 2.0 N or less Deep throat, ceramic point/anvil7312S 0-0.5 in 0.001 in ±0.001 in 1.4 N or less Lens thickness7316S 0-0.5 in 0.001 in ±0.001 in 1.4 N or less Groove depth7361S 0-0.5 in 0.001 in ±0.001 in 1.4 N or less Tube thickness

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Contact Force Gage SERIES 546

• Contact Force Gages are widely used to determine the measuring force applied by an instrument to a workpiece, as well as contact forces of electrical relays, micro-switches, valves and precision springs.

• Thanks to the miniature anti-friction bearing in the fulcrum, stable measurement is guaranteed.

• 2 types are available: Standard and peak hold.

Measuring contact force on a relay

1955

15 1.5

Holeø1

33.5 (43.5)

470.8

Fulcrum

39.5 (49.5)

( ) : 546-112, 546-113, 546-133

Standard type546-112

Standard type546-119

Peak hold type546-137

DIMENSIONS

Unit: mm

SPECIFICATIONSStandardOrder No. Graduation Range Accuracy546-112 2 mN 6 mN - 50 mN

±0.5(division)

546-113 5 mN 10 mN - 100 mN546-114 10 mN 30 mN - 300 mN546-115 0.02 N 0.06 N - 0.5 N546-116 0.05 N 0.1 N - 1 N546-117 0.05 N 0.15 N - 1.5 N546-118 0.1 N 0.3 N - 3 N546-119 0.2 N 0.6 N - 5 N

Peak holdOrder No. Graduation Range Accuracy

— — — —546-133 5 mN 10 mN - 100 mN

±0.5(division)

546-134 10 mN 30 mN - 300 mN546-135 0.02 N 0.06 N - 0.5 N546-136 0.05 N 0.1 N - 1 N546-137 0.05 N 0.15 N - 1.5 N546-138 0.1 N 0.3 N - 3 N546-139 0.2 N 0.6 N - 5 N

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Optional accessories Dial indicator Dial protection cover: No.21DZA000Refer to page C-45 for details.

Recommended dial indicators No.2046SB: Dial indicator (Graduation: 0.01 mm)No.2109SB-10: Dial indicator (Graduation: 0.001 mm)

Dial Snap Gage

201-101

ワークストッパダイヤルゲージダイヤルゲージ

保護カバー

Heat insulating cover

Clamp

Anvil 40 （104.5）（44） 40

φ16

（13

.5） Dial indicator

protection arm

Clamp

Adjustmentnut

Adjustmentnut

Workpiece support

Heat insulating cover

Anvil Dial indicatorprotection arm

(44.6)(44)

(12)

40

ø16

40

DIMENSIONS

Unit: mm

SPECIFICATIONSMetricOrder No. Range Parallelism Measuring force Recommended dial indicator (optional)201-101 0 - 25 mm 5 μm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)201-102 25 - 50 mm 5 μm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)201-103 50 - 75 mm 5 μm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)201-104 75 - 100 mm 5 μm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)201-105 100 - 125 mm 5 μm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)201-106 125 - 150 mm 5 μm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)201-107 150 - 175 mm 5 μm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)201-108 175 - 200 mm 5 μm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)201-109 200 - 225 mm 5 μm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)201-110 225 - 250 mm 5 μm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)201-111 250 - 275 mm 5 μm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)201-112 275 - 300 mm 5 μm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)

InchOrder No. Range Parallelism Measuring force Recommended dial indicator (optional)201-151 0 - 1 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)201-152 1 - 2 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)201-153 2 - 3 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)201-154 3 - 4 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)201-155 4 - 5 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)201-156 5 - 6 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)201-157 6 - 7 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)201-158 7 - 8 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)201-159 8 - 9 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)201-160 9 - 10 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)201-161 10 - 11 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)201-162 11 - 12 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)

*1: Measuring force is that force present before an indicator is installed and is determined at the point where the spindle is retracted 1 mm from the rest position.

Note: The dial indicator and protection cover are optional.


• Designed for quick GO/NG judgment of diameters of cylinders and shafts in machining processes.

• Wide (13.5 x 12 mm / 1.53 x 47 inch), flat carbide anvils.• Anvil retracting stroke: 2 mm / 0.08 inch Anvil positioning range: 25 mm / 1 inch• Adjustment nut: adjusts the measuring range. • Clamp: adjustment nut• Flatness of measuring face: 1 μm • Repeatability of indication: 2 μm or less (repeatability of indicators

is not included)• The dial indicator and protection cover are optional. Also,

some dial indicators and protection covers cannot be used with the dial snap gage. Consult Mitutoyo if intending to use dial indicators which are not recommended.

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SERIES 7 — Magnetic Stands

• Mitutoyo’s Magnetic Stands clamp to iron or steel surfaces with a strong magnetic force that is switchable ON or OFF to allow easy mounting and dismounting.

• The swivel holder supplied with each stand accepts two or three of the standard stem sizes (see specifications on next page for details).

• In addition, models 7014-10 7014-10, 7014E-10, 7031B, 7032B and 7033B have a dovetail groove in the swivel holder for attaching dial test indicators that are equipped with a dovetail.

7033B

7032B7031B

7010-10 7011-10 7012-10

7014-10(magnetic clamping is non-switchable)

StandsComparison measuring instruments which ensure high quality, high accuracy and reliability.

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ø30

2510

6

ø6

Dovetail

Stem hole 7014: ø6 7014E: ø4

ø6

Stem hole 7014: ø8 7014E: ø9.5317

.3

Ball-joint(Friction type)

Stem hole ø6

Bush

M8×1.25M8×1.25M8×1.25

150°

(330

)55

ø8

50 (W) ×58 (D)55150°

50 (W) ×58 (D)55150°

50 (W) ×58 (D)55

(396

)

232

177

55

20

165

20° adjustable

4747

20

150

177

5523

2

Stem hole ø9.53 (3/8")

Clamp (for wire)

Stem hole 7011-10: ø6 7011S-10: ø4Stem hole 7011-10: ø8 7011S-10: ø9.53 ø8 (with bush)

Stem hole 7010-10: ø6 7010S-10: ø4Stem hole 7010-10: ø8 7010S-10: ø9.53 ø8 (with bush)

ø10

ø16ø12ø10

ø12

ø16 ø16

8

7033B

ø8

ø6ø9.53

360°

360°

ON/OFF Lever

320°

Dovetail

Clamp Knob

7033B

50

8 6413

814

3

6.5

352

24

（38

2）55

12.7

150°

220°

190°

7.5


DIMENSIONS

Unit: mm

SPECIFICATIONSOrder No. Description Applicable holding stem sizes Magnetic force Remarks7010-10 Magnetic stand ø6 mm, ø8 mm Approx. 600N —7010S-10 Magnetic stand ø4 mm, ø8 mm, ø9.53 mm (3/8 in) Approx. 600N —7011-10 Magnetic stand ø6 mm, ø8 mm Approx. 600N With fine adjustment7011S-10 Magnetic stand ø4 mm, ø8 mm, ø9.53 mm (3/8 in) Approx. 600N With fine adjustment7012-10 Magnetic stand ø6 mm, ø8 mm, ø9.53 mm (3/8 in) Approx. 600N —7014-10 Mini magnetic stand ø6 mm, ø8 mm Approx. 150N Without magnet ON/OFF7014E-10 Mini magnetic stand ø4 mm, ø9.53 mm (3/8 in) Approx. 150N Without magnet ON/OFF7031B Universal magnetic stand ø6 mm, ø8 mm, ø9.53 mm (3/8 in) Approx. 300N With mechanical locking system7032B Universal magnetic stand ø6 mm, ø8 mm, ø9.53 mm (3/8 in) Approx. 600N With mechanical locking system7033B Universal magnetic stand ø6 mm, ø8 mm, ø9.53 mm (3/8 in) Approx. 600N With mechanical locking system

7010-10, 7010S-10 7011-10, 7011S-10 7012-10

7014-10

Dovetail

Ball-joint

Nut

25(1

07)

16.2

ø18

ø30

ø6

10.9ø6

ø8

180º Dovetail

320º

360º

360º

ø9.53

ø8

（3/8 in）

320º

360º

360º220º

320º

360ºClamp Knob

Clamp Knob

ON/OFF Lever ON/OFF Lever

360º

ON/OFF Lever

Clamp Knob

7032B7031B 7033B

50（W）×60（D）

12.7

55（

383）

2414

413

864

12.7

9564

50（W）×60（D）

2491

ø20

86.

5

7.5

55（

288）

1345

30（W）×36（D）

4564

36（

180）

4 4 6 6 6 6

190º

220º

150º

190º

220º

150º150º

190º

Dovetail

320º

360º

360º

ø9.53

ø8

（3/8 in）

320º

360º

360º220º

320º

360ºClamp Knob

Clamp Knob

ON/OFF Lever ON/OFF Lever

360º

ON/OFF Lever

Clamp Knob

7032B7031B 7033B

50（W）×60（D）

12.7

55（

383）

2414

413

864

12.7

9564

50（W）×60（D）

2491

ø20

86.

5

7.5

55（

288）

1345

30（W）×36（D）

4564

36（

180）

4 4 6 6 6 6

190º

220º

150º

190º

220º

150º150º

190º

7033B

7031B 7032B

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Dial Gage StandsSERIES 7

• Dial Gage Stands are designed for comparison measurements of size using a dial indicator or Digimatic Indicator.

• The standard hardened and lapped steel anvil that provides the highly accurate flat reference surface is serrated or non-serrated, according to model.

• Vertical fine adjustment is available with one-touch control thanks to the parallel spring suspension.

7001-10(with ø58 mm serrated anvil)

7002-10(with ø58 mm non-serrated anvil)

7007-10(with 90 mm square semi-serrated anvil)

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Column clamp

AnvilFlatness: 1.3 µm

Stem hole

Indicator clamp

Fine adjustment

ø30

with Bush: ø8without Bush: ø9.5350

160

4520

5

ø58

80

168 110

Column clamp


Stem hole

Indicator clamp

Fine adjustment

ø30

with Bush: ø8without Bush: ø9.5350

160

4520

5

90

80

168 110

No.101462

10

φ58 φ58

φ32

φ58

SR20 25

1414

No.101461

10

φ58 φ58

φ32

φ58

SR20 25

1414

7001-10, 7002-10Clamping range on column:0 - 95 mm

7007-10Clamping range on column: 0 - 90 mm

No.101463

11

ø58 ø58

ø32

ø58

SR20

26

1414



Order No. Stem hole Remarks7001-10 ø8 mm, ø9.53 mm With serrated anvil7002-10 ø8 mm, ø9.53 mm With flat anvil7007-10 ø8 mm, ø9.53 mm With square anvil

Note: Perpendicularity of the stem hole to the anvil is better than 0.4 mm / 100 mm* Take note that when mounting the high-accuracy Linear Gages (with resolution of 0.1 μm or less) to these stands, it may affects

the indication value depends on the perpendicularity of the mounting hole to the top surface of the anvils.

DIMENSIONS

Optional Accessories

Unit: mm

Hardened steel Hardened steel Hardened steel

101461: Hardened steel non-serrated anvil

101462: Hardened steel serrated anvil 101463: Hardened steel domed anvil**Not available for 7007-10.

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SERIES 215 — Granite Base Comparator Stands

• The base is made of black granite that stays free of burrs and build-ups due to its fine-grain composition.

• Easy maintenance due to the non-rusting base.

• Since the fine-grained stone surface plate is less viscoid than the cast iron, burrs or warp will not be generated. Therefore, flatness is assured and the workpiece will not be damaged.

SPECIFICATIONSOrder No. Granite base size (W x D x H) Clamping range Stem hole Remarks215-150-10 120 x 180 x 50 mm 110 mm ø8 mm, ø9.53 mm With fine adjustment of 1 mm range215-151-10 150 x 200 x 50 mm 250 mm ø8 mm, ø9.53 mm With fine adjustment of 1 mm range215-153-10 200 x 250 x 80 mm 260 mm ø8 mm, ø9.53 mm With fine adjustment of 1 mm range

215-156-10 300 x 250 x 80 mm 275 mm ø8 mm, ø9.53 mm, ø20 mm With fine adjustment over entire travel

Note: Perpendicularity of the stem hole to the anvil is better than 0.2 mm /100 mm.* Take note that when mounting the high-accuracy Linear Gages (with resolution of 0.1 μm or less) to these stands, it may affects


Optional Accessories21JAA329: ø8 mm bush21JAA330: ø9.53 mm bush21JAA331: ø15 mm bushonly available for 215-156-10

215-151-10

215-153-10 215-156-10

215-150-10

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215-150-10Clamping range on column: 0 - 110 mm




Stem holewith Bush ø8without Bush ø9.53

Fine adjustment Columnclamp

IndicatorclampBase

Flatness: 3 µm

41

50

80 ø30

5016

0

180 120

ColumnclampStem hole

with Bush ø8without Bush ø9.53

Base

Indicatorclamp

ø40

6032

080

95

250 200

Fine adjustment

Flatness: 3.5 µm46

100

400

80

ø50

115 Stem holewithout Bush ø20with Bush ø9.53with Bush ø8

Base Flatness: 3.5 µm

Indicator clamp

Column clamp

300 250

51


DIMENSIONS

Unit: mm

ColumnclampStem hole

with Bush ø8without Bush ø9.53

BaseFlatness: 3 µm

Indicatorclamp

ø30

5030

050

80

200 150

Fine adjustment

41

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SERIES 215 — Cast Iron Base Comparator Stands

• These stands have a very stable cast-iron base that enables precise measurement.

• The semi-serrated anvil prevents very flat workpieces from wringing to it and the 2.3 μm flatness (or better) promotes accurate measurement.

• The 215-505-10 model has a threaded column which enables easy and precise coarse adjustment.

• The hardened and lapped steel anvil is 110 mm or 150 mm square, according to model.

215-405-10



Application example using Digimatic Indicator ID-H.

Indicator clamp

Column clampFine adjustment

Stem holewithout Bush ø9.53with Bush ø8

215-405SCAL 1/2

Anvil110�

ø40

60

95

134201

5432

0

Flatness: 2.3 µm

Stem holewithout Bush ø20with Bush ø9.53with Bush ø8

Anvil�150

255 179

ø50115

400

6410

0

Column clamp

Indicator clamp

Flatness: 2.3 µm

SPECIFICATIONSOrder No. Square anvil size (W x D) Clamping range Stem hole Remarks215-405-10 110 x 110 mm 235 mm ø8 mm, ø9.53 mm With fine adjustment of 1 mm range

215-505-10 150 x 150 mm 275 mm ø8 mm, ø9.53 mm, ø20 mm With fine adjustment over entire range

* Perpendicularity of the stem hole to the anvil is better than 0.4 mm /100 mm.* Take note that when mounting the high-accuracy Linear Gages (with resolution of 0.1 μm or less) to these stands, it may affects


DIMENSIONS

Unit: mm

Optional Accessories21JAA329: ø8 mm bush*21JAA330: ø9.53 mm (3/8 in) bush*21JAA331: ø15 mm bush** Only available for 215-505-10.

F-85

F


No.101462

Hardened steel

11

ø58 ø58

ø32

ø58

SR20

26

1414

SERIES 519 — Transfer Stands

• Transfer Stands are designed for comparison measurements of size using a dial indicator or Digimatic Indicator.

519-109-10(with a serrated anvil)

Clamping range on column: 0 - 320 mm


Stem hole

ø30

without Bush ø9.53with Bush ø850

385

4543

0

ø58

80

168

No.101461

11

ø58 ø58

ø32

ø58

SR20

26

1414

Hardened steel

No.101463Hardened steel

11

ø58 ø58

ø32

ø58

SR20

26

1414


Optional Accessories101462: Hardened steel serrated anvil 101461: Hardened steel non-serrated anvil 101463: Hardened steel domed anvil


Order No. Stem hole Remarks519-109-10 ø8 mm, ø9.53 mm With serrated anvil

* Perpendicularity of the stem hole to the anvil is better than 0.4 mm /100 mm.* Take note that when mounting the high-accuracy Linear Gages (with resolution of 0.1 μm or less) to these stands, it may affects


DIMENSIONS

Unit: mm

F-86

F


Optional AccessoriesNo.101462 Serrated anvil (standard accessory)

V-Block Set SERIES 181

41

31.8

31.8

13.5

20.5

181-902-10


Order No. Max. workpiece dia. Remarks181-902-10 25 mm With clamp

InchOrder No. Max. workpiece dia. Remarks181-901-10 1 in With clamp

DIMENSIONS

Unit: mm

Accuracy

Mitutoyo

ReferenceJIS B 7540Grade 1,100 mm or less

Bottom-surface flatness 2 μm or less 10 μm or less V-surface flatness 2 μm or less 10 μm or lessParallelism between the bottom-surface and a cylinder on the V-surface

7.5 μm or less 10 μm or less

Inclination of the V-anvil against the bottom-surface 10 μm or less 10 μm or less

Parallelism between the side surface and a cylinder on the V-surface

7.5 μm or less 20 μm or less

Difference in the height of a pair of V-Blocks 9 μm or less 10 μm or less

F-87

F


F

F-87

CapBezel clamp

Limit hand

Pointer (or hand)

Bezel

Revolution counterGraduations

Dial face

Stem

Spindle (or Plunger)

Contact point

Dial Gages and Digital IndicatorsQuick Guide to Precision Measuring Instruments

■ Nomenclature

Stem mounting

Method

Note

• Mounting hole tolerance: ø8G7 (+0.005 to 0.02)• Clamping screw: M4 to M6• Clamping position: 8 mm or more from the lower edge of the stem• Maximum clamping torque: 150 N·cm when clamping with a single M5 screw• Note that excessive clamping torque may adversely affect spindle movement.

• Mounting hole tolerance: ø8G7 (+0.005 to 0.02)

Lug mounting

Method

Note• Lugs can be changed 90 degrees in orientation according to the application. (The lug is set horizontally when shipped.)• Lugs of some Series 1 models (No.1911T-10, 1913T-10&1003T), however, cannot be altered to horizontal. • To avoid cosine-effect error, ensure that any type of gage or indicator is mounted with its spindle in line with the intended measurement direction.

8mm or more

M6 screw

Plain washer

5

M2.5 × 0.45Incomplete thread section shall be less than 0.7 mm

M2.5 × 0.45, depth 7 mm ø3 counterbore, depth 1 mm

spindle

■ Mounting a Dial gage

Clamping the stem directly with a screw

Clamping the stem by split-clamp fastening

■ Contact point• Screw thread is standardized on M2.5 x 0.45 (Length: 5 mm).• Incomplete thread section at the root of the screw shall be less than 0.7 mm

when fabricating a contact point.

F-88

F


F-88

F

■ Dial Indicator Standard B7503 : 2017 (Extract from JIS/Japanese Industrial Standards)Item Model Measuring method

(zero-point fixed)Evaluation method

(performance evaluation by moving the zero point) Measurement examples

Indication error

Indication error over the entire measuring range

One-revolution dial indicator and multi-revolution dial indicator

Set the dial indicator on the supporting stand, and read the indication error*1 of the next point while gradually retracting the spindle.- Every 1/10 revolution for the first two revolutions*2

- Every half revolution from two to five revolutions- Every revolution from five to ten revolutions- Every five revolutions from 10 to 50 revolutions- Every ten revolutions after 50 revolutionsNext, after retracting the spindle for more than three graduations of the long hand, extend the spindle gradually and read the indication error at the same measurement point in the retract direction.

Obtain the difference between the maximum and the minimum values of indication error of all measurement points in both retract and extend directions.

1/10 revolution indication error

During the first two revolutions in both retract and extend directions, obtain the maximum difference of the indication error among the adjacent measurement points per 1/10 revolutions*3.

1/2 revolution indication error

Multi-revolution dial indicator

During the first five revolutions in both retract and extend directions, obtain the maximum difference of the maximum and the minimum indication errors over the measuring range per 1/2 revolutions.

1 revolution indication error

During the first ten revolutions in both retract and extend directions, obtain the maximum difference of the maximum and the minimum indication errors over the measuring range per one revolution.

Retrace error


Obtain the maximum difference of all the measuring points in reference to the indication error at the same measuring point in both forward and backward directions.

Repeatability


Set the dial indicator on the supporting stand, retract the spindle at a desired position within the measuring range. Then, extend the spindle quickly and slowly three times and read each value.

Obtain the maximum difference among five indication values.

Measuring force

Set the dial indicator on the supporting stand, retract and extend the spindle continuously and gradually, and read the measuring force at the zero and end points.

Obtain the maximum measuring force, the minimum measuring force, and the difference of the measuring force in both retract and extend directions at the same measurement point.

*1: For how to read the indication error, either read the input quantity of the measuring instrument aligning the long hand to the graduation, or read the indication value of the dial indicator according to the moving amount of the measuring instrument.

*2: With the one-revolution dial indicator, read the indication error per 10 graduations. *3: With the one-revolution dial indicator, obtain the maximum difference of the indication error in the interval of adjacent 10 graduations.

Position Remarks

Vertical position (contact point downward) —

Lateral position(spindle horizontal)

If measurement is performed with the lateral position or upside-down position, the measuring force is less than in the vertical position. In this case be sure to check the operation and repeatability of the indicator or digital display.For guaranteed-operation specifications according to positions of digital indicators and dial gages, refer to the product descriptions in a general catalog.

Upside-down position (contact point upward)

The specification in the range of 0.2 mm from the end of the stroke is not guaranteed for digital indicators. When setting the zero point or presetting a specific value, be sure to lift the spindle at least 0.2 mm from the end of the stroke.

Ground

Ground

Ground

0.2m

m

■ Measuring orientation

■ Setting the origin of a digital indicator ■ Care of the spindle• Do not lubricate the spindle. Doing so might cause dust to accumulate,

resulting in a malfunction.• If the spindle movement is poor, wipe the upper and lower spindle surfaces

with a dry or alcohol-soaked cloth. If the movement is not improved by cleaning, contact Mitutoyo for repair.

• Before making a measurement or calibration, confirm if the spindle moves upward and downward smoothly, and stability of the zero point.

0.2

mm

Supporting stand

Dial indicator

Micrometer head or other length measuring unit

Supporting stand

Measuring stage

Dial indicator

Dial indicator

Top pan type spring scale or force gage

Supporting stand

F-89

F


F

■ Maximum permissible errorMaximum permissible error (MPE) by measurement characteristics

-- dial indicators with bezel dia. 50 mm or more

Maximum permissible error (MPE) by measurement characteristics --dial indicators with bezel dia. 50 mm or less

and Back Plunger type dial indicators

Graduation (mm) 0.01 0.005 0.001 0.01 0.005 0.002 0.001

Measuring range (mm) 1 or less

Over 1 and up

to 3

Over 3 and up

to 5

Over 5 and up to 10

Over 10 and up to 20




5 or less 1 or lessOver 1 and up

to 2

Over 2 and up

to 51 or less

Over 1 and up

to 3

Over 3 and up

to 5

Over 5 and up to 10

5 or less 1 or less 1 or less

Retrace error 3 3 3 3 5 7 8 9 3 2 2 3 4 4 4 5 3.5 2.5 2

Repeatability 3 3 3 3 4 5 5 5 3 0.5 0.5 1 3 3 3 3 3 1 1Arbitrary 1/10

revolution 5 5 5 5 8 10 10 12 5 2 2 3.5 8 8 8 9 6 2.5 2.5

Arbitrary 1/2 revolution 8 8 9 9 10 12 12 17 9 3.5 4 5 11 11 12 12 9 4.5 4

Arbitrary One revolution 8 9 10 10 15 15 15 20 10 4 5 6 12 12 14 14 10 5 4.5

Entire measuring

range8 10 12 15 25 30 40 50 12 5 7 10 15 16 18 20 12 6 5

MPE for one revolution type dial indicators does not define the indication error of arbitrary 1/2 and 1 revolution.

* The maximum permissible error (MPE) for one-revolution dial indicators does not specify the indication error of an arbitrary 1/2 and 1 revolution. * The MPE represents the value at 20 ºC, which JIS B 0680 defines as the standard temperature.* The measurement characteristics of a dial indicator have to meet both maximum permissible error (MPE) and measurement force permissible limits (MPL) at any position within the

measuring range in any posture when the measurement characteristics are not specified by the manufacturer.

Indi

catio

n er

ror

■ Mitutoyo's Response to Dial Indicator Standard B 7503 : 2017• We guarantee the accuracy of completed products by inspecting them in the vertical posture.φStandard-attached inspection certificate includes inspection data.• We issue paid-for inspection certificates for horizontal or opposite posture if required.• It is said that, for evaluation of the compatibility to the specifications, JIS B 0641-1 or the criteria where the internationally-recognized specification range and the

OK range are equal shall be applied. Also, it is said that the uncertainty is preferred to be evaluated based on ISO 14253-2 and ISO/IEC Guide 98-3. Therefore, we perform shipping inspection of dial indicators inclusive of the uncertainty of calibration as in the past.

■ Lever-operated dial indicator Standard B7533 : 2015 (Extract from JIS/Japanese Industrial Standards)No. Item. Measuring method Measuring point Evaluation method Diagram

1

Indication error over the entire measuring range (in the forward direction)

Holding the lever-operated dial indicator, define the reference point at near the contact point resting point where the indication and indication error is set zero. Then, move the contact point in the forward direction and read the indication error at each measuring point. Next, after moving the contact point for more than three graduations from the end of the measuring range, move the contact point in the backward direction and read the indication error at the same measurement point in the forward direction. (The forward direction is the direction against the measuring force to the contact point of the lever-operated dial indicator; the backward direction is the measuring force applied direction.)

Per 10 graduations in the forward and backward direction from the reference point to the end point.

Obtain the difference between the maximum and the minimum values of indication error of all measurement points in the forward direction.

2 10 graduations indication error

In the forward direction from the reference point to the end point, obtain the maximum difference of the indication error among the adjacent measurement points per 10 graduations.

3 1 revolution indication error

In the forward direction from the reference point to the end point, obtain the maximum difference of the maximum and the minimum indication errors to be read by the zero-point fixed method over the measuring range per 1 revolution.

4 Retrace error

Obtain the maximum difference in reference to the indication error at the same measuring point in both forward and backward directions among all the measurement points.

5 Repeatability

Holding the lever-operated dial indicator with its stylus parallel with the top face of the measuring stage, move the contact point quickly and slowly five times at a desired position within the measuring range and read the indication at each point.

At arbitrary points within the measuring range

Obtain the maximum difference of the five measured values.

6 Measuring force

Holding the lever-operated dial indicator, move the contact point in the forward and backward directions continuously and gradually, and read the measuring force in the measuring range.

Reference point and end point within the measuring range

Obtain the maximum and the minimum values in reference to the measuring force.

Lever-operated dial indicator

Supportingstand

Micrometer head orlength measuring unit


Supportingstand


Top pan type spring scale

　　F-89

F-90

F


F

Always minimize the angle between movement directions during use.

θ

L1L2

Workpiece movement direction Workpiece movement directionStylus movement direction

Stylus movement direction L1 : Result of

measurementL2 : Indicated value

L1=L2×Cos

■ Dial Test Indicators and the Cosine Effect

The reading of any indicator will not represent an accurate measurement if its measuring direction is misaligned with the intended direction of measurement (cosine effect). Because the measuring direction of a dial test indicator is at right angles to a line drawn through the contact point and the stylus pivot, this effect can be minimized by setting the stylus to minimize angle (as shown in the figures). If necessary, the dial reading can be compensated for the actual value by using the table below to give the result of measurement.Result of measurement = indicated value x compensation value

ExamplesIf a 0.200 mm measurement is indicated on the dial at various values of , the result of measurements are: For = 10˚, 0.200 mm×.98 = 0.196 mmFor = 20˚, 0.200 mm×.94 = 0.188 mmFor = 30˚, 0.200 mm×.86 = 0.172 mm

Compensating for a non-zero angleAngle Compensation value

10˚ 0.9820˚ 0.9430˚ 0.8640˚ 0.7650˚ 0.6460˚ 0.50

■ Mitutoyo's Response to Lever-operated Dial Indicator B 7533 : 2015• In the finished product inspection, the accuracy is guaranteed using the horizontal, tilted, vertical type dial indicator with its dial face facing upward; the parallel type

with its dial face set in the vertical position. Standard-attached inspection certificate includes inspection data. • The inspection certificate for other than the above postures is available for a fee. • It is said that, for evaluation of the compatibility to the specifications, the criteria based on JIS B 0641-1 or ISO/TR14253-6 shall be applied. Also, it is said that the uncertainty is preferred to be evaluated based on ISO 14253-2 and ISO/IEC Guide 98-3. Therefore, we perform shipping inspection of dial

indicators inclusive of the uncertainty of calibration as in the past. • For universal and pocket types, we perform the finished product inspection based on JIS B 7533-1990.

• Maximum permissible error and permissible limitsGraduation (mm) 0.001/0.002 0.01Revolution 1 revolution Multi-revolution 1 revolution Multi-revolution

Measuring range (mm) 0.3 or less Over 0.3,up to 0.5

Over 0.5,up to 0.6 0.5 or less Over 0.5, up to 0.6 Over 1.0,

up to 1.6L1φ=> 35 35φ< L1

Indication error (μm)

Entire measuring range(in the forward direction) 4 6 7 6 9 10 16

1 revolution — 5 5 — — — 1010 scale marks 2 2 2 5 5 5 5

Retrace error (μm) 3 4 4 4 4 5 5Repeatability (μm) 1 1 1 3 3 3 3

Measuring force (N)Max. 0.5 0.5 0.5 0.5 0.5 0.5 0.5Min. 0.01 0.01 0.01 0.01 0.01 0.01 0.01

　　 F-90

Documents

Indicator Calibration - Mitutoyo · 2018-09-23 · F-75 F Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service