Index [zeck.co.th]zeck.co.th/wp-content/uploads/2016/08/2016-Zeck-TSE... · 2016-08-29 · Index Product Page number Braided Steel Ropes SWR-01 ... properties of our wire rope combine

Index

Product Page number

Braided Steel Ropes SWR-01

Steel Reels TSR-01

Suspension Ladders SLA-01

SLA-02

Anchoring Ladders ALS-01

ALT-01

Working Platforms PLA-01

PLA-02

Ginpoles GPI-01

GPI-02

Line Cars LCP-01

Conductor Line Bicycles LBP-01

LBP-02

Drum Stands DST-01

Modifications and errors excepted. Illustrations may show in part optioinal equipment. Technical data vary according to modifications and options. Machine performance is calculated at sea level 20 degree C.

Zeck TSE International Ltd. Tel.: +66-2540 0796 E-Mail : [email protected] www.zeck.co.thSWR-01

01/2016

Braided steel ropesBraided steel wire ropes are torsion free because they are made of equal numbers of left and right winding wire strands. This makes them the perfect choice for conductor stringing with capstan pullers. Our wire ropes are made of high quality strands supplied by the world leading wire rope manufacturers. The properties of our wire rope combine long endurance with high tensile strength. The strands are individually lubricated and manufactured in compliance with European Standards.

part # part # ZeckGmbH

dia. mm breakingload KN

weightkg/m

standardproductionlength m*

max. lengthwith reel dia.

1,100 mm

max. lengthwith reel dia.

1,400 mm

SWR08

SWR10*

SWR11

SWR12

SWR13*

SWR14

SWR16*

SWR18*

SWR20*

SWR22*

SWR24*

60-1008

60-1010

60-1011

60-1012

60-1013

60-1014

60-1016

60-1018

60-1020

60-1022

60-1024

8

10

11

12

13

14

16

18

20

22

24

45

72

85

90

105

120

160

205

268

313

360

0.24

0.32

0.38

0.42

0.56

0.61

0.84

1.1

1.35

1.52

1.8

1,600

1,000

800

1,400

1,200

1,000

800

1,200

1,000

800

800

3,200

2,000

1,600

1,400

1,200

1,000

800

6,400

4,000

3,200

2,800

2,400

2,000

1,600

1,200

1,000

800

800

* produced on stock

* other length available upon request

Steel ReelsOur steel reels are welded of steel tubes and afterwards hot-dip galvanized. For Zeck Pullers we supply them with lasered cross plates. These reels are available in sizes of 1,100 up to 1,800 mm diameter. Detachable reels are supplied for re-conductoring works, when the wound up conductor needs to be scrapped. For extra long lengths of wire rope we supply galvanized steel drums with a capacity up to 13,000 KG.

For special lengths of wire rope we supply steel drums of any customized size and strength.

part #

part #

part #Zeck GmbH

part #Zeck GmbH

dimensions in mm

dimensions in mm

A B C D DT E F

A B C D DT E F

weightKg

weightKg

TSR-01-1100

TSR-01-1400

TSR-01-1800

DSR-01-1100

DSR-01-1100

77-9034

77-9035

77-9037

77-9052

77-9054

1100

1400

1800

1100

1400

560

560

560

560

560

460

460

460

460

460

570

570

570

570

570

....

....

....

680

715

420

420

420

420

420

50

50

50

50

50

71

82

100

79

93

NON DETACHABLE

DETACHABLE


Zeck TSE International Ltd. Tel.: +66-2540 0796 E-Mail : [email protected] www.zeck.co.thTSR-01

01/2016

Suspension LaddersThese ladders are designed to be used in hanging position at the tower-cross arms for performing works, for instance at the insulator chains. They can be used also as anchoring ladders if supplied with the optional foldable conductor hook or tower- and conductor hook (SLA-00-02 or SLA-00-03). On the left side the suspension ladders are equipped with a guide rail for the optional available anti-fall system (SLA-00-01).

The tower hook is made of galvanized steel and equipped with a safety chain to prevent accidental fall down of the ladder. The ladder itself is a welded structure of first grade extruded aluminum pipes. The rungs are corrugated for slip protection. The working load in hanging position is 3 KN. If used as anchoring ladder (with optional SLA-00-02 or SLA-00-03) the maximum allowable working load is 1KN.

Different dimensions are available upon request.

part # part #Zeck

GmbH

w/lvertical

KN

w/lhorizontal

KN

L=A+B

m

W

mm

sections

qty.

hooklength

mm

weight

kg

10

12

15

18

19

23

28

220

220

220

220

220

220

220

1

1

1

1

2

2

2

305

305

305

305

305

305

305

3

4

5

6

6m(4+2)

8m(4+4)

10m(5+5)

1

1

1

1

1

1

1

3

3

3

3

3

3

3

77-0710

77-0712

77-0713

77-0714

77-0714-2

77-0715

77-0716

SLA-01-0300

SLA-01-0400

SLA-01-0500

SLA-01-0600

SLA-02-0600

SLA-02-0800

SLA-02-1000

W

L

AB


Zeck TSE International Ltd. Tel.: +66-2540 0796 E-Mail : [email protected] www.zeck.co.thSLA-01

01/2016

description

SLA-00-01

SLA-00-02

SLA-00-03

SLA-00-04

SLA-00-05

anti-fall system

foldable and turnable conductor hook

foldable and turnable hooks at both ends (conductor and tower)

foldable and turnable conductor hook with neoprene sheave

foldable and turnable conductor hook with aluminium sheave

Optional equipment for suspension ladders

SLA-00-02 SLA-00-03

SLA-00-04 or SLA-00-05

anti-fall system SLA-00-01

part #


Zeck TSE International Ltd. Tel.: +66-2540 0796 E-Mail : [email protected] www.zeck.co.thSLA-02

01/2016

Optional Equipment:

part # part #Zeck GmbH

describtion

ALS-00-0001

ALS-00-0002

ALS-00-0003

77-1250-R

77-0706-RA

foldable and turnable tower hook

neoprense sheave in conductor twisting hook

aluminium sheave in conductor twisting hook

Anchoring Ladders (2KN w/l)

part # part #Zeck

GmbH

L

m

sections w/lhorizontal

KN

w/lvertical

KN

A

mm

B

mm

C

mm

D

mm

weight

kg

ALS-01-0400

ALS-01-0500

ALS-01-0600

ALS-02-0600

ALS-01-0700

ALS-01-0800

77-1251

77-1253

77-1254

77-1255

77-1256

77-1257

4.0

5.0

6.0

6(4+2)

7(4+3)

8(4+4)

1

1

1

2

2

2

2

2

2

2

2

2

3

3

3

3

3

3

220

220

220

220

220

220

900

900

900

900

900

900

320

320

320

320

320

320

320

320

350

350

350

350

19

22

25

26

31

34

Anchoring ladders are used as working platforms along the insulator chains of Tensions Towers. If required they can be also used vertically as suspension ladders.

Optionally we can equip these anchoring ladders with a foldable tower hook and different sheaves/pulleys in

the conductor hook for easier movement. Different lengths and sections are available upon request. The anchoring ladders with 2KN horizontal workload are designed with tri-angular structure.

B

L

A

C

D


Zeck TSE International Ltd. Tel.: +66-2540 0796 E-Mail : [email protected] www.zeck.co.thALS-01

01/2016

Anchoring Ladders (3KN w/l)

part # part #Zeck

GmbH

L

m

sections w/lhorizontal

KN

w/lvertical

KN

A

mm

B

mm

C

mm

D

mm

weight

KG

ALT-01-0400

ALT-01-0500

ALT-01-0600

ALT-02-0600

ALT-01-0700

ALT-01-0800

77-1261

77-1263

77-1264

77-1265

77-1266

77-1267

4.0

5.0

6.0

6(4+2)

7(4+3)

8(4+4)

1

1

1

2

2

2

3

3

3

3

3

3

3

3

3

3

3

3

220

220

220

220

220

220

900

900

900

900

900

900

320

320

320

320

320

320

320

320

350

350

350

350

19

22

25

26

31

35

Optional Equipment:


describtion

ALT-00-0001

ALT-00-0002

ALT-00-0003

77-1250-R

77-0706-RA

foldable and turnable tower hook

neoprense sheave in conductor twisting hook

aluminium sheave in conductor twisting hook

Anchoring ladders are used as working platforms along the insulator chains of Tensions Towers. If required they can be also used vertically as suspension ladders.

Optionally we can equip these anchoring ladders with a foldable tower hook and different sheaves/pulleys in the conductor hook for easier movement. Different lengths and sections are available upon request.

B

L

A

C

D


Zeck TSE International Ltd. Tel.: +66-2540 0796 E-Mail : [email protected] www.zeck.co.thALT-01

01/2016

Working Platforms (for Jumper Construction)

These platforms provide linesmen a safe working area at Tension Towers, particularly for the construction of conductor jumpers between insulator chains. They consist of a tubular structure of welded aluminium pipes. In the centre they are equipped with a suspension device and at both ends anchoring points.

We particularly recommend to equip the platforms with the optionally available sheet metal stepping ground, which increases safety of the linesmen significantly. Optionally available is furthermore a second anti-fall barrier.


length (L) andsections (m)

A(mm)

B(mm)

C(mm)

weight(kg)

PLA-01-0700

PLA-01-0800

PLA-01-1000

PLA-01-1200

PLA-01-1400

PLA-01-1600

PLA-01-1800

PLA-01-2000

PLA-01-2400

77-1204

77-1205

77-1206

77-1207

77-1208

77-1209

77-1210

77-1211

77-1212

working platform length 7 m(2 x 3.5 m)

working platform length 8 m(4 + 4 m)

working platform length 10 m(4 + 4 + 2 m)

working platform length 12 m(3 x 4 m)






350

350

350

350

350

350

350

450

450

85

85

85

85

85

85

85

85

85

446

446

446

446

446

446

446

550

550

80

88

105

116

129

144

164

200

250

L1

P1P

P1

C

AB

LL1

950


Zeck TSE International Ltd. Tel.: +66-2540 0796 E-Mail : [email protected] www.zeck.co.thPLA-01

01/2016

Optional equipment for Working Platforms:

metal sheet coverage on stepping area (PLA-00-0004)

“press trolley PLA-00-0002" on “railway profile PLA-00-0003"

part #part #

Zeck GmbHdescribtion

PLA-00-0001

PLA-00-0002

PLA-00-0003

PLA-00-0004

second anti fall barrier

press trolley, turnable over 360 degree

railway profile for press trolley

metal sheet coverage on stepping area


Zeck TSE International Ltd. Tel.: +66-2540 0796 E-Mail : [email protected] www.zeck.co.thPLA-02

01/2016

GinpolesGinpoles are used for the erection of transmission line or telecom towers. Together with lifting winches they function similar to crane arms. Once the tower has been erected up to a certain height, the Ginpole is lifted and anchored within the tower structure for further erection until the complete tower is mounted.

We fabricate Ginpoles made of high tensile aluminium with safe lifting loads from 10KN up to 50KN. The standard lengths of our Ginpoles range between 8 and 20 meters. Standard wise we produce Ginpoles with Internal Rope Guidance System, which has integrated pulleys for the guidance of the rope. Upon request we also produce Ginpoles with external rope guidance system. We also produce longer Ginpoles length upon request. Different length are available upon request.

Lifting load is indicated in 3 positions: pos.1 vertical, pos. 2 with 20 degree inclination installed in the tower center, pos. 3 with 20 degree attached to a towerleg. Please note that Ginpoles usually are used in inclinded position.


LTotal

lengthm

C - safe lifting load (LL) (KN)

P1Pos.1a = 0°

P2Pos.2a = 20°

P3Pos.3a = 20°

sections

m

weight

kg

GPI-01-0800

GPI-01-1000

GPI-01-1200

GPI-02-1200

GPI-02-1600

GPI-02-2000

GPI-03-1200

GPI-03-1600

GPI-03-2000

GPI-03-2500

GPI-05-1600

GPI-05-2000

GPI-05-2500

77-2220

77-2222

77-2224

77-2250

77-2252

77-2254

77-2270

77-2272

77-2274

77-2280

77-2282

8

10

12

12

16

20

12

16

20

25

16

20

25

10

10

10

25

25

25

35

35

35

35

50

50

50

6

6

6

15

15

15

21

21

21

21

30

30

30

2.4

2.4

2.4

6

6

6

8

8

8

8

12

12

12

4+4

4+4+2

4+4+4

4+4+4

4+4+4+4

5+5+5+5

4+4+4

4+4+4+4

5+5+5+5

5+5+5+5+5

4+4+4+4

5+5+5+5

5+5+5+5+5

75

88

99

152

221

278

198

245

283

343

278

325

395

pos.1 pos.2 pos.3

CC L C

45°

20° 20°


Zeck TSE International Ltd. Tel.: +66-2540 0796 E-Mail : [email protected] www.zeck.co.thGPI-01

01/2016


Zeck TSE International Ltd. Tel.: +66-2540 0796 E-Mail : [email protected] www.zeck.co.thGPI-02

01/2016

1. Assembly and Positioning of the Ginpole.

Winch

Pulling ro

pe

Spide

r lin

es

Spider lines

Tirfor

Foundationstub

Foundation &Anchoring bolt

Anchoring

rope

Lifting rope

2. Using the Ginpole on the ground.

WinchSpi

der l

ines

Spider lines

Foundationstub

Foundation & Anchoring bolt

Anchoring

rope

Pulling rope

Grip puller

3. Lifting the Ginpole.

Winch

Spider lines

Foundationstub


Anchoring

rope Grip puller

leg hook leg hook

Foot hook

Rope hooked to twoopposite legs

Bridle wires formingthe support basket

Jumpline

4. Using the Ginpole as a centrally placed floating Ginpole.

Winch

Foundationstub


Anchoring

rope

leg hook

leg hook

Foot hook

Bridle wires formingthe support basket

Pulling rope

X

Y =

2/3

X

eye

-eye

slin

gø

20m

m; L 1

...1

.5m eye

-eye

slin

gø

20m

m; L 1

...1

.5m

Tirfo

r hois

t3.2

tons

Chain

leve

r hois

t3.2

tons

shack

le

shack

le

shack

le

Tirfo

r hois

t w

ire

16.3

mm

, m

in. le

ngth

25m

eye

to e

ye s

teel s

ling o

rpre

fera

bly

str

aig

ht poly

est

er

slin

g

a

ll sh

ack

les:

Om

ega 4.7

5 tons

temporary load approx. 2...10 kg

temporary load approx. 2...10 kg

Line Cars (suspension tower surpassing) – without drive unit

The function of line cars is to transport workers along powerlines for execution of works like the installation of spacers or inspection.

Our models LCP are designed for a safe working load of 200 KG. The four axles can be opened in sequence. This enables the line car to pass by suspension towers instead of lowering it down and lifting it up again at every tower.

The line car LCP is welded of superior aluminium alloy and equipped with meter counter and parking brake. Optionally available are two dynamic disk brakes.

Upon ordering the distance between the conductors need to be specified.

part #

part #

part #Zeck GmbH

part #Zeck GmbH

suitable for workingload (KN)

spacing betweenconductors (mm)

weight (kg)

LCP-02-02

LCP-02-03

LCP-02-04

77-6133

77-6134

77-6135

2-bundles

3-bundles

4-bundles

200KN

200KN

200KN

400 - 510

400 - 510

400 - 510

90

96

100

Optional equipment:

description

LCP-00-01 dynamic brake system with two hydraulically activated disk brakes

Passing 4conductors

Passing 3conductors

Passing 2conductors


Zeck TSE International Ltd. Tel.: +66-2540 0796 E-Mail : [email protected] www.zeck.co.thLCP-01

01/2016

Characteristics:

high-tensile ball-bearing mounted neoprene sheaves with fall protection

static braking device with jaws locking on conductors, controlled by lever

dynamic disc braking device at the drive shaft, controlled by lever

convenient adjustment to conductor spacing between 400 and 510 mm

comfortable sitting position fall protection meter counter device

Conductor Line Bicycles

Line bicycles allow linesman to safely travel along transmissionline conductors and earthwires. The advantage towards line-cars is that they are muscle powered. Without any motorization the operator can conveniently pedal along the line for inspection, installation of spacers, vibration dampers or aircraft warning spheres. Models for single conductor, twin, triple, quad-bundled conductors are available


Zeck TSE International Ltd. Tel.: +66-2540 0796 E-Mail : [email protected] www.zeck.co.thLBP-01

01/2016

Conductor Line Bicycles


description

LBP-01-01 77-6151 bicycle for single conductor / earthwire

weight 31 kg.

100 kg working load

LBP-01-02

LBP-01-03

LBP-01-04

77-6153

77-6155

77-6157

bicycle for 2-bundle conductor

weight 47 kg

100 kg working load


weight 50 kg

100 kg working load


weight 61 kg

100 kg working load


Zeck TSE International Ltd. Tel.: +66-2540 0796 E-Mail : [email protected] www.zeck.co.thLBP-02

01/2016

Drum Stand for overhead stringing

Thanks to it´s easy transportability and capacity to install conductor drums without use of a crane this design is the most popular among transmissionline contractors. With the drumshaft inserted conductor drums can be rolled into the drumstand and then lifted with two manually operated hydraulic jacks. Once in operating position the drumshaft will be rested on a mechanical holding device, so that the hydraulic jacks are freed from any constant load. The drumstand DST is equipped with two diskbrakes for creation of backtension between Drum and Tensioner machines. For most efficient operation we highly recommend however the use of hydraulic drum-drive motors.

part #

part #

part #Zeck GmbH

max. drum dia. max. drum weight max. drum widthmin. drum dia.

DST-01-070 TB IT 2,800 mm 1,600 mm 7,000 kg 1,500 mm

accessories:

description

DST-00-001

DST-00-002

DST-00-003

DST-00-004

hydraulic hose set 15 m for TB/IT

hydraulic drum drive max drive 2900 Nm

transport box

adapter for steel drum


Zeck TSE International Ltd. Tel.: +66-2540 0796 E-Mail : [email protected] www.zeck.co.thDST-01

01/2016

Zeck (Thailand) Ltd. was established in 2010 to manufacture specialized equipment for the transmission line construction industry. We are a partnership with Zeck GmbH, a German mechanical engineering company with almost 100 years of experience in machine building. Together with them we manufacture the complete product range which is required for transmission line construction. While Zeck GmbH concentrates on the manufacture of Tension Stringing Machines, Zeck (Thailand) Ltd. produces tools and equipment associated with these machines.

Engineering, Sales and Administration are based in our head office in Minbur i /Bangkok. Our manufac tur ing p lan t i s loca ted Panthong/Chonburi. Until today we occupy three rented halls with a manufacturing floor area of altogether 2,500m2. Within the next 12 weeks the production will move to our new factory, which is designed and built 100 % for our requirements. This world-class facility will give us yet another boost in terms of production efficiency and also attractiveness for our employees. The additional space of up to altogether 7,000m2 production area will allow us to increase our product range, production capacity and to invest in additional machinery,

Our products underlie a very strict quality scrutiny by Zeck GmbH. Production methods and quality practices are since 2012 enhanced by ISO9001:2008 certification. Our products are designed and manufactured in compliance with European Standards. This provides an extra assurance to customers that we do manufacture the highest quality and the best performing products available in the industry.

Head Office:88/53 Ramkamhaeng 174Minburi, Bangkok 10510Thailand

Tel: +66 2 540 0796Fax: +66 2 540 0795email: [email protected] TSE International Ltd.

Documents

Index [zeck.co.th]zeck.co.th/wp-content/uploads/2016/08/2016-Zeck-TSE... · 2016-08-29 · Index Product Page number Braided Steel Ropes SWR-01 ... properties of our wire rope combine