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IML, the value adding proposal
Company profile
The IML process
How to produce IML packaging / technical equipment
Why IML
IML Labels for different product requirements
Specialties
Discussion
Agenda
Year of foundation: 1955
Shareholder until 31-10-2014: Weidenhammer – 100 % family-owned
Shareholder now: Sonoco
Headquartered in USA, turnover $5.4 billion, 21k employees
WPG Facts and Figures
Sites & Locations
• Plastic containers• Plastic lids
• Composite cans• Composite drums• Luxury tubes
Europe´s No. 1 in composite cans – internationally a market leader
Weidenhammer Packaging Group
© 2014 Sonoco, Confidential and Proprietary
February 2015
The IML-Process
Why IML?
Weidenhammer Plastic Packaging
February 2015
Injection Moulding Technolgy
Injection moulding machines
up to 5500 kN clamping force
up to 6+6 cavity moulds
IML-Robots on all machines
Weidenhammer Plastic Packaging
February 2015
2
1
Step 1:
• each single In-Mould-Label (magazine)is positioned on an insert robot
here: bottom and side label for a flat container
February 2015
Injection Moulding and IML-Process
Step 2:
• the labels are handed over to the mould by the robot
February 2015
Injection Moulding and IML-Process
Step 3:
• the mould is closed (clamping force up to 600 to) and the liquid plastic (~ 240 C) is injected (~2100 bar) against the IML label
February 2015
Injection Moulding and IML-Process
Step 4:
• after the plastic is cooled down the mould opens
• the result is a perfectly decorated, ready to be filled, container!
February 2015
Injection Moulding and IML-Process
Why IML?
perfect decoration for the best design!
state of the art decoration
no wrinkles, no blisters
production and decoration in one step!
one step = lower risk of contamination
optimized logistics
Weidenhammer Plastic Packaging
February 2015
different categories for different product requirements
Weidenhammer Plastic Packaging
February 2015
For durable food PermaSafe®!!!
for sterilisation
temperatures up to 125°C
shelf life up to 24 months
For pasteurised food
for pasteurisation up to 85°C
shelf life up to 60 days
different categories for different product requirements
Weidenhammer Plastic Packaging
February 2015
For chilled foods
processing, packaging and warehousing max. 5°C
shelf life up to 30 days
For frozen foods
warehousing temperatures down to - 30°C
shelf life up to 3 years
In-Mould-Labelling – the Process of the Future
Weidenhammer Plastic Packaging
Substitution of a thermoformed container with full body sleeve by an injection moulded IML container New application process for IML labels to achieve 100% container coverage
Attractive IML decorated container with rounded tactile edging
Specialties
Weidenhammer Plastic Packaging
Bi-color injection moulding
bi-coloured lid for Premium Products
edging and lid surface in different colours
partially decorated with IML
Specialties
PermaSafe® protects food
PermaSafe® is the new barrier packaging Injection moulded packaging with highest barrier: OTR < 0,3 cm³/(d*m²*bar)
For pasteurisation and sterilization
Usable for long-term shelf life products: Meat products Convenience food Ready-to-serve meals Sauces and soups Pet Food
No additional decoration process for thecustomer because of IML
Perfectly defined wall thickness because of injectionmoulding
Specialties
PermaSafe® vs. tin plate cans
in the past: Today:
Specialties
April 18, 2023Seite 20
Project ZEUSBetty Crocker / General Mills
Switch over International markets supply from US to GreeceCredit in introduction of new packaging technology, IML, for the global brand of RTS Frostings 360º Promotional Value, enhanced graphics, customized promotionsProtection, Value-adding convenienceEngaging & inspiring consumer
New Products 2015
PIQET - Agenda
PIQET Comparison Conclusion
for Life Cycle Analyis
Comparison of different packaging
solutions
Comparison
better than
Climate Change
Cum. Energy Demand
Minerals & Fuels
Photochemical Oxidation
Eutrophication Land Use
Water Use
Solid Waste
better than
PermaSafe® Glass jar Tinplate canPermaSafe®
Thank you very much for your attention!
Weidenhammer Packaging Group | www.weidenhammer.gr
Aristomenis BinisSales Director
Tel: +30 226 2056 456 | Telefax: +30 226 2056 459 | Mobile: +30 6970401540e-Mail: [email protected]