Indian Standard on Hex Bolt_IS 1636 part 1

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  • 8/11/2019 Indian Standard on Hex Bolt_IS 1636 part 1.

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    IS 1363(Part1):1992IS0 4016 : 1968

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    Bolts, Nuts and Fastener Accessories Sectional Committee, LM 14

    NATIONAL FOREWORD

    This Indian Standard ( Part 1 ) which is identical with IS0 4016 : 1988 Hexagon head bolts -Product grade C issued by the International Organization for Standardization ( IS0 ) wasadcpted by the Bureau of Indian Standards on the recommendation of the Bolts, Nuts andFastener Accessories Sectional Committee ( LM 14 ) and approval of the Light MechanicalEngineering Division Council.

    The standard was originally published in 1960 and revised in 1967. Subsequent to thepublication of 1967 edition, many changes had been egreed upon at international level whichhave been reflected in IS 1367 series of standards coveringthreaded steel fasteners.

    Technical supply conditions forAccordingly, the standard was published in 3 parts covering hexagon

    head bolts, hexagon head screws and hexagon nuts.

    The second revision of the standard was based on IS0 4016 : 1979 Hexagon head bolts ofProduct grade C issued by ISO. This third revision has been made by the adoption of latestversion of IS0 4016 published in 1988 as Part 1. The remaining parts of the standard, that is,Parts 2 and 3 have also been revised by adoption of corresponding latest version of internationalstandards ( ISOs). The foHowing major changes have been made in this revision:

    a) The range of sizes has been enlarged to cover sizes from M5 to M64;

    b) The range of nominal lengths has been extended up to 500 mm;

    c) Non-preferred sizes have been included in separate table in line with IS0 4016;

    d) The use of property class 3.6 is also permitted subject to the agreement between themanufacturer anq user.

    ln the 1967 version of this standard, the width across flats for Ml 0 and Ml 2 size fasteners wasspecified as 17 mm and 19 mm respectively. However,% the 1983 version this width acrossflats was brought in line with IS0 4016 : 1979 and specified as 16 mm and 18 mm respectivelyfor Ml0 and Ml2 size fasteners. Recognizing the fact that the new width across flat dimensionscould not be implemented immediately, the Explanatory Note to 1983 version of the standardmade a reference to this aspect. However, in the absence of specific coverage in the standard,the new width across flat dimensions could not be implemented.immediate changeover to new width across flats, the

    Recognizing the difficulty ofCommittee felt that definite time frame

    may be given to the manufacturers for changeover and accordingly, it has been decided thatwidth across flats as per 1967 version, that is, 17 mm and 19 mm for Ml0 and Ml2 size fastenersshall be permitted till 31 December 1994.

    It is also understood that some manufacturers are already equipped and manufacturing as pernew width across flat dimensions and supplies as per new specifications are encouraged.During this period, the manufacture of fasteners as per old version shall be phased out and by1 January 1995, it is expected that the entire fastener industry would have switched over tonew width across flat dimensions and no old width across flats shall be permitted.

    In the adopted standard, certain terminology and conventions are not identical with thoseused in Indian Standards; attention is specially drawn to the following:

    a) Wherever the words International Standard appear, referring to this standard, theyshould be read as Indian Standard; and

    b) Comma ( , ) has been used as a decimal marker while in Indian Standards the currentpractice is to use point ( . ) as the decimal marker.

    Cont inued on th i rd cover )

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    IS 1363 ( Part 1 ) : 1992IS0 4016 : 1988

    Indian StandardHEXAGON HEAD BOLTS, SCREWS AND NUTS

    OF PRODUCT GRADE C

    PART 1 HEXAGON HEAD BOLTS( SIZE RANGE M5 TO MB4 )

    Third Revisio n)

    0 Introduction

    This nternational Standard is part of the complete IS0 product standard series on hexagon drive fasteners. The series comprises:a) hexagon head bolts (IS0 4614, IS0 4615, IS0 4016 and IS0 8765);

    b) hexagon head screws (IS0 4017, IS0 4018 and IS0 8676);

    c) hexagon nuts (IS0 4032, IS0 4633, IS0 4034, IS0 4635, IS0 4636, IS0 8673, IS0 8674 and IS0 8675);

    d) hexagon flanged bolts (IS0 4162 and IS0 8102);

    e) hexagon flanged screws; )

    f) hexagon flanged nuts (IS0 4161, IS0 7CI43 and IS0 7644);

    g) structural bolting (IS0 4775, IS0 7411 to IS0 7414 and IS0 7417).

    1 Scope and field of application

    This International Standard gives specifications for hexagon head bolts with threads from M5 ~p to and including M64 of productgrade C.

    If, in special cases, specifications other than those listed in this International Standard are required, they should be selected fromexisting International Standards, for example IS0 261, IS0 888, IS0 898-l. IS0 365-2 and IS0 4759-l.

    1) These will form the subject of future International Standards.

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    rs 1363(Partl ):1992IS0 4016 : 1969

    2 References

    IS0 225, Fasteners - Bolts , screws and nuts - Symbo ls and designations of dimension s.

    IS0 261, IS0 geneial purp ose metric screw threads - General plan.

    IS0 888, Bolts, screws and studs - Nominal lengths and thread engths for general purpo se bolts and screws.

    IS0 898-3, MechanicaJ properties of fasteners - Part 1: Bolts, screws and studs.

    IS0 W-2, IS0 gen eral purpose metric screw threads - Tolerances - Part 2: Limits of sizes or general purpose bolt and nut threads- Medium quality.

    IS0 3269. Fasteners - Acc eptanc e ins pectio n.

    IS0 4042, Threaded com ponents - Efectropfated coatings .)

    IS0 4759-1, Tolerances for fasteners - Part 1: Bolts, screws and nuts with thread diameters > 1,6 and < 150 mm and productgrades A, B and C.

    IS0 S992, Fasteners - General requirements for bolts, screws, studs and nuts. 1

    1) At present at the stage of draft.

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    Table 1 - Preferred threadsDimensions in millimetres

    M5 M6 M6 Ml0 Ml2 Ml6 M26 M24 M36 M36 M42 M46 M66 M64

    0,8 1 1.25 1,5 1,75 2 2,5 3 3,5 4 4.5 5 5.5 6

    16 18 22 26 30 38 46 54 66 - - - -

    - - _ - - 44 52 60 72 84 96 TO8 - -I I I I I I I I 1 I I I

    - _ - - - - _ I 73 1 85 I 97 I 109 I 121 I 137 I 1531

    0.5 0.5 0.6 0.6 0,6 0,8 0,8 0,8 0,8 0,8 1 1 1 1

    6 7.2 10.2 12.2 14.7 18.7 24.4 28.4 35.4 42.4 46.6 56.6 67 I 75

    5.48 1 6.443 1 858 1 lo.= ( 12,7 1 167 1 20.84 1 24.84 1 30.84 1 37 ) 43 1 49 1 57.2 1 65,2ds

    max.

    min. 4.52 1 5.52 1 7.42 1 9,42 ) 11.3 I 15.3 ( 19.16 1 23.16 1 29,16 ( 35 ( 41 I 47 1 54.8 1 62,8dw min. 6.74 8.74 1 11.47 14,47 16,47 22 27,7 33.25 42.75 51,ll 59,95 1 69.45 78,66 1 88.16

    8.63 1 lo,89 1 14.2 1 17,59 1 19.85 1 26.17 1 32.95 1 39.55 1 5685 1 60,79 ( 71,3 1 82,6 1 93,56 1 104.86min.

    nom.

    min.

    max.

    ks) min.

    r min.

    8 10 13 16 18 24

    764 964 12.57 15,57 17.57 23,16

    30 36

    29.16 35

    I,). nd lgr3), )

    46 55 65 75 85 95

    45 53,8 63.1 73,l 82,8 92,8

    nom. = max.s

    min.

    Is In Is ig Is lg Is lg s Is Is l g I Is 1s lg 1s lg b lg 1s lg 4 lg 4 lg 4 lg1 s

    nin. max. min. max. min. max. min. max. min. max. min. max. min. .max. min. max. min. max. min. max. min. max. min. max. min. max. min. max

    5 9

    10 14 7 12 For sizes above the stepped line, marked thus -, IS0 4018 is recommended.

    r

    15 19 12 17

    20 24 17 22 11.75 18

    25 29 22 27 16,75 23 11,5 19

    30 34 27 32 21.75 28 16.5 24

    32 37 26,75 33 21.5 29 16.25 25

    37 42 31.75 38 26.5 34 21,25 30

    36.75 43 31,5 39 26.25 35

    41.75 48 36,5 44 31.25 40

    51.75 58 46.5 54 41,25 50

    56.5 64 51.25 60

    66.5 74 61,25 70

    71.25 80

    81.25 90

    50 48,75 51,25

    55 53,5 56.5

    60 58,5 61,5

    65 63,5 66,5-

    70 68,5 71,5

    89 78.5 81.5

    -90 86.25 91.75

    100 98,25 101.75

    110 108.25 111,75

    120 118.25 121.75

    27

    22

    32

    42

    32

    42

    52

    52

    62

    72

    62

    72

    82

    41,

    51,

    61,

    31 46

    41 56

    51 66 36.5 54

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    Ml4

    234

    Ml8

    2,542

    Table 2 - Non-preferred threadsDimensions in millimetres

    M22 NE27 M33 M39 M45 M52 M60

    2,5 3 3,5 4 4.5 5 5,5

    50 fin - - - - -

    rhread (d)

    P

    21

    b ref 3) 40 48 56 66 78 90 102 116 -

    - - 69 79 91 103 115 129 145)

    c max. 0.6 0.8 0.8 03 03 1 1 1 1

    16.7 21.2 26.4 32.4 38.4 45.4 52.6 62,6 71

    14.7 18.7 22,84 27,84 34 40 46 53,2 61.2

    13,3 17,3 21.16 26.16 32 38 44 50,8 58.8

    19,15 24.85 31.35 38 46,55 55,86 64,7 74,2 83.4122.78 29.56 37,29 45.2 55.37 66,44 76,95 88.25 99.21

    max.

    max.

    min.

    dw min.e min.

    nom. 83 I 11.5 I 14 I 17 I 21 I 25 I 28 I 33 I 38k min. 8.35 1 10.6 13.1 16.1 19.95 I 23.95 26,95 31,75 36.75

    9,25 12,4 14.9 17.9 22.05 26.05 29.05 34,25 39.25

    5.85 7.42 9,17 11,27 13.97 16.77 18.87 22.23 25,73

    0.6 0.6 0.8 1 1 1 1,2 1.6 2

    21 27 34 41 Q-l 60 70 80 90I I I I -_

    20,16 26,16 33 40 49

    k51 min.

    r min.~-nom. = max.

    smin.

    I I,$ nd 1~6)~ )

    s 1 g 1 4I I & s--I-ax. min. s 4 I g s g s g 4 g s lg 4 gmax. min. max. min. max. min. max. min. max. min. max. min. max.For sizes above the steooed line, marked thus -, IS0 4018 is recommended.

    min. 1 max. I min.l0,. rlr,. max.

    60 58.5 61,5

    65 63.5 66.5

    70 68.5 71,5

    80 78,5 81.5

    90 I 88.25 91.75

    -100 98.25 101.75

    110 108.25 111.75

    121,75

    132

    142

    152

    164

    L

    -L848 27.5 405060 35 5070 45 60

    74 49 64 34,5 52

    84 59 74 44.5 62

    94 69 84 54.5 72 40

    104 79 94 64.5 82 50

    55.5

    65,5

    69,5

    79,5

    89.5

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    90

    110

    117

    95115

    135

    155

    175

    195

    215

    235

    255

    275295

    315

    335

    355

    1 189 / 176 99

    119

    126

    146

    166

    114

    134

    141

    161

    181

    84-5

    104.5

    111.5

    131.5

    151.5

    171.5

    102

    122

    129

    55.5 78

    75.5 98

    82.5 105

    102.5 125

    .122,5 145

    142,5 165

    162,5 185

    182,5 205

    202,5 225

    2i2,5 245

    242,5 265

    262.5 285

    124

    144

    151

    70

    90

    97

    117

    137

    157

    177

    197

    217

    237

    257

    277

    84

    91

    59

    66

    86.

    106

    126

    146

    166

    186

    206

    226

    246

    266286

    306

    326

    346

    137

    157

    177

    197

    217

    237

    257

    277

    297

    111

    131

    151

    149

    167

    189

    209

    229

    67.5

    87.5

    107,5

    127.5

    147.5

    167.5

    191,5

    211,5

    171

    191

    211

    231

    251

    271

    291311

    331

    351

    371

    187,5

    207.5

    227.5

    282.5302,5

    305325

    247.5267.5

    287,5

    307.5

    327.5L

    1) P = pitch of the thread.

    q 2) For lengths loom < 125 mm.

    3) For lengths 125 mm < /nor,, < 200 mm.

    4) For lengths I,,,.,, > 200 mm.

    5) k&in = 0~7 ka+n

    6) lgmx=nomb

    lsmin = Igmax 5p

    7) /* is the minimum grip length.

    NOTE - The popular lengths are marked by the shank lengths.

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    B~reaa of Indian Standards

    BIS is a statutory institution established under the Bureau of ndian Standurds Acf 1986 topromote haimonious development of the activities of standardization, marking and qualitycertification of goods and attending to connected miitters in the country.

    Copyright

    BIS has the copyright of all its publications. No part of these publications may be reproducedin any form without the prior permission in writing of BIS. This does not preclude the/free use,in the course of implementing the standard, of necessary details, such as symbols and sizes, typeor grade designations. Enquiries relating to copyright be addressed to the Director

    Publications ), BIS.

    Revialon of Indian Standard

    Indian Standards are reviewed periodically and revised, when necessary and amendments, ifany, are issued from time to time. Users of Indian Standards should ascertain that they are inpossession of the latest amendments or edition.sent to BIS giving the following reference:

    Comments on this Indian Standard may be

    Dot : No. LM 14 0159 )

    Ameadmenb hoed Siam Pablhtioo

    Amend No. Date of Issue Text Affected

    BUREAU OF INDIAN STANDARDS

    Headquarters:Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002Telephones : 331 01 31, 331 13 75 Telegrams : Manaksanst ha

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