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IN seriesCentrifugal pumps standardized to DIN-24255
2
The new standardized IN series are single-stage horizon-tal centrifugal pumps, with axial suction and radial dis-charge, buit to Standard DIN-24255, and evolved as a resultof the latest hydraulic and technological innovations applied tothe design and manufacture of the well-proven and well-known “Norma” Series of ITUR Pumps. Evolved in order tocover a wide variety of pumping requirements, they offer solu-tions and improvements with:
- High efficiency,- Sturdy design- Variety of materials, according to the liquid being pumped.- Sealed by mecanical seal or packing.- Amply-dimensioned bearings.- Standardized parts with high degree of intechangeability- Minimal and rapid maintenance.
Although these pumps are normally driven by an electricmotor, other power-drive sources may be used (diesel motor,steam turbine, hydraulic motor, ...).
The IN-Series of ITUR Pumps has been specially conceivedfor the pumping of liquids, generally clean or lightly contami-nated. The field of application of the series extends to all thepumping needs for the requirements of medium-duty services:
O Municipal or industrial water supplyO Water and oil channelling systemsO Supply of hot water to large buildingsO Climatization installationsO Constant-pressure water equipmentO Fire-protection equipmentO Irrigation
The IN-Series, standardized to DIN-24 255 comprises a totalof 47 different models, based on 34 pump sizes, where eachsize allows for one or two types of impeller (A or B).
Service limits
- Maximum flow: . . . . . . . . . . . . . . . . . . . . .600 m3/h- Maximum height differential . . . . . . . . . . .105 m.c.a.- Maximum casing pressure (at 20∫C) . . . . .10 kg/cm2.- Maximum suction pressure . . . . . . . . . . . .5 Kg/ cm2.- Maximum speed . . . . . . . . . . . . . . . . . . . .3.600 rpm- Maximum temperature . . . . . . . . . . . . . . .140∫C- Maximum viscosity . . . . . . . . . . . . . . . . . .20 cSt (2,9∫E)
Note.- With consultation, some of the standard construction limits laid down canbe exceeded. There are 13 larger models for flows of up to 1600 m3/h.(See catalogue for IN Series - complementary sizes).
The standard version of the electro-pump unit embodies thenormal semi-flexible coupling. Upon request, this coupling canbe supplied with a spacer. The use of the semi-flexible cou-pling with a spacer allows easy access to the pump interiorwithout the need to remove the pipes or the motor.
After removing the spacer, the assembly made up of the sup-port, cover and impeller is removed, the pump casing and themotor always remaining attached to the bed-plate. The suctionand discharges pipes remain connected.
In this way the maintenance tasks are made easier, especial-ly when dealing with a fixed installation with several pumps.
Pump Casing
With volute casing and support feet, it embodies the flangesfor the suction (axial) and discharge (radial upwards), andincorporates a wear ring. The casing-to-cover sealing iseffected by means of an embedded gasket.
Suction and discharge flanges
Integrally cast with the casing constructed to DIN-2501 crack-le-finished “RF” to DIN-2526 form C. Valid for connecting tocommercial flanges DIN PN10.
DESCRIPTION
APPLICATIONS
EASE OF MAINTENANCE
PUMP DENOMINATION
RANGE OF THE SERIES
IN SeriesDN of discharge outlet, in mm
Nominal diameter of impeller, in mmImpeller type
IN-100/250 B
CONSTRUCTION
Auxiliary connections
The standard version comes with two connections: one forvent/primming or pressure gauge and other for drain purposes, bothdrilled and closed off with the corresponding covers.
Pump cover
Cast in one piece, of integral design, with the seal or the packing. Itincorporates the rear wear ring. It allows for connections for the sealcirculation by the liquid being pumped: plans API-01 (internal).
Wear rings
All models incorporate a forward wear ring in the casing and a rearwear ring in the cover, in order to avoid expensive repairs and toreduce their costs, through the natural loss of adjustment producedthrough time with the impeller.
Impeller
High efficiency closed impeller, cast in one piece, hydraulically anddynamically balanced. Hydraulically relieved by means of the axialthrust compensation drill holes, it is keyed to the shaft andlocked by means of two nuts.
Pump shaft
Well-dimensioned, the shaft is especially resistant to bending. It isprovided with a replaceable sleeve, sealed with the shaft itself bymeans of a O ring. Thus, changing the shaft can be avoided, in thecase of wear or abrasion in the sealing or packing area, in this wayachieving quick and cheap maintenance.
Bearing support
Of modern design, it incorporates two ball bearings, situated atboth ends of the support. Some pump sizes carry a double raw ballbearing on the pump side. It has a protective deflector against theingress of liquid.
The bearings have been calculated to give a minimum lifespan of12.000 hours, although most model exceed 18.000 hours. They aregrease-lubricated, the support incorporating greasers in its upperpart.
Standard sealing systems
By means of mechanical seal or packing. The standard versionembodies the API-01 plan of internal circulation.
• Simple mechanical DIN sealStandardized to DIN-24960. The material used in the contactingfaces and in the joints depends upon the liquid to be pumped.
PackingAsbestos-free, provided with the corresponding lantern.
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Detail of the mechanical seal with plan API-01 (internal)
Packing detail with plan API-01 (internal).
4
The IN Series of ITUR Pumps has been studied in 6 differentversions of the highest quality Standardized Materials.
The aim of standardizing the materials is to seek Standardizedsolutions for the entire range of pumps in medium-duty ser-vice, in order to provide a fast, flexible Service for the normaldemand for this type of pumps.
Nevertheless, if the type of service for which the pumps aredestined requires it, upon request they can be manufactured inother classes of materials.
In such a case, consult the ITUR Pumps EngineeringDepartment, who will study and offer the most favourable solu-tion in each particular case.
STANDARDIZED MATERIALS
The Table below shows the seal diameters, and the size andnumber of packing rings corresponding to the IN Series ofpumps, in the sizes standardized to DIN-24255. The data iscross-referenced to the interchangeability Table on the follow-ing page, for pumps constructed of standardized materials andstandard parts.
Example: Pump IN-65/125B has a seal diameter (Group B onthe Interchangeability Table) of 28 mm, or in thecase of packing (Group A on the InterchangeabilityTable) incorporates 4 packing rings with eachsquare-sectioned of 8 mm.
The following Table shows the maximum rotational speed foreach size pump. These values have been calculated for nor-mal, continuous, pump operation, pumping clean water at20∫C, with a specific weight of 1 Kg/dm3.
For special cases, such as emergency pumps or others, withconsultation these limits can be exceeded.
TECHNICAL DATA
(P) = Version with packing(S)= Version with mechanical seal(1) = The shaft is made of F-127 BO (1.6565) for 80/135 sizes at more than 1800 rpm, and 100/315 at more than 1500 rpm, up to 2200 rpm. (2) = CF8M. Terminology for cast-in parts.
STANDARDIZED VERSION
500-GG-25 501-MIXTA 502-MISTINOX 503-BRONCE 521-IMPBRON 522-EJENOXRef. Title of part Material Nr. DIN Material Nr. DIN Material Nr. DIN Material Nr. DIN Material Nr. DIN Material Nr. DIN
102 Pump Casing GG-25 0.6025 GG-25 0.6025 GG-25 0.6025 RG-5 2.1096.01 GG-25 0.6025 GG-25 0.6025
161 Pump Cover GG-25 0.6025 GG-25 0.6025 GG-25 0.6025 RG-5 2.1096.01 GG-25 0.6025 GG-25 0.6025
210 Pump shaft F-114(1) 1.1191(1) AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401 F-114(1) 1.1191(1) AISI-316 1.4401
230 Impeller GG-25 0.6025 G-CuSn 10 2.1050.01 AISI-316(2) 1.4408 G-CuSn 10 2.1050.01 G-CuSn 10 2.1050.01 GG-25 0.6025
330 Bearing support GG-25 0.6025 GG-25 0.6025 GG-25 0.6025 GG-25 0.6025 GG-25 0.6025 GG-25 0.6025
452 Stuffing box (P) GG-25 0.6025 GG-25 0.6025 GG-25 0.6025 RG-5 2.1096.01 GG-25 0.6025 GG-25 0.6025
502.1 Casing wear ring GG-25 0.6025 RG-7 2.1090.01 GG-25 0.6025 RG-7 2.1090.01 RG-7 2.1090.01 GG-25 0.6025
502.2 Cover wear ring GG-25 0.6025 RG-7 2.1090.01 GG-25 0.6025 RG-7 2.1090.01 RG-7 2.1090.01 GG-25 0.6025
523 Shaft sleeve (S) AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401
524 Shaft sleeve (P) AISI-431 B 1.4057 AISI-431 B 1.4057 AISI-431 B 1.4057 AISI-431 B 1.4057 AISI-431 B 1.4057 AISI-431 B 1.4057
922 Impeller nut F-111 1.0401 AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401
940.1 Impeller key AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401
940.2 Driving key F-114 1.1191 F-114 1.1191 F-114 1.1191 F-114 1.1191 F-114 1.1191 F-114 1.1191
TechnicalData
Simplemechanical sealdiameter
Size of thepackingsquare-sectioned
Packingringsnumber
Group of the interchangeability Table
A
mm 25 28 40 50
mm 8 10 - -
un. 4 4 - -
B C D
Measureunit
PUMP SIZESMaximun
R.P.M.
32/125 32/160 32/20040/125 40/160 40/20050/125 50/160 80/20065/125
32/25040/250
50/200 50/25065/160 65/200 65/250
80/160 80/250100/200 100/250150/200
40/315 50/315 65/315 80/315100/315 100/400 125/250 125/315125/400 150/250 150/315 150/400
3.600
3.000
2.000
1.800
The standardization of parts and materials of the IN-Series makespossible a high number of common and interchangeable partsbetween the different pump models.
This standardization infers an operational saving in costs, since itminimises the stock of parts required to guarantee the efficient main-tenance of many different models of pumps.
The components listed in the upper part of the table are standard andinterchangeable between the different types of pumps, provided thatthe same letter and colour are shown in the cross-reference box.
EXAMPLE
The pump shaft of model IN-32/125A is identical and inter-changeable, at the same material, with that of models:
» IN-32/125B» IN-40/125B» IN-32/160A» IN-32/160B
Since in the column “pump shaft” the letter A appears in all of them.
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PARTS INTERCHANGEABILITY
NOTE.- ITUR Pumps practices a policy of continual development of its models. For this reason specifications are subject to change without notice.
TYPE OFPUMP
IN-
Title of part and reference number in the pump explosed viewBearingsupport
330
Ballbearings321.1 y 2
Protectivedeflector
507
Impellernut922
Impellerkey
940.1
Shaftsleeve
523 y 524
Pumpshaft210
Simple mechanical seal version Packing versionMcch. scal
433Spacer
504Pump cover
161Facking
461Lantern
458Stutfing-box
452Pump cover
161
32/125A A A A A A A A A A CM-1 A A A E-132/125B A A A A A A A A A CM-1 A A A E-140/125B A A A A A A A A A CM-1 A A A E-132/160A A A A A A A A A A CM-2 A A A E-232/160B A A A A A A A A A CM-2 A A A E-250/125B A A A B B B B B B CM-3 A B B E-365/125B A A A B B B B B B CM-3 A B B E-340/160A A A A B B B B B B CM-4 A B B E-440/160B A A A B B B B B B CM-4 A B B E-450/160A A A A B B B B B B CM-4 A B B E-450/160B A A A B B B B B B CM-4 A B B E-465/160B A A A B B B B B B CM-5 A B B E-580/160B A A A B B B B B B CM-5 A B B E-532/200A A A A B B B B B B CM-6 A B B E-632/200B A A A B B B B B B CM-6 A B B E-640/200A A A A B B B B B B CM-6 A B B E-640/200B A A A B B B B B B CM-6 A B B E-650/200A A A A B B B B B B CM-7 A B B E-750/200B A A A B B B B B B CM-7 A B B E-765/200A A A A B B B B B B CM-7 A B B E-765/200B A A A B B B B B B CM-7 A B B E-732/250B A A A B B B B B B CM-8 A B B E-840/250A A A A B B B B B B CM-9 A B B E-940/250B A A A B B B B B B CM-9 A B B E-950/250A A A A B B B B B B CM-9 A B B E-950/250B A A A B B B B B B CM-9 A B B E-980/200B B B B C C C C C C CM-10 B C C E-10
100/200A B B B C C C C C C CM-10 B C C E-10100/200B B B B C C C C C C CM-10 B C C E-1065/250B B B B C C C C C C CM-11 B C C E-1180/250A B B B C C C C C C CM-11 B C C E-1180/250B B B B C C C C C C CM-11 B C C E-11
100/250B B B B C C C C C C CM-12 B C C E-12125/250A B B B C C C C C C CM-12 B C C E-12125/250B B B B C C C C C C CM-12 B C C E-12150/200B B B B C C C D C C CM-13 B C C E-13150/250B B B B C C C D C C CM-14 B C C E-1440/315B B B B C C C D C C CM-15 B C C E-1550/315B B B B C C C D C C CM-15 B C C E-1565/315B B B B C C C D C C CM-16 B C C E-1680/315B B B B C C C D C C CM-17 B C C E-17
100/315B B B B C C C D C C CM-17 B C C E-17125/315B C D D D D D E D C CM-18 B D D E-18150/315B C D D D D D E D C CM-18 B D D E-18100/400B C D D D D D E D C CM-19 B D D E-19125/400B C D D D D D E D C CM-20 B D D E-20150/400B C D D D D D E D C CM-20 B D D E-20
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These diagrams make possible a rapid selection of the most suitable type of pump. These are occasions in which, once apump has been selected, it will also be possible to find another which may satisfy the task conditions with greater efficiencyor less NPSH required. In such cases, the final selection will be made, based on the particular curves for each pump.
PUMP SELECTION DIAGRAMS
Range coverageComplementary sizes
7
Ref. Component title
8
CROSS-SECTIONAL DIAGRAM OF PUMP
Cross-sectional diagram of IN pumpwith mechanical seal.
Cross sectional diagram of IN pumpwith packing.
102 Pump Casing161 Pump cover183 Supporting foot210 Pump shaft230 Impeller321.1 Rear bearing321.2 Front bearing330 Bearing cap400.* Flat gaskets411 Washers412 O ring422 Felt ring433 Mechanical seal452 Stuffing box458 Packing lantern461 Packing502.1 Casing wear ring502.2 Cover wear ring504 Spacer sleeve507 Deflector protector523 Shaft sleeve (mechanical seal)524 Shaft sleeve (packing)636 Grease gun901 Hexagonal screw902.* Studs903.1 Pressure gauge/primming/vent plug903.2 Pump emptying plug914 Allen screw920.* Nuts922 Impeller nut940.1 Impeller key940.2 Driving key
(*= 1, 2, 3, ...)
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FREE SHAFT PUMP DIMENSIONS
NOTE.- ITUR Pumps practices a policy of continual development of its models. For this reason specifications are subject to change without notice.
PumpsizeIN-
Flanges
DNd DNs a f b s2s1n3n2n1m2m1h2h1 w y d l t u
Pump dimensions Foot dimensions Shaft endWeigh
inKg
Sup.Dimensions in mm
32/12532/16032/20032/25040/12540/16040/20040/25040/31550/12550/16050/20050/25050/31565/12565/16065/20065/25065/31580/16080/20080/25080/315
100/200100/250100/315100/400125/250125/315125/400150/200150/250150/315150/400
32 50
112 140132 160160 180180 225
180 225225 250
112 140132 160160 180
250 315
225 320 250
320 250
320 250
320 250
265 212
265 212
240 190
240 190
240 190
210 160
260
260
26014
18
100
100
100
140
26323749
3526
323942558238
466984
1027392121160109149197131141180
210
41477694
395178
190 140
345 280
345 280
280 212
345 280250200 280
180 225
180
280 355
355
370315 400
315 450
400
200225250 315
250280
280
225 280
225 280
125 470
470
470
470
470
470280
470
530
530
530
125
125
125
140
140
160
125 470
100 360
360
360
100
132 160
200160
160
180
180 225200 250
200180
360
360
80
80
100
10040 65
50 65
65 80
80 100
100 125
125 150
150 200
110 14 14 260 100 24 50 26,9 8
24 50 26,9 8
24 50 26,9 8
24 50 26,9 8
330 32 80 35,3 10
330 32 80 35,3 10
330 32 80 35,3 10
50 100 70
50 100 70
50 100 70
65 125 95
65 125 95
80 160 120
80 160 120 400 315
400 315
80 160 120 400 315
400 315
360 280
360 280
80 160 120
100 200 150 500 400
100 200 150 500 400
100 200 150 550 450 110 23 14
65 125 95 320 250
65 125 95
65 125 95
110 14 14
110 14 14
110 14
260
330
14
18
140
24 50 26,9 8
32 80 35,3 10
32 80 35,3 10
32 80 35,3 10
32 80 35,3 10
42 110 45,1 12
42 110 45,1 12
42 110 45,1 12
110 14
365
365
365
345
330
330
18
1823
23
140
140
180
110 14
110 14
10
NOTE.- ITUR Pumps practices a policy of continual development of its models. For this reason specifications are subject to change without notice.
MOTOR SIZE AND POWER AT 50 Hz, IP-55, STANDARDIZED TO I.E.C.
Motor power in KW 0,55
0,75
80M71M
80M80M
90S80M
90L90S
100L90L
100L100L
112M112M
160M160M
160L160M
180M160L
180L180M
200L200L
225S200L
225M225M
250M250M
280S280S
280M280M
315S315S
315M315M
315M315M
132S132S
132M132S
0,75
1
1,1
1,5
1,5
2
2,2
3
3
4
4
5,5
5,5
7,5
7,5
10
11
15
15
20
18,5
25
22
30
30
40
37
50
45
60
55
75
75
100
90
125
110
150
132
180
160
220Motor power in HP
M. size at 1.450 rpm
M. size at 2.900 rpm
PumpsizeIN-
11
ELECTROPUMP DIMENSIONS WITH BEDPLATE STANDARDIZED TO ITUR
NOTE.- ITUR Pumps practices a policy of continual development of its models. For this reason specifications are subject to change without notice.
Dimensions in mmFlanges
Bedplate nr. 75- 210/3 270/5
Bedplate nr. 75- 270/5 300/1 380
Bedplate nr. 75- 350 350/1 380 430/4
Bedplate nr. 75-
Bedplate nr. 75-
Bedplate nr. 75-
Bedplate nr. 75-
Bedplate nr. 75-
350
380
430/3 430/4
530/1
580/3 580/1580
530/2
430/2 530/1 [120
[120 [160
[120
[160
380/6 430/2 530/1 530/2
530/2
[120
300/1 380 430/4
530/1
Asesmbly dimensions Head -h3- and standardized bedplate type, in terms of motor size (I.E.C.)DNd DNs a x 80M 90S 90L 100L 112M 132M132S 160M 160L 180M 180L 200L 225S 225M 250M 280S 280M 315S 315Mf h2 L5h1
32/125 32 50 80 360 112 140 60 3 177 177 177 177 177
32/16032/20040/12540/16050/125
32 50 80 360 132 160 60 3 197 197 197 197 197 19732 50 80 360 160 180 60 3 225 225 225 225 225 225 225
325
325
40 65 80 360 132 160 60 3 197 197 197 197 197 197 22550 65 100 360 132 160 60 3 197 197 197 197 197 197 225
40 65 80 360 112 140 60 3 177 177 177 177 177 197
32/25040/25050/25065/12565/16065/20080/160
32 50 100 360 180 225 75 3 245 245 245 245 245 24540 65 100 360 180 225 75 3 245 245 245 245 245 245 245 245 300
65 80 100 360 160 180 75 3 225 225 225 225 225 225 22565 80 100 360 160 200 75 3 225 225 225 225 225 225 225 22565 80 100 360 180 225 75 3 245 245 245 245 245 245 245 245 30080 100 125 360 180 225 75 3 245 245 245 245 245 245 300
50 65 100 360 180 225 75 3 245 245 245 245 245 245 245 300
40/20050/16050/200 50 65 100 360 200 180 60 3 225 225 225 225 225 225 225 225 245 300
40 65 100 360 160 180 60 3 225 225 225 225 225 225 225 225 24550 65 100 360 160 180 60 3 225 225 225 225 225 225 225 225
325 350 (*)
40/31550/31565/25080/200
100/200
65 80 100 470 200 250 90 3 265 265 265 265 300 300325 350 (*)80 100 125 470 180 250 75 3 245 245 245 245 280 280 300325 350 (*)100 125 125 470 200 280 90 3 265 265 265 265 265 300 300 300 300
40 65 125 470 225 250 75 3 290 290 29050 65 125 470 225 280 75 3 290 290 290 290
325 350 (*) (*) (*)60/31580/25080/315
100/250100/315125/250
80 100 125 470 250 315 90 3 350 350 350 350 350 350325 350 (*) (*) (*) (*)100 125 140 470 225 280 90 3 325 325 325 325 325 325 325
350 350100 125 140 470 250 315 90 3 350 350 350 350125 150 140 470 250 355 90 3 350 350 350 350 350 350 350 350 350
65 80 125 470 225 280 90 3 325 325 325 325 325 32580 100 125 470 200 280 90 3 300 300 300 300 300 300 300
420 420 420 (*) (*)
380 380 380 (*)380 380 380
100/400125/315125/400 125 150 140 530 315 400 110 3 420 420
100 125 140 530 280 335 110 3 380 380 380125 150 140 530 280 335 110 3 380 380 380 380
380 380 380 (*)380
150/200150/250150/315150/400
150 200 160 530 280 400 110 3 380 380 380 380420 420 (*) (*) (*) (*)150 200 160 530 315 450 110 3
150 200 160 470 280 370 110 3 380 380 380 380150 200 160 475 280 400 110 3 380 380 380 380 380 380
BedplateNumber
Dimensions in mm
75-210/3 260 300 760 510 125 18Ø 675-270/5 320 360 770 520 125 18Ø 675-300/1 350 390 880 580 150 18Ø 675-350 400 440 750 500 125 18Ø 675-350/1 400 440 850 600 125 18Ø 675-380 430 470 1000 700 150 18Ø 675-380/6 430 470 1150 750 200 18Ø 3075-430/2 480 520 1250 750 250 18Ø 3075-430/3 480 520 1000 700 150 18Ø 3075-430/4 480 520 1100 800 150 18Ø 3075-530/1 580 620 1240 740 250 18Ø 3075-530/2 580 620 1370 870 250 18Ø 3075-580 630 670 1050 750 150 18Ø 3075-580/1 630 670 1360 860 250 18Ø 3075-580/3 630 670 1200 700 250 18Ø 30
b1 b2 L1 L2 L3 S T
BEDPLATE DIMENSIONS STANDARDIZED TO ITUR
BOMBAS ITUR, S.A.P. O. Box 4120800 ZARAUTZ (Gipuzkoa) SPAINTel.: +34 943 899 899 • Fax: +34 943 130 710E.Mail: [email protected] • http://www.itur.com
CI-
IN /
A3
29
-7 (
09
/02
)