Important: You must ATV a minimum can use it. OF THE BATTERY, · MINIMOTO!" ATV 1 ContentsPage MINIMINIMOTO!" A TV Owner ˇs manual and safety instructions 2 Warnings 3 - 4 Electrical

Important: You must charge your MINIMOTO™ ATV a minimum of 12 hou rs before you can use it.

RECHARGE t he batt eryEACH TIME you use it.

TO PROTECT THE LIFE OF THE BATTERY, rech arge the batt er yat le ast once a month.

FOLLOW ALL SAFETY RULES AND SET UP INSTRUCT IONS IN THISMANUAL THOROUGHLY. FAILURE TO DO SOMAY VO ID YOUR WARRANT Y.

DO NOT RETURN THE MINIMOTO™ ATVTO THE STORE! IF YOU NEED REPAIR

PARTS GO TO:

www.ElectricScooterParts.com

OR CALL:

1-800-908-8082

8 AM TO 5 PM PST,

Monday through Friday,

(excluding holidays)

OR contact us byemail at:

[email protected]

23293 1.0(01/07)23293 1.1(03/02)23293 1.2(03/11)23293 1.3(04/01)23293 1.4(04/09)23293 1.5(04/29

ATV ELECTRIC POWERED

Please read this manual and save it with your original sales receipt.

Tools needed for assembly (included): Three Allen Keys, One Wrenches, and one Detachable Screwdriver.

Use only with included: One 36 Volt Lead-Acid Rechargeable Battery,

three Ignition Keys and one Battery Charger.

(Protective equipment not included)

INSTRUCTION MANUAL

IMPORTAN T!Read completely before

attempting to ride

ATV145

ELECTRIC POWERED

Owners Manual Courtesy of ElectricScooterParts.com

MINIMOTO™ ATV

1

Conte nts Page

MINIMINIMOTO™ ATVOwner’s manual and safety instructions

2

Warnings 3 - 4

Electrical hazard 5

Vehicle set up and a ssembly 6

Battery charging information 7

Steps to charge battery 8

Battery care 9

Riding rules 10

Abuse detection warning buzzer, c ircuit breaker, and power shut down prote ction 14

How to ride your MINIMOTO™ ATV 12 - 13

Pre-ride checklist / MINIMOTO™ ATV controls and switches 11

Low power LED Indicator / If you lose the key 15

Tire inflation procedure / Tire repair 16

Tire rotation 17

Replacing the battery 18 - 19

Battery disposal 19

Replacing the chain 20

Brake Adjustment 21

Rear disc brake ad justment 21 - 22

Limited warranty and registration policy 25

Trouble shooting 23 - 24

Registration card / V IN location 26

Appendix — spare part list 27 - 28

MINIMOTO™ ATVMINIMOTO™ ATVMINIMOTO™ ATVOwner’s manual and safety instructions

Read this manual completely and carefullybefore operating your electric MINIMOTO™ATV. Keep this manual in a safe place forfuture reference. Be sure you thoroughlyunderstand how to operate the compo-nents of your MINIMOTO™ ATV.

NOTE: Throughout this manual thereare many “WARNINGS”. Be sure toread and understand all of these “WARN-INGS”. Please pa y extremely close atten-tion to these areas as serious injury oreven death may result in failing to do so.

WARNING: This vehicle is a seri-ous machine and should be treat-ed with respect when riding it,working on it, or simply beingnear it.

This vehicle can obtain speeds that onlyqualified riders of the proper age, size,and maturity should attempt. That deci-sion rests entirely on the observation anddiscretion of the direct supervising adult.

IMPORTANT!!! Before we begin:

Like any wheeled vehicle, riding the MINI-MOTO™ ATV can be extremely hazardous.It is your responsibility to follow this manu-al for the proper set up, inspection, ridingprocedure, protective gear required, andrules of the road to reduce the risk of seri-ous injury.

The age recommendation is only an esti-mate. If the rider is too small, too large,or too old to comfor tably fit on the MINI -MOTO™ ATV, he/she should not attempt toride it. The minimoto™ ATV is notdesigned for or intended to be used b y ofanyone under the age of 10.

Keep away from small children.2

FOR WEBSITE INFORMATION

www.teamminimoto.com

For Repair Parts and AccessoriesGo To


MINIMOTO™ ATVWARNINGS:

This product is meant for outdoor use onlyand only on private property. Never rideyour MINIMOTO™ ATV on public streets,alleys, or other public roads or through-fares. It must never be ridden in any areathat could potentially do harm to humans,animals, or property damage.

Never ride around the vicinity of small chil-dren who may enter your path.

Special notes for supervising adults ofthe rider:

1) The decision to allow a rider to ride theMINIMOTO™ A TV must be done with thepermission of a directly super vising adult.The directly supervising adult must readand follow all of the contents of the ownersmanual before making this decision.

2) The rider must ha ve previous experiencein riding electric powered vehicles beforeattempting to ride the MINIMOTO™ ATV. Itis the responsibility of the supervising adultto ensure the rider has the specific talent,physical ability, and training before allowingthem to attempt to ride the ATV.

3) The MINIMOTO™ ATV is never to be rid-den indoors. Indoor flooring and carpetscan be damaged from abrasive contact withthe tires. The manufacturer will not beresponsible for an y indoor damage if theMINIMOTO™ ATV is used in this manner.

4) The MINIMOTO™ ATV is designed to runon off-road surfaces. Grass, packed dirt,and moderate off-road ter rain are ideal rid-ing surfaces by persons over the age of 10.

5) The rider of a MINIMOTO™ A TV shouldalways wear appropriate footwear. Open-toed shoes should ne ver be allowed. K eep

shoe laces and pant legs away and clear ofthe wheels.

6) The rider must wear a safety helmet,elbow and kneepads to avoid injury iffalling. Failure to wear a standardapproved helmet may result in serious per-sonal injury or death.

7) The MINIMOTO™ ATV is never to be rid-den by more than one person at a time. Inaddition, it is not designed to pull or towanything behind it as it may result in seriousdamage to the motor or internal parts. Donot exceed the maximum capacity of 200lbs (90 kg).

8) The MINIMOTO™ ATV cannot be used onwet surfaces or in wet weather. Neverimmerse any part of the MINIMOTO™ A TV inwater. Moisture can damage the motor,switches, and drive components.

9) The MINIMOTO™ A TV should ne ver beridden in mud, water, ice, snow or sand. It isnot designed to be ridden in streets or onpaved surfaces either. Avoid riding onextreme incline, declines, rocky surfaces,curbs or jumps.

10) The electric motor can become hotwhen in use. Do not touch it at an ytime andhandle it carefully.

11) Never use your MINIMOTO™ ATV whileusing personal radios or headphones.

12) Do not use your MINIMOTO™ A TV forstunt riding , ramp jumping, acrobatics orsimilar activities.

3

MINIMOTO™ ATVMINIMOTO™ ATV13) Never inflate the tires beyond 30 psi.Inflation of the tires should be performed byadults only. Serious injury or death mayresult in over inflation of the tires. Avoid fill-ing the tires at a gas station. The greaterpressure of a gas station air pump makes ablowout of the tire possible. This mayresult in serious injury or death. Never usenon-MINIMOTO™ replacement parts.

14) If you need repair parts or accessoriesthe MINIMOTO ATV please contactElectricScooterParts.com toll-free at:

1-800-908-8082

Between the hours of 8 to 5 PST, Mondaythrough Friday (excluding holidays)or by email:

[email protected]

Do not return the product to thestore! Contact the MinimotoService Center. Authorized serv-ice is only available through theofficial Minimoto Service Center.Spare tires, inner tubes, batter-ies, and replacement parts canbe obtained through theMinimoto Service Center.

15) SB 1918 (CALIFORNIA) DECLARATION:

YOUR INSURANCE POLICIES MAY NOTPROVIDE COVERAGE FOR ACCIDENTSINVOLVING THE USE OF THIS PRODUCT.TO DETERMINE IF COVERAGE IS PROVID-ED, CONTACT YOUR INSURANCE COMPANYOR AGENT.

4

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For Repair Parts and AccessoriesGo To


MINIMOTO™ ATV MINIMOTO™ ATVELECTRICAL HAZARD: WARNING

CAUTION!

THIS IS AN ELECTRICALLY OPERATEDPRODUCT AND SHOULD BE OPERATEDWITH CARE. KEEP AWAY FROM SMALLCHILDREN.

BEFORE RIDING, ALWAYS MAKE SURETHAT THE BATTERY RETAINER IS FIRMLY INPLACE AND HOLDING THE BATTERYSECURELY.

PREVENTING A FIRE:

a) Never modify the electrical system orbattery charger. Modifications of thesesystems can result in fire, serious injuryand damage to the electrical components.

b) To avoid damaging the batteries, do notuse the charger if it has been str uck,dropped or damaged in any way.

c) Do not expose the batteries to hightemperatures as this may cause thebattery to explode.

d) Never allow the batter y charger tobecome wet or placed in w ater.

e) Use of the wrong type of batteries orcharger could cause a fire or explosionresulting in serious injur y.

f) Never use Minimoto™ parts, batteries,

or components in any other products orvehicles other than those of Minimoto™.Replacing or substituting parts with othervehicles can result in overheating, fire, orexplosion.

g) The battery is to be handled by ADULTSONLY. The battery is heavy and contains alead-acid electrolyte. Dropping the batterycan result in serious injury.

h) Never allow children to recharge thebattery. Charging the battery must bedone by ADULTS ONLY. A child could beinjured when involved in the operations ofbattery charging or use of electricaldevices.

i) Make sure that all battery contacts orconnectors are clean and free of excessivewear or damage whenever the battery ischarged. If ANY damage is detected, DONOT USE the charger or batteries until youhave replaced the worn or damaged part.

j) Always remove the Key when not in useto ensure the power is off and prevent anyunauthorized riders from attempting to ridethe ATV.

5

MINIMOTO™ ATV MINIMOTO™ ATVMINIMOTO™ ATV MINIMOTO™ ATVVEHICLE SET UP ANDASSEMBLY:

CAUTION: The included tools to set upand charge the Minimoto™ ATV should beused by an ADULT ONLY. The package con-tains some small parts. Keep away fromsmall children.

1) Completely remove the Minimoto™ ATVand allcontentsfrom thepackage.(Fig 1)Removeand dis-card theprotectivecardboard covering from the handlebars.

2) Find and identifythe following toolsand hardware (Fig 2)

3) Take the steering arm and place it in theclamp (Fig 3)

4) Tighten the steering arm using theAllen key in the tool kit (Fig 4).

5) Under the seat, remove the rubber bandthat holdsthe connec-tors andsnap togeth-er the twoconnectors(Fig 5).

6) From the left side of the vehicle, locatethe two screws holding the Battery boxtogether (Fig 6). Using a phillips headscrewdriver, unscrew these screws andremove the left half of the battery box offthe vehicle (F ig 7).

7) Place the connector assembly insidethe batterybox with only awire protrudingfrom the top(Fig 9).

8) Place the left half of the battery boxback on the vehicle and retighten thescrews (Fig 10).

6

Fig 1

Fig 2

Fig 3

Fig 4

Fig 6 Fig 7

Fig 9

Fig 5

Fig 10

MINIMOTO™ ATV MINIMOTO™ ATV

7

BATTERY CHARGINGINFORMATION:

IMPORTANT! The new battery providedin the Minimoto™ ATV MUST BE chargedfor at least 12 hours before using for thefirst time.

The charger MUST be used only in a clean,dry area. In addition:

--Battery charging must be done by ADULTSonly.

--The battery must be upright when charging.

--The charger is not a to y.

--Do not shor t-circuit the battery.

--Do not charge the battery on any delicatesurfaces (such as a counter top).

--Only use the provided charger to charge thebattery.

--Only use a Minimoto™ ATV battery or bat-teries when operating.

--Remove old or dead battery from theMinimoto™ ATV if they do not accept acharge.

--Never use the charger in an enclosedspace. Always ensure adequate ventilation.

--Never cover the Minimoto™ ATV or thecharger during charging.

--Should anything abnormal happen to theMinimoto™ ATV or charger, switch off themains supply immediately and contactMinimoto™ Ser vice Center.

IMPORTANT!Under normal conditions, the battery willreach full charge in 8 to 12 hours of charg-ing time. The difference in time dependson the local power output in your area, thetype of outlet you use, and the condition ofthe battery.

NOTE: Do not connect the charger to asurge protector. You should only plug thecharger directly into a standard electricwall outlet. Surge protectors can slowdown the charging process.

MINIMOTO™ ATV MINIMOTO™ ATVMINIMOTO™ ATV MINIMOTO™ ATVSTEPS TO CHARGE BATTERY:

1) IMPORTANT: BEFORE YOU ATTEMPTTO CHARGE THE MINIMOTO™ ATV,REMOVE THE KEY FROM THE LOCK.

2) Lift up the rubber protective cover ofthe charger receptacle (Fig 11)

3) Note that the charging port has a“groove” inside (Fig 12). This allows theplug to be inser ted in the proper orienta-tion to the port. Plug the charger into theport.

4) Plug in the charger into an electricaloutlet.

5) Inspect that the RED or GREEN LED isOn. If the RED LED is ON, the battery ischarging. When properly charging the LEDon the charger will change to red. Afterthe battery is fully charged the LED willreturn to GREEN. If there is no GREEN orRED LED on at all, check that the power ison from the outlet and that the charger isproperly plugged into the charging port.

NOTE: When properly charging, the REDindicator light on the charger will be ON.You may hear a clicking sound. This isnormal. MAKE SURE ANY SWITCHESCONNECTING THE ELECTRICAL OUTLETARE SET TO THE ON POSITION.

When the battery is fully charged, aGreen light will be indicated on thecharger.

6) Before using the Minimoto™ ATV for thefirst time, charge the battery for at least12 hours. Never charge the battery formore than 30 hours.

7) It is recommended that you alw aysrecharge the battery for a period of 8hours. However, 80% of the power will becharged into the batter y in 4 hour s. It ispossible to use the Minimoto™ ATV afterthis period but the total running time willbe reduced.

8) Remove the charger plug from thecharging port. Replace the r ubber protec-tive cover over the charging port.

8

Fig 11

Fig 12


9

BATTERY CARE:

If a battery appears to be leaking, avoidcontact with the leaking materials. Placethe battery in a plastic bag.

WARNING: This liquid and contents of thebattery are highly acidic. Wash your handsimmediately and thoroughly for a minimumof 15 minutes. Call a ph ysician. Do nottouch your face or e yes. If acid is inter-nally ingested, IMMEDIATELY give water,milk, egg whites, or milk of magnesia.Never give emetics or induce vomiting.CALL A PHYSICIAN IMMEDIATELY.

. Use ONLY a Minimoto™ 36 voltreplacement battery.

. Never charge the battery for more than30 hours.

. Charge the battery after each use.

. Avoid running the battery completelyas this will greatly shorten their use-able life.

. Never leave the batter y in anuncharged condition. This will per ma-

nently damage it and prevent it frombeing able to hold any charge.

. Disconnect the battery from the wiringif the Minimoto™ ATV is to be storedfor more than 2 months.

. Do not store the batteries in tempera-tures above 122 degrees F or lowerthan 32 degrees F.

. Check to make sure the battery aresecuring in place before riding the ATV.Tighten the battery retainer if neces-sary.

Country Input Output P olarity Shape

A.C. 100-120V60Hz

d.c. 36V 2000mAU.S./CanadaTaiwan/Japan

A.C. 220-240V50Hz

d.c. 36V 2000mAU.K./Hong Kong/Singapore/Malaysia/Africa

A.C. 220-230V50Hz

d.c. 36V 2000mAEurope/Germany/Israel

A.C. 240V 50Hz d.c. 36V 2000mAAustralia/New Zealand/China

Bare

Bare

Bare

Bare

Battery Charger specifications for world-wide standard:

MINIMOTO™ ATV MINIMOTO™ ATVMINIMOTO™ ATV MINIMOTO™ ATVRIDING RULES:

STRONGLY RECOMMEND RIDERS NOT TORIDE THE MINIMOTO™ ATV UNDER 32DEGREES F TO PREVENT COLD TEPERA-TURE DAMAGING THE ATV.

DIRECT ADULT SUPERVISION IS REQUIREDWHEN RIDING.

Adults should teach the appropriate safetyrules and methods before allowing anyoneto ride the Minimoto™ ATV. The rulesshould be reviewed with any children in thevicinity that may want to ride the ATV.

1) The following areas are to be avoidedwhen riding the Minimoto™ ATV :

a. Cars or trafficb. Streets or alle ysc. Steps, curbs or steep inclinesd. Swimming pools, puddles, ice, or

bodies of w atere. Any area that could potentially

cause har m to humans, animals, or property. Ride only in areas where permission has been granted.

2) Do not use on roads or public streets,as this is illegal and dangerous.

3) Never ride the Minimoto™ A TV at night.

4) Never ride with more than one rider .Maximum allowable weight of the ridershould not exceed 200 lbs (90kg).

5) Always wear appropriate shoes, cloth-ing, and protective gear. Protective gearincludes the use of a helmet, knee pads,and elbow pads (not included).

6) Do not use the Minimoto™ ATV forjumping, stunts or tricks. This product hasnot been designed for such use

7) Do not touch the motor or wheels whilethey are rotating.

8) Keep hands, face, feet, and hair awayfrom all moving parts.

9) Do not ride down or across steepinclines. The Minimoto™ ATV just like aprofessional ATV can reach unsafespeeds, lose traction, or slide or collidewith other objects. Ride only on levelground

10) Never ride near flammable liquids orvapors such as gasoline acetone or paintthinner. Keep all flammable materials awayfrom the Minimoto™ ATV.

11) Never wear headphones or use a cellphone when operating.

12) Ride defensively. Remember that oth-ers around you may not see you or may beto involved in their own actions

13) Learn about and observe your locallaws regarding use.

14) Riders must be over the age of 10yrs. Keep away from small children.

10


11

PRE-RIDE CHECKLIST

YOUR MINIMOTO™ ATV IS JUST LIKE ANYVEHICLE. IT REQUIRES ROUTINE MAINTE-NANCE, SERVICE, AND INSPECTION TOOPERATE RELIABLY AND SAFELY.

. LOOK OVER THE ENTIRE VEHICLE TOENSURE THAT THERE ARE NO VISIBLEPROBLEMS WITH THE MINIMOTO™ATV.

. CHECK THAT THE HANDLEBAR CLAMPIS TIGHT AND PROPERLY ALIGNED.

. CHECK THE TIRES, ENSURING THEREARE NO CUTS OR EXPOSED CORDSOR THE TIRES ARE DEFLATED.

. CHECK THAT THE TIRE WHEEL NUTSARE TIGHT AND THE WHEELS TURNPROPERLY.

. CHECK THAT ALL CABLES AND WIRESARE NOT FRAYED, CUT OR BR OKEN.

- CHECK ALL STEERING LINKAGES,RETAINER NUTS, AND ROD ENDS ARENOT LOOSE AND ARE IN GOOD WORK-ING ORDER.

. PRESS THE BRAKE LEVER TO MAKESURE THAT:1. THE BRAKE RELEASES AUTOMATICALLY.2. THE BRAKE HOLDS THE ELECTRICATV FROM BEING PUSHED FORWARDAND BACKWARD.

. CHECK THAT THE THROTTLE IS TIGHTON THE HANDLE BAR.

MINIMOTO™ ATV CONTROLSAND SWITCHES:

The switches and controls (Fig 13):

Fig 13

MINIMOTO™ ATV MINIMOTO™ ATVMINIMOTO™ ATV MINIMOTO™ ATV

12

HOW TO RIDE YOUR MINIMOTO TM ATV:

NOTE: It will take a little practice to getused to driving. Take it slowly and start ina location that is very open and away fromobstacles or obstructions. Take steps tolearn the proper way to use your left handfor braking purposes.

WE HIGHLY RECOMMEND THAT YOU STARTIN “TRAINING MODE” BEFORE USING“NORMAL MODE”. THIS WILL GIVE THERIDER A CHANCE TO BECOME COMFORT-ABLE WITH THE VEHICLE’S CONTROLSBEFORE PROCEEDING TO THE TOP SPEED.

WARNING: BEFORE DOING ANYTHING,REMOVE THE KEY FROM THE VEHICLEBEFORE ATTEMPTING ENTRY ONTO THEVEHICLE (Fig 14). THIS WILL PREVENTACCIDENTAL ACCELERATION WHEN LOAD-ING.

1) Check the “FWD/REV” switch is in the“FWD” (forward) position (Fig 15).

2) Step in the vehicle and carefully sit onthe seat (Fig 16).

3) Place your feet on the foot pads oneither side of the vehicle (Fig 17).

4) Move the Control switch to eitherTraining Mode or Normal (Full Power) Mode(Fig 18).

5) Insert the Keyand switch it tothe ON position(Fig 19).

Fig 14

Fig 15

Fig 16

Fig 17

Fig 18

Fig 19


13

6) Put both hands on the handlebars with-out pressing the brake lever, SLOWLYrotate the accelerator handle on thedriver’s right side (Fig 20). The ATV shouldmove forward. The more you rotate thehandle, the faster the ATV will go.

7) To stop, pull the brake lever on thehandle to the driver’s left side (Fig 21).

Reversing the vehicle

If you need to re verse the vehicle for an yreason, go to a COMPLETE STOP first.Next, move the FWD/REV switch to the“REV” position. Rotate the acceleratorslowly and the vehicle will begin to movebackward. [NOTE: Reverse speed is limit-ed to a fe w miles per hour. You cannotrun at top speed in reverse.] When fin-ished reversing, go to another COMPLETESTOP and move the switch to the FWDposition for forward motion.

TIP: You do not need to let off of theaccelerator when you press on the brake.The power to the motor is automaticallycut off when the brake pedal is pressed.This will help you conserve power andspeed when driving.

BE CAREFUL: The Minimoto ATV™ canreach speeds up to 14 MPH on a level sur-face (depending on the surface terrain andthe weight of the rider).

SPECIAL SAFETY WARNINGS

1) When accelerating please ensure thatyou start slowly & precisely.

2) The brake is designed to control speedas well as stop the vehicle. Practice brak-ing for slow-down and smooth stopping .

3) Never operate the accelerator handlewhen the rear wheels are off the ground orthe ATV in an upside down position.

4) Do not attempt to make shar p turns.The Minimoto™ ATV is not designed to dohigh speed cornerings. Attempting to doso may result in serious injur y.

Fig 20

Fig 21


14

Abuse Detection Warningbuzzer, Circuit breaker andPower shut down protection

Your Minimoto™ ATV has automatic protec-tion systems built into it to prevent perma-nent damage to the electronic circuits.

Abuse Detection Warning Buzzer: YourATV is equipped with a temperature andoverloading current sensor to detect possi-ble overheating and overloading of theelectronic control box. Overheating orOverloading may occur if you run your ATVwith too heavy a load, in too rough a ter-rain, or up too steep an incline.

1) If the temperature in the electronics istoo high, the sensor will shut the vehicledown and a warning buzzer with a highpitch noise will last for 10 seconds.

If this happens, you must wait for the sen-sor to detect a lower temperature. Thismay take at least 5 to 10 minutes,depending on the outside air temperatureduring the ride. The ATV should work asnormal again, after the reset.

2) If a overloading current occurs, thebuzzer will beep for 2-3 seconds and shutthe vehicle down at the same time.

Release the accelerator to reset the ATV.Rotate the accelerator again to resume rid-ing.

When a overloading current occurs causingthe vehicle to stop operating and NObuzzer is heard, refer to Circuit BreakerProtection and Reset section.

Circuit Breaker Protection and Reset: Ifthe ATV stops working and you hear NOBUZZER, check to see if the CircuitBreaker button has “popped up” (Fig 22).WAIT ten seconds and press the black but-ton in the center of the Circuit Breakerdown. If the button stays down, the CircuitBreaker is reset. If not, wait longer until ithas cooled down enough before pressingthe button.

Fig 22


15

Low Power LED Indicator:

When the battery is low and almost com-pletely drained of power, the Low PowerLED on the front console (Fig 23) will lightup and the vehicle will start to noticeablyslow down. This will help you conservepower to get your ATV back to the chargingarea as soon as possible.

If you continue to run the ATV too longwithout recharging the battery, the ATV willautomatically shut down. You will see thatthe RED LED is ‘ON’ but the vehicle willnot move. At this point, YOU MUSTRECHARGE the ATV to get it to run again.

IF YOU LOSE THE KEY:

Spare Keys can be obtained by calling theMinimoto™ Service Center for a fee. Youcan also have your key duplicated at anykey shop or kiosk. It is a good idea tostore the extra keys provided in a safeplace.

Fig 23


16

TIRE INFLATION PROCEDURE :

IMPORTANT:Before inflating any tire, make surethe KEY is removed from the vehicle.

To inflate a tire, unscrew the protective capfrom the valve stem and attach the bicyclepump as you would with any bicycle.

WARNING: Tire inflation must be doneONLY BY AN ADULT ONLY. NEVER inflatethe tires above 30 PSI. Tires should beinflated with a standard “bicycle” typepump. Inflation at an Automobile servicestation can easily result in over inflationof the tires. Over inflation of the tirescan result in serious injur y or even death.

Tires MUST be at the proper inflationin order to achieve good handlingcharacteristics and control. Overinflation will make the tires “bulge”outward. This will cause prematurewear of the tire. Under inflation willcause the tire to look flat on theground. This will result in poor run-ning speeds and handling. Makesure that your tires are properlyinflated to get the most out of yourvehicle.

TIRE REPAIR:In the event that a tire should consistentlyloose air pressure, the tires can berepaired at a local bicycle repair shop.The tires have an inner tube construction.WARNING: Inspect tires regularly.

1) If the tire tread is worn to the pointwhere the grooves are difficult to see,replace the tire(s) immediately.

2) If the tire tread shows uneven wear,check the axle to make sure the wheel isloaded evenly and correctly. Uneven wearmay be a sign of uneven loading.

3) If the rims (wheels) are bent or cracked,they must be replaced.


17

TIRE ROTATION:

The rear tires will wear unevenly as theforces placed on them are different. TheRight Rear tire does all the braking anddelivers all the power to the ground.

Replacement tires can be obtained fromthe Minimoto Service Center. Email yourrequest at customer [email protected]

WARNING: Disconnect the battery beforeremoving the tires. This will ensure no pos-sibility of the motor or wheel running acci-dentally while working in this area. Referto page 18 steps 1-3 “Replacing the bat-tery” in this instruction manual for thisoperation.

To ensure that your tires last as long aspossible, it is recommended that yourotate the tires as the tread patter n wearsdown. Most likely, the RIGHT REAR tire willwear heavier than the left (depending onyour driving habits). When the Right Reartire appears to show some wear, rotate thetires between the left and right. This wayyou can stretch the useable life of thetires out over a longer period of time.

1) Raise the ATV and lay it on its side(Fig. A) Make sure that the ATV will notfall to its side and injure anyone. Use awork bench if possible.

2) Open the valve cap on the valve stemof the tire.Deflate the tireby pushing thevalve pin insidethe valve stem.(Fig. B)

3) Using the wrench (not provided) andallen key remove the five bolts and nutson the hub of the wheel. (Fig. C)

4) Lift and remove the top hub from theaxle. Remove the tire and place aside.(Fig. D & Fig. E)

5) Place the new tire (or from anotherwheel) onto the bottom hub on the axle.Reconnect the two hubs with the tire inbetween and align the scre w holes. Mak esure the valve stem is also inser ted to thehole in the top hub. Tighten the bolt andnuts in re verse order. (F ig. F & F ig. G)

6) Inflate the tire with a foot pump until30Psi.

7) Reconnect the battery and ride as nor-mal.

IMPORT ANT: Make sure the wheel nutsand bolts are properly tightened beforedriving.

Fig A

Fig B

Fig C

Fig D Fig E

Fig F Fig G


18

REPLACING THE BATTERY:

1) Check to make sure the Key is removedfrom the vehicle.

2) Using a Phillips screwdriver, to removethe screws on the Left Side of the batterybox beside the left foot pedal (Fig 24).

3) Remove the battery box from the vehi-cle and disconnect the battery wire (Fig25).

4) Use the Allen Key and Wrench at thesame time to remove the bolt (as shown)and nut (under the battery box) thatsecures the Battery Retainer until theBattery Retainer has some slack. (Fig 26)

. TIP: You don’t need to remove the boltsand nuts entirely. You only need enough

space between the Battery Retainer andthe Battery to slide the Battery out. Thiswill help with reassembly.

6) Carefully lift and slide the battery outfrom the opened side of the battery box.NOTE: THE BATTERY IS VERY HEAVY. USECAUTION SO THAT YOU DO NOT STRAINYOUR BACK OR MUSCLES.

7) Replace the battery with a new one andreconnect the plug.

8) Re-tighten the nuts from underneaththe battery box and the battery retainerusing the Allen K ey and wrench in reverseorder.

IMPORT ANT: Make sure the batter y doesnot move and the retainer is tightly fas-tened. If the battery is allowed to move,damage may occur to the batter y, batterybox, or connectors.

9) Replace the batter y box in re verseorder

10) Charge the ne w battery beforeattempting to drive the vehicle again.(See page.8 for details, steps 1-6)

NOTE:• Use only ElectricScooterParts.comreplacement batteries.• Battery is to be inserted with the correctpolarity• Do not short circuit the battery and con-nectors.• Rechargeable battery must be rechargedafter every ride and every 30 days when notin use.

Fig 24

Fig 25

Fig 26

MINIMOTO™ ATV MINIMOTO™ ATV• Remove old or dead battery fromMinimoto™ ATV if they do not accept acharge.• Only battery of the same or equivalenttype as the recommended battery is to beused.• Battery charging must be done byADULTS only.

BATTERY DISPOSAL:

Always dispose of unwanted or used bat-teries in a safe and environmentally friend-ly manner. DO NOT throw the batteriesinto your regular household trash. Lawprohibits the disposal of lead-acid batter-ies by incineration, placing them in a land-fill, or mixing them with other rubbish.

NEVER expose the batteries to FIRE. Thebatteries may leak or explode.

Always return your unwanted batteries to alocal federal or state approved lead-acidrecycling center or an authorized automo-bile battery seller. For residents in thestates of Florida and Minnesota, it is ILLE-GAL for anyone to attempt to dispose oflead-acid batteries in a municipal wastestream.

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MINIMOTO™ ATV MINIMOTO™ ATVMINIMOTO™ ATV MINIMOTO™ ATVReplacing the chain if it"pops off"

WARNING: Whenever removing the pro-tective chain cover, YOU MUST DISCON-NECT the battery first. This will ensureno possibility of the motor or chain run-ning accidentally while working in thisarea. Refer to the section on"Replacing the battery" in this instruc-tion manual for this operation.

It is possible that under extreme condi-tions the chain may pop off. If thisoccurs, the motor will run but the rearwheel will not turn under power.The chain can be replaced onto it's origi-nal position by following theseinstructions:

IMPORTANT: Make sure the ignition keyis removed from the key switch. Work ona work bench or in an area with plenty ofspace.

1) Use a phillips head scre wdriver toremove the supporting screws attachedbetween the chain co ver and the frame(Fig 27).

2) Use a phillips head scre w driver toremove the screws and separate the upper

and lower chaincover pieces(Fig 28).

3) Place the chain over the MOTOR gearfirst. Use your fingers to keep sometension on it (Fig 29) .

4) Place the chain on the top of the rearwheel gear about half way around(Fig 30).

5) Carefully rotate the wheel so that theentire chain pops back onto the gear . (F ig31).

6) Replace the chain covers in reverse order.

7) Replace the supporting screws holdingthe chain co ver to the frame in reverseorder.

8) Reconnect the battery and ride asnormal.

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Fig 29

Fig 30

Fig 31

Fig 27

Fig 28

MINIMOTO™ ATV MINIMOTO™ ATVBRAKE ADJUSTMENT:

IMPORTANT! You must inspect theadjustment of the hand brake beforeattempting to ride on your MINIMOTO™ATV.

The brakes will need to be adjusted overtime. Tightening or loosening the brakeadjustment knob can obtain minor brakeadjustments. This knob is located next tothe hand brake. To do this adjustment,loosen the nut and turn the conical shapedknob to adjust the brake (Fig. 32).Retighten the knob with the nut when theappropriate feel of the brake is found (Fig.33).

REAR DISC BRAKEADJUSTMENT:

IMPORTANT! Always remove the key fromthe ignition and disconnect the batter y toprevent the Minimoto™ ATV from movingwhen working on the rear disc brak e.

If more drastic adjustment is required tothe brakes, the following steps are to beproceeded before attempting to ride yourMinimoto™ ATV.

1. First remove the screws using a Phillipshead screwdriver, attaching the chain coverto the frame. (Fig. 34)

2. Remove the screws from the chaincover separating the upper and lower chaincover. (Fig. 35 and Fig. 36)

3. Use a Phillips head screwdriver toremove the screws connecting the frameand the rear brake disc cover (Fig. 37, Fig.38)

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Fig 32

Fig 33

Fig 34

Fig 35

Fig 36

Fig 37

Fig 38

MINIMOTO™ ATV MINIMOTO™ ATVMINIMOTO™ ATV MINIMOTO™ ATV4) Remove the screws on the Rear DiscBrake Cover to separate the upper andlower Rear Disc Brake Cover. (Fig. 39, Fig.40)

5) Use the provided Allen Key to loosenthe bolt, without removing, that connectsthe cable to the disc brake caliber. (Fig.41)

6) When the nut is loosened, squeezeboth the pieces inbetw een the springtogether to increase the tension of thespring. While holding the two piecestogether, remove any slack in the brak ecable and then retighten the nut when thespring is still in tension. (F ig. 42) Check b ypulling the brake lever to see if there isenough tension in the brak e cable to holdthe Minimoto™ ATV from moving.

7) Replace the Rear Disc Brake upper andlower cover in reverse order. Make sure theRear Disc Brake cover is securely tight-ened together and to the framework of theMinimoto™ ATV.

8) Replace the upper and lower chaincover in reverse order. Securely fasten thechain cover to the frame, making sure thatit does not move.

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Fig 39

Fig 40

Fig 41

Fig 42


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TROUBLE SHOOTING:

Problem Probable Cause Solution

1) THE KEY IS IN THE “OFF” POSITION2) YOU ARE SQUEEZING THE BRAKE HANDLE

3) THE BATTERY IS LOW. 4) THE CIRCUIT BREAKER HAS "POPPED-UP"

5) THE CHARGER IS NOT WORKING

6) THE BATTERY IS DEAD

7) THE WIRES ARE LOOSE.

THE ATV DOES NOT RUN. 1) MOVE THE KEY TO THE ON POSITION2) RELEASE THE BRAKE HANDLE AND TWIST THE ACCELERATOR HANDLE. THE BRAKE HANDLE CUTS ALL CURRENT TO THE MOTOR WHEN THE BRAKE IS APPLIE D.3) CHARGE THE BATTE RY. 4) WAIT 10 SECONDS AND PRESS THE BLACK BUTTON OF THE CIRCUIT BREAKER DOWN TO RESET IT5) CHECK TO SEE IF THE WALL SOCKET IS IN THE “ON” POSITION AND THE RED LIGHT ON THE CHARGER IS ON WHILE CHARGING. 6) IF THE B ATTERY IS OLD OR HAS BEEN ABUSED , IT WILL NEED TO BE REPL ACED 7) CHECK ALL CONNECTORS.

1) LOW BATTERY VOLTAGE

2) CIRCUIT BREAKER HAS "POPPED-UP"

3) LOOSE CONNECTORS

THE ATV WAS RUNNING BUT IT SUDDENLY STOPPED.

1) THE ELECT RONIC CIRCUIT WILL AUTO MATICALLY DETECT WHEN THE VOLTAGE IS TOO LOW FOR THE ATV TO RUN THE RED “LOW P OWER” LED ON THE F RONT CONSOLE WILL CO ME ON AND THE P OWER WILL SHUT D OWN. RECHARGE THE B ATTERY. 2) WAIT 10 SECONDS AND PRESS THE BLACK BUTTON ON THE CIRCUIT BREAKER TO RESET.3) CHECK ALL ELECTRICAL CONNECTIONS , INCLUDING THE ONE TH AT ATTACHES TO THE ACCELERATOR PEDAL.

1) THE CHARGER IS STILL CONNECTED2) MAKE SURE YOU ARE NOT SQUEEZING ON THE BRAKE

THE ATV IS IN “ON” MODE BUT WHEN I TWIST THE ACCELERATOR HANDLE , THE BACK WHEELS WON ’T TURN.

1) DISCONNECT THE CHARGER 2) REMOVE PRESSURE FRO M THE BRAKE HANDLE AND TRY AGAIN.

YOU ARE RUNNING THE VEHICLE TOO HARD , IN TOO ROUGH TERRAIN , UP TOO STEEP AN INCLINE, OR WITH TOO HEA VY A LOAD

I HEAR A “BEEPING” SOUND AND THEATV SUDDENLY STOPPED.

WAIT 10 SECONDS OR UNTIL THE BEEPING STOPS TO TRY AGAIN.

THIS IS NOR MAL. THE RIGHT SIDE TIRE PROVIDES THE POWER TO THE GROUND AND LEFT SIDE PROVIDES THE BRAKING ACTION.

ONLY THE RIGHT TIRE MOVES THE VEHICLE. THE LEFT TIRE DOESN ’T SEEM TO HAVE ANY POWER

NO ACTION NECESSARY.

THE CIRCUIT BREAKER MAY HAVE "POPPED-UP".

THE ATV SUDDENLY STOPPED BUT I DON ’T HEAR ANY BUZZERS OR SEE THE RED “LOW POWER” LED ON.

WAIT 10 SECONDS AND PRESS THE BLACK BUTTON IN THE CENTER OF THE CIRCUIT BREAKER DOWN. TRY AGAIN

BROKEN CHAIN MOTOR WILL RUN BUT THE ATV DOES NOT MOVE.

REPLACE CHAIN


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Problem Pro bable Cause Sol ution

THE BATTERY I S LOW.

THE RED “LOW POWER” LED IS O N AND THE VEHICLE SEE MS T O MOVE SLOWLY

DRIVE THE VEHICLE IMMEDIATELY TO THE CHARGING AREA AND RECHARGE THE BATTERY.

THE SWITCH ON THE FRONT CONSOLE IS IN THE “REV” POSITION.

THE VEHICLE MOVES IN REVERSE

MOVE THE SWITCH TO THE “FWD” POSITION

THIS IS NORMALTHE CHARGER GETS WARM WHEN I REC HARGE THE BATTERIES

NO ACTION REQUIRED

THIS IS NORMALTHE CHARGER MAKES A SLIGHT SI ZZLING OR GURGLING SOUND WHEN IT RECHARGES

NO ACTION REQUIRED.

ELECTRICITY IS NOT GOING TO THE CHARGER.

WHEN I TRY T O RECHARGE THE BATTERY, I DON’T SEE A GREEN OR RED LED LIGHT UP.

THERE IS NO PROBLEM WITH THE BATTERIE S. CHECK TO SEE THAT T HE SWITCH THAT CONTROLS THE SO CKET T HAT THE CHARGER IS PLUGGED INTO IS I N THE ON POSITION.

TO MUCH CU RRENT IS BEI NG USED TO POWER THE ATV

THE CIRCUIT BREAKER "POPS-UP" TOO O FTEN

1) MAKE SURE THE WEIGHT LIMIT IS NOT BEING EXCEEDED. 2) DO NOT RIDE THE ATV UP A STEE P GRADE. 3) THE RIDING SURFACE IS TOO RO UGH, RUN ON A SMOOTHER S URFACE.

THE BATTERY I S UNDERCHARGEDTHE ATV RUNS FOR LESS THAN 20 TO 30 MINUTES AFTER A CHARGE.

1) THE FIRST TIME YOU CHARGE THE BATTERY, MAKE SURE THAT TH E FULL 12 HOURS IS USED. LOOK TO S EE THAT THE LOW POWER LED INDICATOR IS NOT ON BEFORE ATTEMPTING A RUN. 2) IF THE BATTERY IS OL D, IT MAY NEED REPLACING.

1) THE BATTERY I S NOT BEING PROPERLY CHARGED.

2) THE CIRCUIT BREAKER IS BLOWN.

3) THE BATTERY IS TOO OL D OR HAS BEEN ABUSED

THE GREEN LIGHT ONTHE CHARGER NEVER COMES ON .

1) MAKE SURE ALL CONNECTORS ARE CLEAN. REPAIR IF NECESSARY AND THE PLUG IS PROPERLY PLACED IN THE ATV’S RE CEPTACLE. 2) MAKE SURE THE BLACK BUTTON ON THE CIRCUIT BREAKER IS PRESSED DOWN.3) REPLACE T HE BATTERY

1) THE BATTERY I S UNDERCHARGED. 2) CHECK TO SEE I F THE SWITCH IS IN “TRAINING MODE”.3) THE BATTERY I S OLD

4) THE CONDITIONS AND SURFACES YOU ARE ON ARE TOO E XTREME 5) THE ATV IS OVERLOADED

THE ATV RUNS SLUGGISHLY

1) CHARGE THE B ATTERY 2) MOVE THE SWIT CH TO “NORMAL” MODE

3) EVEN UNDER PERFECT CONDITIONS, THE BATTERY WILL ONLY LAST ABOUT 1 TO 2 YEARS. IF YOUR BATTERY IS OL D OR HAS BEE N ABUSED OR LEFT UNC HARGED FOR A LONG PERIOD OF TIME, IT MAY NEED REPLACING. 4) TRY TO RUN ON SMOOTH, FLAT SURFACES O NLY 5) MAKE SURE THE RI DER DOES NOT EXCEED THE 200 LBS LI MITATION.

THIS IS NORMALTHE BATTERY O NLY LASTS ABOUT 20 MINUTES T O 30 MINUTES WHEN I RIDE THE ATV

NO ACTION REQUIRED. RE CHARGE THE BATTERY NORMALLY. LENGTH OF OPERATION DEPENDS ON THE TERRAIN, DRIVING STYLE , WEIGHT OF THE RIDER, AND BATTERY CONDITION.


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If you have tried these solutions but theproblem still exists, contact the MinimotoService Center for advice or assistance.They will assist you in getting quickly backto play. PLEASE CHARGE THE BATTERYFULLY (if possible) before calling the cen-ter as this will speed up the checklist.Have the ATV near the phone so you cando the various tests quickly

LIMITED WARRANTY AND REG-ISTRA TION:

The manufacturer warranties this product,including the batter y, to be free of manu-facturing defects for a period of 180 da ysfrom the date of purchase. This Limitedwarranty does not co ver the nor mal wearand tear, tires, inner tubes, cables, or anydamage, failure, or loss caused by improp-er assembly, set up, storage, or mainte-nance of the Minimoto A TV. PLEASE SAVEYOUR ORIGINAL SALES RECEIPT.

The warranty is VOID if the product is usedin any other manner than recreation ortransportation, is modified, or used in forcommercial purposes. The warranty doesnot cover the vehicle or batter y damagedby unreasonable use, neglect, accident,abuse, misuse, improper service, or othercauses not arising out of defects or wor k-manship.

Evidence of any attempt of repair done bythe consumer (other than tires and normaladjustments) will void the warranty.

This warranty does not cover, and isintended to exclude, any liability on thepart of the manufacturer, whether underthis warranty or implied by law or any indi-rect or consequential damages for breachof warranty. Toyquest’s and the manufac-turer’s liability hereunder is expressly limit-ed to the replace of goods not complyingwith the warranty of, or at Toyquest’s elec-tion, to the repayment of and amountequal to the purchase price of the productin question. Some states do not allow theexclusion or limitation so this limitationmay not apply to you.

WARRANTY DOES NOT INCLUDEREPLACEMENT OF NORMAL WEAR ANDTEAR OF EITHER BRAKE PADS OR TIRES.IT ALSO DOES NOT INCLUDE BODY ORFRAME PARTS DAMAGED DUE TO ACCI-DENT, ABUSE, OR IMPROPER ASSEMBLY.

Check local laws and regulations in yourarea before riding to determine where youcan legally ride your Minimoto™ A TV.


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VIN LOCATION:

Each Minimoto ATV has a unique VIN(vehicle identification number)inscribed on a plate on the chassis.The location of this VIN is a stampingon the framework behind the Left rearwheel cover plate (Fig 43). You willneed to locate this information whenregistering and applying for warrantyservice.

PLEASE SAVE YOUR ORIGINALRECEIPT .

This w arranty gives you specific legalrights, and you may also have otherrights that vary from state to state.

Fig 43


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APPENDIX:

Spare part list for Minimoto™ ATV:

Spare Part Number

23293-MIS-301

23293-MIS-302

23293-MIS-303

23293-MIS-304

23293-MIS-305

23293-MIS-306

23293-MIS-307

23293-MIS-308

23293-MIS-309

23293-MIS-310

23293-MIS-312

23293-MIS-311

23293-MIS-313

23293-MIS-315

23293-MIS-314

23293-MIS-316

Spare Part Name

36 volt batte ry charger

Brake switch assembly

Charging port with connector

Electronic control box

Low battery indicator with connector

36 volt batte ry

Brake cable

Circuit brea ker with connector

Front/Rear tire with inner tube

Key switch

Throttle switch assembly

Motor

Chain

Handle assembly bottom

Disk brake

Keys

23293-MIS-317

23293-MIS-318

Tool kit

Rear device axles assembly


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Spare Part Number

23293-ASM-303

23293-ASM-304

23293-ASM-305

23293-ASM-306

23293-ASM-307

23293-ASM-308

23293-MIS-319

23293-ASM-309

23293-ASM-310

23293-ASM-311

23293-ASM-312

23293-MIS-320

Spare Part Name

Main body

Chain c over

Foot pedals

Front cover

Battery box

Charging port c over

Forward / R everse ; No rmal / Training switch with connector

Front wing

Battery Retaine r

Brake cover assembly

Front bumper

Front Suspension

23293-MIS-321 Rear Suspension

23293-ASM-301

23293-ASM-302

Handle bar

Body seat assembly

23293-MIS-322 Nut and bolt assembly

23293-MIS-323 Air valve cap

23293-MIS-324 Handle grips

23293-MIS-325 Instruction manual


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Documents

Important: You must ATV a minimum can use it. OF THE BATTERY, · MINIMOTO!" ATV 1 ContentsPage MINIMINIMOTO!" A TV Owner ˇs manual and safety instructions 2 Warnings 3 - 4 Electrical