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IMDS & SoC Compliance Portal Brandi Farwig, Vehicle Safety & Regulatory Compliance (VSRC)

IMDS & SoC Compliance Portal - AIAG

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Page 1: IMDS & SoC Compliance Portal - AIAG

IMDS & SoC Compliance Portal Brandi Farwig, Vehicle Safety & Regulatory Compliance (VSRC)

Page 2: IMDS & SoC Compliance Portal - AIAG

Compliance Portal Introduction

• The FCA IMDS / SoC Compliance Portal

was developed to provide a centralized

platform for Suppliers & Engineers to:

View IMDS requests and missing

records;

Provide feedback electronically on parts

containing Substances of Concern

(SoC); and

Receive notifications relating to quality

non-conformance issues for shipments

without IMDS

Page 3: IMDS & SoC Compliance Portal - AIAG

Portal Overview:

Functionality Overview:

• View missing and rejected IMDS record view with due

date < 30 days

• View KPI for total parts and respective IMDS status

(e.g. accepted, rejected, etc.)

• View parts containing SoC’s in ascending order based

on phase-out date < 6 months

• View KPI for total parts containing an SoC

Supplier Home Screen:

Functionality Overview:

• View and export part related data and IMDS status

• Data is sorted in ascending order based on due date

• Filter to specific records by part number, MYI, MYO,

due date, and IMDS status

• Receive automated notification for missing IMDS

records based on due date

IMDS Screen:

Functionality Overview:

• View, filter, and export parts containing SoC’s

o Record is < 6 months from an SoC phase-out

o Record is ≤ 1 year from an SoC phase-out

o Record is > 1 year from an SoC phase-out

• Submit response to for parts containing SoC’s

o YES – SoC will be removed before phase out

o NO – Part does not contain SoC, IMDS will be

updated

o ISSUE – SoC remove before phase out will

present issues

• Automated notification based on the phase-out date

SoC Screen:

Page 4: IMDS & SoC Compliance Portal - AIAG

Application Download Instructions:

• To access the portal, you must download the application from eSupplierConnect:

o https://fcagroup.esupplierconnect.com

oApplication download instructions:

o Select the NAFTA tab

o Select Request Applications

o Enter “IMDS Compliance Portal” into the application search query

IMDS Compliance Portal

Page 5: IMDS & SoC Compliance Portal - AIAG

Contact Information

• Please send IMDS & SoC Compliance Portal questions to the contact information below:

• Brandi Farwig – [email protected]

• Chris Sidney – [email protected]

Page 6: IMDS & SoC Compliance Portal - AIAG

GMW3059/Regulations/IMDS

Derek Ewing

General Motors Company

Page 7: IMDS & SoC Compliance Portal - AIAG

GMW3059 Updates

Regulation Brief Description Appendix No.

Korea Act No. 10390 Korea Act on the Resource Circulation of Electrical and Electronic Equipment

Appendix A

Korea Act No. 11789 Korea Act for the Registration and Evaluation of Chemical Substances

Appendix B

Vehicle Interior Air Quality (VIAQ) Rules apply for the use of scent substances in the vehicle interior

Appendix C, Refer table H2 in Appendix H for substance list

Brazil CONAMA Resolution 267/2000 ʺProhibition of Ozone Depleting Gases as specified in Montreal Protocol

Appendix D, Refer Table H1 in Appendix H for substance list

China Regulation GB/T 27630 Guideline for air quality assessment of passenger car GB/T 30512 Requirements for prohibited substances on automobiles

References

Environment Canada CEPA toxic Additional Substance added to the table Appendix H, Table H1

Page 8: IMDS & SoC Compliance Portal - AIAG

Annex Codes Expiring in 2016

Substance/Materials & components Scope and Expiry Main Use within GM

8(a) Lead in solders to attach electrical and electronic components to electronic circuit boards and lead in finishes on terminations of components other than electrolyte aluminum capacitors, on component pins and on electronic circuit boards

Vehicles type approved before 1 January 2016 and spare parts for these vehicles

Switch Asm ECM Seat Asm Airbags

8(i) Lead in solders in electrical glazing applications on glass except for soldering in laminated glazing

Vehicles type approved before 1 January 2016 and after that date as spare parts for these vehicles

Window Asm

Trichloroethylene (REACH Annex XIV) 21st April 2016 Mirror Asm Fascias B-Pillar Wiring Harness Weatherstrip

Page 9: IMDS & SoC Compliance Portal - AIAG

GB/T 30512-2014 – China ELV

• Standard specifies prohibited substances in automobile complete vehicles and their components/parts products.

• The prohibited substances in this Standard refer to the following 6 substances specifically:

– Lead or its compounds – 0.1%

– Mercury or its compounds – 0.1%

– Cadmium or its compounds – 0.01%

– Hexavalent chromium – 0.1%

– Polybrominated biphenyls (PBBs) – 0.1%

– Polybrominated diphenyl ethers (PBDEs) – 0.1%

• Exemption of Prohibited Substance – Refer Table A1 in Document GB/T 30512-2014

• Physical SoC composition test certificates required for High Risk parts listed by China ELV

Page 10: IMDS & SoC Compliance Portal - AIAG

General Information/IMDS

• The part number and DUNS code in IMDS should match the information available in GQTS. The DUNS number is used to match up the IMDS approval to the Production Part Approval Process (PPAP).

• IMDS with Development Sample Report (DSR) checked is not acceptable for regular Production Part. GM no longer accepts prototype parts.

• % Tin calculation as per REACH XVII requirements: The calculation of the tin content

in the substance (e.g. for DBTO) is done using the molecular weight of both tin and the substance.

https://public.mdsystem.com/documents/10906/17094/faq_organo_tin_compounds.pdf

• Supplier has to carefully select the appropriate ELV Annex II Application Code based

on the application, prohibited substances and composition of the material.

• GMW3059 website : www.gmw3059.com - GM IMDS Instruction Manual - GM Regional Contacts - FAQ Section

Page 11: IMDS & SoC Compliance Portal - AIAG

Contact Information

GM North America:

Derek T. Ewing [email protected]

Dianne Boss [email protected]

Michael Menking [email protected] Wayne Reeder [email protected]

GM Technical Center-India: Kirankumar Jagatap [email protected]

Page 12: IMDS & SoC Compliance Portal - AIAG

TOYOTA - North America (TEMA)

IMDS Update

Mark Bacchus

October 13, 2015

TOYOTA

Page 13: IMDS & SoC Compliance Portal - AIAG

TOYOTA U.S. Vehicle Production

Page 14: IMDS & SoC Compliance Portal - AIAG

TOYOTA Canada Vehicle Production

Page 15: IMDS & SoC Compliance Portal - AIAG

TOYOTA Mexico Vehicle Production

2019

Page 16: IMDS & SoC Compliance Portal - AIAG

TOYOTA Headquarters, Plano Texas (2017)

Page 17: IMDS & SoC Compliance Portal - AIAG

Progression of TEMA IMDS Requirements

Past

• All current N.A. production parts & ELV parts as baseline data set for chemical management.

Current

• All new/changed* parts within 90 days of drawing release.

• Suppliers report proactively.

• Maintain data set for chemical management and compliance.

Next • Direct Purchased Material data collection (ex: resin, paint, etc) – Timing TBD.

• Expand to Accessory parts – Timing TBD. * See TEMA IMDS manual for detailed rules on changed parts.

Past

Current

Next

Page 18: IMDS & SoC Compliance Portal - AIAG

Reporting of SOC for Toyota

Development Tooling/Pre-Production Production

Prod. DWG

Collect Material data

(3 months)

1

Submit IMDS data

3

Submit ESS (Evidence Summary

Sheet) to QE of assembly plant.

Part Approval

Attach IMDS data as “evidence”

Supplier Activity

Toyota Activity

Submit new IMDS data for new part

or changed part/material*

* See TEMA IMDS manual for detailed rules on changed parts.

2

Design Handover to assembly plant

Inform design of SOC compliance

(using IMDS data)

Page 19: IMDS & SoC Compliance Portal - AIAG

Common IMDS errors

• Incorrect mass – Request: please check IMDS measured mass is within

tolerance on DWG before submittal.

– Drawing mass not available requires investigation, delays status.

– Sets and kits require supplier evidence.

– Report correct minor code!

• The deviation between measured and calculated weight exceeding 1% for component parts. – With IMDS 10, Toyota will match IMDS Rec 001.

Page 20: IMDS & SoC Compliance Portal - AIAG

Thank you for your continuous cooperation.

Please direct IMDS related questions to [email protected]

TOYOTA