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The Indian Bicycle Industry HERO CYCLES

Indian Bicycle Industry- Hero Cycles

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Page 1: Indian Bicycle Industry- Hero Cycles

The

Indian   Bicycle

Industry

HERO CYCLES

Page 2: Indian Bicycle Industry- Hero Cycles

INDEX

• Overview

• The History of bi cycle industry

• Introduction to bi cycle industry

• Introduction to Hero Cycles Limited

• Financial analysis

• SWOT

Page 3: Indian Bicycle Industry- Hero Cycles

OVERVIEW :

India is the largest producer of bicycles next only to china. It

Produces around 1.26 crore bicycles every year; with almost

each day witnessing new designs, colours and features. Today,

the Indian bicycle manufacturing and bicycle parts industry is

widely recognized for its quality standards in the international

market.

Considering the rising fuels costs and pollution, the bikes are

considered ideal. These can be maintained at low costs. The

Indian bicycle industry over the years has introduced a variety

of new models of bicycles, viz, sports and high-tech models,

both for domestic and export market.

Ludhiana in Punjab is popularly known as the bicycle capital of

the country, accounting for as much as 80 per cent of the

bicycles and bicycle parts manufactured in India. Kanpur,

Mumbai, Sonepat (Haryana), Chennai and Kolkata are the

other important production centres for manufacture of bicycles

and bicycle parts.

More than 90 per cent of the bicycle production in India comes

from four bicycle companies. Major players with their per cent

share in this sector are Hero Cycles 35%, Atlas Cycles 24%, TI

Cycles 18% and Avon 15%. Hero Cycles has grown to become

the world’s largest bicycle maker followed by Atlas Cycles.

Page 4: Indian Bicycle Industry- Hero Cycles

The bicycle industry in India comprises two kinds of units. The

first one is unit manufacturing bicycle parts, components and

accessories and units manufacturing complete bicycles.

While bulk of the parts and components are manufactured in

the small-scale sector; complete bicycles are manufactured in

the organized sector. Large cycle units are permitted to

manufacture bicycle frames, chain and rims for their captive

consumption. 

On the whole, the future of the Indian bicycle industry seems

challenging. A slew of policy measures have been suggested

by the Draft National Urban Transport to improve the use of

bicycle as a public means of transport.

A FACT:

Bicycle was seen in India in the year 1890. Import of cycles, however, started in 1905 and continued for more than 50 years. Complete ban on imports was announced by the Government in July, 1953, but cycle kept on simmering in the country till 1961. In 1890, selling price of an imported bicycle was arround Rs. 45/-; in 1917, during the First World War the price jumped to Rs. 500/- but dropped considerably, month by month and came down to Rs. 35/- or so (U. K. makes) and Rs. 15/- or so (Japanese models).

It would be interesting to mention that in 1919, five persons in Punjab imported cycles and used them on The Mall, Simla. These included one Bishop, Two military men and two contractors

Page 5: Indian Bicycle Industry- Hero Cycles

The History of Bicycle Industry

Innovation Year Country Details

  1817 Germany

Baron Von Drais invents the "running machine" or Laufmaschine. Patented the following year. Known in various forms as :Draisine, Draisienne, Velocipede. English version was the Hobby Horse (Denis Johnson). All have two, in-line wheels and the ability to steer.

Hand Drive 1821 EnglandLouis Gompertz adds a hand-driven, ratchet mechanism to the front wheel of a Hobby Horse but the innovation, as with Drais' was never really followed up.

1839-1840

ScotlandKirkpatrick Macmillan is traditionally credited with a machine in which power was supplied to the back wheel via rods connected to treadle-type pedals. Thomas McCall marketed copies; an 1845 version is in the Dumfries Museum. It is questionable whether significant progress resulted from either.

Rear-Wheel-Drive Bicycle

1843 FranceAlexandre Lefebvre is credited with a rear-drive machine; he took it to America twenty years later and it still exists in the "History San Jose"museum (the earliest extant bicycle?).

Pneumatic Tire 1845 EnglandR. W. Thompson invents the pneumatic tire but with no commercial follow-up.

Treadle Drive 1847 ScotlandGavin Dalzell builds a two-wheeled hobbyhorse with a treadle-drive, possibly copied from the Macmillan design.

Crank-Driven 4-Wheeler

1851 EnglandWillard Sawyer exhibits his four-wheeled, crank-driven vehicle at the Great Exhibition and subsequently becomes established as a Velocipede manufacturer.

Boneshaker Bicycle

1864 FranceJ. Townsend Trench documents his purchase of a velocipede from the Michaux family. Possibly the first record of a "production" front wheel, pedal-driven bicycle (but note that it was not presented untill 1895). This style became known as the "Boneshaker". Historians still debate the claim of Pierre Lallement that he had previously invented the first pedal-driven machine.

1866 USA Lallement, now in the USA, gets the backing of an investor, James Carroll, and their patent application is granted; probably the world's first public record of the pedal-powered two-wheeler.

1870 EnglandJames Starley products the "Ariel" High Wheeler (aka "Ordinary" or "Penny Farthing"). Later versions had front wheel sizes of upto 5 feet.

Wire-Spoked Wheel

1870 EnglandW. H. J. Grout patents the radially spoked, nipple adjusted bicycle wheel (unlike prior load-bearing wheels). Some credit Meyer with this design two years previosly.

Ball Bearings 1872 GermanFriedrich Fischer first mass-produces steel ball bearings, patented by Jules Suriray in 1869.

Caliper Brake 1876 EnglandBrowett and Harrison patent an early caliper brake.

Differential Gear 1877 EnglandJames Starley patent a differential gear; probably the first for a

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bicycle but the principle was not new.

Internal Hub Gearings

1878 EnglandScott and Phillott patent the first practicable epicyclic change-speed gear fitted into the hub of a front-driving bicycle.

Folding Highwheeler

1878 EnglandGrout patents a folding High Wheeler, the first "portable" bicycle.

  1879 England

Henry J. Lawson patents a rear wheel, chain-driven safety bicycle, the "Bicyclette" (his earlier models were lever driven).

Chain 1880 EnglandThomas Humber adapts the block chain for use with his range of bicycles.

Safety Bicycle 1885 EnglandJohn Kemp Starley (James Starley's nephew) markets the revolutionary Safety Bicycle (the "Rover") with a chain/rear-sprocket drive and tangentially-spoked, similar sized wheels. Includes many of the major features of modern bicycles.

Seamless Tubing 1886 Germany

The Mannessman brothers are credited with the invention of the process to manufacture seamless steel tubing.

  1888 ScotlandCommercial development of the pneumatic bicycle tire by Dr. John Boyd Dunlop.

  1890s FranceCycles Aluminium becomes one of the earliest manufacturers of an aluminium bicycle.

Derailleur 1896 EnglandE. H. Hodgkinson patents a 3-speed Gradient gear, a pre-cursor of the modern derailleur.

Internal Hub Gearing

1896 EnglandWilliam Reilly patents a two-speed hub gear. His later 3-speed version was put into production by Sturmey Archer in 1902.

Butted Frame Tubes

1897 EnglandAlfred M. Reynolds takes out a patent on "butted" steel bicycle tubes.

Freewheel 1898 Germany

First major commercialization of the freewheel by Ernst Sachs. William Van Anden had obtained the first freewheel patent in 1869.

  1910 FranceThe first, easy-to-use derailleur is invented by Paul de Vivie (Velocio) that shifted among four gears at the pedals.

Recumbent 1914 FrancePeugeot markets their production recumbent bicycle. Charles Challand had exhibited his "Horizontal Bicyclette Noemale" in Geneva in 1895.

Dual-Suspension Mountain Bike

1915 Italy Bianchi produced a folding bicycle for the Italian Army with telescoping seatstays, a leaf spring at the bottom bracket, a spring fork and large profile pneumatic tires. Bianchi now calls it the first dual suspension mountain bike! There are earlier versions of military folding bicycles.

  1930 Italy Tullio Campagnolo intriduces the bicycles hub quick-release.

Recumbent 1932 FranceCharles Mochet designs the Velocar, a recumbent bicycle on which Francois Faure breaks both the mile and kilometer records.

  1933-1934

USA Introduction by Schwinn of the balloon tire and "streamlined" bikes which leads to rugged bikes that can take the abuse of teenage boys and which set a forty-year trend.

Mountain Bike 1938 USA Schwinn markets the "Fore-wheel" brake, "Cantilever Frame" and the "Spring Fork". Resulted in what was to be the Grandfather of today's mountain bikes.

Folding Bicycle 1939 FranceA. J. Marcelin petents "Le Petit Bi", a 16-inch wheeled folding bicycle, remarkably similar to the Moulton and Bickerton of later years.

Shifter 1946 Italy Campagnolo markets the dual-rod "Cambio Corsa" gear shifter (over ten years after the prototype) widely used for atleast a decade.

Index Shifting 1949 EnglandThe Hercules Herailleur is launched; a rear derailleur with indexed shift levers. Marketed for five years.

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Derailleur 1951 Italy Introduction of Campagnolo's modern Gran Sport derailleur.

  1962 EnglandLaunch of the Moulton small-wheeled bicycle with separately sprung suspension and custom tires. Competed successfully in time trials and track pursuit events.

String-Ray 1963 USA Schwinn introduces the Sting-Ray that subsequently helped launch the BMX craze.

Rear Derailleur 1964 Japan The Sun Tour Grand Prix is marketed as the first slant parallelogram derailleur, a design that has held up till the present day.

Index Shifting 1969 Japan Sun Tour launch their indexed shift lever, the Five-Speed Click, and a combined freewheel-plus-rear hub, the Unit Hub. Neither of them found a market, and were abandoned. Bayliss Wiley in England has also experimented with unit hubs as far back as 1938.

  1970 EnglandThe aluminium Bickerton portable small-wheeler is developed. Followed by the successful Brompton in 1976 and Dahon in 1980.

Bmx (Bicycle Motocross)

1970 USA The movie On Any Sunday by Bruce Brown debuts. Although it is a motorcycle documentary, a brief scene during the beginning of the movie shows kids on Sting-Ray bikes emulating motocross. This small spark eventually evolves into full-fledged, organized BMX racing by 1974.

Mass-Produced Titanium

Frame/Fork

1974 USA Teledyne markets the first titanium bike that was produced in any quantity (Speedwell of England had some Ti production frames as far back as the 1960s, welded by Lamborghini!) Litespeed brought titanium frames to a broader market in the 1980s.

  1975 USA The first carbon-tubed, metal lugged frame appears: the Exxon Graftek. Suffered from frequent frame failure. The technology was later perfected by Look, Trek and others.

Aluminium Frames/Bikes

1975 USA Gary Klein displays his welded and heat-treated aluminium frames at the International Bike show. Alan (Italy) and Vitus (France) were producing their lugged aluminium frames arround the same time. Cannondale launch their "Aluminium for the Masses" in 1983.

  1978 USA Fomac Corporation designs the Avatar recumbent. It is one of the many styles that constituted the 1980s renaissance of recumbents which included Lightning Cycle winning the HPV-RAAM relay and Easy Racers breaking the 65 mph barrier.

High-Quality Folding Clincher

Tire

1978 USA Specialized introduce the first high-quality foldablr clincher tire (the Turbo) which launches the demise of the tubular.

Aerodynamic Road/Track

Bicycles

1980 East German

y

Introduction of aerodynamic bicycles with a stable construction. Culminated in the American "Super Bike" at the 1984 Los Angeles Olympics.

Mass-Produced Mountain Bike

1981 USA The specialized Stumpjumper mountain bike is launched nationwide, capitalizing on the Marin Country vogue inspired by Calofornian icons, Gary Fisher, Joe Breeze, Tom Richey et al. (all of whom also produced earlier mountain bikes).

Electronic Cycle Computer

1983 USA Avocet launch the first electronic cyclometer (bike computer).

Moulton 1983 EnglandMoulton launches his second generation of "space-frame" small-wheeled bicycles.

Clipless Pedals 1984 FranceLOOK markets their clipless pedal (following on an earlier track model launched by Cinelli in 1970; the "Death Cleats", no automatic release).

Index Shifting 1985 Japan Shimano introduces SIS indexed shifting (learning from their inferior product, the Positron, from 1977).

  1986 USA Kestrel introduces their production non-lugged, carbon fiber

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frame and Trek market their first lugged carbon frame.

Suspended Mountain Bike

1987 USA Paul Turner demonstrates a full suspension bicycle with front and rear shocks. Eventually becomes a partner in Rock Shox. Diversified the sport of off-road biking.

Aero Handlebars 1987 USA Scott USA manufactures the first modern aerobars, originally the brainchild of Boone Lennon. Pete Pensyres had earlier used his own clip-on style bars in setting his RAAM record.

High-Performance Folding Bike

1989 USA Hanz Scholz designs the Bike Friday "World Tourist". A reasonably compact folding bicycle that matches the performance of conventional touring machines.

Integrated Brake/Shift

Levers

1990 Japan Shimano introduces integrated brake/gear levers.

Electric Derailleurs

1993 FranceMavic markets their ZAP electronic shifting. Ceases production in 2001. Possible future follow-up by Campangnolo. Browning Research had invented a prototype electronic system in 1974.

Hydraulic Disc Brake

1994 USA Sachs (SRAM) introduces Power Disc, the first mass-produced hydraulic disc brake system.

  1998 Germany

Rohloff develops the Speedhub, 14 equally-spaced hub gears which are operated by a twist-grip with no overlapping ratios and a gear range as wide as a 27-speed derailleur system.

30-Speed Derailleur Drivetrain

2002 Italy Champagnolo offers a 30-speed derailleur drivetrain with the Record 3-x-10a adrivetrain.

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HERO CYCLES

Page 10: Indian Bicycle Industry- Hero Cycles

INTRODUCTION TO BICYCLE INDUSTRY

Bicycles were introduced in the 19th century.

With an annual turnover of more than 12 million bicycles, the bicycle industry is one of the most established industries in India.

Second largest bicycle manufacturer in the world, next only to China.

More than 90 per cent of the bicycle production in

India comes from four bicycle companies. Major

players with their per cent share in this sector are

Hero Cycles 35%, Atlas Cycles 24%, TI Cycles 18% and

Avon 15%. Hero Cycles has grown to become the

world’s largest bicycle maker followed by Atlas Cycles.

Page 11: Indian Bicycle Industry- Hero Cycles

INTRODUCTION TO HERO CYCLES LUDHIANA

• Hero Cycles Limited was established by Munjal brothers: Satyanand Munjal, Brijmohan Lall Munjal and O. P. Munjal.

• The four Munjal brothers, hailing from a small town called Kamalia, now in Pakistan, are the men who are behind the mission.

• In the year 1944, they decided to start a business of bicycle spare parts in Amritsar.

• In the early days, the plant had a capacity for 25 cycles per day.

• Hero Cycles produces over 18500 cycles a day today, the highest in global reckoning.

The achievements

• 1961, Rockman Cycles Industries Limited.

Page 12: Indian Bicycle Industry- Hero Cycles

• 1963, Hero Group forayed into the international market with bicycle exports from India

• 1971, Highway Cycles was set up to meet the demands of Hero Cycles.

• In 1978, Majestic Auto Limited was formed and the Hero Majestic Moped was introduced.

• In 1981, Munjal Castings was established.

• In 1984, Hero Group started manufacturing motorcycles with the establishment of Hero Honda Motors Limited in joint venture with Honda Motors of Japan.

• In 1987, Gujarat Cycles Limited, presently known as Munjal Auto Industries Limited was established to manufacture and export state-of-the-art bicycles and allied products.

• In 2000, Hero Group diversified into IT and IT enabled services through its service segment - Hero Corporate Services Limited.

• In 2004, Hero Group forayed into retail insurance business with the establishment of NsurePlus.

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Major players in the domestic bicycle industry

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40%

22%

17%

10%

Hero Cycles

TI

Avon

Atlas

The Vision

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• "We, at the Hero Group are continuously striving for synergy between technology, systems and human resources to provide products and services that meet the quality, performance, and price aspirations of the customers. While doing so, we maintain the highest standards of ethics and societal responsibilities, constantly innovate products and processes, and develop teams that keep the momentum going to take the group to excellence in everything we do."

The Mission Statement

• "Its our mission to strive for synergy between technology, systems and human resources, to produce products and

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services that meet the quality, performance and price aspirations of our customers. While doing so, we maintain the highest standards of ethics and societal responsibilities.

• This mission is what drives us to new heights in excellence and helps us forge a unique and mutually beneficial relationship with all our stakeholders. We are committed to move ahead resolutely on this path, shown to us by visionaries like Mr. Satyanand Munjal, Mr. Om Prakash Munjal, the late Mr. Dayanand Munjal and late Mr. Raman Kant Munjal. 

Mr Brijmohan Lall Munjal,

Chairman & MD THE HERO GROUP

FINANCIAL ANALYSIS

• Also known as analysis and interpretation of financial statements.

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• Refers to the process of determining financial strength and weaknesses of the firm

• By establishing strategic relationship between the items the balance sheet, profit and loss account and other operative data.

Liquidity Ratio

• The liquidity ratio measures the extent to which a corporation or other entity can quickly liquidate assets and cover short-term liabilities.

• Types:– Current ratio– Acid test ratio– Absolute liquidity ratio

Current Ratio

Page 18: Indian Bicycle Industry- Hero Cycles

Year 2009 2008 2007

Current assets

3337063765 3226827618 3056388177

Current liabilities

1736638728 1942587980 1978589143

Current Ratio

1.921 1.661 1.544

Liquid or Liquidity or Acid Test Ratio

Year 2009 2008 2007

Liquid assets

2559482488 2119891277 2250727143

Current liabilities

1736638728 1942587980 1978589143

Acid test Ratio

1.47 1.091 1.137

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Absolute Liquid Ratio

Year 2009 2008 2007

Absolute liquid assets

152820715 151600603 22134657

Current liabilities

1736638728 1942587980 1978589143

Acid test Ratio

0.087 0.078 0.011

SWOT ANALYSIS OF HERO CYCLES LLIMITED

STRENGTHS

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• Good Brand Equity of Hero Cycles Limited• High Quality Standards• High Production Capacity• Own R&D Centre.• Upgrading Technology both in Domestic and

Exports.• Increasing Reputation in industry.

WEAKNESS

• Non-Up gradation of Foreign technology.

• Advertisements of products are not done regularly.

OPPORTUNITIES

• Exports of Cycles from India have high growth potential.

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• Government is also helping in promoting their business as their R&D Centre is being recognized by the government.

• Hero Cycles Limited has become a generic name for cycle industry. So, company has a great opportunity in market.

• Hero Cycles Limited has good opportunities of expanding its business in international markets.

THREATS

• Smaller players in the market are using Hero’s prices as a shield to push their products at lower prices.

• Growing competition in unorganized sector which are able to price their products cheaper because of low overheads.

• Increase in steel prices.