24
OWNER’S MANUAL Maintenance & Assembly Instructions CG-7503 Multi-Press CG-7503_Rev0 Revision Date 7-25-2012 BY TUFFSTUFF FITNESS IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE NOTICE It is the Purchaser’s/Owner’s obligation: 1. To disclose and post all Rules & Regulations, Danger, Warning and Caution labels affixed on the machine to their customers/users. 2. Equipment to be installed by TuffStuff Authorized Dealer or a service company approved by TuffStuff. 3. Provide trained personnel, supervision and correct usage of the equipment. 4. Provide scheduled inspection, maintenance & repairs and must be performed by TuffStuff Authorized Dealer or a service company approved by TuffStuff. 5. Must use only genuine TuffStuff replacement parts. 6. Machine must be anchored to a solid and level surface.

IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

  • Upload
    others

  • View
    0

  • Download
    0

Embed Size (px)

Citation preview

Page 1: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

OWNER’S MANUALMaintenance & Assembly Instructions

CG-7503Multi-Press

CG-7503_Rev0

Revision Date 7-25-2012

BY TUFFSTUFF FITNESS

IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE

NOTICEIt is the Purchaser’s/Owner’s obligation:

1. To disclose and post all Rules & Regulations, Danger, Warning and Caution

labels affi xed on the machine to their customers/users.

2. Equipment to be installed by Tuff Stuff Authorized Dealer or a service

company approved by Tuff Stuff .

3. Provide trained personnel, supervision and correct usage of the equipment.

4. Provide scheduled inspection, maintenance & repairs and must be performed

by Tuff Stuff Authorized Dealer or a service company approved by Tuff Stuff .

5. Must use only genuine Tuff Stuff replacement parts.

6. Machine must be anchored to a solid and level surface.

Page 2: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully read through this manual thoroughly. Instructions contained in this manual are not intended to cover all details or variations possible with CALGYM equipment, or to cover every contingency that may be met in conjunction with assembly, installation, operation, maintenance or troubleshooting of the equipment. Eventhough we have prepared this manual with extreme care, neither the manufacturer nor the author can accept responsibility for any errors in, or omission from, the information given. Should additional information be required, or should situations arise that are not covered by this manual, the matter should be directed to Customer Service at Tuff Stuff Fitness Equipment Inc. in Chino, California.

2

DANGER, WARNING, & CAUTION LABELS INFORMATION ...............Page 3-5ANCHORING UNIT .............................................................................................Page 6IMPORTANT SAFETY INSTRUCTIONS ..........................................................Page 7REGISTRATION, SERVICE & ASSEMBLY ........................................................Page 8INSPECTION/MAINTENANCE .........................................................................Page 9CABLE INSPECTION ........................................................................................ Page 10STEP 1 ................................................................................................................. Page 11STEP 2 ................................................................................................................. Page 12STEP 3 ................................................................................................................. Page 13STEP 4 CABLE ROUTING ............................................................................... Page 14STEP 5 ................................................................................................................. Page 15STEP 6 ................................................................................................................. Page 16STEP 7 ................................................................................................................. Page 17STEP 8 CABLE ROUTING ............................................................................... Page 18STEP 9 ................................................................................................................. Page 19STEP 10 ............................................................................................................... Page 20BASIC EXERCISE GUIDE ................................................................................. Page 21PARTS LIST ......................................................................................................... Page 22EXPLODED VIEW ............................................................................................. Page 23WARRANTY ....................................................................................................... Page 24

Table of Contents

L 72” X W 55” X H 59”

Page 3: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

CG-7503 Multi-Press

Y

T

A

V

R

V

J

Q

S

N

M

L

E

V

CO

A

W

JIK

B

R

F

P

V

3

Carefully read ALL Danger, Warning & Caution labels posted on the machine

Page 4: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

CG-7503 Multi-Press4

E

I

A

M

C K

GP

B

J

L

O

N

Carefully read ALL Danger, Warning & Caution labels posted on the machine

V

Page 5: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

CG-7503 Multi-Press

Q

S

R

Y

5

BE ALERT!THE FITNESS EQUIPMENT IN THISFACILITY PRESENTS HAZARDSWHICH, IF NOT AVOIDED, COULDCAUSE SERIOUS INJURY OR DEATH.

Prior to using the equipment, READ the warning labels and instruction placards affixed to each machine.

If you are unsure on how to use a machine,seek the assistance of our floor personnel. We will be happy to instruct you on how touse the equipment properly.

Immediately report any piece of equipmentthat is not functioning properly to our floorpersonnel so that it may be evaluated and service promptly.

DO NOT ATTEMPT to use or fix any piece ofequipment that is not functioning properly.

TUFFSTUFF FITNESS EQUIPMENT INC. CHINO, CA 91710ASTM F1749-96

It is extremely important that the Facility Sign shown to the left be installed in plain view of the unit.

You should have received it along with this Owners Manual. If you did not receive this Facility Sign with your order, you can obtain one at no cost to you from Tuff Stuff Fitness by contacting our service department at:

1 (888) 884-8275service@tuff stuff .netservice1@tuff stuff .net

Carefully read ALL Danger, Warning & Caution labels posted on the machine

WT1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

Page 6: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

ANCHORING UNIT

6

7/16” DIAMETER HOLE

Holes on shoe plates are provided for anchoring the unit to the fl oor. (See anchoring hole locations below)

Page 7: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

Important Safety Instructions

7

It is the responsibility of the facility owner and/or owner of the equipment to review the Owner’s Manual with their facility personnel and understand all Danger, Warning and Caution labels affi xed on the machine. It is the responsibility of the fl oor personnel to instruct users on proper operation of the equipment and review all danger, warning and caution labels.

SERIOUS INJURY OR DEATH CAN OCCUR

IF THESE SAFETY PRECAUTIONS ARE NOT OBSERVED:

1. Obtain a medical exam before beginning any exercise program.

2. Read and understand Owner’s Manual and all Danger, Warning

and Caution labels before using this equipment. If you still need

help, seek assistance from fl oor personnel.

3. Inspect the equipment before each use for wear and tear, loose

fi ttings, worn or frayed cables and frame welds. DO NOT USE if it

appears to be inoperable or damaged.

4. Stop exercising if you feel faint or dizzy. Consult a physician if you

are experiencing pain.

5. Use this equipment only for the intended use and for

exercise(s) shown on page 17.

6. Keep body, clothing and hair clear from all moving parts. Do not

attempt to free any jammed parts by yourself.

7. Always warm-up before and cool-down after weight training.

Warm-up for 10-15 minutes with stretching and cardiovascular

exercises. Cool-down should include light stretching exercises for

5-15 minutes.

8. Never hold your breath – will limit the fl ow of oxygen to your brain

and may cause dizziness. The most often used breathing pattern is

inhaling during least resistance and exhaling during maximum

resistance.

9. Do not use accessories or accessory attachments that are not

recommended by Tuff Stuff .

10. Make sure selector pin is completely inserted. Use only the selector

pin provided by the manufacturer.

11. Never pin the weights in an elevated position. Do not use the

machine if found in this condition.

Facility Safety Guidelines and Practices

1. Read and understand the Owner’s Manual before assembling,

servicing or using the equipment.

2. Equipment to be installed by Tuff Stuff Authorized Dealer or

Professional Service Company approved by Tuff Stuff .

3. Make sure each machine is set up and operated on a solid level

surface. Do not install equipment on an uneven surface.

4. Anchoring of equipment must be completed at time of

installation and inspected prior to use. Failure to anchor the

machine to the fl oor could cause the machine to tip or fall over

due to incorrect usage and misuse, and could result in serious

injury or death.

DANGER: indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.

WARNING: indicates a potentially hazardous situation which, if not

avoided, will result in death or serious injury.

CAUTION: indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury.

5. Provide an adequate safety perimeter between the machine,

walls and other equipment to ensure that the facility has proper

clearance for usage and training.

6. Post and disclose all safety, rules and regulations on a bulletin

board easily accessible to users.

7. Perform regular maintenance (see Inspection Label). Pay special

attention to areas most susceptible to wear and tear, including but

not limited to cables, pulleys and rubber grips.

8. Do not lean against or pull on the framework, weight stack or

any component at all times.

9. Children must not be allowed near the equipment. Teenager must

be supervised.

10. Replace immediately all parts at fi rst sign of wear or damage. If

unable to replace worn or damaged components/parts, remove

machine from service until the repair is made.

11. Use only genuine Tuff Stuff replacement parts. Failure to do so will

void warranty and could result in serious injury or death to the users.

12. Do not remove any decals affi xed to the machine. Replace if

damaged.

13. Do not alter or modify the original manufacturer’s 200 lbs. weight

stack with any add-on incremental weights, weight plates or

dumbbells except those with standard factory installed option.

14. Maintain a service contract with a Tuff Stuff Authorized Dealer or a

Professional Service Company approved by Tuff Stuff . Keep a service

log of all maintenance and repair activities. NOTICE: It is the sole

responsiblity of the owner or facility operator to ensure that regular

maintenance is performed.

Page 8: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

Registration, Service & Assembly

Thank you for purchasing the CALGYM CG-7503 Multi-Press. This machine is part of the Tuff Stuff line of quality strength training equipment. To maximize your use of the equipment, please study the Owner’s Manual thoroughly.

Required ToolsThe basic tools that you will need to assemble the CG-7503 but are not

limited to:

• 9/16” , 3/4”, 1/2” combination wrenches

• Adjustable wrench

• Ratchet wrench with 9/16” , 3/4”, 1/2” sockets

• Rubber mallet, measuring tape & utility knife

• Super Lube® spray lubricant and grease

• Windex or household glass cleaner

Assembly RequirementsFollow these installation requirements when assemblying the CG-7503.

Use the overhead view on the Content Page to layout your fl oor plan

before assemblying.

Set up the CG-7503 on a clean, solid, fl at surface. A smooth, fl at surface

under the machine helps keep it level.

Allow ample space around the machine for safe unrestricted use an-

d easier access.

Insert all bolts in the same direction. For aesthetic appearance, insert all

bolts in the same direction unless specifi ed (in text or illustration) to do

otherwise.

Leave room for adjustments. Do not fully tighten fasteners until in-

structed in the assembly steps to do so (to prevent any diffi culty with

alignment of parts during the assembly process). When not instructed,

tighten fasteners such as bolts, nuts and screws so the unit is stable, but

leave room for adjustments.

Assembly TipsRead all “Notes” on each page before beginning each step.

While you may be able to assemble the CG-7503 using the illustrations

only, IMPORTANT safety notes and other tips are included in the text.

Some pieces may have extra holes that you will not use. Use only those

holes indicated in the instructions and illustration.

NOTE: With so many assembled parts, proper alignment and

adjustment is critical. While tightening the nuts and bolts,

be sure to leave room for fi nal adjustments.

CAUTION: Obtain assistance from Tuff Stuff if you have diffi culty

assemblying the CG-7503. Please do not attempt to complete

the assembly as this could result in equipment failure and

serious injuries to the users.

Symbols & Description

Registration To avoid unnecessary delays on warranty parts and to insure that a

permanent record of your purchase is on fi le with our company, be

sure to register online at www.tuff stuffi tness.com within 10 days

of purchase.

Obtaining ServicePlease use this Owner’s Manual as your guide to all parts included in

your shipment. When ordering parts, you must specify the part number

and description from this manual. Use only genuine Tuff Stuff

replacement parts when servicing the equipment. Failure to do

so will void warranty and could result in serious injury or death.

For information about product operation or service:

Phone: 909-629-1600 Toll Free 888-884-8275

Fax: 909-629-4967

E-mail: service@tuff stuff .net or service1@tuff stuff .net

Hours: M–F 8:00 – 4:30 PST

Or write to: Tuff Stuff Fitness Equipment Inc.

Customer Service

13971 Norton Avenue, Chino, CA 91710

Retain this Owner’s Manual for future reference when ordering

service or parts. To assist you better, please be prepared to

provide the following information:

1. Model Number 2. Place of Purchase

3. Serial Number 4. Part # and Description

Loosely FastenFinger tighten all hardware in this step. DO NOT wrench tighten. Some component(s) may need pre-assembly and alignment during the assembly process.

Fully FastenWrench tighten all hardware in this step.

8

Page 9: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

Perform regular maintenance (see Inspection Label). Pay special attention to areas most susceptible to wear and tear, including but not limited to cables, pulleys and rubber grip. Tuff Stuff recommends you maintain a service contract with a Tuff Stuff Authorized Dealer or a Professional Service Company approved by Tuff Stuff . Keep a service log of all maintenance and repair activities. Extra copies can be downloaded from our website.

DATE REPLACEMENT REPAIRS INSPECTED BY

INSPECTION/MAINTENANCE RECORD

WARRANTY REPAIRS

Inspection/Maintenance

9

Page 10: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

Cable Inspection

10

WARNING:THE FOLLOWING CONDITIONS MAY INDICATE A WORN CABLE. REPLACE IMMEDIATELY.

IMPORTANT NOTE:DAMAGED OR WORNED CABLE (AS SHOWN ABOVE) MAY DAMAGE THE PULLEY(S). YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR. REPLACE IF NEEDED.

“NECKING”, STRECHED CABLE COVERING

A TEAR IN THE CABLE COVER

CABLE END SLIPPING OUT

A CRACK IN THE CABLE COVER

A BREAK ON THE CABLE

Page 11: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

Step 1

11

WA

RN

ING

IT IS

REC

OM

END

ED T

O H

AVE

AN

OTH

ER P

ERSO

N A

SSIS

T YO

U W

ITH

TH

E IN

STA

LLAT

ION

ON

TH

IS U

NIT

.

FULL

Y FA

STEN

Page 12: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

Step 2

12

FULL

Y FA

STEN

Page 13: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

Step 3

FULL

Y FA

STEN

13

Page 14: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

Step 4

14

FULL

Y FA

STEN

Page 15: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

Step 5

NO

TE:

SOM

E PA

RTS

NO

T SH

OW

N F

OR

CLA

RITY

.

15

FULL

Y FA

STEN

Page 16: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

Step 6

16

FULL

Y FA

STEN

Page 17: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

Step 7

17

FULL

Y FA

STEN

Page 18: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

Step 8 Cable Routing

18

WA

RN

ING

:

CABL

E BO

LT (#

79) M

UST

BE

THRE

AD

ED A

MIN

IMU

M O

F 5/

8” W

ITH

REG

ULA

R N

UT

AN

D S

PLIT

W

ASH

ER T

IGH

TEN

SEC

URE

LY T

O E

NSU

RE P

ROPE

R CO

NN

ECTI

ON

SEE

FIG

URE

S B

AN

D C

.

FULL

Y FA

STEN

NO

TE:

1. S

OM

E PA

RTS

CUT

OU

T/N

OT

SHO

WN

FO

R CL

ARI

TY.

2. R

EMO

VE A

NY

PULL

EYS

NEC

ESSA

RY T

O

IN

STA

LL C

ABL

E.3.

MA

KE S

URE

TH

E CA

BLE

RUN

S BE

TWEE

N T

HE

P

ULL

EYS

AS

SHO

WN

.

FIG

. B

FIG

. D

FIG

. A

FIG

. C

Page 19: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

Step 9

19

We

igh

t st

ac

k l

ab

el

an

d l

ub

ric

ati

on

in

stru

cti

on

s:

1. W

ipe

fron

t sur

face

of w

eigh

t sta

ck w

ith ru

bbin

g al

coho

l and

wip

e dr

y.2.

Pee

l off

back

she

et (a

dhes

ive

side

) fro

m la

bel a

nd m

ake

sure

that

the

labe

l rem

ains

att

ache

d to

the

appl

icat

ion

ta

pe.

3. L

ine

up le

ft e

dge

of la

bel s

heet

with

out

side

edg

e of

wei

ght h

oles

.4.

Lin

e up

the

fi rst

labe

l to

hole

on

top

plat

e.5.

Mak

e su

re la

bel i

s st

raig

ht a

nd s

low

ly p

ress

into

pla

ce.

6. G

ently

rem

ove

appl

icat

ion

tape

and

rub

each

labe

l fi rm

ly a

gain

st th

e w

eigh

t sta

ck.

7. A

llow

labe

ls to

sta

nd fo

r 2 d

ays

to a

llow

adh

esiv

e to

cur

e fu

lly.

8. O

pen

the

lube

pac

kage

pro

vide

d an

d ap

ply

a th

in fi

lm o

f lub

rican

t aro

und

the

fi rst

3 in

ches

of t

he g

uide

rods

abov

e th

e to

p pl

ate.

9.

Aft

er th

e ca

bles

are

inst

alle

d, d

o a

set o

f rep

s to

spr

ead

the

lubr

ican

t tho

roug

hly.

Ca

ble

Ad

just

me

nt

1. A

djus

tmen

ts c

an b

e m

ade

in th

e ar

ea p

oint

ed o

ut (F

IGU

RE B

) to

set t

he c

orre

ct te

nsio

n on

the

cabl

e.2.

Upo

n co

mpl

etio

n of

ass

embl

y, th

e TO

P PL

ATE

(#21

) doe

s no

t sit

on to

p of

the

fi rst

WEI

GH

T PL

ATE

(#20

), pu

sh th

e

TO

P PL

ATE

(#21

) dow

n, in

sert

the

SELE

CTO

R PI

N (#

16) a

nd p

erfo

rm s

ever

al re

petit

ions

. Thi

s w

ill s

elf-a

djus

t and

re

-alig

n th

e ca

ble

syst

em.

3. A

fter

com

plet

ing

the

prev

ious

ste

p, th

e TO

P PL

ATE

(#21

) stil

l doe

s no

t sit

on to

p of

the

fi rst

WEI

GH

T PL

ATE

(#20

)

or if

ther

e is

exc

ess

slac

k in

the

cabl

e sy

stem

, loo

sen

regu

lar n

ut (#

41) a

nd a

djus

t spl

it he

x ta

p bo

lt (#

79) i

n/ou

t

to g

ive

the

cabl

e pr

oper

tens

ion

(tau

t).

Onc

e ac

hiev

ing

the

prop

er te

nsio

n, re

-tig

hten

regu

lar n

ut (#

41).

Ass

embl

y L

ist

Item

#D

escr

iptio

nQ

ty.

Item

#D

escr

iptio

nQ

ty.

5G

UID

E R

OD

3/4

RD

X 4

8 1/

42

41FI

NIS

HED

HEX

NU

T Z/

P 1/

2 -1

31

7M

ULT

I-PR

ESS

CA

BL

E1

64N

YLO

N IN

SERT

LO

CK

NU

T Z/

P 5/

16-1

81

11PR

ESS

BA

R P

IVO

T A

RM

176

SHO

ULD

ER B

OLT

ALL

OY

3/8

X 3

/41

16SE

LE

CTO

R P

IN W

/CO

IL 3

/8 X

4 G

OL

D K

NO

B1

79SP

LIT

HEX

TA

P B

OLT

GR

-8 Z

/P 1

/2 -1

3 X

3 1

/2 (R

ND

CU

T)1

2010

LB

STE

EL W

EIG

HT

PLAT

E B

LAC

K19

80SP

LIT

LOC

K W

ASH

ER Z

/P 1

/2

121

10 L

B T

OP

PLAT

E W

/AD

JUST

AB

LE S

ELEC

TOR

BA

R1

85B

RO

NZE

BU

SHIN

G 3

/8 X

1/2

X 5

/16

132

LAB

EL-W

EIG

HT

NU

MB

ERS

1-20

DO

TS Ø

11/1

61

Page 20: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

Important Safety InstructionsStep 10

20

FULL

Y FA

STEN

THES

E A

ND

AN

Y LO

OSE

LY

FAST

EN H

ARD

WA

RE

Page 21: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

It is the responsibility of the fl oor personnel to instruct users on proper operation of the equipment and review the exercise label as shown below. The intended use of this equipment is for Multi-Press exercise only.

Basic Exercise Guide

21

Page 22: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

Parts List

22

REV0

Item No. Description Rev. Part No. Qty. Item No. Description Part No. Qty.

1 BACK PAD 0 UP7493 1 49 HEX HEAD CAP SCREW GR 5 Z/P 1/2 13 X 5 1/4 BNH2114 2

2 BACK PAD BRACKET 0 UP7494 1 50 HEX HEAD CAP SCREW GR 8 Z/P 1/4 20 X 3/4 BNH2106 10

3 BOTTOM CROSS BRACE 0 UP7495 1 51 HEX HEAD CAP SCREW GR 8 Z/P 3/8 16 X 1 BNH2037 6

4 FRONT FRAME 0 UP7496 1 52 HEX HEAD CAP SCREW GR 8 Z/P 3/8 16 X 1 1/4 BNH2038 8

5 GUIDE ROD 3/4 RD X 48 1/4 0 UP6947 2 53 HEX HEAD CAP SCREW GR 8 Z/P 3/8 16 X 1 3/4 BNH2040 7

6 MAIN FRAME 0 UP7497 1 54 HEX HEAD CAP SCREW GR 8 Z/P 3/8 16 X 2 1/2 BNH2044 2

7 MULTI PRESS CABLE 0 UP7498 1 55 HEX HEAD CAP SCREW GR 5 Z/P 3/8 16 X 2 3/4 BNH2045 4

8 PIVOT AXLE 1 RD X 4 3/4 0 UP7499 1 56 HEX HEAD CAP SCREW GR 8 Z/P 3/8 16 X 3 BNH2046 2

9 PIVOT AXLE 1 RD X 5 3/4 (CG 7501) 0 UP6949 1 57 HEX HEAD CAP SCREW GR 5 Z/P 3/8 16 X 4 3/4 BNH2063 1

10 PRESS BAR 0 UP7500 1 58 HEX HEAD CAP SCREW GR 8 Z/P 3/8 16 X 5 BNH2051 4

11 PRESS BAR PIVOT ARM 0 UP7501 1 59 UHMW STOPPER 13/32 ID X 2 1/2 OD X 1 BNH1185 1

12 REAR CROSS BRACE 0 UP7502 1 60 HEX KEY LONG ARM ALLOY 1/8 BNH0767 1

13 SEAT PAD 0 UP7503 1 61 HEX KEY LONG ARM ALLOY 3/16 BNH0371 1

14 SEAT PAD BRACKET 0 UP7504 1 62 NYLON INSERT JAM LOCK NUT 3/8 16 BNH2028 19

15 SELECTOR FRAME 0 UP7505 1 63 NYLON INSERT LOCK NUT Z/P 1/2 13 BNH2029 7

16 SELECTOR PINW/COIL 3/8 X 4 GOLD KNOB 0 UP3035 1 64 NYLON INSERT LOCK NUT Z/P 5/16 18 BNH2056 1

17 SUPPORT BAR 0 UP7506 1 65 NYLON PULLEY 3/8 X 1 X 4 1/2 BLACK BNH0506 2

18 WEIGHT SHIELD SUPPORT BRACKET 0 UP6953 2 66 PLASTIC INSERT CAP ELLIPTICAL 2 X 4 BNH1794 1

19 WEIGHT STACK FRAME 0 UP7507 1 67 PLASTIC SHROUD LID BNH2973 1

20 10 LB STEEL WEIGHT PLATE BLACK BNH1650 19 68 PULL PIN 1/2 X 5 3/4 LIGHT SPRING (YELLOW KNOB) BNH2233 2

21 10 LB TOP PLATE W/ADJUSTABLE SELECTOR BAR BNH1982 1 69 REAR PLASTIC WEIGHT SHIELD BNH2975 1

22 ALUMINUM CAP 1.020 RD (CAP 100) BNH0537 4 70 RUBBER BUMPERW/WASHER 3/8 X 1 1/2 BNH0514 2

23 BALL BEARING #W 516 BNH0628 2 71 RUBBER DONUT 3/4 X 2 1/2 BNH0068 2

24 BLACK CASTER WHEEL 1/2 X 1 7/8 X 1 3/8 BNH2235 4 72 RUBBER FOOT FOR 6 X 4 1/4 PLATE BNH1647 5

25 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 BNH0553 2 73 RUBBER GRIP 1 ID X .125 X 14 1/2 BNH2234 2

26 BRONZE BUSHING 1 X 1 1/4 X 3/4 X 1 1/2 X 1/8 BNH0527 2 74 RUBBER GRIP 1 ID X .125 X 4 1/4 BNH1143 2

27 BRONZE BUSHING 1/2 X 5/8 X 1/2 X 7/8 X 1/8 BNH0528 6 75 RUBBER GROMMET 3/4 ID BNH0401 2

28 CHROME CAP 2 RD BNH1137 2 76 SHOULDER BOLT ALLOY 3/8 X 3/4 BNH0718 1

29 LABEL DANGER CHECK RETAINING NUT... 1.5X1.688 BNH2902 2 77 SOCKET SET SCREW ALLOY 1/4 20 X 3/8 BNH0772 4

30 LABEL DANGER USE THIS EQUIPMENT... BNH2903 1 78 SOCKET SET SCREW ALLOY 10 32 X 1/8 BNH0473 4

31 LABEL WARNING SERIOUS INJURY OR DEATH BNH2939 1 79 SPLIT HEX TAP BOLT GR 8 Z/P 1/2 13 X 3 1/2 (RND CUT) BNH2977 1

32 LABEL WEIGHT NUMBERS 1 20 DOTS Ø11/16 BNH2976 1 80 SPLIT LOCKWASHER Z/P 1/2 BNH0572 1

33 LABEL WARNING KEEP BODY, HANDS... BNH2926 1 81 SPLIT LOCKWASHER Z/P 3/8 BNH2032 9

34 LABEL WARNING KEEP BODY, HANDS... BNH2908 1 82 SUPER LUBE TEFLON LUBRICANT 82340 BNH0704 2

35 LABEL WARNING ATTENTION USERS!... BNH2911 1 83 U STYLE TAPPED HOLE NUT 1/4 20 BNH0708 10

36 LABEL CAUTION CHECK PULL PIN IS FULLY... BNH2912 1 84 U SHAPE WASHER 3/8 ID X 1 1/2 OD X 3/16 THICK BNH2245 6

37 LABEL WARRANTY COMMERCIAL BNH2927 1 85 BRONZE BUSHING 3/8 X 1/2 X 5/16 BNH0737 1

38 LABEL INSPECTIONS RECOMMENDED INSPECTION... BNH2922 1 86 CUP AND TOWEL HOLDER BNH2980 1

39 LABEL SCHEDULE REPLACEMENT PARTS... BNH2957 1 87 HEX HEAD CAP SCREW GR 8 Z/P 1/4 20 X 2 1/2 BNH2981 1

40 LABEL IMPORTANT ADJUST CABLE TENSION HERE BNH2924 1 88 NYLON INSERT LOCK NUT Z/P 1/4 20 BNH2983 1

41 FINISHED HEX NUT Z/P 1/2 13 BNH0206 1 89 LABEL IMPORTANT FOR SMOOTH PERFORMANCE... BNH2925 1

42 FLAT WASHER Z/P 3/8 ID X 1 OD X 3/16 THICK BNH2479 6 90 LABEL IMPORTANT FOR SMOOTH PERFORMANCE... BNH2916 1

43 FLAT WASHER SAE Z/P 1/2 BNH2031 14 91 LABEL GLADIATOR SERIES SERIAL # BNH2978 2

44 FLAT WASHER SAE Z/P #12 (1/4 ) BNH2982 12 92 LABEL CALGYM BY TUFFSTUFF FITNESS BNH2979 2

45 FLAT WASHER SAE Z/P 3/8 BNH2030 41 93 LABEL TUFFSTUFF FITNESS BNH2933 1

46 FRONT PLASTIC WEIGHT SHIELD BNH2974 1 94 LABEL WEIGHT RESIST 4/C ON 10M LEXAN 9 1/2 X 25 3/8 BNH2195 1

47 HEX HEAD CAP SCREW GR 5 Z/P 1/2 13 X 2 1/2 BNH2186 4 95 LABEL WARNING ANCHORING BNH2956 5

48 HEX HEAD CAP SCREW GR 5 Z/P 1/2 13 X 5 1/2 BNH2066 1 96 LABEL EXERCISE MULTI PRESS BNH2209 1

CG-7503Parts List

COLOR CHARTGRAY= SUB-ASSEMBLY PARTSBLACK= HARDWARE

Page 23: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

BY TUFFSTUFF FITNESS

CG-7503 Multi-Press

Exploded View

23

Page 24: IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE · Tuff Stuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully

WARRANTY This warranty applies only in the United States to the products manufactured or distributed by Tuff Stuff Fitness Equipment Inc. under the

CalGym brand name. Tuff Stuff warrants to the original purchaser that CalCym equipment will be free from defects in material and workmanship.

All warranty periods begin to run from the date of delivery to the original purchaser. The warranty and remedies set forth herein are conditioned

upon proper storage, installation, use and maintenance and conformance with any recommendations of Tuff Stuff . This warranty does not cover

products not manufactured by Tuff Stuff or products which are altered without the express written consent of Tuff Stuff .

Commercial Warranty as specifi ed:

Ten (10) Years: Structural Main Frames, Welds, Cams and Weight Plates.

Five (5) Years: Pivot Bearings, Pulleys, Bushings, Guide Rods, Gas Shocks.

One (1) Year: Linear Bearings and Pull-Pin Components.

All other parts not mentioned, one year from the date of delivery to the original purchaser.

Six (6) Months: Upholstery, Cables, Finish and Rubber Grips.

The obligation of Tuff Stuff under this warranty is limited to repairing or replacing warranted defective parts as Tuff Stuff may elect, at Tuff Stuff ’s

facility in Chino, California without charge to the purchaser. Purchaser is responsible for installation of repaired or replaced parts, and all

transportation and insurance costs on returned or replaced equipment to and from Tuff Stuff ’s facility in Chino.

THE FOREGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE SOLE

LIABILITY OF TUFFSTUFF WITH REGARD TO WARRANTY. NO IMPLIED STATUTORY WARRANTY OR

IMPLIED STATUTORY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE

SHALL APPLY. IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT, WARRANTY,

NEGLIGENCE OR OTHERWISE, SHALL TUFFSTUFF BE LIABLE FOR SPECIAL, INCIDENTAL OR

CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS OR REVENUE,

LOSS OF USE OF EQUIPMENT, COST OF CAPITAL, COST OF SUBSTITUTION EQUIPMENT, DOWNTIME

COST, OR CLAIMS OF CUSTOMERS OR PURCHASER FROM SUCH DAMAGE.

This written warranty is the fi nal, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment

and no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual of the cause

of action. No modifi cation of this warranty or waiver of its terms shall be binding on either party unless approved in writing by an authorized repre-

sentative of the party. Contact Tuff Stuff Fitness Equipment Inc. at 13971 Norton Avenue, Chino, CA 91710, before returning any defective equipment.

This warranty gives you specifi c legal rights and you may also have other rights, which may vary from state to state.

SERIAL #

Write your Serial number here for future reference Purchase Date

CALGYM is a brand name product manufactured and distributed by:

Tuff Stuff Fitness Equipment Inc.

13971 Norton Avenue, Chino, CA 91710, USA Phone: 909-629-1600 Fax: 909-629-4967

www.tuff stuffi tness.com service@tuff stuff .net or service1@tuff stuff .net

BY TUFFSTUFF FITNESS