1 Scope This test method is to determine the impact resistance of polymer film circuitry when exposed to a series of falling ball impingements. The method is used to evaluate the resistance to chipping, flaking, convolution or other forms of separation of the polymer film from either the conductor or base laminate material surfaces. 2 Applicable documents None 3 Test specimen IPC-B-25 Multi-Purpose Test Board 4 Equipment/Apparatus 4.1 A suitable electromagnetic apparatus to precisely con- trol the height and the point of impact of the falling ball (see Figure 1) 4.2 The test ball shall be 25 mm diameter, 67 gram preci- sion steel ball. 4.3 When testing flexible circuits, the test specimen shall be placed on a hard smooth surface. Use of at least 0.6 cm cold rolled steel sheet stock. 5 Procedure 5.1 Preparation 5.1.1 Adjust the fall height by setting the solenoid core at 53 cm ± 0.3 cm from the top surface of the test specimen. 5.2 Test 5.2.1 Place the steel ball on the underside of the solenoid core with the solenoid energized. 5.2.2 Place the test specimen below the falling ball in such a manner as to strike the center of feature (L) on test specimen IPC-B-25. 5.2.3 Release the falling ball by de-energizing the solenoid magnet. 5.2.4 It is necessary to catch the ball immediately after impact so as not to permit more than one blow at a time. 5.2.5 Repeat this procedure for 10 cycles and observe the test specimen after each blow. 5.2.6 Perform the same test (also for l0 cycles)on any area of the test specimen having no circuitry. 5.2.7 Repeat the same test in such a manner as to strike the edge of the feature (L) 10 times. 5.3 Evaluation Visually examine the test specimen for chipping, flaking, convolution, or other forms of separation of the polymer film. 6 Notes 6.1 The test apparatus shown in Figure 1 can easily be assembled using a standard laboratory stand and clamps, a 12 volt DC Solenoid, and a 12 Volt battery. IPC-2-4-30-1 Figure 1 Falling Ball Impact Test Apparatus The Institute for Interconnecting and Packaging Electronic Circuits 2215 Sanders Road • Northbrook, IL 60062-6135 IPC-TM-650 TEST METHODS MANUAL Number 2.4.30 Subject Impact Resistance, Polymer Film Date 10/86 Revision Originating Task Group N/A Material in this Test Methods Manual was voluntarily established by Technical Committees of the IPC. This material is advisory only and its use or adaptation is entirely voluntary. IPC disclaims all liability of any kind as to the use, application, or adaptation of this material. Users are also wholly responsible for protecting themselves against all claims or liabilities for patent infringement. Equipment referenced is for the convenience of the user and does not imply endorsement by the IPC. Page 1 of 1

Impact Resistance, Polymer · PDF file1 Scope This test method is to determine the impact resis-tance of polymer film circuitry when exposed to a series of falling ball impingements

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Page 1: Impact Resistance, Polymer · PDF file1 Scope This test method is to determine the impact resis-tance of polymer film circuitry when exposed to a series of falling ball impingements

2 Applicable documents None

3 Test specimen IPC-B-25 Multi-Purpose Test Board

4 Equipment/Apparatus

4.1 A suitable electromagnetic apparatus to precisely con-trol the height and the point of impact of the falling ball (seeFigure 1)

4.2 The test ball shall be 25 mm diameter, 67 gram preci-sion steel ball.

4.3 When testing flexible circuits, the test specimen shall beplaced on a hard smooth surface. Use of at least 0.6 cm coldrolled steel sheet stock.

5 Procedure

5.1 Preparation

5.1.1 Adjust the fall height by setting the solenoid core at 53cm ± 0.3 cm from the top surface of the test specimen.

5.2 Test

5.2.1 Place the steel ball on the underside of the solenoidcore with the solenoid energized.

5.2.2 Place the test specimen below the falling ball in sucha manner as to strike the center of feature (L) on test speci-men IPC-B-25.

5.2.3 Release the falling ball by de-energizing the solenoidmagnet.

5.2.4 It is necessary to catch the ball immediately afterimpact so as not to permit more than one blow at a time.

5.2.5 Repeat this procedure for 10 cycles and observe thetest specimen after each blow.

5.2.6 Perform the same test (also for l0 cycles)on any areaof the test specimen having no circuitry.

5.2.7 Repeat the same test in such a manner as to strikethe edge of the feature (L) 10 times.

5.3 Evaluation Visually examine the test specimen forchipping, flaking, convolution, or other forms of separation ofthe polymer film.

6 Notes

6.1 The test apparatus shown in Figure 1 can easily beassembled using a standard laboratory stand and clamps, a12 volt DC Solenoid, and a 12 Volt battery.IPC-2-4-30-1

Figure 1 Falling Ball Impact Test Apparatus

The Institute for Interconnecting and Packaging Electronic Circuits2215 Sanders Road • Northbrook, IL 60062-6135

IPC-TM-650TEST METHODS MANUAL

Number2.4.30

SubjectImpact Resistance, Polymer Film

Date10/86

Revision

Originating Task GroupN/A

Material in this Test Methods Manual was voluntarily established by Technical Committees of the IPC. This material is advisory onlyand its use or adaptation is entirely voluntary. IPC disclaims all liability of any kind as to the use, application, or adaptation of thismaterial. Users are also wholly responsible for protecting themselves against all claims or liabilities for patent infringement.Equipment referenced is for the convenience of the user and does not imply endorsement by the IPC.

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