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BEFORE THE EPA CHATHAM ROCK PHOSPHATE MARINE CONSENT APPLICATION IN THE MATTER of the Exclusive Economic Zone and Continental Shelf
(Environmental Effects) Act 2012 AND IN THE MATTER of a decision-making committee appointed to consider a marine
consent application made by Chatham Rock Phosphate Limited to undertake rock phosphate extraction on the Chatham Rise
__________________________________________________________
STATEMENT OF EVIDENCE OF GERARD VAN RAALTE FOR
CHATHAM ROCK PHOSPHATE LIMITED
Dated: 28 August 2014
__________________________________________________________
__________________________________________________________
Barristers & Solicitors
J G A Winchester / H P Harwood Telephone: +64-4-499 4599
Facsimile: +64-4-472 6986 Email: [email protected]
DX SX11174 P O Box 2402 Wellington
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CONTENTS
EXECUTIVE SUMMARY ..................................................................................................... 4
INTRODUCTION .................................................................................................................. 6
Qualifications and experience ..................................................................................... 6
Code of conduct ............................................................................................................ 7
Role in marine consent application ............................................................................ 7
Scope of evidence ......................................................................................................... 8
THE MINING CONCEPT AND MINING VESSEL ............................................................... 9
Mining concept .............................................................................................................. 9
The mining vessel ......................................................................................................... 10
Dredge mining unit ....................................................................................................... 12
Processing sediment on-board the vessel ................................................................. 15
The management of the returns .................................................................................. 17
Seabed mining plan ...................................................................................................... 18
Vessel activity cycle ..................................................................................................... 20
Crewing .......................................................................................................................... 20
OPERATIONAL CONTROL ............................................................................................... 21
Monitoring and compliance with thresholds ............................................................. 21
Suspended sediment or sedimentation threshold ............................................... 22
Change in oceanographic ....................................................................................... 22
Different sediment composition ............................................................................. 23
Disruption in the mining system ............................................................................ 24
Sound threshold ....................................................................................................... 24
Vessel safety .................................................................................................................. 25
On-board vessel environmental matters .................................................................... 27
Waste management.................................................................................................. 27
Wastewater................................................................................................................ 27
Oily waste .................................................................................................................. 27
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Emissions to air ........................................................................................................ 28
Ballasting .................................................................................................................. 28
Vessel lighting .......................................................................................................... 28
VALIDITY OF THE MINING METHOD ............................................................................... 29
Decisions on mining approach made as the project has progressed .................... 29
RESPONSES TO SUBMISSIONS ..................................................................................... 31
Deepwater Group .......................................................................................................... 32
Moriori ............................................................................................................................ 33
Paua Mac ........................................................................................................................ 33
KASM .............................................................................................................................. 35
ECO ............................................................................................................................... 37
Greenpeace .................................................................................................................... 37
CONCLUSION .................................................................................................................... 38
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EXECUTIVE SUMMARY
1. The proposed mining method is a combination of existing state of the art
techniques, applied in a new context. The proposed method combines the best
available technology with the best environmental practices. Every effort has been
and will be made to ensure safe and environmentally responsible operations, and
this commitment will be maintained through regular monitoring of the system
performance and on-going refinements of the equipment and operations.
2. The mining concept is based on modern, but conventional trailing suction hopper
dredger operations, widely used around the world to dredge seabed materials.
While the proposed mining method has not been undertaken previously in this
depth of water, the technology involved is well understood and, based on our
research and experience, we have no doubt it will work effectively and as intended
for this project. There is no issue with the technical feasibility of the mining
technology we propose to use.
3. Designing the mining system required knowledge of the nature of the sediments
and their physical properties and the shape of the sea floor. CRP’s research has
been essential for the design of the mining system. The design of the mining
system requires consideration of the physical properties of the sea floor sediments.
During the planning and design stage extensive analysis was carried out into all
geotechnical and geophysical parameters known about the Chatham Rise from
various research cruises.
4. The actual mining tool, the drag-head, will be based on conventional designs,
modified for the sediment properties on the Chatham Rise. The drag-head will have
jets that will direct high-pressure water into the seabed to loosen the sediments,
which will be captured and transported through the pipes and pumps of the
dredging and pumping unit to the riser.
5. After being pumped to the mining vessel all seabed material will be processed on-
board by a nodule separation plant. This system, tailored for this specific
application, is composed of elements and processes that are commonly used in
sediment handling, separation and dewatering. No new or untested components
are used in this set-up.
Page 5 25258502
6. Processed sediment less than 2 mm in size will be returned to the seabed via a
sinker pipe and a diffuser that will release the material near the seabed. The
sinker, transporting the non-phosphorite material back to the seabed, consists of a
large diameter pipe (current design is 750 mm diameter). At the lower end of the
sinker, a diffuser will be installed to limit the turbid plume generation and the spatial
extent of the sedimentation footprint. Returns will be released at 10 m above the
seabed on average because analysis of the dynamics of the sinker and diffuser
system indicated that deployment of the diffuser in this way offers the best control
of operations.
7. The seabed mining plan is governed by two factors: the operational efficiency of the
mining vessel and the minimisation of seabed disturbance. To optimise the mining
process and utilisation of the mining area, a pattern of mining tracks has been
developed in close consideration of the prevailing metocean conditions. Mining will
be in long parallel tracks, with a 180 degree turn at the end to continue mining in
the opposite direction. This technique forms a mining pattern of long stretched
loops.
8. In an optimised dredging process the draghead is kept on the seabed as long as
possible. It is therefore preferable to sail straight tracks with a section length as
long as possible before turning. By systematically working along this pattern, an
ever wider spiral will form. The optimal block width is 2 km.
9. The mining vessel will generally operate on a 10 day cycle. Allowing for average
workability conditions, it is expected that about 30 trips can be made per year.
Each cycle will generally operate as follows:
(a) a mining, processing and hopper filling phase (4 to 5 days);
(b) transit to port (1.5 days);
(c) offloading and re-provisioning (3 days); and
(d) transit to Chatham Rise to commence the next mining cycle (1.5 days).
10. While I am confident in our predictions of the mining activity and its effects, in the
unlikely event that identified environmental thresholds are exceeded, I am equally
confident in our ability to adapt operations to bring the operation into line with the
conditions of consent. Because of Boskalis' experience and track record, we are
prepared for all foreseeable contingencies.
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11. Safety has been a priority within the Boskalis organization for years and Boskalis'
safety record in recent years is exemplary. Processes onboard the mining vessel
are highly automated and centrally controlled to maximise working safety.
Emergency systems are installed and are in continuous operation.
12. In terms of environmental management on the vessel, its operation will be adhere
to the international laws and standards (specifically MARPOL), as well as the
additional requirements that follow from New Zealand law. A project specific
environmental management plan will be drafted and agreed before start of the
works, outlining all project rules. This applies to oily waste, hazardous substances,
wastewater, garbage (solid waste), emissions to air, ballasting and hull biofouling.
13. The proposed mining concept, tailored to mining on the Chatham Rise, is based on
a combination of techniques, methods and procedures that are already used in
dredging and seabed material reclamation, on a large scale. The proposed system
has been designed based on best available practices, supported by dedicated
studies and expert assessments. In my opinion, the system is able to cope with the
variable seabed conditions, and will, whilst operating, provide adequate survey data
for further optimisation and fine-tuning of the processes. Based on substantial
study and development, founded on many years of experience in dredging, dredged
material handling and management of the environmental effects of dredging and
disposal, my team and I are confident that the design is fundamentally sound, and
will perform as expected.
INTRODUCTION
Qualifications and experience
14. My full name is Gerard Henri van Raalte.
15. I have a degree in Civil Engineering from the University of Technology, Delft,
Netherlands. I am a member of the Royal Dutch Society of Engineers (KIVI), the
Central Dredging Association (CEDA) and the Permanent Institution of Navigational
Congresses (PIANC). In the latter two organisations I am a regular member of
international working groups that provide guidelines and establish standards for the
industry.
16. I am a Senior Expert at Boskalis / Hydronamic bv, Port & Waterway Engineers,
Papendrecht, The Netherlands, and have held that position since 2004. Prior to
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that, I worked for Boskalis / Hydronamic as a specialist / engineer / project
manager.
17. My principal role has a special focus on dredging and marine infrastructure project
design and environmental related aspects, during project development and
execution.
18. Within the Building with Nature Research Programme, Netherlands, I have been
responsible for the preparation of the Eco-dynamic Development and Design
Manual, disseminating results of the 5-year research program (2008—2012). (see
www.ecoshape.nl)
19. Throughout 2007 to 2010, I was responsible for the design and engineering tasks
associated with the design and construct contract for the new Khalifa Port and
Industrial Zone Project in Abu Dhabi, U.A.E. This involved dredging, reclamation,
quaywall and bridge construction and breakwater and revetment construction,
inside an environmentally sensitive marine area (corals and seagrasses).
20. Throughout 2004 to 2006 I provided specialist advice to the Alliance between the
Port of Melbourne Corporation and Boskalis Australia on environmental aspects of
dredging during project preparation for the large scale channel deepening project in
Port Phillip Bay, Melbourne Australia: a technically challenging project in an
ecologically valuable environment. (http://www.portofmelbourne.com/port-
development/port-projects/channel-deepening-project)
Code of conduct
21. I confirm that I have read the Code of Conduct for expert witnesses contained in the
Environment Court of New Zealand Practice Note 2011 and that I have complied
with it when preparing my evidence. All statements in this evidence are based on
the work performed within the Boskalis’ project team, supplemented with my own
personal expertise. I have not omitted to consider material facts known to me that
might alter or detract from the opinions that I express.
Role in marine consent application
22. I have been involved in a number of aspects of this project in relation to the
planning, engineering, and design for the project.
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23. I have been responsible for and actively contributing to the design and planning of
the mining process and equipment. A key part of my role has been to assess the
environmental implications of all alternative options to select the best mining
method.
24. I have also been involved in deriving the mining process parameters that were to be
used by Deltares as input to their plume modelling studies: mass flow and material
composition of material to be returned to the seabed after onboard separation of
mine product from the mined seabed material. Boskalis’ in-house models, based
on many years of project data and experience have been applied for this study.
Based on outcomes of these studies, adaptations have been made to the mining
process, to further reduce environmental impact, while maintaining technical
feasibility. This has resulted in the material return system as described further
below (paragraph 50 and further).
25. Furthermore, I have been providing operational and environmental data of the
equipment intended to be used for this project, as well as the records of previous
environmental performances of Boskalis’ equipment and procedures, as input to the
environmental impact assessment studies (refer paragraphs 94 and 101).
Scope of evidence
26. In this brief of evidence, I will describe and discuss:
(a) the mining concept and the mining vessel;
(b) how mining will occur on the seabed;
(c) how phosphate will be separated from the seabed material;
(d) how non-phosphatic material will be returned to the seabed
(e) aspects of the operation of the mining vessel; and
(f) vessel safety;
(g) validity of the mining method.
Page 9 25258502
THE MINING CONCEPT AND MINING VESSEL
Mining concept
27. The mining concept is based on modern, but conventional trailing suction hopper
dredger operations, widely used around the world to dredge seabed materials
(sand, gravel, clay, soft rock).
28. A key feature of the mining vessel is a detached, suspended drag-arm with drag-
head, capable of dredging in the water depths associated with the mining area and
under harsh metocean conditions. The mined material will be transported through a
riser pipe up to the vessel for on-board separation of the phosphorite nodules from
the finer sediments. The product material will be stored on board for transport to
shore, and the non-phosphorite material will be returned to the seabed through a
sinker (similar to the riser) with a diffuser.
29. Designing the mining system required knowledge of the nature of the sediments
and their physical properties and the shape of the sea floor. CRP’s research has
been essential for the design of the mining system. The design of the mining
system requires consideration of the physical properties of the sea floor sediments.
The size of the draghead, the water jet design (number, configuration and flow), the
power in the pump unit, and the size of the riser, sinker and the processing plant
are all based on how the sediments react to jetting (like clay or like silt) and how
much of the underlying clay may be included in the mined material.
30. Understanding of the composition of the seabed is essential for designing and
operating the mining system, and more specifically for the draghead and separation
system (see Figure 1). As stated in other evidence the Chatham Rise phosphorite is
comprised of phosphorite nodules that are loosely distributed within a layer of
glauconitic sand. The glauconitic sand is commonly about 20 centimetres thick but
ranges up to 70 cm maximum thickness (Figure 1). The sand matrix is a pelagic
lag deposit comprised of 20-40% silt and 30-60% fine to very-fine sand. Thickness
of the glauconitic sand varies significantly over distances of tens of metres or less.
The concentration of phosphorite nodules varies both vertically and laterally.
31. Underneath this surficial sediment is an ooze or chalk layer which is composed
primarily of foraminiferal nanofossils. The ooze/chalk is usually stiffer than the
Page 10 25258502
overlying sandy silt layer. In many places the boundary between the two layers is
distinct and in others it is gradational, affected by bioturbation.
Figure 1: Schematic of Chatham Rise seafloor composition
The mining vessel
32. The mining vessel design and size are dictated by Chatham Rise sea conditions,
required production tonnage and hopper volume, requirements for the storage of
phosphorite nodules, and the space required for on-board processing of dredged
seabed material. The mining vessel is basically a bulk material carrier or tanker,
modified for seabed mining, along the concept of Trailing Suction Hopper Dredgers
used worldwide for capital and maintenance dredging and for the offshore
extraction of reclamation materials (Refer Figure 2 and Figure 3).
Page 11 25258502
Figure 2: Trailing Suction Hopper Dredger Seaway.
Figure 3: Deck Overview of a Trailing Suction Hopper Dredger with suction pipes and dragheads on both
sides of the vessel.
33. The proposed seabed mining operation requires accurate positioning and
movement of the drag-head to follow the mining plan. The position of the vessel
and drag-head will primarily be controlled by a dynamic positioning (DP) and
dynamic tracking system (DT) on the vessel, in conjunction with two electrically
driven, azimuth thrusters on the drag-head.
Page 12 25258502
Dredge mining unit
34. The dredging unit consists of a pumping unit and suction pipe with a drag-head.
The pumping unit is suspended above the seabed, with the drag head being trailed
over the seabed. One pump will suck up the seabed material and another pump will
push the mixture through the riser to the mining vessel. A third pump will be used to
provide the jet water for the draghead. The total calculated pump power for suction
operation and transport via the riser to the ship is 10 to 12 MW. This pumping
power is divided over the electrically driven pumps, which will be used in series.
The dredge pumps are of common design and have a high efficiency.
35. The electro-motors used for driving the pumps are modified from an existing design
for high voltage use. To compensate for the pressure of the water depth, the motor
compartment is oil filled and pressure compensated. This is also a commonly used
system for underwater dredge pump motors.
36. The drag-head will be based on conventional designs, modified for the sediment
properties on the Chatham Rise. The drag-head will be about 5 m wide and 1 m
long. It will have jets that will direct high-pressure water into the seabed to loosen
the sediments. Jet-water pressure and jet-water flow can be modified to account for
differences in sediment properties to reduce disturbance of the underlying chalk.
The drag-head will capture the loosened sediments and they will be transported
through the pipes and pumps of the dredging and pumping unit to the riser. A
screen on the drag-head will ensure that material greater than 150 mm is not taken
up into the pumping unit and riser. That material will return directly to the seabed .
37. As in all drag-head operations, the details of its configuration (e.g., number and size
of jets) may be modified based on an on-going assessment of its performance.
Page 13 25258502
Figure 4: Dredging unit designed to minimise chalk disruption
38. The suction pipe is 750 mm (internal diameter) and is attached to the end of the
drag-head, with a pipeline to feed jet water to the drag-head for seabed fluidisation.
39. The pump-frame, suction pipe and drag-head are suspended from the ship on four
steel wires. Two hoisting wires are connected to the pump-frame, one to the drag-
head end of the suction pipe and one long forward tow-wire to the forward end of
the suction pipe that is an active pulling wire. The system is capable of
compensating for speed variations caused by wave-induced variations in the motion
of the ship.
40. The dredging unit will be equipped with navigational aids. The pumping unit is likely
to be equipped with hydraulically driven thrusters and the drag-head with a single
thruster. These thrusters will, in conjunction with the vessel positioning system, be
able to position the frame and the attached suction pipe onto the desired mining
track. The total weight of the pump-frame will be approximately 300 tons and the
drag-head will weigh between 30 and 50 tons. The expected force on the sea floor
is 15-20 tons.
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41. Hydraulic transport of the material from the pump unit to the surface vessel will be
through the riser pipe. This ‘riser’ is composed of 12m long sections connected by
bolted flanges, lowered and hoisted by a system comparable to systems used on
deep ocean rock placing vessels.
Figure 5: Diagram of mining vessel
42. During the planning and design stage extensive analysis was carried out into all
geotechnical and geophysical parameters collected during the investigative cruises
described by Mr Wood in his evidence.
tow line
riser
sinker
pump unit
draghead
diffuser
Page 15 25258502
43. Within the Boskalis contribution to these material studies, special attention was
given to working out how to excavate the upper sandy silt layer containing the
phosphorite material without dislodging the underlying chalk or ooze layers, as this
material would hamper the processing of the mined material and could contribute to
the fine component of the returned material. Design of the drag-head is also based
on extensive laboratory testing of the effectiveness of jet size and power on
fluidizing the seabed material.
44. These studies enabled a mining drag head to be designed to efficiently collect
phosphorite nodules from a layer that varies in thickness from 0 to 50 cm (35 cm in
average), while minimizing the disruption of the underlying chalk/ooze layer. Where
the phosphorite-bearing sediment is thicker than 50 cm the drag-head will not be
able to mine the entire layer and will therefore may leave some of the phosphorite
behind.
Processing sediment on-board the vessel
45. After being lifted to the mining vessel all seabed material will be processed on-
board by a nodule separation plant. The plant will be located in an area on the
vessel that is safely accessible for those operating the plant, and as close as
possible to the vessel’s centre of gravity to ensure that the vessel's stability is not
affected, see Figure 6.
46. The processing plant contains three or four parallel processing streams for the
coarse fraction (>8 mm) separation, and a set of ‘log-washers’ and two to four
processing streams for the finer (2 to 8 mm) fraction separation. The configuration
of the processing streams depends on the size of space available and its location in
the mining vessel. No chemicals are used in this operation.
Page 16 25258502
Figure 6: Basic arrangement of separation system
47. A 2mm cut-off for the minimum size of material to be retained was chosen for the
operations because there is relatively little phosphorite smaller than this size and
recovery of the finer fraction would significantly increase the complexity and cost of
the processing system. The 2 mm cut-off means that all sand sized material and
smaller is returned to the seabed.
48. The transport within processing streams is based on gravity. Conveyor belts
transport the material between the components of the separation system.
49. This system, tailored for this specific application, is composed of elements and
processes that are commonly used by Boskalis Dolman, the operating company
specialising in sediment handling, separation and dewatering. No new or untested
components are used in this set-up. The system will be comparable to the floating
separation plant for gravel extraction operated by Boskalis on the Grensmaas
project (www.denieuwegrensmaas.nl), see Figure 7 .
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Figure 7: Example of a floating separation plant for gravel extraction
The management of the returns
50. Processed sediment less than 2 mm in size will be returned to the seabed via a
sinker line and a diffuser that will release the material near the seabed. This
decision was made following numerical modelling that showed dispersion of
sediment plumes was minimised when the material was released at or close to the
seabed.
51. The sinker, transporting the non-phosphorite material back to the seabed, consists
of a large diameter pipe (current design is 750 mm diameter). At the lower end of
the sinker, a diffuser will be installed. The diffuser is designed to ensure that the
non-phosphorite sediment returns flow gently back to the seabed. The diffuser is
designed to limit the turbid plume generation and the spatial extent of the
sedimentation footprint. This is accomplished by avoiding contact interaction
between the diffuser and the seabed (average separation will be approximately 10
m), and minimising the velocity with which the sediment flowing out of the diffuser
touches the seabed. Ballast weight of around 20 tons will be added to the return
system to stabilise the diffuser.
52. Returns will be released at 10 m above the seabed on average because analysis of
the dynamics of the sinker and diffuser system indicated that deployment of the
diffuser in this way offers the best control of operations.
53. However, the performance of the system will be monitored during operations and if
it becomes apparent that deployment at the seabed is environmentally preferable
and can be safely achieved, the decision on deployment height will be reviewed.
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54. The diffuser is being specially designed to minimise the velocity of the sediment
landing on the seabed. This design will result in the highest depositional efficiency
and lowest turbidity/plume generation. This procedure is based on procedures and
techniques commonly applied in the dredging industry, particularly when depositing
fine sediments on weak soils, as when backfilling pipeline trenches, to reduce
material losses to the environment.
Seabed mining plan
55. The seabed mining plan is governed by two factors: the operational efficiency of the
mining vessel and the minimisation of seabed disturbance.
56. To optimise the mining process and utilisation of the mining area, a pattern of
mining tracks has been developed in close consideration of the prevailing metocean
conditions. With the currently proposed layout of the dredging vessel, the material
will be loaded on starboard side and the returns will be discharged on port side.
57. Based on extensive dredging experience, supported by numerical modelling studies
of diffuser performance, it is expected that the majority (95 to 100%) of the sand
component, and a portion of the finer sediment, will settle in a concentrated strip at
the seabed. The deposition is described further in the evidence of the plume
predictions presented by Jamie Lescinski. The distance between the centre of the
drag-head track and the centre of the diffuser track will be in the order of 20 to 45
m, depending on the mining vessel configuration, so there is little chance that the
drag-head will recover substantial amounts of previously deposited material.
58. Mining will be in long parallel tracks, with a 180 degree turn at the end to continue
mining in the opposite direction. This technique forms a mining pattern of long
stretched loops. This pattern is the most efficient way to return as much of the
mined sediment to areas that have been mined, to minimise covering unmined
areas with mined sediment, see Figure 8.
Page 19 25258502
Figure 8: Mining pattern – ‘spiralling out’. The green area is not mined and the yellow areas are mined or have sediment deposited on them.
59. In an optimised dredging process the draghead is kept on the seabed as long as
possible. Turning of the mining vessel results in decreased efficiency because the
drag-head must be lifted above the seabed. The time required to turn the vessel
(determined by its dimensions and weight, wind and Metocean conditions, and the
navigational power) will be about 15-20 minutes, with a turning diameter of at least
125 m.
60. It is therefore preferable to sail straight tracks with a section length as long as
possible. Analysis of the production process showed that if the straight sections
have a length of 5 to 6 km, the effect of turning the vessel (180°) on the production
efficiency is reduced. The straight sections will always be orientated parallel to the
wave propagation direction (200 - 210 deg), to improve the workability of the vessel
by reducing the effects of wave induced motion.
61. By systematically working along this pattern, an ever wider spiral will form. When
the spiral becomes wider than 2 km the increased turning times make the system
too inefficient to continue. For this reason the optimal block width is 2 km.
62. Studies performed by Deltares showed that if the returned sediments are released
just above the seabed (10 m in average), a 10 to 20 m wide strip of material is
discharged on the seabed. Re-dredging of deposited sediments leads to
inefficiencies, therefore the returned sediments are required to be released on an
area which has already been subject to the mining process, or that will be left un-
mined.
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63. The mining vessel will sail in a counter clockwise direction around an un-mined
area (see Figure 8). This area will be affected by the tailings but consideration of
the sedimentation thresholds in Dr. Hewitt’s evidence indicates that it is likely that at
least some of the epifauna and infauna will survive.
64. As soon as the area has reached dimensions that are no longer efficient for mining,
a new area will be approached and the "spiralling" pattern will begin again.
65. Three mining blocks of 5 km by 2 km in size will be mined each year. A complete
block may be mined in an unbroken series of voyages, or mining may move from
block to block for operational reasons (e.g. to maximise resource productivity or
reduce environmental impacts).
Vessel activity cycle
66. Depending on its final configuration, the mining vessel will generally operate on a
10 day cycle, as follows:
(a) a mining, processing and hopper filling phase (4 to 5 days);
(b) transit to port (1.5 days);
(c) offloading and re-provisioning (3 days); and
(d) transit to Chatham Rise to commence the next mining cycle (1.5 days).
67. Allowing for average workability conditions, it is expected that about 30 trips can be
made per year.
68. During a year, a few weeks have been reserved for larger maintenance and repair
works on the vessel. It is expected that this period will be scheduled to coincide with
the worst meteorological periods for mining operations.
Crewing
69. All crew will be competent sailors, specially trained to operate a mining vessel
under offshore conditions. All on-board staff will have acquired seaman’s
certificates (registered mariner) for offshore work and meet Boskalis' competency
standards.
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70. Crew will initially be sourced from within Boskalis. However, New Zealand
personnel will be hired and trained during the initial phases of the project. Crew
changes will only take place in port.
71. Accommodation for at least 50 people will be provided on the vessel. This will
consist of about 20 single cabins and 30 cabins capable of fitting two beds. This
provides accommodation for a maximum of 80 people, who might be on-board
during the initial phases of the project or during periods of special activity (such as
research or monitoring). Under normal conditions about 50 people will be working
on the mining vessel.
72. The accommodation includes a common room and galley. Cold stores, sports room,
leisure facilities, laundry room, meeting room, hospital, office and all modern
communication and TV systems will be on the vessel.
OPERATIONAL CONTROL
Monitoring and compliance with thresholds
73. Boskalis and CRP have put together what in my view is a comprehensive draft
monitoring plan that aligns with best practise on other projects I have been involved
in. That plan is set out in chapter 11 of the EIA and is further described in Mr
Wood's evidence. The monitoring plan for physical mining impacts will mainly be
receptor based, related to the draft conditions.
74. In addition to the use of AUVs or towed sensors and moorings to monitor
environmental effects, the performance of the mining vessel during mining
operations will be monitored on-board. In relation to material returned to the
seabed, the density (sediment concentration) and flow velocity will be measured,
providing information on the total mass of material being released over time.
75. In the unlikely event that the thresholds (turbidity or underwater sound) are
exceeded, operations will be adapted to bring the operation into line with the
conditions of consent. I have set out below some examples of the steps we would
take if needed to address these issues.
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Suspended sediment or sedimentation threshold
76. While we have full confidence in our predictions, if monitoring indicates that a
turbidity or suspended sediment threshold is exceeded, the first action will depend
on whether the elevated turbidity level was detected during an AUV survey or by
one of more of the moorings. If it was detected during an AUV survey, then the first
action will be to repeat the measurements and check that the event is not a short
term local anomaly.
77. If the elevated turbidity level was detected only by one or more of the moorings,
then it was not detected by the AUV survey which means that the effect is short-
lived. In this case the first action will be to analyse the time series mooring data
and determine whether the elevated turbidity level is likely to be correlated with
mining activities.
78. If the repeat measurements confirm that a threshold is exceeded or if the analysis
of the mooring data indicates that the elevated levels are likely to be correlated with
mining activities, then the next step will be to determine the cause of the incident.
Possible causes for threshold exceedance are:
(a) extreme or severe oceanographic (hydrodynamic or metocean) conditions;
(b) significant changes in sediment composition; or
(c) a disruption in the mining system.
79. One of the main purposes of the proposed monitoring system is to provide the
information for this analysis of possible causes.
Change in oceanographic conditions
80. To determine if there has been a change in oceanographic conditions, data from
the moorings deployed around the mining block will be obtained (if this has not
already been done) by either retrieving the moorings or remotely triggering a data
download. If other relevant information such as turbidity or current data collected
by an AUV or similar instrument are available then this will also be obtained. These
data will be analysed and integrated with satellite data used to monitor changes in
currents around New Zealand to determine whether there has been a change in
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oceanographic conditions in the vicinity of the mining block. The recovery and
analysis of these data is likely to take at least a week.
81. If this analysis indicates that oceanographic changes are the cause of the threshold
exceedance then mining operations will not be stopped. The oceanographic
conditions on the Chatham Rise are dynamic, and the available data indicate that if
these conditions change sufficiently to cause suspended sediment thresholds to be
exceeded then the changes will be temporary.
82. I understand that planning to deal with the possibility of oceanographic changes
includes collecting long-term oceanographic data that will be freely contributed to a
national database.
Different sediment composition
83. The likelihood of operations being affected by unexpected changes in the
composition of the mined material will be reduced by conducting detailed surveys of
the mining blocks before mining. As a proactive measure to determine the sediment
properties that might affect mining operations, every mining block will be surveyed
before mining starts to obtain detailed knowledge of the nature and distribution of
the phosphate deposit (including concentration and thickness, and consequently
depth to the chalk layer). This will allow CRP to vary the mining operations and
pattern, including moving to other mining blocks, if required to achieve production or
environmental targets.
84. The performance of the on-board sediment processing system will be continuously
monitored, and this information can be used to identify significant changes in the
composition or physical properties of the material returned to the sea floor. This
change could be due to an increase in the clay and silt fraction, an increase in the
phosphate content, or to an increased amount of chalk in the mined material.
85. If a significant increase in fine material content is detected then actions to return
operations to below the threshold values could include mining more slowly
(reducing the flow of material returned to the sea floor), or moving to another area
where the sediments are expected to contain a smaller proportion of fines (reducing
the amount of material returned to the sea floor). If this is a recurring problem then
modifications to improve the performance of the mining system will be investigated
and implemented. Such possible modifications include adjustments to the
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draghead and pump system to match the varying amount of fine material taken to
the mining vessel, or changes to the sinker and diffuser system to increase the
settling rate of the finer discharged sediments.
86. If there is a significant increase in the amount of chalk in the mined material, then
actions to return operations to below the threshold values would include reducing
the power of the jets in the draghead or increasing the speed of the draghead
across the sea floor (reducing the depth of jet penetration and thereby reducing the
amount of chalk included in the mined sediment), modifying the design of the skids
at the rear of the draghead, or moving mining operations to an area where the
sandy/silt layer is thicker (making it less likely that chalk will be reached by the
draghead jets). If this is a recurring problem then the jetting configuration at the
draghead will be adjusted to reduce this chalk uptake.
Disruption in the mining system
87. The performance of all components of the mining system will be monitored on
board. If any of these monitors indicate either failure of a unit or loss of
performance, which could be the cause of the threshold exceedance, then mining
will be stopped while the unit is replaced or repaired.
88. Problems with components of the mining system are not expected to cause a
threshold exceedance because they are most likely to cause the mining operations
to stop until they are fixed, or the environmental effect of their failure or loss of
performance will be minimal (e.g., see discussion of blocked riser or sinker in the
EIA).
89. The components of the mining system will be chosen for their reliability and
performance. Routine maintenance of the mining system will be designed to ensure
that all components of the system perform as expected to achieve production or
environmental targets.
Sound threshold
90. I understand the reports on sound levels associated with the mining activity explain
why the predicted sound levels are likely to be maximums for the operations. In the
unlikely event that the sound monitoring indicates exceedance of the predicted
sound levels then the first action will be to repeat the measurements and confirm
the result. If the result is confirmed then the next action will be to determine if the
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increased sound level is due to a change in the sound generated by the mining
system.
91. A more detailed analysis of the sound monitoring data would be completed to
determine if a component of the mining system can be identified as the source of
the change in sound levels. If the source of the change can be identified then
mitigation could involve more intensive maintenance (‘greasing’) or replacement of
parts. Mining operations will be stopped while these actions are completed, if
required.
92. Other options include exploring changes to the system design or to the mining
operations. Temporary changes to the mining operations could reduce sound levels
while more permanent solutions are identified. These might include moving to a
mining area where the sediment properties are predicted to be different (finer, less
sound producing) or where impacts are estimated to be less critical.
93. Changes to the system design would potentially require considerable engineering
research. There are several techniques currently used to mitigate sound from
activities such as drilling and dredging (e.g., bubble curtains and hydro sound
dampers) but these may not be effective or practical at 400 m water depth and with
the proposed mining plan and configuration of the mining system. It might be
possible to reduce the level of sound emissions by shielding or packing the pumps,
but this has never been done and research would be required to identify an
appropriate material and method of application.
Vessel safety
94. Boskalis Offshore is certified with ISO 9001 and 14001 and OHSAS 18001 and
assures through relevant procedures full SHE-Quality Assurance in its contracting
business. As part of Royal Boskalis Westminster NV the renowned safety program
NINA (No Injuries, No Accidents) will be enforced.1
95. Safety has been a priority within the Boskalis organization for years and this has
resulted in a clear improvement of our safety record. To further improve our safety
culture and reach our goal of an incident-free working environment, Boskalis has
launched the NINA safety program –which sets clear standards and explains what
we expect from our people with regard to their safety behaviour.
1 Visit www.boskalis-nina.com for more information.
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96. At the heart of the NINA safety program are five core values and five rules. NINA
makes people aware of their own responsibility regarding safety and encourages
them to take action if operations are unsafe and approach others if they are at risk.
Health and safety risks differ from project to project and from location to location, so
it is important to have the right tools at hand to assess the risks, take appropriate
measures and communicate them to all involved.
97. NINA is supported by an extensive training and workshop program so that all our
employees understand the NINA principles and how to lead by example. NINA is
embedded in our organizational systems and managed by leading indicators.
98. In addition, processes onboard the mining vessel are highly automated and
centrally controlled to maximise working safety. Emergency systems are installed
and are in continuous operation.
99. The table below presents the safety track record of Boskalis for 2013, expressed in
Lost Time Injury data, with LTIF being defined as ‘number of incidents resulting in
absence from work for every 200,000 hours worked’. Besides the Boskalis overall
numbers, also the numbers for the two disciplines relevant to the proposed mining
operations are shown separately.
There were no fatal incidents affecting the Boskalis staff in 2013.
LTIF Hours (million) LTI’s
Boskalis 0.11 57.70 31
- dredging 0.09 11.48 5
- offshore energy 0.07 5.99 3
100. The development of LTIF over the recent years is shown in Figure 9, with the
improvement in LTIF largely due to the implementation of the NINA program.
Figure 9: Boskalis Safety (LTIF) record
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On-board vessel environmental matters
101. In relation to Waste and Emissions Management all Boskalis’ vessels operating in
international waters adhere to the international laws and standards (specifically
MARPOL), with special attention to the additional requirements that follow from the
national regulations of the country under which jurisdiction the vessel is operating.
A project specific environmental management plan is drafted and agreed before
start of the works, outlining all project rules. This applies to oily waste, hazardous
substances, wastewater, garbage (solid waste), emissions to air, ballasting and hull
biofouling. The joint CRP-Boskalis approach to meet these requirements is stated in
the Marine Consent Application, section 4.7.4. More detail on these issues is given
in following paragraphs.
Waste management
102. All waste management on the vessel will comply with the requirements of New
Zealand law and Annex V of MARPOL. All garbage from the vessel will be returned
to New Zealand and disposed of at the arrival port's solid waste reception facilities,
except the ground or comminuted food waste which is permitted to be discharged.
The vessel will also have a Vessel Solid Waste Management Plan (WMP) and
Garbage Record Book. Boskalis will comply with its internal environmental policy,
which requires reducing garbage volumes and evaluating options to improve waste
recycling.
Wastewater
103. The vessel will have a wastewater treatment facility that complies with Schedule 6
of the Resource Management (Marine Pollution) Regulations and will hold an
International Sewage Pollution Prevention Certificate.
Oily waste
104. The vessel will comply with MARPOL and the relevant requirements of the Marine
Protection Rules. It will have appropriate certificates of insurance, a Shipboard Oil
Pollution Emergency Plan (SOPEP), and an International Oil Pollution Prevention
Certificate (IOPPC).
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Emissions to air
105. CRP will ensure its vessel complies with Appendix 1, Annex VI (Prevention of Air
Pollution from Ships) of MARPOL.
Ballasting
106. The vessel will have a ballast water system that will take care of the proportional
distribution of the bending movements in the ship's construction when the vessel is
being loaded or unloaded.
107. The vessel's biosecurity activity will meet New Zealand's Import Health Standard for
Importing Ballast Water from all Countries and New Zealand's obligations under
international treaties and agreements.
108. The vessel will re-ballast enroute to New Zealand, before first arriving in the
country. Once in New Zealand, the vessel will ballast at New Zealand ports and
discharge the water on the Chatham Rise. This means there will be no ballast
biosecurity issue and re-ballasting will not need to occur unless the vessel goes
overseas (for example, for inspection or dry docking).
109. The vessel's hull will be clean when it arrives in New Zealand and will be kept free
of visible biofouling (except for a slime layer), in accordance with the Biosecurity Act
1993. The vessel's hull will be cleaned appropriately when necessary, for example if
the vessel goes to a port that is known to have unwanted marine organisms or
marine pests, and then to another port that does not have an infestation.
Vessel lighting
110. Standard lighting used on Boskalis’ ocean going vessels will be used, with special
attention given to measure to reduce bird strike. Measures will be taken to reduce
birds' attraction to the vessel and to minimise the potential for seabirds to strike the
vessel and be injured or killed as a result in accordance with the Vessel Lighting
Management Plan.
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VALIDITY OF THE MINING METHOD
111. Seabed mining has been the subject of numerous studies since the early 70’s.
Throughout this period Boskalis has invested heavily in these studies. Due to
market conditions, however, these never led to the instigation of deep water mining
projects.
112. Recently, further research, under various national and international initiatives has
been undertaken to understand and address the impacts deep-sea mining
operations might have on the environment. Boskalis participated in the Dutch
research program ‘Towards Zero Impact’ (soon to be published).
113. The results of these studies, along with dredging equipment developments over the
past 20 years, have meant that deep-sea mining is now feasible both economically
and environmentally.
114. The proposed mining concept, tailored to mining on the Chatham Rise, is based on
a combination of techniques, methods and procedures that are already used in
dredging and seabed material reclamation, on a large scale, usually to depths of up
to 150 m. As dredging or dredge-mining has not been attempted at depths of 400
m, a system has been designed based on best available practices, supported by
dedicated studies and expert assessments.
115. In my opinion, the system is able to cope with the variable seabed conditions, and
will, whilst operating, provide adequate survey data for further optimisation and fine-
tuning of the processes. The initial phase of mining will be used as a
pilot/prototyping period to test and optimise the system in all conditions. Based on
2.5 years of study and development, founded on many years of experience in
dredging, dredged material handling and management of the environmental effects
of dredging and disposal, my team and I are confident that the design is
fundamentally sound, and that refinements to the system, if any, will be minor.
Decisions on mining approach made as the project has progressed
116. During the planning and design phase, before a final mining plan was adopted,
many alternative options were studied. Options considered were:
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(a) Mining method: The performance of free sailing surface mining vessels
(like the present trailing suction hopper dredge concept (TSHD)),
stationary surface vessels (like cutter suction dredgers or grab dredgers)
and underwater mining equipment (crawlers or remote operated vehicles)
operated from surface support vessels were evaluated. The main reason
the TSHD concept was chosen was because it is the most reliable
technology, least vulnerable to metocean conditions and is most likely to
deliver the required output (refer EIA section 12.4.2).
(b) Seabed excavation method: A draghead operated from a TSHD collects
material by hydraulic suction. To break the cohesion of the seabed
material additional forces are needed which can be provided either by
water jetting or by mechanical cutting with teeth. Water jetting was chosen
as the primary excavation tool in the draghead because it has proven (in
other projects and in studies) to be more effective than mechanical cutting
in the types of sediments expected to be encountered on the Chatham rise
and to reduce the amount of clay/ooze that is dislodged, increasing
production and reducing environmental effects (refer EIA section 12.4.2).
(c) Separation cut-off: Work was also undertaken to assess the percentage
of nodules retained as a result of using various fraction separation options.
An evaluation of whether a 1 or 2 mm cut-off should be utilised to extract
the phosphorite from the mined material demonstrated that at 2 mm the
highest overall efficiency could be achieved (refer EIA section 12.4.3).
(d) Material return location: Studies have been undertaken to determine the
location (with numerical modelling) at which the release of unwanted
material would have the least environmental impact. Release at the
surface was immediately rejected as it resulted in the worst environmental
mixing effect. Release at mid-depth, below the photic zone, was
considered undesirable as it is relatively uncontrolled and led to
widespread sediment dispersal. Release at or just above the seabed was
chosen because it is predicted to result in the least sediment dispersal
(refer EIA section 12.4.4).
(e) Material return method: Research has been done to the most effective
method for releasing the return material from the sinker pipe diffuser, in
order to achieve a high depositional efficiency and low turbidity generation
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(refer EIA section 12.4.4). The current design includes features that slow
the flow of discharged sediments from approximately 7 m/s in the fall pipe
to about 0.75 m/s (the speed of the mining vessel, but in the opposite
direction)
(f) Mining patterns: Several patterns have been studied to systematically
sail mining tracks. Evaluation criteria were the ability to accurately sail
tracks, efficiency of track overlap and turning times, reduction of
mining/dredging the same sediment twice, and reduction of plume
dispersion. The pattern of ‘spiralling-out’, as described earlier in this
evidence, was found to best meet all criteria (refer EIA section 12.4.5).
(g) Material transfer method: Studies were undertaken to assess whether
the mined material could be transferred to dedicated transport vessels
without the mining vessel having to return to port. This option was rejected
for several reasons, primarily maritime safety (the proximity required for
two large vessels at sea) under the prevailing metocean conditions and
the ability to transfer mined product safely and reliably.
(h) Vessel selection: The mining vessel has not yet been chosen but the
design and performance criteria are established. The vessel could be
constructed by modifying existing Boskalis owned vessels and equipment,
by purchasing and modifying an existing vessel, or by building a purpose-
designed vessel. As well as meeting all international standards and
requirements for an offshore work vessel, evaluation criteria for selecting a
vessel are good workability and manoeuvrability, safety and reliability of
operations, a draft suited for New Zealand's main ports, sufficient carrying
capacity to meet production requirements, and low investment cost. The
final vessel decision is awaiting completion of an evaluation of the relative
costs of modifying an existing vessel and building a new vessel.
RESPONSES TO SUBMISSIONS
117. A number of submissions raise issues that it is appropriate for me to respond to.
Set out below are the issues raised and my responses.
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Deepwater Group
118. At paragraph 10.6 of its submission, it states "Unplanned events such as
malfunctions in the mining equipment, oil spills, vessel accidents, and biosecurity
incursions will increase the risk of significant adverse effects on marine ecosystems
on the Chatham Rise and potentially around the Chatham Islands and New
Zealand’s coast".
119. As discussed in the EIA, the mining vessel will comply with all New Zealand and
international maritime safety and environmental regulations. The risk of an oil spill,
vessel accident, or biosecurity incursion is no greater for this vessel than for the
fishing vessels that operate on the rise. In some months there are more than 20
fishing vessels operating on the rise, all with similar risks of oil spills, vessel
accidents, or biosecurity incursions.
120. Also as discussed in the EIA, a catastrophic failure of a component of the mining
system will not have a significant adverse effect on the environment. Failure of the
riser or sinker would release a few cubic metres of material that came from the sea
floor. Failure of a pump might release a small amount of oil to the environment but
not enough to have a significant effect. The processing plant uses no chemicals
that might be released into the environment.
121. The DWG submission, at 15.1 suggests that CRP's proposal "Lacks basic
information about proposed mining approach (e.g., configuration of drag head and
on-board processing equipment, preferred port and shipping route)".
122. The configuration of the draghead and onboard processing equipment are
described in the EIA, and this information is summarised in my evidence. CRP will
continue to evaluate the physical properties of the seabed sediments as part of its
pre-mining work commitment, and the results of this analysis may refine details of
the design such as the number of jets, the diameter of the jets, the maximum
pressure, etc.
123. Several ports on the east coast of both islands are currently being considered. A
final decision will not be made until a vessel is chosen, as the draft of the vessel
may affect the evaluation of the ports. Factors such as distance to the mining site,
port charges, and convenience for transhipment to export vessels will affect the
final decision.
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Moriori
124. Paragraph 30 of this submission states "The CRP application relies heavily on
predictive modelling rather than a precautionary approach. The mining
methodology proposed by CRP has no international precedents for working at
these depths, so no data has been provided by CRP on the actual or likely effects
of this type of dredging."
125. Trailing suction hopper dredgers operate in up to 155 m water depth, and rock
dumping takes place in depths greater than 1,000 m. Most of the components of
the mining methodology are the same or very similar to equipment already used
on other dredging or rock dumping projects. The only significant change
proposed for this project is that the riser will not be a rigid, one-piece unit. It will
be based on the same technology currently used for the sinker in rock dumping
projects. This change is not expected to have any effect on the predicted
environmental impacts. The more relevant issue is the likely effects of the use of
this technology, but this is more a function of differences in sediment uptake and
sediment release at prevailing oceanic conditions, which is extensively addressed
in various sections of this and other evidence.
Paua Mac
126. Paragraph 3. of Paua Mac's submissions states "The mining activity will inevitably
result in a higher level of shipping traffic on the Chatham Rise, including the mining
vessel, support vessels and vessels used for environmental monitoring. The EIA
does not specify the "home port" of the mining operation, but it does note that the
mining vessels may seek shelter at the Chatham Islands when bad weather
prevents the mining operation. The increased vessel traffic and presence of mining
vessels in Chatham Island waters will inevitably result in a higher risk of:
• Oil spills or other pollution events; and
• Marine biosecurity events."
127. I have addressed this concern in my answer to paragraph 10.6 of the Deepwater
Group's submission.
128. At paragraph 4.of its submission, Paua Mac submits that in relation to both the risks
identified in para 3 of its submission:
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• It is not possible to accurately assess either the level of risk or the
consequences for the Chatham Islands because the EIA contains no
information on the preferred home port or the shipping route. We consider
this to be a significant information gap in the EIA; and
• Although the probability of events resulting in oil spills or biosecurity
incursions affecting the Chatham Islands may be small, the special
characteristics of the Islands - including their relative isolation and
economic dependence on a healthy marine environment - mean that the
consequences of such an event would be severe.
129. In response, I refer to my answer to the Deepwater Group points 10.6 and 15.1
above.
130. At paragraph 5 of its submission, Paua Mac states: "the EIA provides no
information on the maximum amount of oil that might be spilt by a mining vessel,
but it is highly likely to be beyond the limited response capacity of the Chatham
Islands in terms of both containment and remediation. It is therefore unlikely that
the Chatham Islands could mount a timely and effective response to a significant oil
spill in the vicinity of the Islands, and the effects on marine ecosystems would be
catastrophic."
131. In response, I refer again to my answer to the Deepwater Group point 10.6. The
maximum amount of oil spilled, if any, is not significantly different from what could
be spilled from a large fishing vessel.
132. Paua Mac also raise biosecurity concerns in their submission at paragraph 6 and 7,
as follows:
6. PauaMAC 4 notes that the Islands may be affected by biosecurity
events associated with the mining vessel seeking shelter at the Chatham
Islands in bad weather, including the risk of shipwreck (such as the sinking
of the undaria-infested trawler Seafresh at the Islands in 2000). We
therefore submit that the specific biosecurity issues that apply to the
Chatham Islands must be addressed by CRP irrespective of the final
location of the port.
7. PauaMAC 4 expects CRP to provide a higher level of certainty as
to how biosecurity risks will be addressed prior to the consent being
granted (if consent is granted) - this important matter should not be left to
the yet-to-be completed EMMP. At the very least we would expect CRP to
prepare a project specific Biosecurity Management Plan that sets out how
CRP will detect, mitigate and respond to biosecurity threats for all project
activities, including risks from ballast water, vessel biofouling, and
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introduction of non-indigenous species via other equipment such as
sinkers and risers, tow lines, the dredge head, the pump unit, monitoring
equipment and associated storage lockers.
133. There is little that I can say in response, other than repeat my earlier evidence that
we will follow all New Zealand and international maritime regulations regarding
biosecurity risks. As to the actual level of risk to the Chatham Islands from CRP's
activities, the mining vessel will be checked and approved when entering New
Zealand, and thereafter stays in New Zealand waters. Risers and sinkers are only
lowered on the Rise, not near the NZ mainland, so any risk of "infection" between
the mainland and the islands will not result from dredging gear.
KASM
134. Page 39 of KASM's submission states that "CRP has no provision for any
unplanned events or environmental restoration and will leave any adverse
environmental impacts to for the tax payers of New Zealand to pick up the tab for
those costs. CRP has opted out of volunteering a bond utilising Section 65 of the
EEZ Act. It demonstrates that CRP potentially are a company that does not wish to
avoid, remedy or mitigate adverse effects, our have sound company ethics."
135. Most catastrophic environmental risks are the same as for those of any other vessel
operating on Chatham Rise, such as those resulting from damage to the vessel or
sinking. Like every other responsible maritime company, Boskalis has plans and
procedures to deal with emergencies at sea, as being used on their vessels
operating in national and international waters.
136. Environmental risks specific to the mining operations, such as loss of the draghead
and pump unit, are not catastrophic as the materials are inert and the size of the
units is relatively small, comparable to that of lost trawling gear. In the unlikely
event that the draghead and pump unit are lost, then every effort would be made to
recover them as they are unlikely to be seriously damaged and could be used again
for mining.
137. KASM also states that "The seafloor will be blasted with high pressure water jets
along with being ripped up and ground by huge cutting teeth to allow the material
that is sought after by CRP to be sucked up the hose to the vessel for processing.
The dredging drag head will remove up to a depth of 1m or more of the seabed
material. The skirt of the drag-head will allow for the entrainment of fish and other
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biota and the intake for the water jet system will also entrain fish, larvae, eggs and
potentially other biota resulting in adverse effects to fish and biota thereby causing
more than minor adverse effects."
138. The mining operations are described in the EIA and in more detail in responses to
EPA requests for further information. The seabed sediments will not be ground by
huge cutting teeth. Teeth are not foreseen to be used, but small teeth may be
incorporated in the draghead to help passively break up the sediments if the early
stages of production show that they are necessary. The mining system is designed
to have a maximum depth of 0.5 m. The volume of water affected by the intake and
draghead is very small and the effect on fish, larvae, eggs and other biota will be
correspondingly small.
139. KASM state at page 40 that lights on the draghead could create adverse effects.
As described in the EIA, the environmental impacts of lights on the drag-head will
be negligible as they will be used infrequently, for relatively short periods, and will
have a limited range (approximately 2 to 5 m around the drag-head).
140. Also at page 40 of its submission, KASM states: "There is the potential to snap or
break those wires completely, possibly leaving stranded the equipment on the
seafloor as litter or unwanted material. CRP has not provided an effective
contingency plan to remove, or to replace the mining tools. Nor has CRP provided
robust information on rocks or smaller rocky outcrops that the mining tool will
encounter, but instead has just stated that large rock outcrops are not common in
the mining area."
141. This issue is dealt with above in regarding the potential loss of equipment on the
sea floor. As stated in the EIA, CRP will undertake comprehensive surveys of the
sea floor prior to mining any area. These surveys will identify rocks or rocky
outcrops.
142. KASM states at page 40: "The water intake for the drag-head jets is about 20 m
above the seabed, and it will suck in about 1000 m3/s, creating a mixing zone on
the seafloor and around the drag head that is unnatural and will create adverse
effects." Natural mixing due to tides and currents occurs in the lower part of the
water column. There is no significant mixing effect from the draghead and pump
unit.
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143. Also at page 40, KASM states that: "The sieves, log-washers and cyclones will
crush; smash larger particles to small ones and in doing so, will result in ground up
lighter particles being discharged into the sediment plume." This is not an issue
because separation of the larger pieces occurs at the first stage of processing,
before there is any significant chance to break the material. Just for clarity, the
onboard processing system is not designed to crush the material.
144. KASM's submission, at page 40, states that: "CRP downplays the effects from the
distribution of the sediment and underestimates the speed of the ocean currents at
the depth of the seafloor the sediment plume. While the larger particles may settle
closer to the adjacent areas, it is the sediment fines that also create significant
adverse effects and travel larger distance than 15 km as well as rise to the surface."
145. Extensive modelling has been used to derive reliable estimates of the distribution of
sediment deposition and plume extent. The significance of the suspended
sediments (the sediment fines) is related to their concentration and duration. If the
speed of the ocean currents is underestimated then the material will be spread
more widely and more quickly, effectively reducing the adverse effects. All of the
model results show that the suspended sediments will remain close to the sea floor
and never reach the surface.
ECO
146. In ECO's submission, it suggests that that the method of mining is "only conceptual
at this stage". Based on my evidence, I disagree. There is a significant amount of
information which clearly demonstrates how the mining will be undertaken.
Greenpeace
147. In its submission, Greenpeace suggests that: "The applicant has not committed to
one technology, and will not undertake the mining itself. This approach introduces
unacceptable uncertainty in the application: the applicant does not even know what
ship will be used: “specially built or modified vessel”." CRP and Boskalis have
committed to a mining system and plan, both of which are described in the EIA and
CRP's evidence. Whether the mining vessel is specially built or is modified from an
existing vessel will have no effect on the environmental aspects of the project.
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148. Greenpeace also assert that: "After phosphatic material is removed, the finer
sediment will be pumped back to the seabed, from a pipe discharging some 10
metres above the seabed, causing an enormous plume of unknown size, duration
and effect." In my view this assertion is completely inaccurate. Extensive
modelling has been used to derive reliable estimates of the distribution of sediment
deposition and plume extent. This is described in the EIA, Appendices 10, 23, 24,
25 and 26, and in the responses to EPA questions.
CONCLUSION
149. The proposed mining method is a combination of existing state of the art
techniques, applied in a new context. The proposed method combines the best
available technology with the best environmental practices. Every effort has been
and will be made to ensure safe and environmentally responsible operations, and
this commitment will be maintained through regular monitoring of the system
performance and on-going refinements of the equipment and operations.
Gerard van Raalte
28 August 2014