IS 12427:2001.-

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(JII4 m-dwitt-i+-ihW-1-m%l=l-a-fa-mzIndian Standard

FASTENERSTHREADED STEEL FASTENERS HEXAGON HEAD TRANSMISSION TOWER

BOLTS SPECIFICATION(First Revision)

Ics 21.060.10

0 BIS 2001

BUREAU OF INDIAN STANDARDSMANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG

NEW DELHI 110002

December 2001 Price Group 2

Bolts, Nuts and Fasteners Accessories Sectional Committee, BP 33

FOREWORD

This [ndim Standard (First Revision) was adopted by the Bureau of Indian Standards, after the draft finalized bythe Bolts, Nuts and Fasteners Accessories Sectional Committee and approved by the Basic and ProductionEngineering Division Council.

This st:indard was originally published in 1988; subsequently need is felt to revise it to incorporate the changestaken place at various levels.

In this revision, following major changes have been made:a) The range of sizes has been enlarged to cover sizes upto M24;b) The range of nominal lengths has been extended upto M24;c) The use of property classes 5.8 and 8.8 are also permitted subject to the agreement between the manufacturers

and the users; and

d) The lengthsize combinations have been suitably extended.

The other type of transmission tower bolt known as step bolt is covered in IS 10238:2001 Fasteners Threaded steel fasteners Step bolts for steel structures Specification @rst revision). The hexagon headbolts intended for fabrication of general steel structures are covered in IS 6639:1972 Hexagon bolts for steelstructures.

For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with1S 2:1960 Rules for rounding off numerical values (revised). The number of significant places retained in therounded off value should be the same as that of the specified value in this standard.

IS 12427:2001

Indian Standard

FASTENERS THREADED STEEL FASTENERS HEXAGON HEAD TRANSMISSION TOWER

BOLTS SPECIFICATION(First Revision)

1 SCOPE

1.1 This standard covers the requirements for hot-dip galvanized hexagon head transmission tower boltsin the size range M12 to M24 for use in theconstruction of transmission towers, sub-stationsand silmilar steel structures.

1.2 The bolts covered in this standard are not suitablefor applications requiring improved low temperaturescharacteristics.

2 REFERENCES

The following Indian Standards contain provisionswhich through reference in this text, constituteprovisions of this standard, At the time of publication,the editions indicated were valid. All standards aresubject to revision and parties to agreements basedon this standard are encouraged to investigate thepossibility of applying the most recent editions ofstandards indicated below:

IS No. Title

1367 (Part 2): 1979 Technical supply conditionsfor threaded steel fasteners :Part 2 Product grades andtolerances (second revision)

1367 (Part 3): 1991 FastenersThreaded steel 1S0 898-1:1988 Technical supply conditions :

Part 3 Mechanical propertiesand test methods for bolts,screws and studs with fullIoadability (third revision)

1367(Part 9LSec 1): Technical supply conditions1993 for threaded steel fasteners :

1S06157-1 :1988 Part 9 Surface discontinuities,Section 1 Bolts, screws andstuds for general applications(third revision)

1367 (Part 13): 1983 Technical supply conditionsfor threaded steel fasteners :Part 13 Hotdip galvanizedcoatings on threaded fasteners(second revision)

IS No.1367 (Part 17) :1996[S0 3269:1988

1367 (Part 18): 1996

1368:19801S04753 :1983

2016:19672334:20011S0 1502:1996

4218

(Part 1): 2001ISO 68-1:1998(Part 2): 2001ISO 261:1998(Part 3): 1999ISO 724:1993(Part 4): 20011S0 262:19984759:1996

14394:1996

Title

Industrial fasteners Threadedsteel fastenersTechnicalsupply condition s:Part 17Inspection, sampling andacceptance procedure (thirdrevision)Industrial fasteners Threadedsteel fastenersTechnical supplyconditions: Part 18 Packaging(third revision)Dimensions for ends of parts withexternal 1S0 metric threads(third revision)Plain washers (first revision)1S0 general purpose metric screwthread - Gauges and gauging(second revision)1S0 general purpose mernc screwthreads:Basic profiles (second revision)

General plan (second revision)

Basic dimensions (secondrevision)Selected sizes for screws, boltsand nuts (second revision)Hot-dip zinc coatings onstructural steel and other alliedproducts (third revisio~)Industrial fasteners Hexagonnuts of product grade C Hot-dip galvanized Specification(size range M12 to M36)

3 DIMENSIONS

3.1 The dimensions of the bolts shall be as given inTable 1 when read with Fig. 1. All dimensions applybefore hot-dip galvanizing.

3,2 The length-size combinations as well as grip rangesshall be as given in Table 2.

1

..

IS 12427:2001

3.3 The bolt threads shall be in accordance with[S4218 (Parts 1 to 4) and prior [o hot-dip galvanizingshall conform with Go and Not Go threaded ring gaugesin accordance with IS 2334. The tolerance on threadsshall be 8 g.

4 GRADES

Unless otherwise specified, the bolts shall be ofproductgrade C as specified in IS 1367 (Part 2).

5 MATING NUTS AND WASHERS

5.1 Nuts

The hexagon nuts used with these bolts shall conformto the requirements given in IS 14394.

5.2 Washers

5.2.1 The plain washers used with these bolts shall beof Type A, punched washer type and shall conform tothe requirements of IS 2016 except the thickness ofwashers which shall be 5 + 1 mm.

5.2.2 The washers supplied along with these boltsshall be hot-dip galvanized in accordances with 7.2.

:%

Table 1 Dimensions of Hexagon Head TransmissionTower Bolts(Clause 3.1)

All dimensions in millimetres.

Thread size d M12 M16 M20 (M22) M24P Pitch of 1.75 2 2.5 2.5 3

threadb (ref) 20 23 26 28 30C Max 0.6 0.8 0.8 0.8 0.8

d, Max 14.7 18.7 24.4 26.4 28.4

Max 12.7 16.7 20.84 22.84d,

24.84

Min 11.30 15.30 19.16 21.16 23.16

Max 18 24 30 34 36dw

Min 16.47 22.00 27.7 31.35 33.25

e Min 19.85 26.17 32,95 37.29 39.55Nom 7.5 10.0 12.5 14.0 15.0

k Max 7.95 10.75 13.4 14.9 15.9Min 7.05 9.25 11.6 13.1 14.1

k Min 4.95 6.48 8.12 9.17 9.87r Min 0.6 0.6 0.8 0.8 0.8

Max = Nom 18 24 30 34 36s 1 I I I I

Min 17.57 23.16 29.16 33 35

NOTEThread size M22 shown in brackets is non-nreferred.

x (1.5:1)

: = u according to IS 1368The difference between /~ Max and

/, A4in shall not be less than 1.5P

@

+ e

s

Y (3:1)

FIG. 1 HEXAGON HEAD TRANSMISSION TOWER BOLTS

2

6 MECHANICAL PROPERTIES

6.1 The bolts shall be of property class 5.6,5.8 or 8.8as specified in IS 1367(Part 3) and shall be tested fullsize.

6.1.1 For tensile, proof load and wedge loading tests,only three threads shall be exposed between the grips.This is obtained by freel y running the nuts or fixture tothe fullest extent and then unscrewing the specimenthree full turns. These tests are to be done afterchemically de-galvanizing the bolts.

6.1.2 The bolts having nominal length less than threetimes the nominal diameter (which is too short for fullsize tensile testing) shall meet the hardnessrequirements of the respective property class as per1S 1367 (Part 3).6.2 Shear Strength

6.2.1 The bolts with shank length 1, more than thenominal diameter shall withstand a minimum shearstress as given below:

Property Class Minimum Shear Stress(MPa)

5.6 310

5.8 322

8.8 515

6.2.2 The bolts shall be single-shear tested throughthe unthreaded portion of the shank. The holes in theshear plates shall be 1.5 mm larger than the nominalthread diameter of the test bolt and the holes shall bechamfered 0.8 mm to relieve sharp edges. Shear platesshall be prevented from separating by means of usinga nut on the test bolt tightened finger tight.

6.2.3 Mount the test specimen in a tensile testingmachine capable for applying load at a controlled rate.Use self-aligning grips and take care when mountingthe specimen to ensure that the load will be transmittedin a straight line transversely through the test bolt.Apply load and continue until failure of the bolt. Speedof testing as determined with a free running crossheadshall be between 7 to 13 mm per minute.

6.2.4 The maximum shear stress applied to thespecimen coincident with bolt failure shall be the shearstrength of the bolt and shall meet the requirementsgiven at 6.2.1.

7 FINISH

IS 12427:2001

7.3 The hot-dip galvanized bolts, nuts and washersshall be passivated by dipping, immediately aftergalvanizing in a 0.15 percent solution of sodiumbichromate with 0.5 percent concentrated sulphuric acidmaintained at a temperature of more than 32C to provideprotection against wet storage stain.

8 GENERALREQUIREMENTSThe permissible surface discontinuities of the boltsshall conform to IS 1367(Part 9/See 1).9 DESIGNATIC)NThe bolts shall be designated by nomenclature, threadsize, nominal length, number of this standard andproperty class. The letter N and W shall be added tothe designation to indicate supply with nut and plainwasher respectively.

Example:A transmission tower bolt of thread size M 16, nominallength 50 mm with nut and property class 5.6 shall bedesignated as:

Transmission Tower Bolt M16 x 50 N 5.6IS 12427

A transmission tower bolt of thread size Ml 6, nominallength 50 mm, property class 5.6 with nut and plainwasher shall be designated as:

Transmission Tower Bolt M16 x 50 NW 5.6IS 12427

10 SAMPLING, INSPECTION ANDACCEPTANCE CRITERIA

The sampling, inspection and acceptance criteria shallbe in accordance with IS 1367 (Part 17).11 MARKING

11.1 The marking on transmission tower bolts shall bein accordance with IS 1367 (Part 3).11.1.1 In addition, transmission tower bolts shall bemarked with the manufacturers identification symbolon the head.

11.1.2 Identification symbol T for transmissiontower bolt may also be marked on the head.

11.2 Minimum height of markings shall be 3.0 mm.When embossed, markings shall project not less than0.3 mm above the surface of the head and total headheight (head plus markings) shall not exceed thespecified maximum head height plus 0.4 mm.

11.3 BIS Certification Marking

7.1 The bolts shall be hot-dip galvanized in accordance The product may also be marked with the Standardwith the requirements of IS 1367 (Part 13). Mark.

7.2 The plain washers supplied under this standard 11.3.1 The use of the Standard Mark is governed byshal 1 be hot-dip galvanized in accordance with the the provisions of the Bureau of Indian Standards Act,requirements of IS 4759. 1986 and the Rules and Regulations made thereunder.

3

1S 12427:2001

Table 2 Length Size Combinations and Grip Ranges(Clause 3.2)

All dimensions in millimetres.

Thread M12 M16 M20 (M22) ,M24Size d

.

/, [ Grip /$ [ G% 1, i Grip 1, [ Grip 1, 1hf;))

Grip,If(u range Min /h rqge Min Alax range ~;,l ~Mar range Min hx range

7(1 65 10 6-10.35.4(I

813

Is2328

333843

485358

636873

788388

9398103

108113118

123I28133

12!7

222732

374247

525762

677277

828792

97102107

112117122

127132137

8-1213-17

9 i4 1O-I4 1

121722

273237

424752

576267

727782

879297

102107112

117122127

12

172227

323742

475257

626772

778287

9297102

107112117

I22I27132

-

8-12

11,5 15165 20

215 2526.5 3031.5 35

36.5 4041.5 4546.5 50

51.5 5556,5 6061.5 65

66.5 707(.5 7576.5 80

11-15I6-20

2 I-2526-3031-35

36-4041-4546-50

51-5556-606 I-65

66-7071-7576-80

b (ref).

18-2223-2728-32

14 1919 2424 29

15-1920-2425-29

13-1718-2223-27

9 15 11-1514 20 16-2019 25 21-25

(i)05

7(I

33-3738-4243-47

29 3434 3939 44

30-3435-3940-44

28-3233-3738-42

24 30 36-3029 35 31-3534 40 36-40

7i

soX5

48-5253-5758-62

44 4?49 5454 59

45-4950-5455-59

43-4748-5253-57

39 45 41-4544 50 46-5049 55 51-55

~)1)~)5I ()()

63-6768-7273-77

59 6464 6969 74

60-6465-6970-74

58-6263-6768-72

54 60 56-6059 65 61-6564 70 66-70

I05110115

78-8283-8788-92

74 7979 8484 89

75-7980-8485-89

73-7778-8283-87

69 75 71-7574 80 76-8079 85 81-85

93-9798-102103-107

89 9494 9999 104

90-9495-99100-104

88-9293-9798-102

84 90 86-9089 95 91-9594 I00 96- I00

135140145

108-112113-117118-122

104 109109 114114 119

105-109110-114115-119

103-107108-112113-117

99 105 101-105I04 110 106-110109 115 III-115

1,50

155[60

N0rf3s

123-127128-132133-137

119 124124 129129 I34

120-124125-129130-134

118-122123-127128-132

114 120 116-120119 125 121-125124 130 126-130

1 /$ Mar = 1 nom21, Mill = [c Mar - 2P.3 ( ;rtp is the total thickness of material to be connected excluding washers4 Thread size M22 shown in brackets is non-preferred,

The details of conditions under which the hcence for 12 PACKAGINGthe use of the Standard Mark may be granted tomanufzzcturers or producers maybe obtained from the The packaging of transmission tower bolts shall be

Bureau of lndian Standards. done in accordance with IS 1367 (Part 18).

Bureau of Indian Standards

. .

Ell S is z statutory institution established under the BureaI/ q~ tndiun Standards Act. 1986 to promoteharmonious development of the activities of standardization, marking and quality certification of goodsand attending to connected matters in the country.

Copyright

131S has the copyright of all its publications. No part of these publications may be reproduced in any formlvithout the prior permission in writing of BIS. This does not preclude the free use, in the course ofimplementing the standard, of necessary details, such as symbols and sizes, type or grade designations.Enquiries relating to copyright be addressed to the Director (Publications), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewedperiodically; a standard along with amendments is reaffirmed when such review indicates that no changes areneeded; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standardsshould ascellain that they are in possession of the latest amendments or edition by referring to the latest issue ofBIS Catalogue and Standards: Monthly Additions.

Ihis Indian Standard has been developed from Doc : No. BP 33 ( 0097 ).

Amendments Issued Since Publication

Amend No, Date of Issue Text Affected

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hntedatPr.ii)ha(~ffsdt!+XS, ~W Delh;2

Title PageForeword1. Scope2. References3. Dimensions4. Grades5. Mating Nuts and WashersTable 1Fig. 1

6. Mechanical Properties7. Finish8. General Requirements9. Designation10. Sampling, Inspection and Acceptance Criteria11. MarkingTable 2

12. Packaging