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1prepared by dr. Reem AlKadeem

PRODUCTIONPRODUCTION

OPERATIONSOPERATIONS

MANAGEMENTMANAGEMENTPREPARED BY:PREPARED BY:

DR. REEM ALDR. REEM AL--KADEEMKADEEM

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IE EngineerIE Engineer

prepared by dr. Reem AlKadeem 2

IE engineer design systems Production engineer design products

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3prepared by dr. Reem AlKadeem

.1 ) (

.2 ) (

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Industrial EngineeringIndustrial Engineering

      

    

4prepared by dr. Reem AlKadeem

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Industrial EngineeringIndustrial Engineering

  

.1

.2

  .3  

.4  

.5

      .

5prepared by dr. Reem AlKadeem

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6prepared by dr. Reem AlKadeem

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www.surrey.ac.uk/eng/mddp/group-4a/pics/plant_layout.gif 

FACILITIES LAYOUT & DESIGNFACILITIES LAYOUT & DESIGN    

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Should a conveyor system be used? If so,

what k ind?

How f ast should the conveyor move?

www.diamondphoenix.com www.plesh.com/pictures/conveyor.jpg 

   PROCESS & ASSEMBLYPROCESS & ASSEMBLY

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When should the items be

inspected?

www.qim-eurofish.com

www.kegels.com

How many items can f ailbef ore we stop the line?

9prepared by dr. Reem AlKadeem

   PROCESS & ASSEMBLYPROCESS & ASSEMBLY

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How should an assembler·s bins bearranged?

Should the chair have

arms? Footrest?Back?

www.demcoautomation.com

   PROCESS & ASSEMBLYPROCESS & ASSEMBLY

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How can we reduce the waiting time f or the

Space Mountain ride at Disneyland?

*Disneyland and Disneyworld have industrial engineering departments that hire ASU IE graduates.

www.disney.com

WAITING LINES WAITING LINES 

MANAGEMENTMANAGEMENT

www.disney.com

11prepared by dr. Reem AlKadeem

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Supply resources to military bases

Meet demand without violating current requirements

www.goarmy.com

MILITARYMILITARY    

TanksMeals Troops

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www.southwest.com

TRANSPORTATIONTRANSPORTATION      

Where to f ly?

How of ten?

IEs decide:

Ticket price:

2 months bef ore?

1 week bef ore?

13prepared by dr. Reem AlKadeem

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Ensure that those

with reservations

get a seat?

Design the f light routes?

Maximize the

probability that

the f light is f ull?

 What is the best way to«

14prepared by dr. Reem AlKadeem

TRANSPORTATIONTRANSPORTATION      

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 What is the optimal design of an airplanecockpit?

www.tristar500.net

AEROSPACEAEROSPACE  

What types of switches?

Toggle, Pressure or Dimmer

What light f lashing f requencies?

1 or 2 f lashes per second?

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Best colors f or recognition?

Best placement f or controls?  

AEROSPACEAEROSPACE  

 What is the optimal design of an airplane cockpit?

www.tristar500.net

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    y  .

y  .

y  .

y  .

y  .

y  .

y  .y  .

y  .

y  .

y  .

y  .

y  .

y  .

y .

y  .

y

17prepared by dr. Reem AlKadeem

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TRANSPORTATION

 Customer 

Satisfaction

Profits

IEs work toIEs work to maximizemaximize ::

    ::

.1 ) (

.2 ) (

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       CLASSIFICATION OFCLASSIFICATION OFINDUSTRIESINDUSTRIES

prepared by dr. Reem AlKadeem 19

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11    

y-  Primary Industries  :

y   .

y    .

y -  Manuf acturing Industries

y  -  - -  -  -  .

y

20prepared by dr. Reem AlKadeem

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   Primary IndustriesPrimary Industries

y mining  f arming 

21prepared by dr. Reem AlKadeem

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   Manuf acturing IndustriesManuf acturing Industries

22prepared by dr. Reem AlKadeem

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-  Heavy Industries

 -  Medium Industries

-  Small Industries

 -  Micro Industries

23prepared by dr. Reem AlKadeem

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-  .Intensive Capital Industries

 -  .Intensive Labor Industries

-  .Intensive Energy Industries

24prepared by dr. Reem AlKadeem -  --

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-  .Capital Goods Industries

 -  .Intermediate Goods Industries

(Feeding Industries)

-  .Finished Goods Industries

y

25prepared by dr. Reem AlKadeem

- construction and

aerospace

 - textile and steel

sections

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   PRODUCTIONPRODUCTIONSYSTEMSSYSTEMS

26prepared by dr. Reem AlKadeem

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   Production SystemsProduction Systems

.1  Job Shop Production

.2 Batch

Production

.3 Lot Production

.1- ) (Mass Production

.2Continuous Production

27prepared by dr. Reem AlKadeem

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   PRODUCTION PLANNINGPRODUCTION PLANNING

AND CONTROLAND CONTROL

28prepared by dr. Reem AlKadeem

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      Production Planning andProduction Planning and

ControlControl

.1-  Preplanning 

.2-  Production Planning 

.3-  Control

29prepared by dr. Reem AlKadeem

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   PRODUCTIONPRODUCTIONPLANNINGPLANNING

30prepared by dr. Reem AlKadeem

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   Production PlanningProduction Planning

.1:    .

.2  :    

.

.3   :    

 

31prepared by dr. Reem AlKadeem

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   Production ControlProduction Control

   

 :  .1  ..2  ..3    .4  

32prepared by dr. Reem AlKadeem

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PRODUCTION PLANNINGPRODUCTION PLANNING

AND CONTROLAND CONTROL

ACTIVITIESACTIVITIES

33prepared by dr. Reem AlKadeem

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Production PlanningProduction Planning

and Control Activitiesand Control Activities

   :

.1Raw Material

.2 Production Methodology

.3 Machinery and Equipment

.4  Sequencing

.5-  Requirements

.6  Scheduling

34prepared by dr. Reem AlKadeem

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.7  Master Plan

.8  Job Orders

.9 Quality Inspection

.10Analysis

Production PlanningProduction Planning

and Control Activitiesand Control Activities

35prepared by dr. Reem AlKadeem