4
3/14/2018 Transmission Oil Deflector Kit.html IMi!if!«10SOI INSTRUCTIONS TRANSMISSION OIL DEFLECTOR KIT J06703 GENERAL Kit Number 36300028 Vehicles Involved Vehicles with Milwaukee-Eight® and hydraulic clutches. Refer to Table 1. Table 1. Vehicles Involved 2018-01-31 YEAR PLATFORM MODELS 2017 Touring FLHR, FLHRC, FLHRXS, FLHTCU, FLHTK, FLHTK SHRINE, FLHTKL, FLHX, FLHXS, FLTRU, FLTRX, FLTRXS Trike FLHTCUTG, FLRT CVO/Custom FLHTKSE, FLHXSE Police FLHP, FLHTP 2018 Touring FLHR, FLHRC, FLHRXS, FLHTCU, FLHTK, FLHTK ANV, FLHTK SHRINE, FLHTKL, FLHX, FLHX ANY, FLHXS, FLHXS ANX, FLTRU, FLTRX, FLTRXS Trike FLHTCUTG, FLHTCUTG ANV, FLRT CVO/Custom FLHTKSE, FLHTKSE ANV FLHXSE, FLTRXSE Police FLHP, FLHTP Installation Requirements ^ WARNING Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley- Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b) NOTE This instruction sheet references service manual information. A sen/ice manual for this year/model motorcycle is required for this installation. One is available from a Harley-Davidson dealer. Kit Contents file:///C:/Users/User/Docurnerits/'17%20Road%20Klrig%20Stuff/Transmisslon%2QOil%20Deflector%20Klt.htrTil 1/4

IMi!if!«10SOI INSTRUCTIONS · 3/14/2018 Transmission Oil Deflector Kit.html View interactive image 1. 2. Oil deflector. Transmission mainshaft. Figure 2. Installation of Oil Deflector

  • Upload
    lethu

  • View
    217

  • Download
    2

Embed Size (px)

Citation preview

Page 1: IMi!if!«10SOI INSTRUCTIONS · 3/14/2018 Transmission Oil Deflector Kit.html View interactive image 1. 2. Oil deflector. Transmission mainshaft. Figure 2. Installation of Oil Deflector

3/14/2018 Transmission Oil Deflector Kit.html

IMi!if!«10SOI INSTRUCTIONS

TRANSMISSION OIL DEFLECTOR KIT J06703 GENERAL

Kit Number 36300028

Vehicles Involved

Vehicles with Milwaukee-Eight® and hydraulic clutches. Refer to Table 1.

Table 1. Vehicles Involved

2018-01-31

YEAR PLATFORM MODELS

2017 Touring FLHR, FLHRC, FLHRXS, FLHTCU, FLHTK, FLHTK SHRINE, FLHTKL, FLHX, FLHXS, FLTRU, FLTRX, FLTRXS

Trike FLHTCUTG, FLRT

CVO/Custom FLHTKSE, FLHXSE

Police FLHP, FLHTP

2018 Touring FLHR, FLHRC, FLHRXS, FLHTCU, FLHTK, FLHTK ANV, FLHTK SHRINE, FLHTKL, FLHX, FLHX ANY, FLHXS, FLHXS ANX, FLTRU, FLTRX, FLTRXS

Trike FLHTCUTG, FLHTCUTG ANV, FLRT

CVO/Custom FLHTKSE, FLHTKSE ANV FLHXSE, F L T R X S E

Police FLHP, FLHTP

Installation Requirements

^ WARNING Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)

NOTE This instruction sheet references service manual information. A sen/ice manual for this year/model motorcycle is required for this installation. One is available from a Harley-Davidson dealer.

Kit Contents file:///C:/Users/User/Docurnerits/'17%20Road%20Klrig%20Stuff/Transmisslon%2QOil%20Deflector%20Klt.htrTil 1/4

Page 2: IMi!if!«10SOI INSTRUCTIONS · 3/14/2018 Transmission Oil Deflector Kit.html View interactive image 1. 2. Oil deflector. Transmission mainshaft. Figure 2. Installation of Oil Deflector

3/14/2018

See Figure 4 and Table 2.

Transmission Oil Deflector Kit.html

INSTALLATION

I- NOTE Refer to tlie service manual for more information on the following steps.

Remove transmission inner side cover.

a. Remove seat.

b. Disconnect negative battery cable. c. Loosen exhaust system and pull away from side

covers.

d. Remove transmission outer side cover.

e. Remove secondary clutch actuator.

f. Remove transmission inner side cover.

2. Remove clutch pushrod by sliding it out of transmission mainshaft.

3. Install new transmission mainshaft oil deflector.

a. Refer to Figure 1. Insert the shank portion of the oil deflector squarely into the end of the transmission mainshaft.

b. Refer to Figure 2. Push firmly until the oil deflector is fully seated against the face of the mainshaft.

View interactive image

1. Secondary clutch actuator side.

2. Transmission side.

Figure 1. Direction of Oil Deflector

file:///C:/Users/Llser/Documents/'17%20Road%20King%20Stuff/Transmission%2QOil%20Deflector%20Kit.html 2/4

Page 3: IMi!if!«10SOI INSTRUCTIONS · 3/14/2018 Transmission Oil Deflector Kit.html View interactive image 1. 2. Oil deflector. Transmission mainshaft. Figure 2. Installation of Oil Deflector

3/14/2018 Transmission Oil Deflector Kit.html

View interactive image

1. 2.

Oil deflector. Transmission mainshaft.

Figure 2. Installation of Oil Deflector

4. Refer to Figure 3. Test-fit cover with new gasket.

a. Test-fit cover with new gasket to check clearance between oil deflector and inside surface of inner cover.

b. There should be clearance prior to compressing the gasket.

NOTE If interference between the oil deflector and inner side cover is present, contact Technical Services at 800-664-7762 (U.S. only) or 1-414-343-4056.

View interactive image

1. 2. 3.

New gasket. New oil deflector. Transmission inner side cover.

Figure 3. Oil Deflector and Inner Side Cover Clearance

file:///C:/Users/User/Documents/'17%20Road%20King%20Stuff/Transmission%20Oil%20Deflector%20Kit.html 3/4

Page 4: IMi!if!«10SOI INSTRUCTIONS · 3/14/2018 Transmission Oil Deflector Kit.html View interactive image 1. 2. Oil deflector. Transmission mainshaft. Figure 2. Installation of Oil Deflector

3/14/2018 Transmission Oil Deflector Kit.html

5. Install clutch pushrod through the bore of the oil deflector.

6- NOTE Refer to the service manual for more information on the following steps.

Install transmission inner side cover.

7. Install secondary clutch actuator.

8. Install transmission outer side cover.

9. Secure exhaust system.

10. Connect negative battery cable.

11. Install seat.

SERVICE PARTS

imim-

View interactive image

Figure 4. Service Parts: Transmission Oil Deflector Kit Table 2. Service Parts

ITEM DESCRIPTION PART NUMBER

1 IVIainsiiaft transmission oil deflector Not sold separately

2 Gasket cover 36805-06

file:///C:/Users/User/Documents/'17%20Road%2DKing%20Stuff/Transmission%20Oil%20DefIector%20Kit.html 4/4