6
Improvement of mechanical performance for vibratory microgyroscope based on sense mode closed-loop control Dingbang Xiao Jianbin Su Zhihua Chen Zhanqiang Hou Xinghua Wang Xuezhong Wu Downloaded From: https://www.spiedigitallibrary.org/journals/Journal-of-Micro/Nanolithography,-MEMS,-and-MOEMS on 21 May 2021 Terms of Use: https://www.spiedigitallibrary.org/terms-of-use

Improvement of mechanical performance for vibratory ......velocity feedback control loop is required to generate an electric damping force on the vibrating structure. The signal flow

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Improvement of mechanical performance for vibratory ......velocity feedback control loop is required to generate an electric damping force on the vibrating structure. The signal flow

Improvement of mechanicalperformance for vibratorymicrogyroscope based on sense modeclosed-loop control

Dingbang XiaoJianbin SuZhihua ChenZhanqiang HouXinghua WangXuezhong Wu

Downloaded From: https://www.spiedigitallibrary.org/journals/Journal-of-Micro/Nanolithography,-MEMS,-and-MOEMS on 21 May 2021Terms of Use: https://www.spiedigitallibrary.org/terms-of-use

Page 2: Improvement of mechanical performance for vibratory ......velocity feedback control loop is required to generate an electric damping force on the vibrating structure. The signal flow

Improvement of mechanical performance forvibratory microgyroscope based on sensemode closed-loop control

Dingbang XiaoJianbin SuZhihua ChenZhanqiang HouXinghua WangXuezhong WuNational University of Defense TechnologyCollege of Mechatronics and AutomationChangsha 410073, ChinaE-mail: [email protected]

Abstract. In order to improve its structural sensitivity, a vibratory micro-gyroscope is commonly sealed in high vacuum to increase the drive modequality factor. The sense mode quality factor of the microgyroscope willalso increase simultaneously after vacuum sealing, which will lead to along decay time of free response and even self-oscillation of the sensemode. As a result, the mechanical performance of the microgyroscopewill be seriously degraded. In order to solve this problem, a closed-loopcontrol technique is presented to adjust and optimize the sense modequality factor. A velocity feedback loop was designed to increase the elec-tric damping of the sense mode vibration. A circuit was fabricated basedon this technique, and experimental results indicate that the sense modequality factor of the microgyroscope was adjusted from 8052 to 428. Thedecay time of the sense mode free response was shortened from 3 to0.5 s, and the vibration-rejecting ability of the microgyroscope wasimproved obviously without sensitivity degradation. © The Authors. Publishedby SPIE under a Creative Commons Attribution 3.0 Unported License. Distribution or reproduc-tion of this work in whole or in part requires full attribution of the original publication, including itsDOI. [DOI: 10.1117/1.JMM.12.2.023001]

Subject terms: vibratory microgyroscope; sense mode quality factor; mechanicalperformance; velocity feedback.

Paper 12083 received Aug. 25, 2012; revised manuscript received Feb. 19, 2013;accepted for publication Mar. 18, 2013; published online Apr. 8, 2013.

1 IntroductionThe operation of a vibratory microgyroscope is based on the-transfer of energy from drive mode vibrations to sense modevibrations caused by the Coriolis effect.1,2 The vibrationamplitude of the drive mode mostly defines the structuralsensitivity of the microgyroscope, so a higher drive modequality factor is always desired to both improve rate preci-sion and lower power consumption. The most effective tech-nique to increase the drive mode quality factor is sealing themicrogyroscope in high vacuum. However, in doing so, thesense mode quality factor will be increased simultaneously.A higher sense mode quality factor will lead to a longerdecay time of the free response and even self-oscillationof the sense mode vibration. Consequently, external vibra-tion will cause huge output errors, and the mechanical per-formance of the microgyroscope is seriously degraded.

A closed-loop control technique was presented to improvethe mechanical performance of a vacuum-sealed microgyro-scope. A velocity feedback loop was designed to increasethe electric damping of sense mode vibrations. After analyzingthe structural sensitivities of microgyroscopes with varioussense mode quality factors, an optimized sense mode qualityfactor was suggested to improve the mechanical performanceof the microgyroscope without sensitivity degradation. Afeedback control circuit was fabricated, and experimentswere carried out to validate this design.

2 Theoretical AnalysisThe structural implementation of the microgyroscopedesigned in this paper is shown in Fig. 1(a).3 It includestwo proof masses and a slanted suspension cantilever. Themicrostructure is fabricated by TMAH anisotropic etching.

The slanted cantilever is formed by {100} and {111} crystalplanes as shown in Fig. 1(b).4 The drive mode is the “see-saw” oscillation of the masses in the gyroscope plane, causedby the bending of the cantilever. The sense mode is the anti-phase oscillation of the masses out of the gyroscope plane,caused by the torsion of the cantilever. The drive and senseelectrodes are fabricated on the glass substrate beneath themicrostructure. The fabricated structure is shown in Fig. 1(c).The structure was sealed in a metal package at 1 Pa atmos-pheric pressure by cold welding as shown in Fig. 1(d).

After vacuum sealing, the drive mode quality factor of thismicrogyroscope increased from 66 to 16,830, and the sensemode quality factor increased from 3 to 8052 simultaneously.The frequency responses of the fabricated microgyroscopewere tested using frequency response analyzer FRA5087,and the results are shown in Fig. 2. The drive and sensemode frequencies were 2104 and 2053 Hz, respectively.

The signal flow graph of this microgyroscope is shown inFig. 3, where Dx and Dy are the DC voltages applied on thedrive and sense electrodes, respectively, Ax sin ωxt is thesinusoidal driving voltage applied on the drive electrodes,Ay sin ωxt is the sinusoidal feedback voltage applied onthe sense electrodes,Kvx andKvy are voltage to moment con-version ratio of drive and sense axis, θp is the slanted angleof the cantilever of the microgyroscope, Ix and Iy are theinertia of the drive and sense mode, respectively, ωx andωy are the resonant frequencies of drive and sense mode,respectively, Qx and Qy are the quality factors of driveand sense mode, respectively, Ωr is the input angular rate, φxand φy are the angular displacements of drive and sensemode vibration, respectively, Kcx and Kcy are displacementto capacitance conversion ratio of drive and sense axis,

J. Micro/Nanolith. MEMS MOEMS 023001-1 Apr–Jun 2013/Vol. 12(2)

J. Micro/Nanolith. MEMS MOEMS 12(2), 023001 (Apr–Jun 2013)

Downloaded From: https://www.spiedigitallibrary.org/journals/Journal-of-Micro/Nanolithography,-MEMS,-and-MOEMS on 21 May 2021Terms of Use: https://www.spiedigitallibrary.org/terms-of-use

Page 3: Improvement of mechanical performance for vibratory ......velocity feedback control loop is required to generate an electric damping force on the vibrating structure. The signal flow

respectively, and ΔCx and ΔCy are the capacitive changesrelated to drive and sense mode vibration, respectively.

In keeping with a technique reported in many researches,a closed-loop control technique was used to generate drivemode resonance with constant amplitude. So the angulardisplacement of the drive mode vibration could be assumedas φxðtÞ ¼ −Px cos ωxt. If the step input angular rate isΩr ¼ AΩuðtÞ, the differential equation for the sense modeangular displacement is

φ̈yðtÞ þωy

Qy_φyðtÞ þ ω2

yφyðtÞ

¼ − 2AΩuðtÞ sin θpPxωx sin ωxt: (1)

For the vacuum sealed microgyroscope, the solution toEq. (1) is expressed as

φyðtÞ ¼−2AΩ sin θpPxωx

ω2y

ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi�1 − ω2

xω2y

�2

þ 1Q2

y

ω2x

ω2y

s sinðωxt − φlÞ

−2AΩ sin θpPxω

2x sin ωyt

ðω2x − ω2

yÞωye−

ωyt2Qy ; (2)

where φl is the phase lag between the Coriolis force andsense mode vibration. φl is expressed as

φl ¼ tan−1ωxωy

Qyðω2y − ω2

xÞ: (3)

The first term on the right-hand side of Eq. (2) is theforced response caused by the Coriolis effect. A coefficientkg is defined to express the structural static sensitivity of themicrogyroscope as

kg ¼1ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi�

1 − ω2x

ω2y

�2

þ�

ωxωyQy

�2

s : (4)

The relation ship between kg and Qy for various ωx∕ωy isshown in Fig. 4. When the sense mode quality factor Qy isvery small, the structural sensitivity coefficient kg increasesquickly with an increase of Qy. Under the condition that

Fig. 1 Structural diagram of the designedmicrogyroscope; (a) structural implementation; (b) cross-section of the cantilever; (c) fabricated structure;(d) sealed microgyroscope.

Fig. 2 The frequency responses of the vacuum-sealed microgyroscope.

Fig. 3 Signal flow graph of the microgyroscope.

J. Micro/Nanolith. MEMS MOEMS 023001-2 Apr–Jun 2013/Vol. 12(2)

Xiao et al.: Improvement of mechanical performance for vibratory microgyroscope. . .

Downloaded From: https://www.spiedigitallibrary.org/journals/Journal-of-Micro/Nanolithography,-MEMS,-and-MOEMS on 21 May 2021Terms of Use: https://www.spiedigitallibrary.org/terms-of-use

Page 4: Improvement of mechanical performance for vibratory ......velocity feedback control loop is required to generate an electric damping force on the vibrating structure. The signal flow

Q2y ≫

1�1 − ω2

x

ω2y

�2

ω2x

ω2y

(5)

the sensitivity coefficient kg will not increase with anincrease of Qy anymore and tend to be constant.

The second term on the right-hand side of Eq. (2) is thefree response of the sense mode. The time constant for thedecay of the free response is

τs ¼2Qy

ωy: (6)

A higher sense mode quality factor will lead to a longerdecay time of the free response. For the fabricated micro-gyroscope in this paper, this time constant is 1.25s, whichmeans that the output of the microgyroscope is very easilydisturbed by external vibrations. In other words, themechanical performance of the microgyroscope will degradewith the increase of the sense mode quality factor.

3 Feedback Loop DesignThe sense mode quality factor should be optimized toimprove the mechanical performance of the high vacuum-sealed microgyroscope. The quality factor decreases as thedamping force increases. Sealing the microstructure at ahigher atmospheric pressure is not a good choice becausethe drive mode quality factor will decrease as well as thesense mode quality factor. Designing a feedback controlloop to increase the electric damping of the sense modevibration seems to be the best choice. As the dampingforce is related to the velocity of structural movement, avelocity feedback control loop is required to generate anelectric damping force on the vibrating structure.

The signal flow of the designed feedback control loop forthe sense mode is shown in Fig. 5, where Fc is the Coriolisforce, Kyv is the capacitance to voltage conversion ratio ofsense axis, and Vyv is the output signal of the capacitance tovoltage conversion circuit for the sense mode vibration. Adifferentiator is used to transfer the displacement signal tovelocity signal and kfb is the feedback coefficient.

The transfer function from Fc to output voltage Vyv is

VyvðsÞFcðsÞ

¼ KcyKyv∕Iys2 þ ωy

Qysþ ω2

y − ðkvyDykfbKcvKyv∕IyÞs: (7)

The modified sense mode quality factor of the feedbacksystem shown in Fig. 5 is expressed as

Q 0y ¼

ωyωy

Qy− ðkvyDykfbKcyKyv∕IyÞ

: (8)

The sense mode quality factor should be decreased toimprove the mechanical performance of the vacuum sealedmicrogyroscope, but the structural sensitivity of the micro-gyroscope will degrade dramatically when the sense modequality factor is very low. The optimized sense mode qualityfactor Qsp is suggested to be

Qsp ¼ 22����1 − ω2x

ω2y

����ωx

ωy: (9)

Under this condition, the sensitivity of microgyroscopeonly degrades 0.1% after using this feedback control tech-nique. From Eqs. (8) and (9), the feedback coefficient kfbrequired for this optimized sense mode quality factor isdetermined by

kfb−op ¼Iy

�ωy

Qy− ω2

y

22ωx

����1 − ω2x

ω2y

�����

KvyDyKchKyv: (10)

4 ExperimentThe sense mode closed-loop controlling scheme is designedas shown in Fig. 6. The measurement of the sense capaci-tance is made by the two equal amplitude, out-of-phasesinusoidal modulation signals, þVm and −Vm, with the

Fig. 4 The dependence of the structural sensitivity kg on Qy .

Fig. 5 Schematic diagram of the closed-loop control technique.

Fig. 6 Sense mode closed-loop controlling technique.

J. Micro/Nanolith. MEMS MOEMS 023001-3 Apr–Jun 2013/Vol. 12(2)

Xiao et al.: Improvement of mechanical performance for vibratory microgyroscope. . .

Downloaded From: https://www.spiedigitallibrary.org/journals/Journal-of-Micro/Nanolithography,-MEMS,-and-MOEMS on 21 May 2021Terms of Use: https://www.spiedigitallibrary.org/terms-of-use

Page 5: Improvement of mechanical performance for vibratory ......velocity feedback control loop is required to generate an electric damping force on the vibrating structure. The signal flow

same frequency ωm. In the meantime, DC voltage Dy isadded to the excitation signals in the sense electrodes. A dif-ferentiator is inserted between the low-pass filter and theamplifier Gfb. The output signals of the amplifier Gfb andthe phase inverter following the amplifier are added to thetop and bottom plates, respectively. An electric damping

force will be generated on the sense axis, and the sensemode quality factor will be decreased.

The frequency responses of this closed-loop system withvarious gains Gfb were tested using FRA5087. The resultsare shown in Fig. 7(a). The relationship between quality fac-tor and Gfb is shown in Fig. 7(b). It can be seen that thequality factor of the closed-loop system decreased with anincrease of the velocity feedback coefficient.

According to Eq. (9), the optimized sense mode qualityfactor was suggested to be 449. Using the feedback coeffi-cient determined by Eq. (10), the sense mode quality factorof the microgyroscope with closed-loop control was tested tobe 428 as shown in Fig. 8, which was very close to the tar-get value.

When a shock is applied on the microgyroscope, the out-put signals of the capacitance to voltage conversion circuitfor the sense mode vibration are shown in Fig. 9. Thedecay time required for the microgyroscope was shortenedfrom 3 to 0.5 s after using this closed-loop control technique.

The outputs of this microgyroscope were measured underexternal random vibration. The frequency range of the ran-dom vibration was 20 to −2000 Hz and the vibration inten-sity was 6grms. The output errors of the microgyroscopewithout closed-loop control increased dramatically duringexternal vibrations, as shown in Fig. 10(a), which meansthat this open-loop microgyroscope can hardly work in a

Fig. 7 Frequency responses and quality factor of sense mode with closed-loop control; (a) frequency responses with various Gfb ; (b) relationshipbetween sense mode quality factor and Gfb .

Fig. 8 Frequency response of the sense mode with closed-loopcontrol.

(a) Without closed-loop control (b) With closed-loop control

Fig. 9 The output signals of the capacitance to voltage conversion circuit for the sense mode vibration when applying a shock.

J. Micro/Nanolith. MEMS MOEMS 023001-4 Apr–Jun 2013/Vol. 12(2)

Xiao et al.: Improvement of mechanical performance for vibratory microgyroscope. . .

Downloaded From: https://www.spiedigitallibrary.org/journals/Journal-of-Micro/Nanolithography,-MEMS,-and-MOEMS on 21 May 2021Terms of Use: https://www.spiedigitallibrary.org/terms-of-use

Page 6: Improvement of mechanical performance for vibratory ......velocity feedback control loop is required to generate an electric damping force on the vibrating structure. The signal flow

vibrating environment. After using this closed-loop controltechnique, the output noise of the microgyroscope duringexternal vibration was almost unchanged, as shown inFig. 10(b). It can be concluded that the vibration-rejectingability of the microgyroscope was obviously improved bythis closed-loop control technique.

5 ConclusionsIn order to improve the mechanical performance of a micro-gyroscope sealed in high vacuum, a closed-loop control tech-nique based on velocity feedback was designed to modify thesense mode quality factor of the microgyroscope withoutstructural sensitivity degradation. Experimental results indi-cated that the sense mode quality factor Qy was optimizedfrom 8052 to 428, and the decay time of the sense mode freeresponse was shortened from 3 to 0.5 s. The vibration-rejecting ability of the microgyroscope was obviouslyimproved by this closed-loop control technique.

AcknowledgmentsThis work was supported by National Natural ScienceFoundation of China (Grant No. 51005239) and NationalUniversity of Defense Technology Foundation (No. JC12-03-04). The authors would like to thank the Laboratory ofMicrosystem, National University of Defense Technology,China, for equipment access and technical support.

References

1. A. A. Trusov, A. R. Schofield, and A. M. Shkel, “Performance charac-terization of a new temperature-robust gain-bandwidth improvedMEMS gyroscope operated in air,” Sens. Actuat. A 155(1), 16–22(2009).

2. N.-C. Tsai, C.-Y. Sue, and C.-C. Lin, “Micro angular rate sensor designand nonlinear dynamics,” J. Micro/Nanolith. MEMS MOEMS 6(3),033008 (2007).

3. X. Dingbang, “High-performance micromachined gyroscope witha slanted suspension cantilever,” J. Semiconduct. 30(4), 044012(2009).

4. Z. Hou, “Effect of axial force on the performance of micromachinedvibratory rate gyroscopes,” Sensors 11(1), 296–309 (2011).

Dingbang Xiao is an associate professor. Hereceived his PhD in mechanical engineeringfrom the National University of DefenseTechnology, China, in 2009. His researchinterests include mechatronics engineering,MEMS, and weak signal process.

Biographies and photographs of the other authors are not available.

Fig. 10 Outputs of this microgyroscope under external random vibration.

J. Micro/Nanolith. MEMS MOEMS 023001-5 Apr–Jun 2013/Vol. 12(2)

Xiao et al.: Improvement of mechanical performance for vibratory microgyroscope. . .

Downloaded From: https://www.spiedigitallibrary.org/journals/Journal-of-Micro/Nanolithography,-MEMS,-and-MOEMS on 21 May 2021Terms of Use: https://www.spiedigitallibrary.org/terms-of-use