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IN series Centrifugal pumps standardized to DIN-24255

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IN seriesCentrifugal pumps standardized to DIN-24255

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The new standardized IN series are single-stage horizon-tal centrifugal pumps, with axial suction and radial dis-charge, buit to Standard DIN-24255, and evolved as a resultof the latest hydraulic and technological innovations applied tothe design and manufacture of the well-proven and well-known “Norma” Series of ITUR Pumps. Evolved in order tocover a wide variety of pumping requirements, they offer solu-tions and improvements with:

- High efficiency,- Sturdy design- Variety of materials, according to the liquid being pumped.- Sealed by mecanical seal or packing.- Amply-dimensioned bearings.- Standardized parts with high degree of intechangeability- Minimal and rapid maintenance.

Although these pumps are normally driven by an electricmotor, other power-drive sources may be used (diesel motor,steam turbine, hydraulic motor, ...).

The IN-Series of ITUR Pumps has been specially conceivedfor the pumping of liquids, generally clean or lightly contami-nated. The field of application of the series extends to all thepumping needs for the requirements of medium-duty services:

O Municipal or industrial water supplyO Water and oil channelling systemsO Supply of hot water to large buildingsO Climatization installationsO Constant-pressure water equipmentO Fire-protection equipmentO Irrigation

The IN-Series, standardized to DIN-24 255 comprises a totalof 47 different models, based on 34 pump sizes, where eachsize allows for one or two types of impeller (A or B).

Service limits

- Maximum flow: . . . . . . . . . . . . . . . . . . . . .600 m3/h- Maximum height differential . . . . . . . . . . .105 m.c.a.- Maximum casing pressure (at 20∫C) . . . . .10 kg/cm2.- Maximum suction pressure . . . . . . . . . . . .5 Kg/ cm2.- Maximum speed . . . . . . . . . . . . . . . . . . . .3.600 rpm- Maximum temperature . . . . . . . . . . . . . . .140∫C- Maximum viscosity . . . . . . . . . . . . . . . . . .20 cSt (2,9∫E)

Note.- With consultation, some of the standard construction limits laid down canbe exceeded. There are 13 larger models for flows of up to 1600 m3/h.(See catalogue for IN Series - complementary sizes).

The standard version of the electro-pump unit embodies thenormal semi-flexible coupling. Upon request, this coupling canbe supplied with a spacer. The use of the semi-flexible cou-pling with a spacer allows easy access to the pump interiorwithout the need to remove the pipes or the motor.

After removing the spacer, the assembly made up of the sup-port, cover and impeller is removed, the pump casing and themotor always remaining attached to the bed-plate. The suctionand discharges pipes remain connected.

In this way the maintenance tasks are made easier, especial-ly when dealing with a fixed installation with several pumps.

Pump Casing

With volute casing and support feet, it embodies the flangesfor the suction (axial) and discharge (radial upwards), andincorporates a wear ring. The casing-to-cover sealing iseffected by means of an embedded gasket.

Suction and discharge flanges

Integrally cast with the casing constructed to DIN-2501 crack-le-finished “RF” to DIN-2526 form C. Valid for connecting tocommercial flanges DIN PN10.

DESCRIPTION

APPLICATIONS

EASE OF MAINTENANCE

PUMP DENOMINATION

RANGE OF THE SERIES

IN SeriesDN of discharge outlet, in mm

Nominal diameter of impeller, in mmImpeller type

IN-100/250 B

CONSTRUCTION

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Auxiliary connections

The standard version comes with two connections: one forvent/primming or pressure gauge and other for drain purposes, bothdrilled and closed off with the corresponding covers.

Pump cover

Cast in one piece, of integral design, with the seal or the packing. Itincorporates the rear wear ring. It allows for connections for the sealcirculation by the liquid being pumped: plans API-01 (internal).

Wear rings

All models incorporate a forward wear ring in the casing and a rearwear ring in the cover, in order to avoid expensive repairs and toreduce their costs, through the natural loss of adjustment producedthrough time with the impeller.

Impeller

High efficiency closed impeller, cast in one piece, hydraulically anddynamically balanced. Hydraulically relieved by means of the axialthrust compensation drill holes, it is keyed to the shaft andlocked by means of two nuts.

Pump shaft

Well-dimensioned, the shaft is especially resistant to bending. It isprovided with a replaceable sleeve, sealed with the shaft itself bymeans of a O ring. Thus, changing the shaft can be avoided, in thecase of wear or abrasion in the sealing or packing area, in this wayachieving quick and cheap maintenance.

Bearing support

Of modern design, it incorporates two ball bearings, situated atboth ends of the support. Some pump sizes carry a double raw ballbearing on the pump side. It has a protective deflector against theingress of liquid.

The bearings have been calculated to give a minimum lifespan of12.000 hours, although most model exceed 18.000 hours. They aregrease-lubricated, the support incorporating greasers in its upperpart.

Standard sealing systems

By means of mechanical seal or packing. The standard versionembodies the API-01 plan of internal circulation.

• Simple mechanical DIN sealStandardized to DIN-24960. The material used in the contactingfaces and in the joints depends upon the liquid to be pumped.

PackingAsbestos-free, provided with the corresponding lantern.

3

Detail of the mechanical seal with plan API-01 (internal)

Packing detail with plan API-01 (internal).

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The IN Series of ITUR Pumps has been studied in 6 differentversions of the highest quality Standardized Materials.

The aim of standardizing the materials is to seek Standardizedsolutions for the entire range of pumps in medium-duty ser-vice, in order to provide a fast, flexible Service for the normaldemand for this type of pumps.

Nevertheless, if the type of service for which the pumps aredestined requires it, upon request they can be manufactured inother classes of materials.

In such a case, consult the ITUR Pumps EngineeringDepartment, who will study and offer the most favourable solu-tion in each particular case.

STANDARDIZED MATERIALS

The Table below shows the seal diameters, and the size andnumber of packing rings corresponding to the IN Series ofpumps, in the sizes standardized to DIN-24255. The data iscross-referenced to the interchangeability Table on the follow-ing page, for pumps constructed of standardized materials andstandard parts.

Example: Pump IN-65/125B has a seal diameter (Group B onthe Interchangeability Table) of 28 mm, or in thecase of packing (Group A on the InterchangeabilityTable) incorporates 4 packing rings with eachsquare-sectioned of 8 mm.

The following Table shows the maximum rotational speed foreach size pump. These values have been calculated for nor-mal, continuous, pump operation, pumping clean water at20∫C, with a specific weight of 1 Kg/dm3.

For special cases, such as emergency pumps or others, withconsultation these limits can be exceeded.

TECHNICAL DATA

(P) = Version with packing(S)= Version with mechanical seal(1) = The shaft is made of F-127 BO (1.6565) for 80/135 sizes at more than 1800 rpm, and 100/315 at more than 1500 rpm, up to 2200 rpm. (2) = CF8M. Terminology for cast-in parts.

STANDARDIZED VERSION

500-GG-25 501-MIXTA 502-MISTINOX 503-BRONCE 521-IMPBRON 522-EJENOXRef. Title of part Material Nr. DIN Material Nr. DIN Material Nr. DIN Material Nr. DIN Material Nr. DIN Material Nr. DIN

102 Pump Casing GG-25 0.6025 GG-25 0.6025 GG-25 0.6025 RG-5 2.1096.01 GG-25 0.6025 GG-25 0.6025

161 Pump Cover GG-25 0.6025 GG-25 0.6025 GG-25 0.6025 RG-5 2.1096.01 GG-25 0.6025 GG-25 0.6025

210 Pump shaft F-114(1) 1.1191(1) AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401 F-114(1) 1.1191(1) AISI-316 1.4401

230 Impeller GG-25 0.6025 G-CuSn 10 2.1050.01 AISI-316(2) 1.4408 G-CuSn 10 2.1050.01 G-CuSn 10 2.1050.01 GG-25 0.6025

330 Bearing support GG-25 0.6025 GG-25 0.6025 GG-25 0.6025 GG-25 0.6025 GG-25 0.6025 GG-25 0.6025

452 Stuffing box (P) GG-25 0.6025 GG-25 0.6025 GG-25 0.6025 RG-5 2.1096.01 GG-25 0.6025 GG-25 0.6025

502.1 Casing wear ring GG-25 0.6025 RG-7 2.1090.01 GG-25 0.6025 RG-7 2.1090.01 RG-7 2.1090.01 GG-25 0.6025

502.2 Cover wear ring GG-25 0.6025 RG-7 2.1090.01 GG-25 0.6025 RG-7 2.1090.01 RG-7 2.1090.01 GG-25 0.6025

523 Shaft sleeve (S) AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401

524 Shaft sleeve (P) AISI-431 B 1.4057 AISI-431 B 1.4057 AISI-431 B 1.4057 AISI-431 B 1.4057 AISI-431 B 1.4057 AISI-431 B 1.4057

922 Impeller nut F-111 1.0401 AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401

940.1 Impeller key AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401 AISI-316 1.4401

940.2 Driving key F-114 1.1191 F-114 1.1191 F-114 1.1191 F-114 1.1191 F-114 1.1191 F-114 1.1191

TechnicalData

Simplemechanical sealdiameter

Size of thepackingsquare-sectioned

Packingringsnumber

Group of the interchangeability Table

A

mm 25 28 40 50

mm 8 10 - -

un. 4 4 - -

B C D

Measureunit

PUMP SIZESMaximun

R.P.M.

32/125 32/160 32/20040/125 40/160 40/20050/125 50/160 80/20065/125

32/25040/250

50/200 50/25065/160 65/200 65/250

80/160 80/250100/200 100/250150/200

40/315 50/315 65/315 80/315100/315 100/400 125/250 125/315125/400 150/250 150/315 150/400

3.600

3.000

2.000

1.800

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The standardization of parts and materials of the IN-Series makespossible a high number of common and interchangeable partsbetween the different pump models.

This standardization infers an operational saving in costs, since itminimises the stock of parts required to guarantee the efficient main-tenance of many different models of pumps.

The components listed in the upper part of the table are standard andinterchangeable between the different types of pumps, provided thatthe same letter and colour are shown in the cross-reference box.

EXAMPLE

The pump shaft of model IN-32/125A is identical and inter-changeable, at the same material, with that of models:

» IN-32/125B» IN-40/125B» IN-32/160A» IN-32/160B

Since in the column “pump shaft” the letter A appears in all of them.

5

PARTS INTERCHANGEABILITY

NOTE.- ITUR Pumps practices a policy of continual development of its models. For this reason specifications are subject to change without notice.

TYPE OFPUMP

IN-

Title of part and reference number in the pump explosed viewBearingsupport

330

Ballbearings321.1 y 2

Protectivedeflector

507

Impellernut922

Impellerkey

940.1

Shaftsleeve

523 y 524

Pumpshaft210

Simple mechanical seal version Packing versionMcch. scal

433Spacer

504Pump cover

161Facking

461Lantern

458Stutfing-box

452Pump cover

161

32/125A A A A A A A A A A CM-1 A A A E-132/125B A A A A A A A A A CM-1 A A A E-140/125B A A A A A A A A A CM-1 A A A E-132/160A A A A A A A A A A CM-2 A A A E-232/160B A A A A A A A A A CM-2 A A A E-250/125B A A A B B B B B B CM-3 A B B E-365/125B A A A B B B B B B CM-3 A B B E-340/160A A A A B B B B B B CM-4 A B B E-440/160B A A A B B B B B B CM-4 A B B E-450/160A A A A B B B B B B CM-4 A B B E-450/160B A A A B B B B B B CM-4 A B B E-465/160B A A A B B B B B B CM-5 A B B E-580/160B A A A B B B B B B CM-5 A B B E-532/200A A A A B B B B B B CM-6 A B B E-632/200B A A A B B B B B B CM-6 A B B E-640/200A A A A B B B B B B CM-6 A B B E-640/200B A A A B B B B B B CM-6 A B B E-650/200A A A A B B B B B B CM-7 A B B E-750/200B A A A B B B B B B CM-7 A B B E-765/200A A A A B B B B B B CM-7 A B B E-765/200B A A A B B B B B B CM-7 A B B E-732/250B A A A B B B B B B CM-8 A B B E-840/250A A A A B B B B B B CM-9 A B B E-940/250B A A A B B B B B B CM-9 A B B E-950/250A A A A B B B B B B CM-9 A B B E-950/250B A A A B B B B B B CM-9 A B B E-980/200B B B B C C C C C C CM-10 B C C E-10

100/200A B B B C C C C C C CM-10 B C C E-10100/200B B B B C C C C C C CM-10 B C C E-1065/250B B B B C C C C C C CM-11 B C C E-1180/250A B B B C C C C C C CM-11 B C C E-1180/250B B B B C C C C C C CM-11 B C C E-11

100/250B B B B C C C C C C CM-12 B C C E-12125/250A B B B C C C C C C CM-12 B C C E-12125/250B B B B C C C C C C CM-12 B C C E-12150/200B B B B C C C D C C CM-13 B C C E-13150/250B B B B C C C D C C CM-14 B C C E-1440/315B B B B C C C D C C CM-15 B C C E-1550/315B B B B C C C D C C CM-15 B C C E-1565/315B B B B C C C D C C CM-16 B C C E-1680/315B B B B C C C D C C CM-17 B C C E-17

100/315B B B B C C C D C C CM-17 B C C E-17125/315B C D D D D D E D C CM-18 B D D E-18150/315B C D D D D D E D C CM-18 B D D E-18100/400B C D D D D D E D C CM-19 B D D E-19125/400B C D D D D D E D C CM-20 B D D E-20150/400B C D D D D D E D C CM-20 B D D E-20

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These diagrams make possible a rapid selection of the most suitable type of pump. These are occasions in which, once apump has been selected, it will also be possible to find another which may satisfy the task conditions with greater efficiencyor less NPSH required. In such cases, the final selection will be made, based on the particular curves for each pump.

PUMP SELECTION DIAGRAMS

Range coverageComplementary sizes

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Ref. Component title

8

CROSS-SECTIONAL DIAGRAM OF PUMP

Cross-sectional diagram of IN pumpwith mechanical seal.

Cross sectional diagram of IN pumpwith packing.

102 Pump Casing161 Pump cover183 Supporting foot210 Pump shaft230 Impeller321.1 Rear bearing321.2 Front bearing330 Bearing cap400.* Flat gaskets411 Washers412 O ring422 Felt ring433 Mechanical seal452 Stuffing box458 Packing lantern461 Packing502.1 Casing wear ring502.2 Cover wear ring504 Spacer sleeve507 Deflector protector523 Shaft sleeve (mechanical seal)524 Shaft sleeve (packing)636 Grease gun901 Hexagonal screw902.* Studs903.1 Pressure gauge/primming/vent plug903.2 Pump emptying plug914 Allen screw920.* Nuts922 Impeller nut940.1 Impeller key940.2 Driving key

(*= 1, 2, 3, ...)

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FREE SHAFT PUMP DIMENSIONS

NOTE.- ITUR Pumps practices a policy of continual development of its models. For this reason specifications are subject to change without notice.

PumpsizeIN-

Flanges

DNd DNs a f b s2s1n3n2n1m2m1h2h1 w y d l t u

Pump dimensions Foot dimensions Shaft endWeigh

inKg

Sup.Dimensions in mm

32/12532/16032/20032/25040/12540/16040/20040/25040/31550/12550/16050/20050/25050/31565/12565/16065/20065/25065/31580/16080/20080/25080/315

100/200100/250100/315100/400125/250125/315125/400150/200150/250150/315150/400

32 50

112 140132 160160 180180 225

180 225225 250

112 140132 160160 180

250 315

225 320 250

320 250

320 250

320 250

265 212

265 212

240 190

240 190

240 190

210 160

260

260

26014

18

100

100

100

140

26323749

3526

323942558238

466984

1027392121160109149197131141180

210

41477694

395178

190 140

345 280

345 280

280 212

345 280250200 280

180 225

180

280 355

355

370315 400

315 450

400

200225250 315

250280

280

225 280

225 280

125 470

470

470

470

470

470280

470

530

530

530

125

125

125

140

140

160

125 470

100 360

360

360

100

132 160

200160

160

180

180 225200 250

200180

360

360

80

80

100

10040 65

50 65

65 80

80 100

100 125

125 150

150 200

110 14 14 260 100 24 50 26,9 8

24 50 26,9 8

24 50 26,9 8

24 50 26,9 8

330 32 80 35,3 10

330 32 80 35,3 10

330 32 80 35,3 10

50 100 70

50 100 70

50 100 70

65 125 95

65 125 95

80 160 120

80 160 120 400 315

400 315

80 160 120 400 315

400 315

360 280

360 280

80 160 120

100 200 150 500 400

100 200 150 500 400

100 200 150 550 450 110 23 14

65 125 95 320 250

65 125 95

65 125 95

110 14 14

110 14 14

110 14

260

330

14

18

140

24 50 26,9 8

32 80 35,3 10

32 80 35,3 10

32 80 35,3 10

32 80 35,3 10

42 110 45,1 12

42 110 45,1 12

42 110 45,1 12

110 14

365

365

365

345

330

330

18

1823

23

140

140

180

110 14

110 14

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NOTE.- ITUR Pumps practices a policy of continual development of its models. For this reason specifications are subject to change without notice.

MOTOR SIZE AND POWER AT 50 Hz, IP-55, STANDARDIZED TO I.E.C.

Motor power in KW 0,55

0,75

80M71M

80M80M

90S80M

90L90S

100L90L

100L100L

112M112M

160M160M

160L160M

180M160L

180L180M

200L200L

225S200L

225M225M

250M250M

280S280S

280M280M

315S315S

315M315M

315M315M

132S132S

132M132S

0,75

1

1,1

1,5

1,5

2

2,2

3

3

4

4

5,5

5,5

7,5

7,5

10

11

15

15

20

18,5

25

22

30

30

40

37

50

45

60

55

75

75

100

90

125

110

150

132

180

160

220Motor power in HP

M. size at 1.450 rpm

M. size at 2.900 rpm

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PumpsizeIN-

11

ELECTROPUMP DIMENSIONS WITH BEDPLATE STANDARDIZED TO ITUR

NOTE.- ITUR Pumps practices a policy of continual development of its models. For this reason specifications are subject to change without notice.

Dimensions in mmFlanges

Bedplate nr. 75- 210/3 270/5

Bedplate nr. 75- 270/5 300/1 380

Bedplate nr. 75- 350 350/1 380 430/4

Bedplate nr. 75-

Bedplate nr. 75-

Bedplate nr. 75-

Bedplate nr. 75-

Bedplate nr. 75-

350

380

430/3 430/4

530/1

580/3 580/1580

530/2

430/2 530/1 [120

[120 [160

[120

[160

380/6 430/2 530/1 530/2

530/2

[120

300/1 380 430/4

530/1

Asesmbly dimensions Head -h3- and standardized bedplate type, in terms of motor size (I.E.C.)DNd DNs a x 80M 90S 90L 100L 112M 132M132S 160M 160L 180M 180L 200L 225S 225M 250M 280S 280M 315S 315Mf h2 L5h1

32/125 32 50 80 360 112 140 60 3 177 177 177 177 177

32/16032/20040/12540/16050/125

32 50 80 360 132 160 60 3 197 197 197 197 197 19732 50 80 360 160 180 60 3 225 225 225 225 225 225 225

325

325

40 65 80 360 132 160 60 3 197 197 197 197 197 197 22550 65 100 360 132 160 60 3 197 197 197 197 197 197 225

40 65 80 360 112 140 60 3 177 177 177 177 177 197

32/25040/25050/25065/12565/16065/20080/160

32 50 100 360 180 225 75 3 245 245 245 245 245 24540 65 100 360 180 225 75 3 245 245 245 245 245 245 245 245 300

65 80 100 360 160 180 75 3 225 225 225 225 225 225 22565 80 100 360 160 200 75 3 225 225 225 225 225 225 225 22565 80 100 360 180 225 75 3 245 245 245 245 245 245 245 245 30080 100 125 360 180 225 75 3 245 245 245 245 245 245 300

50 65 100 360 180 225 75 3 245 245 245 245 245 245 245 300

40/20050/16050/200 50 65 100 360 200 180 60 3 225 225 225 225 225 225 225 225 245 300

40 65 100 360 160 180 60 3 225 225 225 225 225 225 225 225 24550 65 100 360 160 180 60 3 225 225 225 225 225 225 225 225

325 350 (*)

40/31550/31565/25080/200

100/200

65 80 100 470 200 250 90 3 265 265 265 265 300 300325 350 (*)80 100 125 470 180 250 75 3 245 245 245 245 280 280 300325 350 (*)100 125 125 470 200 280 90 3 265 265 265 265 265 300 300 300 300

40 65 125 470 225 250 75 3 290 290 29050 65 125 470 225 280 75 3 290 290 290 290

325 350 (*) (*) (*)60/31580/25080/315

100/250100/315125/250

80 100 125 470 250 315 90 3 350 350 350 350 350 350325 350 (*) (*) (*) (*)100 125 140 470 225 280 90 3 325 325 325 325 325 325 325

350 350100 125 140 470 250 315 90 3 350 350 350 350125 150 140 470 250 355 90 3 350 350 350 350 350 350 350 350 350

65 80 125 470 225 280 90 3 325 325 325 325 325 32580 100 125 470 200 280 90 3 300 300 300 300 300 300 300

420 420 420 (*) (*)

380 380 380 (*)380 380 380

100/400125/315125/400 125 150 140 530 315 400 110 3 420 420

100 125 140 530 280 335 110 3 380 380 380125 150 140 530 280 335 110 3 380 380 380 380

380 380 380 (*)380

150/200150/250150/315150/400

150 200 160 530 280 400 110 3 380 380 380 380420 420 (*) (*) (*) (*)150 200 160 530 315 450 110 3

150 200 160 470 280 370 110 3 380 380 380 380150 200 160 475 280 400 110 3 380 380 380 380 380 380

BedplateNumber

Dimensions in mm

75-210/3 260 300 760 510 125 18Ø 675-270/5 320 360 770 520 125 18Ø 675-300/1 350 390 880 580 150 18Ø 675-350 400 440 750 500 125 18Ø 675-350/1 400 440 850 600 125 18Ø 675-380 430 470 1000 700 150 18Ø 675-380/6 430 470 1150 750 200 18Ø 3075-430/2 480 520 1250 750 250 18Ø 3075-430/3 480 520 1000 700 150 18Ø 3075-430/4 480 520 1100 800 150 18Ø 3075-530/1 580 620 1240 740 250 18Ø 3075-530/2 580 620 1370 870 250 18Ø 3075-580 630 670 1050 750 150 18Ø 3075-580/1 630 670 1360 860 250 18Ø 3075-580/3 630 670 1200 700 250 18Ø 30

b1 b2 L1 L2 L3 S T

BEDPLATE DIMENSIONS STANDARDIZED TO ITUR

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BOMBAS ITUR, S.A.P. O. Box 4120800 ZARAUTZ (Gipuzkoa) SPAINTel.: +34 943 899 899 • Fax: +34 943 130 710E.Mail: [email protected] • http://www.itur.com

CI-

IN /

A3

29

-7 (

09

/02

)