23
VICE PRESIDENT, SITE OPERATIONS TIA BUSH IMLYGIC CASE STUDY: MANUFACTURING AND COMMERCIALIZATION OF AN ONCOLYTIC VIRUS PRODUCT Public Information

IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

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Page 1: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

VICE PRESIDENT SITE OPERATIONS

TIA BUSH

IMLYGIC CASE STUDY MANUFACTURING AND COMMERCIALIZATION OF AN ONCOLYTIC VIRUS PRODUCT

Public Information

2

SERVING PATIENTS IS A PRIVILEGEhellip

Public Information

3

THIS PRIVILEGE COMES WITH SIGNIFICANT RESPONSIBILITIES

Public Information

4

bull Impart our experience with a ldquofirst in classrdquo product

bull Discuss how we challenged conventional thinking

bull Share what the future holds on our continuing journey

TODAYrsquoS OBJECTIVE

Public Information

5

DAWN OF THE BIOCENTURY

Public Information

6

ACCELERATING IMPROVED PATIENT OUTCOMES

Public Information

INNOVATION

+

7

7

IMLYGIC (Im-LYE-jick) IMmunebolstering and precise LYsis of cancer cells achieved through loGICal design

TA limo gene LA herpa rep vec

Public Information

Talimogene laherparepvec

IMLYGICreg IS FIRST AND CURRENTLY ONLY APPROVED ONCOLYTIC IMMUNOTHERAPY

8

THE PRODUCT HAS UNIQUE LOCAL AND SYSTEMIC MECHANISMS OF ACTION

bull IMLYGIC has a proposed dual mechanism of action

bull IMLYGICreg (talimogene laherparepvec) is engineered from herpes simplex virus 1 (HSV-1)

ndash Attenuate the virus

ndash Increase selectivity for cancer cells

ndash Secrete the cytokine GM-CSF

bull IMLYGIC is injected directly into a lesion

Public Information

9

bull Small scale

bull Single use

bull Cold chain

TALIMOGENE LAHERPAREPVEC PRODUCTION PROCESS OVERVIEW

Public Information

Cell

Expansion

Infection amp

Harvest

Cell

Revival

Tis

su

e c

ult

ure

amp V

ira

l

Pro

du

cti

on

Vir

al P

uri

fic

ati

on

Clarification

UFDF

Chroma

Sterile

Filter

Dru

g P

rod

uc

t

Dilution Filling Inspection Labeling Freezing Storage

10

AMGEN ACQUIRED PRODUCT AND MANUFACTURING SITE

bull Formerly BioVex founded in 1999

bull Acquired by Amgen in 2011

bull Approved in US EU CH AU

bull Currently dedicated to the production of IMLYGICtrade

bull Biosafety Level 1amp2 permit

bull lsquoVial to vialrsquo facility

bull Single-use disposable systems

Public Information

11

bull Transition from RampD mindset to commercial approach

bull Address cultural differences between companies

bull Integrate quality and management systems

ACQUISITION CREATED NEW OPPORTUNITIES

Public Information

12

HOWEVER THERE WERE CURVES AHEAD

Public Information

13

FIRST IMPRESSIONS WERE DECEIVING

Original Plan

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Actual Plan

bull Conduct additional process characterization studies

bull Complete quality risk assessments

bull Conduct validation studies to meet regulatory requirements

bull Develop and validate automatic labeling process

bull Redesign aseptic core and add restricted access barriers

bull Qualify primary container

bull Complete extractable and leachable studies

bull Develop and validate primary label carton and seal for -80degC

bull Develop and validate cold chain shipment for -80degC

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Public Information

14

UNIQUE PRODUCT CHARACTERISTICS IMPOSED NEW REQUIREMENTS AND LED TO NOVEL APPROACHES

Business Impactbull Updated manufacturing controls

bull Novel testing requirements

bull New validation approaches

bull Tighter stability and testing criteria

bull State-of-the-art packaging line

bull Innovative cold chain solutions

bull Unique labeling method

Public Information

These actions allowed Amgen to deliver on our mission to serve patients

Manufacturing

Testing

Distribution

Regulatory

15

Adventitious virus testing performed in parallel

In vitro and in vivo adventitious virus testing conducted on uninfected

parallel culture sample due to interference from Talimogene

laherparepvec virus

Drug product solution unable to be sterile filtered

Extensive aseptic process simulation studies were conducted

Hold time validations studies were critical

Original process design required manual mixing

Comprehensive mixing studies were performed to support all mixing

steps

A detailed SOP was written and manufacturing staff were trained

Regulatory agencies were very interested in this unit operation

A FEW MANUFACTURING STEPS WERE NOT IDEAL BUT EXTENSIVE VALIDATION STUDIES DEMONSTRATED CONTROL

Public Information

16

Controls were established to protect both our product and people

CONTROLS TO MINIMIZE IMLYGICreg ADVENTITIOUS AGENT CONTAMINATION RISK BASED ON A MULTILAYERED APPROACH

Manufacturing Process and Facility Design

Features

bull Closed systems

bull Robust environmental control and

monitoring

bull Restrictions on personnel and material

movement

bull Validated cleaning and

decontamination procedures

bull Physical barriers for segregation

Materials and Components

bull Cell substrate proven safety profile

bull Cell banks and virus seed stocks test

free of adventitious agents

bull Adventitious virus testing of bulk

harvest material

bull Raw materials and components with

predefined specifications for

adventitious agents

bull Minimal animal derived materials

bull Single use technology

Operating and Procedural Controls

bull Stringent bioburden and endotoxin limits using validated methods

bull Validated pool hold times and temperature controls

bull Validated processing durations

bull Sterility and endotoxin testing prior to release

Public Information

17

Required extensive planning and education as product was adopted for use

ONCOLYTIC VIRUS TESTING STRATEGY DID NOT FIT NEATLY WITHIN VACCINE OR BIOLOGICAL CATEGORY

Public Information

Category Implication Action

Viral Safety Conventional method of demonstrating viral

safety did not apply

Demonstrate viral safety through testing for

each lot

Stability More variables to be accounted for due to

ultralow temperature requirements

Conduct extensive stability protocol and data

set to cover end to end supply chain and

product handling scenarios

Product Specification Conventional criteria and methods did not

apply

Rely on biological assays to demonstrate

potency strength and purity

18

Primary labeling and

secondary packaging

line at -80degC

Novel 2-part interlocking

carton with cryogenic

closure label

Cryogenic shippers to

allow direct shipment to

healthcare providers

ULTRALOW COLD CHAIN REQUIREMENTS DROVE INNOVATIVE SOLUTIONS THAT WERE AN INDUSTRY FIRST

Public Information

Cryogenic Closure Label

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 2: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

2

SERVING PATIENTS IS A PRIVILEGEhellip

Public Information

3

THIS PRIVILEGE COMES WITH SIGNIFICANT RESPONSIBILITIES

Public Information

4

bull Impart our experience with a ldquofirst in classrdquo product

bull Discuss how we challenged conventional thinking

bull Share what the future holds on our continuing journey

TODAYrsquoS OBJECTIVE

Public Information

5

DAWN OF THE BIOCENTURY

Public Information

6

ACCELERATING IMPROVED PATIENT OUTCOMES

Public Information

INNOVATION

+

7

7

IMLYGIC (Im-LYE-jick) IMmunebolstering and precise LYsis of cancer cells achieved through loGICal design

TA limo gene LA herpa rep vec

Public Information

Talimogene laherparepvec

IMLYGICreg IS FIRST AND CURRENTLY ONLY APPROVED ONCOLYTIC IMMUNOTHERAPY

8

THE PRODUCT HAS UNIQUE LOCAL AND SYSTEMIC MECHANISMS OF ACTION

bull IMLYGIC has a proposed dual mechanism of action

bull IMLYGICreg (talimogene laherparepvec) is engineered from herpes simplex virus 1 (HSV-1)

ndash Attenuate the virus

ndash Increase selectivity for cancer cells

ndash Secrete the cytokine GM-CSF

bull IMLYGIC is injected directly into a lesion

Public Information

9

bull Small scale

bull Single use

bull Cold chain

TALIMOGENE LAHERPAREPVEC PRODUCTION PROCESS OVERVIEW

Public Information

Cell

Expansion

Infection amp

Harvest

Cell

Revival

Tis

su

e c

ult

ure

amp V

ira

l

Pro

du

cti

on

Vir

al P

uri

fic

ati

on

Clarification

UFDF

Chroma

Sterile

Filter

Dru

g P

rod

uc

t

Dilution Filling Inspection Labeling Freezing Storage

10

AMGEN ACQUIRED PRODUCT AND MANUFACTURING SITE

bull Formerly BioVex founded in 1999

bull Acquired by Amgen in 2011

bull Approved in US EU CH AU

bull Currently dedicated to the production of IMLYGICtrade

bull Biosafety Level 1amp2 permit

bull lsquoVial to vialrsquo facility

bull Single-use disposable systems

Public Information

11

bull Transition from RampD mindset to commercial approach

bull Address cultural differences between companies

bull Integrate quality and management systems

ACQUISITION CREATED NEW OPPORTUNITIES

Public Information

12

HOWEVER THERE WERE CURVES AHEAD

Public Information

13

FIRST IMPRESSIONS WERE DECEIVING

Original Plan

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Actual Plan

bull Conduct additional process characterization studies

bull Complete quality risk assessments

bull Conduct validation studies to meet regulatory requirements

bull Develop and validate automatic labeling process

bull Redesign aseptic core and add restricted access barriers

bull Qualify primary container

bull Complete extractable and leachable studies

bull Develop and validate primary label carton and seal for -80degC

bull Develop and validate cold chain shipment for -80degC

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Public Information

14

UNIQUE PRODUCT CHARACTERISTICS IMPOSED NEW REQUIREMENTS AND LED TO NOVEL APPROACHES

Business Impactbull Updated manufacturing controls

bull Novel testing requirements

bull New validation approaches

bull Tighter stability and testing criteria

bull State-of-the-art packaging line

bull Innovative cold chain solutions

bull Unique labeling method

Public Information

These actions allowed Amgen to deliver on our mission to serve patients

Manufacturing

Testing

Distribution

Regulatory

15

Adventitious virus testing performed in parallel

In vitro and in vivo adventitious virus testing conducted on uninfected

parallel culture sample due to interference from Talimogene

laherparepvec virus

Drug product solution unable to be sterile filtered

Extensive aseptic process simulation studies were conducted

Hold time validations studies were critical

Original process design required manual mixing

Comprehensive mixing studies were performed to support all mixing

steps

A detailed SOP was written and manufacturing staff were trained

Regulatory agencies were very interested in this unit operation

A FEW MANUFACTURING STEPS WERE NOT IDEAL BUT EXTENSIVE VALIDATION STUDIES DEMONSTRATED CONTROL

Public Information

16

Controls were established to protect both our product and people

CONTROLS TO MINIMIZE IMLYGICreg ADVENTITIOUS AGENT CONTAMINATION RISK BASED ON A MULTILAYERED APPROACH

Manufacturing Process and Facility Design

Features

bull Closed systems

bull Robust environmental control and

monitoring

bull Restrictions on personnel and material

movement

bull Validated cleaning and

decontamination procedures

bull Physical barriers for segregation

Materials and Components

bull Cell substrate proven safety profile

bull Cell banks and virus seed stocks test

free of adventitious agents

bull Adventitious virus testing of bulk

harvest material

bull Raw materials and components with

predefined specifications for

adventitious agents

bull Minimal animal derived materials

bull Single use technology

Operating and Procedural Controls

bull Stringent bioburden and endotoxin limits using validated methods

bull Validated pool hold times and temperature controls

bull Validated processing durations

bull Sterility and endotoxin testing prior to release

Public Information

17

Required extensive planning and education as product was adopted for use

ONCOLYTIC VIRUS TESTING STRATEGY DID NOT FIT NEATLY WITHIN VACCINE OR BIOLOGICAL CATEGORY

Public Information

Category Implication Action

Viral Safety Conventional method of demonstrating viral

safety did not apply

Demonstrate viral safety through testing for

each lot

Stability More variables to be accounted for due to

ultralow temperature requirements

Conduct extensive stability protocol and data

set to cover end to end supply chain and

product handling scenarios

Product Specification Conventional criteria and methods did not

apply

Rely on biological assays to demonstrate

potency strength and purity

18

Primary labeling and

secondary packaging

line at -80degC

Novel 2-part interlocking

carton with cryogenic

closure label

Cryogenic shippers to

allow direct shipment to

healthcare providers

ULTRALOW COLD CHAIN REQUIREMENTS DROVE INNOVATIVE SOLUTIONS THAT WERE AN INDUSTRY FIRST

Public Information

Cryogenic Closure Label

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 3: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

3

THIS PRIVILEGE COMES WITH SIGNIFICANT RESPONSIBILITIES

Public Information

4

bull Impart our experience with a ldquofirst in classrdquo product

bull Discuss how we challenged conventional thinking

bull Share what the future holds on our continuing journey

TODAYrsquoS OBJECTIVE

Public Information

5

DAWN OF THE BIOCENTURY

Public Information

6

ACCELERATING IMPROVED PATIENT OUTCOMES

Public Information

INNOVATION

+

7

7

IMLYGIC (Im-LYE-jick) IMmunebolstering and precise LYsis of cancer cells achieved through loGICal design

TA limo gene LA herpa rep vec

Public Information

Talimogene laherparepvec

IMLYGICreg IS FIRST AND CURRENTLY ONLY APPROVED ONCOLYTIC IMMUNOTHERAPY

8

THE PRODUCT HAS UNIQUE LOCAL AND SYSTEMIC MECHANISMS OF ACTION

bull IMLYGIC has a proposed dual mechanism of action

bull IMLYGICreg (talimogene laherparepvec) is engineered from herpes simplex virus 1 (HSV-1)

ndash Attenuate the virus

ndash Increase selectivity for cancer cells

ndash Secrete the cytokine GM-CSF

bull IMLYGIC is injected directly into a lesion

Public Information

9

bull Small scale

bull Single use

bull Cold chain

TALIMOGENE LAHERPAREPVEC PRODUCTION PROCESS OVERVIEW

Public Information

Cell

Expansion

Infection amp

Harvest

Cell

Revival

Tis

su

e c

ult

ure

amp V

ira

l

Pro

du

cti

on

Vir

al P

uri

fic

ati

on

Clarification

UFDF

Chroma

Sterile

Filter

Dru

g P

rod

uc

t

Dilution Filling Inspection Labeling Freezing Storage

10

AMGEN ACQUIRED PRODUCT AND MANUFACTURING SITE

bull Formerly BioVex founded in 1999

bull Acquired by Amgen in 2011

bull Approved in US EU CH AU

bull Currently dedicated to the production of IMLYGICtrade

bull Biosafety Level 1amp2 permit

bull lsquoVial to vialrsquo facility

bull Single-use disposable systems

Public Information

11

bull Transition from RampD mindset to commercial approach

bull Address cultural differences between companies

bull Integrate quality and management systems

ACQUISITION CREATED NEW OPPORTUNITIES

Public Information

12

HOWEVER THERE WERE CURVES AHEAD

Public Information

13

FIRST IMPRESSIONS WERE DECEIVING

Original Plan

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Actual Plan

bull Conduct additional process characterization studies

bull Complete quality risk assessments

bull Conduct validation studies to meet regulatory requirements

bull Develop and validate automatic labeling process

bull Redesign aseptic core and add restricted access barriers

bull Qualify primary container

bull Complete extractable and leachable studies

bull Develop and validate primary label carton and seal for -80degC

bull Develop and validate cold chain shipment for -80degC

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Public Information

14

UNIQUE PRODUCT CHARACTERISTICS IMPOSED NEW REQUIREMENTS AND LED TO NOVEL APPROACHES

Business Impactbull Updated manufacturing controls

bull Novel testing requirements

bull New validation approaches

bull Tighter stability and testing criteria

bull State-of-the-art packaging line

bull Innovative cold chain solutions

bull Unique labeling method

Public Information

These actions allowed Amgen to deliver on our mission to serve patients

Manufacturing

Testing

Distribution

Regulatory

15

Adventitious virus testing performed in parallel

In vitro and in vivo adventitious virus testing conducted on uninfected

parallel culture sample due to interference from Talimogene

laherparepvec virus

Drug product solution unable to be sterile filtered

Extensive aseptic process simulation studies were conducted

Hold time validations studies were critical

Original process design required manual mixing

Comprehensive mixing studies were performed to support all mixing

steps

A detailed SOP was written and manufacturing staff were trained

Regulatory agencies were very interested in this unit operation

A FEW MANUFACTURING STEPS WERE NOT IDEAL BUT EXTENSIVE VALIDATION STUDIES DEMONSTRATED CONTROL

Public Information

16

Controls were established to protect both our product and people

CONTROLS TO MINIMIZE IMLYGICreg ADVENTITIOUS AGENT CONTAMINATION RISK BASED ON A MULTILAYERED APPROACH

Manufacturing Process and Facility Design

Features

bull Closed systems

bull Robust environmental control and

monitoring

bull Restrictions on personnel and material

movement

bull Validated cleaning and

decontamination procedures

bull Physical barriers for segregation

Materials and Components

bull Cell substrate proven safety profile

bull Cell banks and virus seed stocks test

free of adventitious agents

bull Adventitious virus testing of bulk

harvest material

bull Raw materials and components with

predefined specifications for

adventitious agents

bull Minimal animal derived materials

bull Single use technology

Operating and Procedural Controls

bull Stringent bioburden and endotoxin limits using validated methods

bull Validated pool hold times and temperature controls

bull Validated processing durations

bull Sterility and endotoxin testing prior to release

Public Information

17

Required extensive planning and education as product was adopted for use

ONCOLYTIC VIRUS TESTING STRATEGY DID NOT FIT NEATLY WITHIN VACCINE OR BIOLOGICAL CATEGORY

Public Information

Category Implication Action

Viral Safety Conventional method of demonstrating viral

safety did not apply

Demonstrate viral safety through testing for

each lot

Stability More variables to be accounted for due to

ultralow temperature requirements

Conduct extensive stability protocol and data

set to cover end to end supply chain and

product handling scenarios

Product Specification Conventional criteria and methods did not

apply

Rely on biological assays to demonstrate

potency strength and purity

18

Primary labeling and

secondary packaging

line at -80degC

Novel 2-part interlocking

carton with cryogenic

closure label

Cryogenic shippers to

allow direct shipment to

healthcare providers

ULTRALOW COLD CHAIN REQUIREMENTS DROVE INNOVATIVE SOLUTIONS THAT WERE AN INDUSTRY FIRST

Public Information

Cryogenic Closure Label

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 4: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

4

bull Impart our experience with a ldquofirst in classrdquo product

bull Discuss how we challenged conventional thinking

bull Share what the future holds on our continuing journey

TODAYrsquoS OBJECTIVE

Public Information

5

DAWN OF THE BIOCENTURY

Public Information

6

ACCELERATING IMPROVED PATIENT OUTCOMES

Public Information

INNOVATION

+

7

7

IMLYGIC (Im-LYE-jick) IMmunebolstering and precise LYsis of cancer cells achieved through loGICal design

TA limo gene LA herpa rep vec

Public Information

Talimogene laherparepvec

IMLYGICreg IS FIRST AND CURRENTLY ONLY APPROVED ONCOLYTIC IMMUNOTHERAPY

8

THE PRODUCT HAS UNIQUE LOCAL AND SYSTEMIC MECHANISMS OF ACTION

bull IMLYGIC has a proposed dual mechanism of action

bull IMLYGICreg (talimogene laherparepvec) is engineered from herpes simplex virus 1 (HSV-1)

ndash Attenuate the virus

ndash Increase selectivity for cancer cells

ndash Secrete the cytokine GM-CSF

bull IMLYGIC is injected directly into a lesion

Public Information

9

bull Small scale

bull Single use

bull Cold chain

TALIMOGENE LAHERPAREPVEC PRODUCTION PROCESS OVERVIEW

Public Information

Cell

Expansion

Infection amp

Harvest

Cell

Revival

Tis

su

e c

ult

ure

amp V

ira

l

Pro

du

cti

on

Vir

al P

uri

fic

ati

on

Clarification

UFDF

Chroma

Sterile

Filter

Dru

g P

rod

uc

t

Dilution Filling Inspection Labeling Freezing Storage

10

AMGEN ACQUIRED PRODUCT AND MANUFACTURING SITE

bull Formerly BioVex founded in 1999

bull Acquired by Amgen in 2011

bull Approved in US EU CH AU

bull Currently dedicated to the production of IMLYGICtrade

bull Biosafety Level 1amp2 permit

bull lsquoVial to vialrsquo facility

bull Single-use disposable systems

Public Information

11

bull Transition from RampD mindset to commercial approach

bull Address cultural differences between companies

bull Integrate quality and management systems

ACQUISITION CREATED NEW OPPORTUNITIES

Public Information

12

HOWEVER THERE WERE CURVES AHEAD

Public Information

13

FIRST IMPRESSIONS WERE DECEIVING

Original Plan

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Actual Plan

bull Conduct additional process characterization studies

bull Complete quality risk assessments

bull Conduct validation studies to meet regulatory requirements

bull Develop and validate automatic labeling process

bull Redesign aseptic core and add restricted access barriers

bull Qualify primary container

bull Complete extractable and leachable studies

bull Develop and validate primary label carton and seal for -80degC

bull Develop and validate cold chain shipment for -80degC

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Public Information

14

UNIQUE PRODUCT CHARACTERISTICS IMPOSED NEW REQUIREMENTS AND LED TO NOVEL APPROACHES

Business Impactbull Updated manufacturing controls

bull Novel testing requirements

bull New validation approaches

bull Tighter stability and testing criteria

bull State-of-the-art packaging line

bull Innovative cold chain solutions

bull Unique labeling method

Public Information

These actions allowed Amgen to deliver on our mission to serve patients

Manufacturing

Testing

Distribution

Regulatory

15

Adventitious virus testing performed in parallel

In vitro and in vivo adventitious virus testing conducted on uninfected

parallel culture sample due to interference from Talimogene

laherparepvec virus

Drug product solution unable to be sterile filtered

Extensive aseptic process simulation studies were conducted

Hold time validations studies were critical

Original process design required manual mixing

Comprehensive mixing studies were performed to support all mixing

steps

A detailed SOP was written and manufacturing staff were trained

Regulatory agencies were very interested in this unit operation

A FEW MANUFACTURING STEPS WERE NOT IDEAL BUT EXTENSIVE VALIDATION STUDIES DEMONSTRATED CONTROL

Public Information

16

Controls were established to protect both our product and people

CONTROLS TO MINIMIZE IMLYGICreg ADVENTITIOUS AGENT CONTAMINATION RISK BASED ON A MULTILAYERED APPROACH

Manufacturing Process and Facility Design

Features

bull Closed systems

bull Robust environmental control and

monitoring

bull Restrictions on personnel and material

movement

bull Validated cleaning and

decontamination procedures

bull Physical barriers for segregation

Materials and Components

bull Cell substrate proven safety profile

bull Cell banks and virus seed stocks test

free of adventitious agents

bull Adventitious virus testing of bulk

harvest material

bull Raw materials and components with

predefined specifications for

adventitious agents

bull Minimal animal derived materials

bull Single use technology

Operating and Procedural Controls

bull Stringent bioburden and endotoxin limits using validated methods

bull Validated pool hold times and temperature controls

bull Validated processing durations

bull Sterility and endotoxin testing prior to release

Public Information

17

Required extensive planning and education as product was adopted for use

ONCOLYTIC VIRUS TESTING STRATEGY DID NOT FIT NEATLY WITHIN VACCINE OR BIOLOGICAL CATEGORY

Public Information

Category Implication Action

Viral Safety Conventional method of demonstrating viral

safety did not apply

Demonstrate viral safety through testing for

each lot

Stability More variables to be accounted for due to

ultralow temperature requirements

Conduct extensive stability protocol and data

set to cover end to end supply chain and

product handling scenarios

Product Specification Conventional criteria and methods did not

apply

Rely on biological assays to demonstrate

potency strength and purity

18

Primary labeling and

secondary packaging

line at -80degC

Novel 2-part interlocking

carton with cryogenic

closure label

Cryogenic shippers to

allow direct shipment to

healthcare providers

ULTRALOW COLD CHAIN REQUIREMENTS DROVE INNOVATIVE SOLUTIONS THAT WERE AN INDUSTRY FIRST

Public Information

Cryogenic Closure Label

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 5: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

5

DAWN OF THE BIOCENTURY

Public Information

6

ACCELERATING IMPROVED PATIENT OUTCOMES

Public Information

INNOVATION

+

7

7

IMLYGIC (Im-LYE-jick) IMmunebolstering and precise LYsis of cancer cells achieved through loGICal design

TA limo gene LA herpa rep vec

Public Information

Talimogene laherparepvec

IMLYGICreg IS FIRST AND CURRENTLY ONLY APPROVED ONCOLYTIC IMMUNOTHERAPY

8

THE PRODUCT HAS UNIQUE LOCAL AND SYSTEMIC MECHANISMS OF ACTION

bull IMLYGIC has a proposed dual mechanism of action

bull IMLYGICreg (talimogene laherparepvec) is engineered from herpes simplex virus 1 (HSV-1)

ndash Attenuate the virus

ndash Increase selectivity for cancer cells

ndash Secrete the cytokine GM-CSF

bull IMLYGIC is injected directly into a lesion

Public Information

9

bull Small scale

bull Single use

bull Cold chain

TALIMOGENE LAHERPAREPVEC PRODUCTION PROCESS OVERVIEW

Public Information

Cell

Expansion

Infection amp

Harvest

Cell

Revival

Tis

su

e c

ult

ure

amp V

ira

l

Pro

du

cti

on

Vir

al P

uri

fic

ati

on

Clarification

UFDF

Chroma

Sterile

Filter

Dru

g P

rod

uc

t

Dilution Filling Inspection Labeling Freezing Storage

10

AMGEN ACQUIRED PRODUCT AND MANUFACTURING SITE

bull Formerly BioVex founded in 1999

bull Acquired by Amgen in 2011

bull Approved in US EU CH AU

bull Currently dedicated to the production of IMLYGICtrade

bull Biosafety Level 1amp2 permit

bull lsquoVial to vialrsquo facility

bull Single-use disposable systems

Public Information

11

bull Transition from RampD mindset to commercial approach

bull Address cultural differences between companies

bull Integrate quality and management systems

ACQUISITION CREATED NEW OPPORTUNITIES

Public Information

12

HOWEVER THERE WERE CURVES AHEAD

Public Information

13

FIRST IMPRESSIONS WERE DECEIVING

Original Plan

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Actual Plan

bull Conduct additional process characterization studies

bull Complete quality risk assessments

bull Conduct validation studies to meet regulatory requirements

bull Develop and validate automatic labeling process

bull Redesign aseptic core and add restricted access barriers

bull Qualify primary container

bull Complete extractable and leachable studies

bull Develop and validate primary label carton and seal for -80degC

bull Develop and validate cold chain shipment for -80degC

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Public Information

14

UNIQUE PRODUCT CHARACTERISTICS IMPOSED NEW REQUIREMENTS AND LED TO NOVEL APPROACHES

Business Impactbull Updated manufacturing controls

bull Novel testing requirements

bull New validation approaches

bull Tighter stability and testing criteria

bull State-of-the-art packaging line

bull Innovative cold chain solutions

bull Unique labeling method

Public Information

These actions allowed Amgen to deliver on our mission to serve patients

Manufacturing

Testing

Distribution

Regulatory

15

Adventitious virus testing performed in parallel

In vitro and in vivo adventitious virus testing conducted on uninfected

parallel culture sample due to interference from Talimogene

laherparepvec virus

Drug product solution unable to be sterile filtered

Extensive aseptic process simulation studies were conducted

Hold time validations studies were critical

Original process design required manual mixing

Comprehensive mixing studies were performed to support all mixing

steps

A detailed SOP was written and manufacturing staff were trained

Regulatory agencies were very interested in this unit operation

A FEW MANUFACTURING STEPS WERE NOT IDEAL BUT EXTENSIVE VALIDATION STUDIES DEMONSTRATED CONTROL

Public Information

16

Controls were established to protect both our product and people

CONTROLS TO MINIMIZE IMLYGICreg ADVENTITIOUS AGENT CONTAMINATION RISK BASED ON A MULTILAYERED APPROACH

Manufacturing Process and Facility Design

Features

bull Closed systems

bull Robust environmental control and

monitoring

bull Restrictions on personnel and material

movement

bull Validated cleaning and

decontamination procedures

bull Physical barriers for segregation

Materials and Components

bull Cell substrate proven safety profile

bull Cell banks and virus seed stocks test

free of adventitious agents

bull Adventitious virus testing of bulk

harvest material

bull Raw materials and components with

predefined specifications for

adventitious agents

bull Minimal animal derived materials

bull Single use technology

Operating and Procedural Controls

bull Stringent bioburden and endotoxin limits using validated methods

bull Validated pool hold times and temperature controls

bull Validated processing durations

bull Sterility and endotoxin testing prior to release

Public Information

17

Required extensive planning and education as product was adopted for use

ONCOLYTIC VIRUS TESTING STRATEGY DID NOT FIT NEATLY WITHIN VACCINE OR BIOLOGICAL CATEGORY

Public Information

Category Implication Action

Viral Safety Conventional method of demonstrating viral

safety did not apply

Demonstrate viral safety through testing for

each lot

Stability More variables to be accounted for due to

ultralow temperature requirements

Conduct extensive stability protocol and data

set to cover end to end supply chain and

product handling scenarios

Product Specification Conventional criteria and methods did not

apply

Rely on biological assays to demonstrate

potency strength and purity

18

Primary labeling and

secondary packaging

line at -80degC

Novel 2-part interlocking

carton with cryogenic

closure label

Cryogenic shippers to

allow direct shipment to

healthcare providers

ULTRALOW COLD CHAIN REQUIREMENTS DROVE INNOVATIVE SOLUTIONS THAT WERE AN INDUSTRY FIRST

Public Information

Cryogenic Closure Label

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 6: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

6

ACCELERATING IMPROVED PATIENT OUTCOMES

Public Information

INNOVATION

+

7

7

IMLYGIC (Im-LYE-jick) IMmunebolstering and precise LYsis of cancer cells achieved through loGICal design

TA limo gene LA herpa rep vec

Public Information

Talimogene laherparepvec

IMLYGICreg IS FIRST AND CURRENTLY ONLY APPROVED ONCOLYTIC IMMUNOTHERAPY

8

THE PRODUCT HAS UNIQUE LOCAL AND SYSTEMIC MECHANISMS OF ACTION

bull IMLYGIC has a proposed dual mechanism of action

bull IMLYGICreg (talimogene laherparepvec) is engineered from herpes simplex virus 1 (HSV-1)

ndash Attenuate the virus

ndash Increase selectivity for cancer cells

ndash Secrete the cytokine GM-CSF

bull IMLYGIC is injected directly into a lesion

Public Information

9

bull Small scale

bull Single use

bull Cold chain

TALIMOGENE LAHERPAREPVEC PRODUCTION PROCESS OVERVIEW

Public Information

Cell

Expansion

Infection amp

Harvest

Cell

Revival

Tis

su

e c

ult

ure

amp V

ira

l

Pro

du

cti

on

Vir

al P

uri

fic

ati

on

Clarification

UFDF

Chroma

Sterile

Filter

Dru

g P

rod

uc

t

Dilution Filling Inspection Labeling Freezing Storage

10

AMGEN ACQUIRED PRODUCT AND MANUFACTURING SITE

bull Formerly BioVex founded in 1999

bull Acquired by Amgen in 2011

bull Approved in US EU CH AU

bull Currently dedicated to the production of IMLYGICtrade

bull Biosafety Level 1amp2 permit

bull lsquoVial to vialrsquo facility

bull Single-use disposable systems

Public Information

11

bull Transition from RampD mindset to commercial approach

bull Address cultural differences between companies

bull Integrate quality and management systems

ACQUISITION CREATED NEW OPPORTUNITIES

Public Information

12

HOWEVER THERE WERE CURVES AHEAD

Public Information

13

FIRST IMPRESSIONS WERE DECEIVING

Original Plan

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Actual Plan

bull Conduct additional process characterization studies

bull Complete quality risk assessments

bull Conduct validation studies to meet regulatory requirements

bull Develop and validate automatic labeling process

bull Redesign aseptic core and add restricted access barriers

bull Qualify primary container

bull Complete extractable and leachable studies

bull Develop and validate primary label carton and seal for -80degC

bull Develop and validate cold chain shipment for -80degC

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Public Information

14

UNIQUE PRODUCT CHARACTERISTICS IMPOSED NEW REQUIREMENTS AND LED TO NOVEL APPROACHES

Business Impactbull Updated manufacturing controls

bull Novel testing requirements

bull New validation approaches

bull Tighter stability and testing criteria

bull State-of-the-art packaging line

bull Innovative cold chain solutions

bull Unique labeling method

Public Information

These actions allowed Amgen to deliver on our mission to serve patients

Manufacturing

Testing

Distribution

Regulatory

15

Adventitious virus testing performed in parallel

In vitro and in vivo adventitious virus testing conducted on uninfected

parallel culture sample due to interference from Talimogene

laherparepvec virus

Drug product solution unable to be sterile filtered

Extensive aseptic process simulation studies were conducted

Hold time validations studies were critical

Original process design required manual mixing

Comprehensive mixing studies were performed to support all mixing

steps

A detailed SOP was written and manufacturing staff were trained

Regulatory agencies were very interested in this unit operation

A FEW MANUFACTURING STEPS WERE NOT IDEAL BUT EXTENSIVE VALIDATION STUDIES DEMONSTRATED CONTROL

Public Information

16

Controls were established to protect both our product and people

CONTROLS TO MINIMIZE IMLYGICreg ADVENTITIOUS AGENT CONTAMINATION RISK BASED ON A MULTILAYERED APPROACH

Manufacturing Process and Facility Design

Features

bull Closed systems

bull Robust environmental control and

monitoring

bull Restrictions on personnel and material

movement

bull Validated cleaning and

decontamination procedures

bull Physical barriers for segregation

Materials and Components

bull Cell substrate proven safety profile

bull Cell banks and virus seed stocks test

free of adventitious agents

bull Adventitious virus testing of bulk

harvest material

bull Raw materials and components with

predefined specifications for

adventitious agents

bull Minimal animal derived materials

bull Single use technology

Operating and Procedural Controls

bull Stringent bioburden and endotoxin limits using validated methods

bull Validated pool hold times and temperature controls

bull Validated processing durations

bull Sterility and endotoxin testing prior to release

Public Information

17

Required extensive planning and education as product was adopted for use

ONCOLYTIC VIRUS TESTING STRATEGY DID NOT FIT NEATLY WITHIN VACCINE OR BIOLOGICAL CATEGORY

Public Information

Category Implication Action

Viral Safety Conventional method of demonstrating viral

safety did not apply

Demonstrate viral safety through testing for

each lot

Stability More variables to be accounted for due to

ultralow temperature requirements

Conduct extensive stability protocol and data

set to cover end to end supply chain and

product handling scenarios

Product Specification Conventional criteria and methods did not

apply

Rely on biological assays to demonstrate

potency strength and purity

18

Primary labeling and

secondary packaging

line at -80degC

Novel 2-part interlocking

carton with cryogenic

closure label

Cryogenic shippers to

allow direct shipment to

healthcare providers

ULTRALOW COLD CHAIN REQUIREMENTS DROVE INNOVATIVE SOLUTIONS THAT WERE AN INDUSTRY FIRST

Public Information

Cryogenic Closure Label

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 7: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

7

7

IMLYGIC (Im-LYE-jick) IMmunebolstering and precise LYsis of cancer cells achieved through loGICal design

TA limo gene LA herpa rep vec

Public Information

Talimogene laherparepvec

IMLYGICreg IS FIRST AND CURRENTLY ONLY APPROVED ONCOLYTIC IMMUNOTHERAPY

8

THE PRODUCT HAS UNIQUE LOCAL AND SYSTEMIC MECHANISMS OF ACTION

bull IMLYGIC has a proposed dual mechanism of action

bull IMLYGICreg (talimogene laherparepvec) is engineered from herpes simplex virus 1 (HSV-1)

ndash Attenuate the virus

ndash Increase selectivity for cancer cells

ndash Secrete the cytokine GM-CSF

bull IMLYGIC is injected directly into a lesion

Public Information

9

bull Small scale

bull Single use

bull Cold chain

TALIMOGENE LAHERPAREPVEC PRODUCTION PROCESS OVERVIEW

Public Information

Cell

Expansion

Infection amp

Harvest

Cell

Revival

Tis

su

e c

ult

ure

amp V

ira

l

Pro

du

cti

on

Vir

al P

uri

fic

ati

on

Clarification

UFDF

Chroma

Sterile

Filter

Dru

g P

rod

uc

t

Dilution Filling Inspection Labeling Freezing Storage

10

AMGEN ACQUIRED PRODUCT AND MANUFACTURING SITE

bull Formerly BioVex founded in 1999

bull Acquired by Amgen in 2011

bull Approved in US EU CH AU

bull Currently dedicated to the production of IMLYGICtrade

bull Biosafety Level 1amp2 permit

bull lsquoVial to vialrsquo facility

bull Single-use disposable systems

Public Information

11

bull Transition from RampD mindset to commercial approach

bull Address cultural differences between companies

bull Integrate quality and management systems

ACQUISITION CREATED NEW OPPORTUNITIES

Public Information

12

HOWEVER THERE WERE CURVES AHEAD

Public Information

13

FIRST IMPRESSIONS WERE DECEIVING

Original Plan

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Actual Plan

bull Conduct additional process characterization studies

bull Complete quality risk assessments

bull Conduct validation studies to meet regulatory requirements

bull Develop and validate automatic labeling process

bull Redesign aseptic core and add restricted access barriers

bull Qualify primary container

bull Complete extractable and leachable studies

bull Develop and validate primary label carton and seal for -80degC

bull Develop and validate cold chain shipment for -80degC

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Public Information

14

UNIQUE PRODUCT CHARACTERISTICS IMPOSED NEW REQUIREMENTS AND LED TO NOVEL APPROACHES

Business Impactbull Updated manufacturing controls

bull Novel testing requirements

bull New validation approaches

bull Tighter stability and testing criteria

bull State-of-the-art packaging line

bull Innovative cold chain solutions

bull Unique labeling method

Public Information

These actions allowed Amgen to deliver on our mission to serve patients

Manufacturing

Testing

Distribution

Regulatory

15

Adventitious virus testing performed in parallel

In vitro and in vivo adventitious virus testing conducted on uninfected

parallel culture sample due to interference from Talimogene

laherparepvec virus

Drug product solution unable to be sterile filtered

Extensive aseptic process simulation studies were conducted

Hold time validations studies were critical

Original process design required manual mixing

Comprehensive mixing studies were performed to support all mixing

steps

A detailed SOP was written and manufacturing staff were trained

Regulatory agencies were very interested in this unit operation

A FEW MANUFACTURING STEPS WERE NOT IDEAL BUT EXTENSIVE VALIDATION STUDIES DEMONSTRATED CONTROL

Public Information

16

Controls were established to protect both our product and people

CONTROLS TO MINIMIZE IMLYGICreg ADVENTITIOUS AGENT CONTAMINATION RISK BASED ON A MULTILAYERED APPROACH

Manufacturing Process and Facility Design

Features

bull Closed systems

bull Robust environmental control and

monitoring

bull Restrictions on personnel and material

movement

bull Validated cleaning and

decontamination procedures

bull Physical barriers for segregation

Materials and Components

bull Cell substrate proven safety profile

bull Cell banks and virus seed stocks test

free of adventitious agents

bull Adventitious virus testing of bulk

harvest material

bull Raw materials and components with

predefined specifications for

adventitious agents

bull Minimal animal derived materials

bull Single use technology

Operating and Procedural Controls

bull Stringent bioburden and endotoxin limits using validated methods

bull Validated pool hold times and temperature controls

bull Validated processing durations

bull Sterility and endotoxin testing prior to release

Public Information

17

Required extensive planning and education as product was adopted for use

ONCOLYTIC VIRUS TESTING STRATEGY DID NOT FIT NEATLY WITHIN VACCINE OR BIOLOGICAL CATEGORY

Public Information

Category Implication Action

Viral Safety Conventional method of demonstrating viral

safety did not apply

Demonstrate viral safety through testing for

each lot

Stability More variables to be accounted for due to

ultralow temperature requirements

Conduct extensive stability protocol and data

set to cover end to end supply chain and

product handling scenarios

Product Specification Conventional criteria and methods did not

apply

Rely on biological assays to demonstrate

potency strength and purity

18

Primary labeling and

secondary packaging

line at -80degC

Novel 2-part interlocking

carton with cryogenic

closure label

Cryogenic shippers to

allow direct shipment to

healthcare providers

ULTRALOW COLD CHAIN REQUIREMENTS DROVE INNOVATIVE SOLUTIONS THAT WERE AN INDUSTRY FIRST

Public Information

Cryogenic Closure Label

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 8: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

8

THE PRODUCT HAS UNIQUE LOCAL AND SYSTEMIC MECHANISMS OF ACTION

bull IMLYGIC has a proposed dual mechanism of action

bull IMLYGICreg (talimogene laherparepvec) is engineered from herpes simplex virus 1 (HSV-1)

ndash Attenuate the virus

ndash Increase selectivity for cancer cells

ndash Secrete the cytokine GM-CSF

bull IMLYGIC is injected directly into a lesion

Public Information

9

bull Small scale

bull Single use

bull Cold chain

TALIMOGENE LAHERPAREPVEC PRODUCTION PROCESS OVERVIEW

Public Information

Cell

Expansion

Infection amp

Harvest

Cell

Revival

Tis

su

e c

ult

ure

amp V

ira

l

Pro

du

cti

on

Vir

al P

uri

fic

ati

on

Clarification

UFDF

Chroma

Sterile

Filter

Dru

g P

rod

uc

t

Dilution Filling Inspection Labeling Freezing Storage

10

AMGEN ACQUIRED PRODUCT AND MANUFACTURING SITE

bull Formerly BioVex founded in 1999

bull Acquired by Amgen in 2011

bull Approved in US EU CH AU

bull Currently dedicated to the production of IMLYGICtrade

bull Biosafety Level 1amp2 permit

bull lsquoVial to vialrsquo facility

bull Single-use disposable systems

Public Information

11

bull Transition from RampD mindset to commercial approach

bull Address cultural differences between companies

bull Integrate quality and management systems

ACQUISITION CREATED NEW OPPORTUNITIES

Public Information

12

HOWEVER THERE WERE CURVES AHEAD

Public Information

13

FIRST IMPRESSIONS WERE DECEIVING

Original Plan

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Actual Plan

bull Conduct additional process characterization studies

bull Complete quality risk assessments

bull Conduct validation studies to meet regulatory requirements

bull Develop and validate automatic labeling process

bull Redesign aseptic core and add restricted access barriers

bull Qualify primary container

bull Complete extractable and leachable studies

bull Develop and validate primary label carton and seal for -80degC

bull Develop and validate cold chain shipment for -80degC

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Public Information

14

UNIQUE PRODUCT CHARACTERISTICS IMPOSED NEW REQUIREMENTS AND LED TO NOVEL APPROACHES

Business Impactbull Updated manufacturing controls

bull Novel testing requirements

bull New validation approaches

bull Tighter stability and testing criteria

bull State-of-the-art packaging line

bull Innovative cold chain solutions

bull Unique labeling method

Public Information

These actions allowed Amgen to deliver on our mission to serve patients

Manufacturing

Testing

Distribution

Regulatory

15

Adventitious virus testing performed in parallel

In vitro and in vivo adventitious virus testing conducted on uninfected

parallel culture sample due to interference from Talimogene

laherparepvec virus

Drug product solution unable to be sterile filtered

Extensive aseptic process simulation studies were conducted

Hold time validations studies were critical

Original process design required manual mixing

Comprehensive mixing studies were performed to support all mixing

steps

A detailed SOP was written and manufacturing staff were trained

Regulatory agencies were very interested in this unit operation

A FEW MANUFACTURING STEPS WERE NOT IDEAL BUT EXTENSIVE VALIDATION STUDIES DEMONSTRATED CONTROL

Public Information

16

Controls were established to protect both our product and people

CONTROLS TO MINIMIZE IMLYGICreg ADVENTITIOUS AGENT CONTAMINATION RISK BASED ON A MULTILAYERED APPROACH

Manufacturing Process and Facility Design

Features

bull Closed systems

bull Robust environmental control and

monitoring

bull Restrictions on personnel and material

movement

bull Validated cleaning and

decontamination procedures

bull Physical barriers for segregation

Materials and Components

bull Cell substrate proven safety profile

bull Cell banks and virus seed stocks test

free of adventitious agents

bull Adventitious virus testing of bulk

harvest material

bull Raw materials and components with

predefined specifications for

adventitious agents

bull Minimal animal derived materials

bull Single use technology

Operating and Procedural Controls

bull Stringent bioburden and endotoxin limits using validated methods

bull Validated pool hold times and temperature controls

bull Validated processing durations

bull Sterility and endotoxin testing prior to release

Public Information

17

Required extensive planning and education as product was adopted for use

ONCOLYTIC VIRUS TESTING STRATEGY DID NOT FIT NEATLY WITHIN VACCINE OR BIOLOGICAL CATEGORY

Public Information

Category Implication Action

Viral Safety Conventional method of demonstrating viral

safety did not apply

Demonstrate viral safety through testing for

each lot

Stability More variables to be accounted for due to

ultralow temperature requirements

Conduct extensive stability protocol and data

set to cover end to end supply chain and

product handling scenarios

Product Specification Conventional criteria and methods did not

apply

Rely on biological assays to demonstrate

potency strength and purity

18

Primary labeling and

secondary packaging

line at -80degC

Novel 2-part interlocking

carton with cryogenic

closure label

Cryogenic shippers to

allow direct shipment to

healthcare providers

ULTRALOW COLD CHAIN REQUIREMENTS DROVE INNOVATIVE SOLUTIONS THAT WERE AN INDUSTRY FIRST

Public Information

Cryogenic Closure Label

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 9: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

9

bull Small scale

bull Single use

bull Cold chain

TALIMOGENE LAHERPAREPVEC PRODUCTION PROCESS OVERVIEW

Public Information

Cell

Expansion

Infection amp

Harvest

Cell

Revival

Tis

su

e c

ult

ure

amp V

ira

l

Pro

du

cti

on

Vir

al P

uri

fic

ati

on

Clarification

UFDF

Chroma

Sterile

Filter

Dru

g P

rod

uc

t

Dilution Filling Inspection Labeling Freezing Storage

10

AMGEN ACQUIRED PRODUCT AND MANUFACTURING SITE

bull Formerly BioVex founded in 1999

bull Acquired by Amgen in 2011

bull Approved in US EU CH AU

bull Currently dedicated to the production of IMLYGICtrade

bull Biosafety Level 1amp2 permit

bull lsquoVial to vialrsquo facility

bull Single-use disposable systems

Public Information

11

bull Transition from RampD mindset to commercial approach

bull Address cultural differences between companies

bull Integrate quality and management systems

ACQUISITION CREATED NEW OPPORTUNITIES

Public Information

12

HOWEVER THERE WERE CURVES AHEAD

Public Information

13

FIRST IMPRESSIONS WERE DECEIVING

Original Plan

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Actual Plan

bull Conduct additional process characterization studies

bull Complete quality risk assessments

bull Conduct validation studies to meet regulatory requirements

bull Develop and validate automatic labeling process

bull Redesign aseptic core and add restricted access barriers

bull Qualify primary container

bull Complete extractable and leachable studies

bull Develop and validate primary label carton and seal for -80degC

bull Develop and validate cold chain shipment for -80degC

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Public Information

14

UNIQUE PRODUCT CHARACTERISTICS IMPOSED NEW REQUIREMENTS AND LED TO NOVEL APPROACHES

Business Impactbull Updated manufacturing controls

bull Novel testing requirements

bull New validation approaches

bull Tighter stability and testing criteria

bull State-of-the-art packaging line

bull Innovative cold chain solutions

bull Unique labeling method

Public Information

These actions allowed Amgen to deliver on our mission to serve patients

Manufacturing

Testing

Distribution

Regulatory

15

Adventitious virus testing performed in parallel

In vitro and in vivo adventitious virus testing conducted on uninfected

parallel culture sample due to interference from Talimogene

laherparepvec virus

Drug product solution unable to be sterile filtered

Extensive aseptic process simulation studies were conducted

Hold time validations studies were critical

Original process design required manual mixing

Comprehensive mixing studies were performed to support all mixing

steps

A detailed SOP was written and manufacturing staff were trained

Regulatory agencies were very interested in this unit operation

A FEW MANUFACTURING STEPS WERE NOT IDEAL BUT EXTENSIVE VALIDATION STUDIES DEMONSTRATED CONTROL

Public Information

16

Controls were established to protect both our product and people

CONTROLS TO MINIMIZE IMLYGICreg ADVENTITIOUS AGENT CONTAMINATION RISK BASED ON A MULTILAYERED APPROACH

Manufacturing Process and Facility Design

Features

bull Closed systems

bull Robust environmental control and

monitoring

bull Restrictions on personnel and material

movement

bull Validated cleaning and

decontamination procedures

bull Physical barriers for segregation

Materials and Components

bull Cell substrate proven safety profile

bull Cell banks and virus seed stocks test

free of adventitious agents

bull Adventitious virus testing of bulk

harvest material

bull Raw materials and components with

predefined specifications for

adventitious agents

bull Minimal animal derived materials

bull Single use technology

Operating and Procedural Controls

bull Stringent bioburden and endotoxin limits using validated methods

bull Validated pool hold times and temperature controls

bull Validated processing durations

bull Sterility and endotoxin testing prior to release

Public Information

17

Required extensive planning and education as product was adopted for use

ONCOLYTIC VIRUS TESTING STRATEGY DID NOT FIT NEATLY WITHIN VACCINE OR BIOLOGICAL CATEGORY

Public Information

Category Implication Action

Viral Safety Conventional method of demonstrating viral

safety did not apply

Demonstrate viral safety through testing for

each lot

Stability More variables to be accounted for due to

ultralow temperature requirements

Conduct extensive stability protocol and data

set to cover end to end supply chain and

product handling scenarios

Product Specification Conventional criteria and methods did not

apply

Rely on biological assays to demonstrate

potency strength and purity

18

Primary labeling and

secondary packaging

line at -80degC

Novel 2-part interlocking

carton with cryogenic

closure label

Cryogenic shippers to

allow direct shipment to

healthcare providers

ULTRALOW COLD CHAIN REQUIREMENTS DROVE INNOVATIVE SOLUTIONS THAT WERE AN INDUSTRY FIRST

Public Information

Cryogenic Closure Label

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 10: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

10

AMGEN ACQUIRED PRODUCT AND MANUFACTURING SITE

bull Formerly BioVex founded in 1999

bull Acquired by Amgen in 2011

bull Approved in US EU CH AU

bull Currently dedicated to the production of IMLYGICtrade

bull Biosafety Level 1amp2 permit

bull lsquoVial to vialrsquo facility

bull Single-use disposable systems

Public Information

11

bull Transition from RampD mindset to commercial approach

bull Address cultural differences between companies

bull Integrate quality and management systems

ACQUISITION CREATED NEW OPPORTUNITIES

Public Information

12

HOWEVER THERE WERE CURVES AHEAD

Public Information

13

FIRST IMPRESSIONS WERE DECEIVING

Original Plan

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Actual Plan

bull Conduct additional process characterization studies

bull Complete quality risk assessments

bull Conduct validation studies to meet regulatory requirements

bull Develop and validate automatic labeling process

bull Redesign aseptic core and add restricted access barriers

bull Qualify primary container

bull Complete extractable and leachable studies

bull Develop and validate primary label carton and seal for -80degC

bull Develop and validate cold chain shipment for -80degC

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Public Information

14

UNIQUE PRODUCT CHARACTERISTICS IMPOSED NEW REQUIREMENTS AND LED TO NOVEL APPROACHES

Business Impactbull Updated manufacturing controls

bull Novel testing requirements

bull New validation approaches

bull Tighter stability and testing criteria

bull State-of-the-art packaging line

bull Innovative cold chain solutions

bull Unique labeling method

Public Information

These actions allowed Amgen to deliver on our mission to serve patients

Manufacturing

Testing

Distribution

Regulatory

15

Adventitious virus testing performed in parallel

In vitro and in vivo adventitious virus testing conducted on uninfected

parallel culture sample due to interference from Talimogene

laherparepvec virus

Drug product solution unable to be sterile filtered

Extensive aseptic process simulation studies were conducted

Hold time validations studies were critical

Original process design required manual mixing

Comprehensive mixing studies were performed to support all mixing

steps

A detailed SOP was written and manufacturing staff were trained

Regulatory agencies were very interested in this unit operation

A FEW MANUFACTURING STEPS WERE NOT IDEAL BUT EXTENSIVE VALIDATION STUDIES DEMONSTRATED CONTROL

Public Information

16

Controls were established to protect both our product and people

CONTROLS TO MINIMIZE IMLYGICreg ADVENTITIOUS AGENT CONTAMINATION RISK BASED ON A MULTILAYERED APPROACH

Manufacturing Process and Facility Design

Features

bull Closed systems

bull Robust environmental control and

monitoring

bull Restrictions on personnel and material

movement

bull Validated cleaning and

decontamination procedures

bull Physical barriers for segregation

Materials and Components

bull Cell substrate proven safety profile

bull Cell banks and virus seed stocks test

free of adventitious agents

bull Adventitious virus testing of bulk

harvest material

bull Raw materials and components with

predefined specifications for

adventitious agents

bull Minimal animal derived materials

bull Single use technology

Operating and Procedural Controls

bull Stringent bioburden and endotoxin limits using validated methods

bull Validated pool hold times and temperature controls

bull Validated processing durations

bull Sterility and endotoxin testing prior to release

Public Information

17

Required extensive planning and education as product was adopted for use

ONCOLYTIC VIRUS TESTING STRATEGY DID NOT FIT NEATLY WITHIN VACCINE OR BIOLOGICAL CATEGORY

Public Information

Category Implication Action

Viral Safety Conventional method of demonstrating viral

safety did not apply

Demonstrate viral safety through testing for

each lot

Stability More variables to be accounted for due to

ultralow temperature requirements

Conduct extensive stability protocol and data

set to cover end to end supply chain and

product handling scenarios

Product Specification Conventional criteria and methods did not

apply

Rely on biological assays to demonstrate

potency strength and purity

18

Primary labeling and

secondary packaging

line at -80degC

Novel 2-part interlocking

carton with cryogenic

closure label

Cryogenic shippers to

allow direct shipment to

healthcare providers

ULTRALOW COLD CHAIN REQUIREMENTS DROVE INNOVATIVE SOLUTIONS THAT WERE AN INDUSTRY FIRST

Public Information

Cryogenic Closure Label

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 11: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

11

bull Transition from RampD mindset to commercial approach

bull Address cultural differences between companies

bull Integrate quality and management systems

ACQUISITION CREATED NEW OPPORTUNITIES

Public Information

12

HOWEVER THERE WERE CURVES AHEAD

Public Information

13

FIRST IMPRESSIONS WERE DECEIVING

Original Plan

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Actual Plan

bull Conduct additional process characterization studies

bull Complete quality risk assessments

bull Conduct validation studies to meet regulatory requirements

bull Develop and validate automatic labeling process

bull Redesign aseptic core and add restricted access barriers

bull Qualify primary container

bull Complete extractable and leachable studies

bull Develop and validate primary label carton and seal for -80degC

bull Develop and validate cold chain shipment for -80degC

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Public Information

14

UNIQUE PRODUCT CHARACTERISTICS IMPOSED NEW REQUIREMENTS AND LED TO NOVEL APPROACHES

Business Impactbull Updated manufacturing controls

bull Novel testing requirements

bull New validation approaches

bull Tighter stability and testing criteria

bull State-of-the-art packaging line

bull Innovative cold chain solutions

bull Unique labeling method

Public Information

These actions allowed Amgen to deliver on our mission to serve patients

Manufacturing

Testing

Distribution

Regulatory

15

Adventitious virus testing performed in parallel

In vitro and in vivo adventitious virus testing conducted on uninfected

parallel culture sample due to interference from Talimogene

laherparepvec virus

Drug product solution unable to be sterile filtered

Extensive aseptic process simulation studies were conducted

Hold time validations studies were critical

Original process design required manual mixing

Comprehensive mixing studies were performed to support all mixing

steps

A detailed SOP was written and manufacturing staff were trained

Regulatory agencies were very interested in this unit operation

A FEW MANUFACTURING STEPS WERE NOT IDEAL BUT EXTENSIVE VALIDATION STUDIES DEMONSTRATED CONTROL

Public Information

16

Controls were established to protect both our product and people

CONTROLS TO MINIMIZE IMLYGICreg ADVENTITIOUS AGENT CONTAMINATION RISK BASED ON A MULTILAYERED APPROACH

Manufacturing Process and Facility Design

Features

bull Closed systems

bull Robust environmental control and

monitoring

bull Restrictions on personnel and material

movement

bull Validated cleaning and

decontamination procedures

bull Physical barriers for segregation

Materials and Components

bull Cell substrate proven safety profile

bull Cell banks and virus seed stocks test

free of adventitious agents

bull Adventitious virus testing of bulk

harvest material

bull Raw materials and components with

predefined specifications for

adventitious agents

bull Minimal animal derived materials

bull Single use technology

Operating and Procedural Controls

bull Stringent bioburden and endotoxin limits using validated methods

bull Validated pool hold times and temperature controls

bull Validated processing durations

bull Sterility and endotoxin testing prior to release

Public Information

17

Required extensive planning and education as product was adopted for use

ONCOLYTIC VIRUS TESTING STRATEGY DID NOT FIT NEATLY WITHIN VACCINE OR BIOLOGICAL CATEGORY

Public Information

Category Implication Action

Viral Safety Conventional method of demonstrating viral

safety did not apply

Demonstrate viral safety through testing for

each lot

Stability More variables to be accounted for due to

ultralow temperature requirements

Conduct extensive stability protocol and data

set to cover end to end supply chain and

product handling scenarios

Product Specification Conventional criteria and methods did not

apply

Rely on biological assays to demonstrate

potency strength and purity

18

Primary labeling and

secondary packaging

line at -80degC

Novel 2-part interlocking

carton with cryogenic

closure label

Cryogenic shippers to

allow direct shipment to

healthcare providers

ULTRALOW COLD CHAIN REQUIREMENTS DROVE INNOVATIVE SOLUTIONS THAT WERE AN INDUSTRY FIRST

Public Information

Cryogenic Closure Label

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 12: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

12

HOWEVER THERE WERE CURVES AHEAD

Public Information

13

FIRST IMPRESSIONS WERE DECEIVING

Original Plan

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Actual Plan

bull Conduct additional process characterization studies

bull Complete quality risk assessments

bull Conduct validation studies to meet regulatory requirements

bull Develop and validate automatic labeling process

bull Redesign aseptic core and add restricted access barriers

bull Qualify primary container

bull Complete extractable and leachable studies

bull Develop and validate primary label carton and seal for -80degC

bull Develop and validate cold chain shipment for -80degC

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Public Information

14

UNIQUE PRODUCT CHARACTERISTICS IMPOSED NEW REQUIREMENTS AND LED TO NOVEL APPROACHES

Business Impactbull Updated manufacturing controls

bull Novel testing requirements

bull New validation approaches

bull Tighter stability and testing criteria

bull State-of-the-art packaging line

bull Innovative cold chain solutions

bull Unique labeling method

Public Information

These actions allowed Amgen to deliver on our mission to serve patients

Manufacturing

Testing

Distribution

Regulatory

15

Adventitious virus testing performed in parallel

In vitro and in vivo adventitious virus testing conducted on uninfected

parallel culture sample due to interference from Talimogene

laherparepvec virus

Drug product solution unable to be sterile filtered

Extensive aseptic process simulation studies were conducted

Hold time validations studies were critical

Original process design required manual mixing

Comprehensive mixing studies were performed to support all mixing

steps

A detailed SOP was written and manufacturing staff were trained

Regulatory agencies were very interested in this unit operation

A FEW MANUFACTURING STEPS WERE NOT IDEAL BUT EXTENSIVE VALIDATION STUDIES DEMONSTRATED CONTROL

Public Information

16

Controls were established to protect both our product and people

CONTROLS TO MINIMIZE IMLYGICreg ADVENTITIOUS AGENT CONTAMINATION RISK BASED ON A MULTILAYERED APPROACH

Manufacturing Process and Facility Design

Features

bull Closed systems

bull Robust environmental control and

monitoring

bull Restrictions on personnel and material

movement

bull Validated cleaning and

decontamination procedures

bull Physical barriers for segregation

Materials and Components

bull Cell substrate proven safety profile

bull Cell banks and virus seed stocks test

free of adventitious agents

bull Adventitious virus testing of bulk

harvest material

bull Raw materials and components with

predefined specifications for

adventitious agents

bull Minimal animal derived materials

bull Single use technology

Operating and Procedural Controls

bull Stringent bioburden and endotoxin limits using validated methods

bull Validated pool hold times and temperature controls

bull Validated processing durations

bull Sterility and endotoxin testing prior to release

Public Information

17

Required extensive planning and education as product was adopted for use

ONCOLYTIC VIRUS TESTING STRATEGY DID NOT FIT NEATLY WITHIN VACCINE OR BIOLOGICAL CATEGORY

Public Information

Category Implication Action

Viral Safety Conventional method of demonstrating viral

safety did not apply

Demonstrate viral safety through testing for

each lot

Stability More variables to be accounted for due to

ultralow temperature requirements

Conduct extensive stability protocol and data

set to cover end to end supply chain and

product handling scenarios

Product Specification Conventional criteria and methods did not

apply

Rely on biological assays to demonstrate

potency strength and purity

18

Primary labeling and

secondary packaging

line at -80degC

Novel 2-part interlocking

carton with cryogenic

closure label

Cryogenic shippers to

allow direct shipment to

healthcare providers

ULTRALOW COLD CHAIN REQUIREMENTS DROVE INNOVATIVE SOLUTIONS THAT WERE AN INDUSTRY FIRST

Public Information

Cryogenic Closure Label

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 13: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

13

FIRST IMPRESSIONS WERE DECEIVING

Original Plan

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Actual Plan

bull Conduct additional process characterization studies

bull Complete quality risk assessments

bull Conduct validation studies to meet regulatory requirements

bull Develop and validate automatic labeling process

bull Redesign aseptic core and add restricted access barriers

bull Qualify primary container

bull Complete extractable and leachable studies

bull Develop and validate primary label carton and seal for -80degC

bull Develop and validate cold chain shipment for -80degC

bull Develop and validate -80⁰C secondary packaging line

bull Submit marketing authorizations

bull Host regulatory inspections

Public Information

14

UNIQUE PRODUCT CHARACTERISTICS IMPOSED NEW REQUIREMENTS AND LED TO NOVEL APPROACHES

Business Impactbull Updated manufacturing controls

bull Novel testing requirements

bull New validation approaches

bull Tighter stability and testing criteria

bull State-of-the-art packaging line

bull Innovative cold chain solutions

bull Unique labeling method

Public Information

These actions allowed Amgen to deliver on our mission to serve patients

Manufacturing

Testing

Distribution

Regulatory

15

Adventitious virus testing performed in parallel

In vitro and in vivo adventitious virus testing conducted on uninfected

parallel culture sample due to interference from Talimogene

laherparepvec virus

Drug product solution unable to be sterile filtered

Extensive aseptic process simulation studies were conducted

Hold time validations studies were critical

Original process design required manual mixing

Comprehensive mixing studies were performed to support all mixing

steps

A detailed SOP was written and manufacturing staff were trained

Regulatory agencies were very interested in this unit operation

A FEW MANUFACTURING STEPS WERE NOT IDEAL BUT EXTENSIVE VALIDATION STUDIES DEMONSTRATED CONTROL

Public Information

16

Controls were established to protect both our product and people

CONTROLS TO MINIMIZE IMLYGICreg ADVENTITIOUS AGENT CONTAMINATION RISK BASED ON A MULTILAYERED APPROACH

Manufacturing Process and Facility Design

Features

bull Closed systems

bull Robust environmental control and

monitoring

bull Restrictions on personnel and material

movement

bull Validated cleaning and

decontamination procedures

bull Physical barriers for segregation

Materials and Components

bull Cell substrate proven safety profile

bull Cell banks and virus seed stocks test

free of adventitious agents

bull Adventitious virus testing of bulk

harvest material

bull Raw materials and components with

predefined specifications for

adventitious agents

bull Minimal animal derived materials

bull Single use technology

Operating and Procedural Controls

bull Stringent bioburden and endotoxin limits using validated methods

bull Validated pool hold times and temperature controls

bull Validated processing durations

bull Sterility and endotoxin testing prior to release

Public Information

17

Required extensive planning and education as product was adopted for use

ONCOLYTIC VIRUS TESTING STRATEGY DID NOT FIT NEATLY WITHIN VACCINE OR BIOLOGICAL CATEGORY

Public Information

Category Implication Action

Viral Safety Conventional method of demonstrating viral

safety did not apply

Demonstrate viral safety through testing for

each lot

Stability More variables to be accounted for due to

ultralow temperature requirements

Conduct extensive stability protocol and data

set to cover end to end supply chain and

product handling scenarios

Product Specification Conventional criteria and methods did not

apply

Rely on biological assays to demonstrate

potency strength and purity

18

Primary labeling and

secondary packaging

line at -80degC

Novel 2-part interlocking

carton with cryogenic

closure label

Cryogenic shippers to

allow direct shipment to

healthcare providers

ULTRALOW COLD CHAIN REQUIREMENTS DROVE INNOVATIVE SOLUTIONS THAT WERE AN INDUSTRY FIRST

Public Information

Cryogenic Closure Label

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 14: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

14

UNIQUE PRODUCT CHARACTERISTICS IMPOSED NEW REQUIREMENTS AND LED TO NOVEL APPROACHES

Business Impactbull Updated manufacturing controls

bull Novel testing requirements

bull New validation approaches

bull Tighter stability and testing criteria

bull State-of-the-art packaging line

bull Innovative cold chain solutions

bull Unique labeling method

Public Information

These actions allowed Amgen to deliver on our mission to serve patients

Manufacturing

Testing

Distribution

Regulatory

15

Adventitious virus testing performed in parallel

In vitro and in vivo adventitious virus testing conducted on uninfected

parallel culture sample due to interference from Talimogene

laherparepvec virus

Drug product solution unable to be sterile filtered

Extensive aseptic process simulation studies were conducted

Hold time validations studies were critical

Original process design required manual mixing

Comprehensive mixing studies were performed to support all mixing

steps

A detailed SOP was written and manufacturing staff were trained

Regulatory agencies were very interested in this unit operation

A FEW MANUFACTURING STEPS WERE NOT IDEAL BUT EXTENSIVE VALIDATION STUDIES DEMONSTRATED CONTROL

Public Information

16

Controls were established to protect both our product and people

CONTROLS TO MINIMIZE IMLYGICreg ADVENTITIOUS AGENT CONTAMINATION RISK BASED ON A MULTILAYERED APPROACH

Manufacturing Process and Facility Design

Features

bull Closed systems

bull Robust environmental control and

monitoring

bull Restrictions on personnel and material

movement

bull Validated cleaning and

decontamination procedures

bull Physical barriers for segregation

Materials and Components

bull Cell substrate proven safety profile

bull Cell banks and virus seed stocks test

free of adventitious agents

bull Adventitious virus testing of bulk

harvest material

bull Raw materials and components with

predefined specifications for

adventitious agents

bull Minimal animal derived materials

bull Single use technology

Operating and Procedural Controls

bull Stringent bioburden and endotoxin limits using validated methods

bull Validated pool hold times and temperature controls

bull Validated processing durations

bull Sterility and endotoxin testing prior to release

Public Information

17

Required extensive planning and education as product was adopted for use

ONCOLYTIC VIRUS TESTING STRATEGY DID NOT FIT NEATLY WITHIN VACCINE OR BIOLOGICAL CATEGORY

Public Information

Category Implication Action

Viral Safety Conventional method of demonstrating viral

safety did not apply

Demonstrate viral safety through testing for

each lot

Stability More variables to be accounted for due to

ultralow temperature requirements

Conduct extensive stability protocol and data

set to cover end to end supply chain and

product handling scenarios

Product Specification Conventional criteria and methods did not

apply

Rely on biological assays to demonstrate

potency strength and purity

18

Primary labeling and

secondary packaging

line at -80degC

Novel 2-part interlocking

carton with cryogenic

closure label

Cryogenic shippers to

allow direct shipment to

healthcare providers

ULTRALOW COLD CHAIN REQUIREMENTS DROVE INNOVATIVE SOLUTIONS THAT WERE AN INDUSTRY FIRST

Public Information

Cryogenic Closure Label

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 15: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

15

Adventitious virus testing performed in parallel

In vitro and in vivo adventitious virus testing conducted on uninfected

parallel culture sample due to interference from Talimogene

laherparepvec virus

Drug product solution unable to be sterile filtered

Extensive aseptic process simulation studies were conducted

Hold time validations studies were critical

Original process design required manual mixing

Comprehensive mixing studies were performed to support all mixing

steps

A detailed SOP was written and manufacturing staff were trained

Regulatory agencies were very interested in this unit operation

A FEW MANUFACTURING STEPS WERE NOT IDEAL BUT EXTENSIVE VALIDATION STUDIES DEMONSTRATED CONTROL

Public Information

16

Controls were established to protect both our product and people

CONTROLS TO MINIMIZE IMLYGICreg ADVENTITIOUS AGENT CONTAMINATION RISK BASED ON A MULTILAYERED APPROACH

Manufacturing Process and Facility Design

Features

bull Closed systems

bull Robust environmental control and

monitoring

bull Restrictions on personnel and material

movement

bull Validated cleaning and

decontamination procedures

bull Physical barriers for segregation

Materials and Components

bull Cell substrate proven safety profile

bull Cell banks and virus seed stocks test

free of adventitious agents

bull Adventitious virus testing of bulk

harvest material

bull Raw materials and components with

predefined specifications for

adventitious agents

bull Minimal animal derived materials

bull Single use technology

Operating and Procedural Controls

bull Stringent bioburden and endotoxin limits using validated methods

bull Validated pool hold times and temperature controls

bull Validated processing durations

bull Sterility and endotoxin testing prior to release

Public Information

17

Required extensive planning and education as product was adopted for use

ONCOLYTIC VIRUS TESTING STRATEGY DID NOT FIT NEATLY WITHIN VACCINE OR BIOLOGICAL CATEGORY

Public Information

Category Implication Action

Viral Safety Conventional method of demonstrating viral

safety did not apply

Demonstrate viral safety through testing for

each lot

Stability More variables to be accounted for due to

ultralow temperature requirements

Conduct extensive stability protocol and data

set to cover end to end supply chain and

product handling scenarios

Product Specification Conventional criteria and methods did not

apply

Rely on biological assays to demonstrate

potency strength and purity

18

Primary labeling and

secondary packaging

line at -80degC

Novel 2-part interlocking

carton with cryogenic

closure label

Cryogenic shippers to

allow direct shipment to

healthcare providers

ULTRALOW COLD CHAIN REQUIREMENTS DROVE INNOVATIVE SOLUTIONS THAT WERE AN INDUSTRY FIRST

Public Information

Cryogenic Closure Label

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 16: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

16

Controls were established to protect both our product and people

CONTROLS TO MINIMIZE IMLYGICreg ADVENTITIOUS AGENT CONTAMINATION RISK BASED ON A MULTILAYERED APPROACH

Manufacturing Process and Facility Design

Features

bull Closed systems

bull Robust environmental control and

monitoring

bull Restrictions on personnel and material

movement

bull Validated cleaning and

decontamination procedures

bull Physical barriers for segregation

Materials and Components

bull Cell substrate proven safety profile

bull Cell banks and virus seed stocks test

free of adventitious agents

bull Adventitious virus testing of bulk

harvest material

bull Raw materials and components with

predefined specifications for

adventitious agents

bull Minimal animal derived materials

bull Single use technology

Operating and Procedural Controls

bull Stringent bioburden and endotoxin limits using validated methods

bull Validated pool hold times and temperature controls

bull Validated processing durations

bull Sterility and endotoxin testing prior to release

Public Information

17

Required extensive planning and education as product was adopted for use

ONCOLYTIC VIRUS TESTING STRATEGY DID NOT FIT NEATLY WITHIN VACCINE OR BIOLOGICAL CATEGORY

Public Information

Category Implication Action

Viral Safety Conventional method of demonstrating viral

safety did not apply

Demonstrate viral safety through testing for

each lot

Stability More variables to be accounted for due to

ultralow temperature requirements

Conduct extensive stability protocol and data

set to cover end to end supply chain and

product handling scenarios

Product Specification Conventional criteria and methods did not

apply

Rely on biological assays to demonstrate

potency strength and purity

18

Primary labeling and

secondary packaging

line at -80degC

Novel 2-part interlocking

carton with cryogenic

closure label

Cryogenic shippers to

allow direct shipment to

healthcare providers

ULTRALOW COLD CHAIN REQUIREMENTS DROVE INNOVATIVE SOLUTIONS THAT WERE AN INDUSTRY FIRST

Public Information

Cryogenic Closure Label

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 17: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

17

Required extensive planning and education as product was adopted for use

ONCOLYTIC VIRUS TESTING STRATEGY DID NOT FIT NEATLY WITHIN VACCINE OR BIOLOGICAL CATEGORY

Public Information

Category Implication Action

Viral Safety Conventional method of demonstrating viral

safety did not apply

Demonstrate viral safety through testing for

each lot

Stability More variables to be accounted for due to

ultralow temperature requirements

Conduct extensive stability protocol and data

set to cover end to end supply chain and

product handling scenarios

Product Specification Conventional criteria and methods did not

apply

Rely on biological assays to demonstrate

potency strength and purity

18

Primary labeling and

secondary packaging

line at -80degC

Novel 2-part interlocking

carton with cryogenic

closure label

Cryogenic shippers to

allow direct shipment to

healthcare providers

ULTRALOW COLD CHAIN REQUIREMENTS DROVE INNOVATIVE SOLUTIONS THAT WERE AN INDUSTRY FIRST

Public Information

Cryogenic Closure Label

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 18: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

18

Primary labeling and

secondary packaging

line at -80degC

Novel 2-part interlocking

carton with cryogenic

closure label

Cryogenic shippers to

allow direct shipment to

healthcare providers

ULTRALOW COLD CHAIN REQUIREMENTS DROVE INNOVATIVE SOLUTIONS THAT WERE AN INDUSTRY FIRST

Public Information

Cryogenic Closure Label

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 19: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

19

PRE-FREEZE PRIMARY LABELING IMPACTS SUPPLY CHAIN NIMBLENESS AND INCREASES RISK OF SHORTAGE

Drug

SubstancePACKAGE

LABEL

and

FREEZE

FILLInspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory HoldInventory Hold

TR

AD

ITIO

NA

L

PR

OD

UC

TS

IML

GY

IC

Drug

SubstancePACKAGELABELFILL

Inspected

Drug

Product

Labeled

Drug

Product

Finished

Drug

Product

Inventory Hold Inventory Hold Inventory Hold Inventory Hold

IMLYGIC Situation Implication

Inventory hold spots Less buffer in supply chain to accommodate demand discrepancies from supply plan

Long lead times for finished product Demand built prior to use

Pre-freeze primary labeling Regional inventory built prior to regional demand being known

Public Information

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 20: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

20

Strong collaboration with regulators made IMLYGIC approval possible

bull No clear comparisons for ldquoFirst in classrdquo product to

benchmark

bull Required multiple meetings and large number of information

requests to understand and evaluate novelty of product

bull Did not follow the normal process for well-characterized

biologics

REGULATORY SUCCESS REQUIRED SIGNIFICANT INVESTMENT FROM BOTH AMGEN AND THE REGULATORS

Public Information

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 21: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

21

ALIGNED AND READY

Public Information

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 22: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

22

bull Complete clinical trials for

combination therapies

bull Manage complexities of cold chain

bull Validate re-use of cryogenic shippers

bull Improve productivity and efficiency of

the manufacturing process

WHATrsquoS NEXT FOR IMLYGIC

Public Information

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information

Page 23: IMLYGIC CASE STUDY: MANUFACTURING AND ......• Conduct additional process characterization studies • Complete quality risk assessments • Conduct validation studies to meet regulatory

23

Contributors

bull Brian Anderson

bull Tia Bush

bull Paul Husak

bull Richard Reineke

bull Kathy Sugrue-Richards

bull Maricarmen Szendrey

IN CLOSING

Public Information