4
Direct Methanol Fuel Cell With the growth of environmental awareness worldwide, there has been a growing demand for power generators that allow highly efficient energy use. In addition, emergency power systems are increasingly gaining importance because of The 2011 Tohoku Earthquake and Tsunami and The 2016 Kumamoto Earthquake. Fujikura's direct methanol fuel cell (DMFC) under development offers a high degree of energy efficiency and a low noise level, has an excellent ability to store its fuel, methanol, safely for a long time and thus meets the emergency needs mentioned above. Improvements in the power generating section called membrane electrode assembly (MEA) enabled our product to reach one of the world's highest standard power efficiency (Fig. 1) of 320 mW/cm 2 and 1 kW output, which is also the highest in the world. These results attracted attention at an international academic conference, Fuel Cell Seminar & Energy Exposition 2015, held in November 2015 in Los Angeles, USA. Furthermore, a power system that is combined with a secondary cell (Fig. 2) has been prototyped with commercialization in mind. This system is also designed to operate in case of failure of a commercial power source and manage various electrical loads of devices including mobile devices. Thermal Technology Division [email protected] E Fig.1 Diagram of power efficiency characteristics of single unit cell Fig.2 1 kW DMFC power supply unit Dimensions: 100 cm (L), 60 cm (W), 74 cm (H) Current density (A / cm 2 ) Power efficiency (mW / cm 2 ) Electro- nics 2016 12

Improvement of Characteristics Direct Methanol …In this competition, 1,300 players participated in 41 categorys consisting of fields such as electronics, telecommunications, machinery,

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Page 1: Improvement of Characteristics Direct Methanol …In this competition, 1,300 players participated in 41 categorys consisting of fields such as electronics, telecommunications, machinery,

Direct Methanol Fuel Cell

With the growth of environmental awareness worldwide, there has been a growing demand for power generators that allow highly efficient energy use. In addition, emergency power systems are increasingly gaining importance because of The 2011 Tohoku Earthquake and Tsunami and The 2016 Kumamoto Earthquake. Fujikura's direct methanol fuel cell (DMFC) under development offers a high degree of energy efficiency and a low noise level, has an excellent ability to store its fuel, methanol, safely for a long time and thus meets the emergency needs mentioned above. Improvements in the power generating section called membrane electrode assembly (MEA) enabled our product to reach one of the world's highest standard power efficiency (Fig. 1) of 320 mW/cm2 and 1 kW output, which is also the highest in the world. These results attracted attention at an international academic conference, Fuel Cell Seminar & Energy Exposition 2015, held in November 2015 in Los Angeles, USA. Furthermore, a power system that is combined with a secondary cell (Fig. 2) has been prototyped with commercialization in mind. This system is also designed to operate in case of failure of a commercial power source and manage various electrical loads of devices including mobile devices.

Radiation-resistant image fibers are widely used to observe images under the effect of radiation. If radiation-resistant camera, a contending technology, is used, the observation conditions will be strictly limited in consideration of the image quality and the durability of the camera under the effect of high radiation. On the other hand, selecting appropriate additives and setting strictly controlled production conditions enables the production of highly radiation resistant image fibers.Fujikura has developed an image fiber with further improved radiation resistant characteristics, more than 200 times*1 as long as the observation time of our conventional model under the effect of a dose rate of 10 kGy/h. The fibers that can be produced are those of 100 m for 6,000 pixels and 25 m for 30,000 pixels.The observation system that uses the new image fiber is expected to be used for long-term monitoring, which is required at atomic power plants and other facilities, under the effect of high radiation.*1 Our conventional products can be used under a low dose rate for a long term; however, for up to 5 minutes at 10 kGy/h.

On the other hand, at this rate, our new model can be used for 18 hours.

Improvement of Characteristics of Radiation-resistant Image Fiber

Thermal Technology Division  [email protected]

Optical Fiber Division  [email protected]

Fig.1 Diagram of power efficiency characteristics of single unit cell

Comparison of the images between conventional image fiber and improved image fiber (6,000 pixels, 100 m)  dose rate: 10 kGy/h

Fig.2 1 kW DMFC power supply unitDimensions: 100 cm (L), 60 cm (W), 74 cm (H)

video monitorshield wall

60CO radiation source

radiation-resistant image fiber

object lens

Target

CCD camera

Initial stage Total dose: 0.8 kGy (after 5 minutes)

Total dose:180 kGy (after 18 hours)

Initial stage

Conventional radiation-resistant image fiber Radiation-resistant image fiber with improved characteristics

Current density (A / cm2)

Pow

er e

ffici

ency

(m

W/ c

m2 )

Direct Methanol Fuel CellElectro-nics

Tele-communi-cations

Fujikura Ltd.1-5-1, Kiba, Koto-ku, Tokyo, Japan 135-8512TEL. +81(0)3 5606 1112 FAX. +81(0)3 5606 1501Issue : December 2016, No. 425 Editor in Chief : Keisuke Okamurahttp://www.fujikura.co.jp

Sales Support & Branch Off ice Management DepartmentKansai Off iceChubu Off iceTohoku Off iceKyushu Off ice

+81(0)3 5606 1095+81(0)6 6364 0373+81(0)52 212 1880+81(0)22 266 3344+81(0)92 291 6126

2016

12

Page 2: Improvement of Characteristics Direct Methanol …In this competition, 1,300 players participated in 41 categorys consisting of fields such as electronics, telecommunications, machinery,

Fujikura News

Fujikura's fiber-optic cabling system (24-core small-diameter aerial cable) using our newest optical technology, SWR®+WTC, has been selected by Energia Communications Inc. and QTNet as an optical wiring system of their FTTH access networks.This fiber-optic cabling system is the most suitable for the setup of access networks and enables quick and economical services of highly expandable fiber-optic cablingWe will continue to progress this cabling system according to customer needs.We beg to be favored with your orders.

*SWR®+WTC stands for Spider Web Ribbon+Wrapping Tube Cable, which is the most advanced future-minded technology key to reducing the diameter and weight of cables.

Fiber Optic Cabling System (24-core Small-diameter Aerial Cable) Using Latest Fiber-optic Technology, SWR®+WTC

Optical Cable Systems Division  [email protected] Optical Cable System Division  [email protected]

Fujikura proceeds with the development of passive devices and related technologies suitable for millimeter-wave bands (60 GHz band, E band: 71 to 86 GHz) for high-speed wireless communications, which is expected to rapidly spread. Antennas for millimeter-wave bands require high gain and the capability of controlling radiation directions (beam-forming). To meet these needs, Fujikura has developed an array antenna using a multi-layer liquid crystal polymer (LCP) substrate. This substrate with flexibility and low loss made the antenna possible to achieve low loss and high gain, and beam-forming by a unique feeding circuit. The antenna can be used in infrastructure applications such as front-haul, back-haul and the last mile.

Array Antenna for Millimeter-wave applications

Advanced Technology Laboratory  [email protected]

The 54th National Skills Competition was held for three days from October 22 to 24 at Yamagata Prefectural General Sports Park.In this competition, 1,300 players participated in 41 categorys consisting of fields such as electronics, telecommunications, machinery, construction, service and fashion to compete for a championship to participate in World Skills Competition to be held in Abu Dhabi, UAE in October 2017. In the Network Cabling, in which players compete in the Information Network Cabling skills, Fujikura provided various technical supports as a sponsor.

Report of the 54th National Skills Competition

Feature1: small diameter and low weight

Feature 3: Development of inexpensive toolsFeature 2: Installation method in which messenger wires of cables do not have to be cut

Anchoring of cables with dead-end winding grip

Easy power line extension work thanks to reduced cable weight

Outline of fiber-optic cabling system using 24-core aerial cable and its advantages

Connected via through-holes

Feed

ing p

ort

Top side (patch antenna)

Back side (feeding circuit)

Cable structure

Standard outer diameter

Approximate weight

4.0 × 10.5 mm (79% smaller than current product)

75 kg/km (79% lighter than current product)

OG4WTGDE-SSWSR15×24C <MG>

3.5 × 5.5 mm (73% smaller than current product)

25 kg(64% lighter than current product)

OG4WTGDESR15×24C

9.5×21.0 mm

240 kg/km

SZ slot fiber-optic cableOG4ETSZWBE-SSW

SR15×24C

24-core aerial cable

messenger wire (2.6 mm in diameter)

tension member

messenger wire

tension memberfour-core SWR®wrapping tube

Four-core SWR ×6

tension member

wrapping tube

Four-core SWR ×6

Features of fiber-optic cabling system1. Small diameter and light in weight

This cable is smaller in diameter and lighter in weight (69% reduction in weight compared to a conventional product) than slot fiber-optic cables with the same number of fibers. This will ease cable installation and lighten the load on power poles.

2. Cabling method in which there is no need to cut messenger wireIn cooperation with one of our group companies, Kyoei High Opt Co., Ltd., we developed a dedicated dead-end grip for 24-core small-diameter aerial cables. This grip does not require cutting of messenger wires and thus improves workability in moving cables due to some trouble and reduces material costs. On the other hand, in doing the same, there was a need to cut out conventional 2.6 mm-dia messenger wires that used their dedicated dead-end fittings.

3. Inexpensive toolWe developed a dedicated tool for 24-core small-diameter aerial cables. This tool allows easy separation of cables at a branch point and a reduction in the initial cost for the cables.

Key Technology 1SWR®:SPIDERWEB RIBBONThe structure of SWR®, of which coated optical fibers are bonded together in places, allows:●high density cable thanks to flexible tape●separation of cable into single fibers

Key Technology 2Wrapping tube structure

Four-core SWR®

Single-core fiber

Four-core SWR® consisting of four single-core fibers bonded together in places

Easily changeable formation of ribbons

Partial bonding between coated optical fibers

coated optical fiber

Easy separation of cable into each fiber with tooth brush

Dedicated separator (with direction marks for cable separation)

1. Separation of messenger wire   from the main structure

2. Separation of the main bodyThe optical fibers are enclosed in a plastic tape for fixing them and thus protected from damage when they are removed. This enables easy and safe cabling work.

Beam-forming antenna

R&DFiber Optic Cabling System (24-core Small-diameter Aerial Cable) Using Latest Fiber-optic Technology,

Tele-communi-cations

Tele-communi-cations

Page 3: Improvement of Characteristics Direct Methanol …In this competition, 1,300 players participated in 41 categorys consisting of fields such as electronics, telecommunications, machinery,

Fujikura News

Fujikura's fiber-optic cabling system (24-core small-diameter aerial cable) using our newest optical technology, SWR®+WTC, has been selected by Energia Communications Inc. and QTNet as an optical wiring system of their FTTH access networks.This fiber-optic cabling system is the most suitable for the setup of access networks and enables quick and economical services of highly expandable fiber-optic cablingWe will continue to progress this cabling system according to customer needs.We beg to be favored with your orders.

*SWR®+WTC stands for Spider Web Ribbon+Wrapping Tube Cable, which is the most advanced future-minded technology key to reducing the diameter and weight of cables.

Fiber Optic Cabling System (24-core Small-diameter Aerial Cable) Using Latest Fiber-optic Technology, SWR®+WTC

Optical Cable Systems Division  [email protected] Optical Cable System Division  [email protected]

Fujikura proceeds with the development of passive devices and related technologies suitable for millimeter-wave bands (60 GHz band, E band: 71 to 86 GHz) for high-speed wireless communications, which is expected to rapidly spread. Antennas for millimeter-wave bands require high gain and the capability of controlling radiation directions (beam-forming). To meet these needs, Fujikura has developed an array antenna using a multi-layer liquid crystal polymer (LCP) substrate. This substrate with flexibility and low loss made the antenna possible to achieve low loss and high gain, and beam-forming by a unique feeding circuit. The antenna can be used in infrastructure applications such as front-haul, back-haul and the last mile.

Array Antenna for Millimeter-wave applications

Advanced Technology Laboratory  [email protected]

The 54th National Skills Competition was held for three days from October 22 to 24 at Yamagata Prefectural General Sports Park.In this competition, 1,300 players participated in 41 categorys consisting of fields such as electronics, telecommunications, machinery, construction, service and fashion to compete for a championship to participate in World Skills Competition to be held in Abu Dhabi, UAE in October 2017. In the Network Cabling, in which players compete in the Information Network Cabling skills, Fujikura provided various technical supports as a sponsor.

Report of the 54th National Skills Competition

Feature1: small diameter and low weight

Feature 3: Development of inexpensive toolsFeature 2: Installation method in which messenger wires of cables do not have to be cut

Anchoring of cables with dead-end winding grip

Easy power line extension work thanks to reduced cable weight

Outline of fiber-optic cabling system using 24-core aerial cable and its advantages

Connected via through-holes

Feed

ing p

ort

Top side (patch antenna)

Back side (feeding circuit)

Cable structure

Standard outer diameter

Approximate weight

4.0 × 10.5 mm (79% smaller than current product)

75 kg/km (79% lighter than current product)

OG4WTGDE-SSWSR15×24C <MG>

3.5 × 5.5 mm (73% smaller than current product)

25 kg(64% lighter than current product)

OG4WTGDESR15×24C

9.5×21.0 mm

240 kg/km

SZ slot fiber-optic cableOG4ETSZWBE-SSW

SR15×24C

24-core aerial cable

messenger wire (2.6 mm in diameter)

tension member

messenger wire

tension memberfour-core SWR®wrapping tube

Four-core SWR ×6

tension member

wrapping tube

Four-core SWR ×6

Features of fiber-optic cabling system1. Small diameter and light in weight

This cable is smaller in diameter and lighter in weight (69% reduction in weight compared to a conventional product) than slot fiber-optic cables with the same number of fibers. This will ease cable installation and lighten the load on power poles.

2. Cabling method in which there is no need to cut messenger wireIn cooperation with one of our group companies, Kyoei High Opt Co., Ltd., we developed a dedicated dead-end grip for 24-core small-diameter aerial cables. This grip does not require cutting of messenger wires and thus improves workability in moving cables due to some trouble and reduces material costs. On the other hand, in doing the same, there was a need to cut out conventional 2.6 mm-dia messenger wires that used their dedicated dead-end fittings.

3. Inexpensive toolWe developed a dedicated tool for 24-core small-diameter aerial cables. This tool allows easy separation of cables at a branch point and a reduction in the initial cost for the cables.

Key Technology 1SWR®:SPIDERWEB RIBBONThe structure of SWR®, of which coated optical fibers are bonded together in places, allows:●high density cable thanks to flexible tape●separation of cable into single fibers

Key Technology 2Wrapping tube structure

Four-core SWR®

Single-core fiber

Four-core SWR® consisting of four single-core fibers bonded together in places

Easily changeable formation of ribbons

Partial bonding between coated optical fibers

coated optical fiber

Easy separation of cable into each fiber with tooth brush

Dedicated separator (with direction marks for cable separation)

1. Separation of messenger wire   from the main structure

2. Separation of the main bodyThe optical fibers are enclosed in a plastic tape for fixing them and thus protected from damage when they are removed. This enables easy and safe cabling work.

Beam-forming antenna

Array Antenna for Millimeter-wave applications

R&DTele-

communi-cations

Report of the 54th National Skills Competition

Tele-communi-cations

Page 4: Improvement of Characteristics Direct Methanol …In this competition, 1,300 players participated in 41 categorys consisting of fields such as electronics, telecommunications, machinery,

Direct Methanol Fuel Cell

With the growth of environmental awareness worldwide, there has been a growing demand for power generators that allow highly efficient energy use. In addition, emergency power systems are increasingly gaining importance because of The 2011 Tohoku Earthquake and Tsunami and The 2016 Kumamoto Earthquake. Fujikura's direct methanol fuel cell (DMFC) under development offers a high degree of energy efficiency and a low noise level, has an excellent ability to store its fuel, methanol, safely for a long time and thus meets the emergency needs mentioned above. Improvements in the power generating section called membrane electrode assembly (MEA) enabled our product to reach one of the world's highest standard power efficiency (Fig. 1) of 320 mW/cm2 and 1 kW output, which is also the highest in the world. These results attracted attention at an international academic conference, Fuel Cell Seminar & Energy Exposition 2015, held in November 2015 in Los Angeles, USA. Furthermore, a power system that is combined with a secondary cell (Fig. 2) has been prototyped with commercialization in mind. This system is also designed to operate in case of failure of a commercial power source and manage various electrical loads of devices including mobile devices.

Radiation-resistant image fibers are widely used to observe images under the effect of radiation. If radiation-resistant camera, a contending technology, is used, the observation conditions will be strictly limited in consideration of the image quality and the durability of the camera under the effect of high radiation. On the other hand, selecting appropriate additives and setting strictly controlled production conditions enables the production of highly radiation resistant image fibers.Fujikura has developed an image fiber with further improved radiation resistant characteristics, more than 200 times*1 as long as the observation time of our conventional model under the effect of a dose rate of 10 kGy/h. The fibers that can be produced are those of 100 m for 6,000 pixels and 25 m for 30,000 pixels.The observation system that uses the new image fiber is expected to be used for long-term monitoring, which is required at atomic power plants and other facilities, under the effect of high radiation.*1 Our conventional products can be used under a low dose rate for a long term; however, for up to 5 minutes at 10 kGy/h.

On the other hand, at this rate, our new model can be used for 18 hours.

Improvement of Characteristics of Radiation-resistant Image Fiber

Thermal Technology Division  [email protected]

Optical Fiber Division  [email protected]

Fig.1 Diagram of power efficiency characteristics of single unit cell

Comparison of the images between conventional image fiber and improved image fiber (6,000 pixels, 100 m)  dose rate: 10 kGy/h

Fig.2 1 kW DMFC power supply unitDimensions: 100 cm (L), 60 cm (W), 74 cm (H)

video monitorshield wall

60CO radiation source

radiation-resistant image fiber

object lens

Target

CCD camera

Initial stage Total dose: 0.8 kGy (after 5 minutes)

Total dose:180 kGy (after 18 hours)

Initial stage

Conventional radiation-resistant image fiber Radiation-resistant image fiber with improved characteristics

Current density (A / cm2)

Pow

er e

ffici

ency

(m

W/ c

m2 )

Electro-nics

Improvement of Characteristics Improvement of Characteristics of Radiation-resistant Image Fiber

Tele-communi-cations

Fujikura Ltd.1-5-1, Kiba, Koto-ku, Tokyo, Japan 135-8512TEL. +81(0)3 5606 1112 FAX. +81(0)3 5606 1501Issue : December 2016, No. 425 Editor in Chief : Keisuke Okamurahttp://www.fujikura.co.jp

Sales Support & Branch Off ice Management DepartmentKansai Off iceChubu Off iceTohoku Off iceKyushu Off ice

+81(0)3 5606 1095+81(0)6 6364 0373+81(0)52 212 1880+81(0)22 266 3344+81(0)92 291 6126

2016

12