IM 1222 SC Supplement Canary Wharf

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Installation and Maintenance Manual IM 1222Group: Applied Air Systems

Part Number: IM 1222

Date: January 2014

Self-Contained Air Conditioning Systems

Type SWPVintage HRefrigerant R-410ACapacity 20 through 130 tons

People and ideas you can trust.Original Instruction


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IM 1222 SELF-CONTAINED AIR CONDITIONERS 2 www.DaikinApplied.com

SUPPLEMENTTOIM 1032-2

SUPPLEMENT TOIM 1032-2

IM 1032-2 is also applicable and should be referred to with the following additions or exceptions:

General DescriptionDaikin Self-Contained Air Conditioning units, Model SWP are

factory assembled and function tested water-cooled packaged

air conditioning unit designed for ducted supply applications.

Each unit contains multiple hermetic scroll compressors, multiple

water-cooled shell & tube condensers, a single multi-circuited

evaporator coil, thermal expansion valves, interconnecting

refrigerant piping, single-width single-inlet belt drive supply fan,

fan motor with variable frequency drive, front load lter rack and

all the necessary operating and safety controls.

Refrigerant PipingHighPressure Relief Valves

All units have individual refrigerant circuits and each circuit is

provided with a spring loaded relief valve. The valve is set toopen when refrigerant pressure reaches 35 bar (507.6 psig).

The relief valve accommodates a " SAE connection for

applications where it is necessary to connect vent piping and

run it outside the building.

CAUTION

When refrigerant is vented to the outside of the building,

install the vent piping as recommended in ASHRAE Standard

15-1994. Failure to vent properly can result in personal injury..

Refrigerant PipingSuction

Side High Pressure ReliefValves

All units have individual refrigerant circuits and each circuit is

provided with a spring loaded relief valve. The valve is set to

open when refrigerant pressure reaches 25 bar (362.6 psig).

The relief valve accommodates a " SAE connection for

applications where it is necessary to connect vent piping and

run it outside the building.

CAUTION

When refrigerant is vented to the outside of the building,

install the vent piping as recommended in ASHRAE Standard

15-1994. Failure to vent properly can result in personal injury..

High Pressure SwitchesThe high pressure switch (HP1-HP8) is a single pole pressure

activated device that opens on a pressure rise. When the

switch opens, it de-energizes the compressor circuit, shuttingdown the compressor. The MicroTechIII controller displays an

alarm condition. Once the cause of the fault is identied and

corrected, manually reset the unit through the MicroTech III

keypad/display interface. The control is attached to a Shrader

tting and is located at the compressor. To check the control,

shut off water ow to the condensers and observe the cutout

point on a high pressure gauge. The high pressure control

should open at 29.3 bar 0.69 (425 psig 10) and close

at 25.2 bar 1.03 (365.5 psig 14.9). After testing the high

pressure control, check the pressure relief device for leaks.

Low Pressure SwitchesThe low pressure switch (LP1-LP8) is a single pole, pressure

activated device that closes on a pressure rise. It senses

evaporator pressure and is factory set to close at 8.3 bar (120

psig) and open at 4.8 bar (70 psig). Compressor operation is

not allowed until the switch closes. The low pressure switch is

an automatic reset control. If the condition occurs on any one

compressor three times in a 24-hour period, the alarm has to

be reset manually through the MicroTech III keypad/display

interface to restart the compressor. The low pressure switch is

attached to a Shrader tting and is located at the compressor.

FreezestatA non-averaging type freezestat (FS1/FS2) is provided toprotect hydronic coils from subfreezing temperatures. If the

unit has an economizer coil, the control is mounted on the

entering face of the economizer coil. If the unit does not have

an economizer coil, the control is mounted on the leaving

face of the hot water coil. Upon sensing a temperature above

specication, the unit shuts down, opens the hydronic control

valves, and sends an alarm indication via the MicroTech III

controller. The freezestat has a eld-adjustable set point range

of -10C to 12C (14F to 53.6F). To change the set point, turn

the adjustment screw until the pointer lines up with the desired

cutout point. The adjustment screw is accessible at the bottom

of the control or at the top when the cover is removed.


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www.DaikinApplied.com 3 IM 1222 SELF-CONTAINED AIR CONDITIONERS

Clogged Filter SwitchA clogged lter switch (PC5) is provided to indicate when the

unit lters are to be changed. The switch is factory set to close

at 1.0 inches of H2O. The switch has a eld-adjustable set

point range of 0.2 to 2.0 inches of H2O. Turn the adjustment

screw clockwise to decrease differential pressure setting. Turn

the adjustment screw counterclockwise to increase differentialpressure setting. When the lter pressure differential exceeds

the switch setpoint, MicroTech III controller displays a clogged

lter indication. The unit is allowed to continue operation. PC5

is located in the main control panel.

Duct High LimitA duct high limit (DHL) pressure control is provided as

standard with all units with variable air volume control. The

duct high limit is intended to protect the ductwork, etc. from

over pressurization caused by tripped re dampers or a control

failure. When the duct pressure exceeds the setting of the

control, the unit de-energizes via the MicroTech III controller,

which displays an alarm condition. After the reason for trip is

identied and corrected, reset the control via the MicroTech III

keypad/display interface.

The duct high limit control is factory installed, including sensing

tubing, and preset for a 3.0 inches of H2O trip point. The control

can be readjusted in the eld to match the specic ductwork of

a project. The switch has a eld-adjustable set point range of

2.0 to 10.0 inches of H2O. Turn the adjustment screw clockwise

to decrease differential pressure setting. Turn the adjustment

screw counterclockwise to increase differential pressure

setting. The DHL is located in the main control panel.

MicroTech III Remote UserInterfaceUnits are provided with a RJ45 8-pin jack on the exterior of the

cabinet below the control panel mufn fans to allow a service

technician or maintenance personnel to plug-in an optional

remote user interface. The remote user interface is designedto display information, congure software, set-up and manage

MicroTech III controllers. The interface allows convenient

access to diagnose and adjust control parameters without

having to open control panel doors.

Control Panel AccessThe factory-mounted, non-fused main circuit interruper is

available for disconnecting the main electrical power. The switch

is located at the front of the control panel and is accessible with

out unit penetration. The handle has to be in the off position to

allow door to be open. After the disconnect switch is move to

the off position, opening the control panel doors requires the

use of a 8-mm (5/16-inch) hex head to unlock the single cabinet

handle. Once the handle is unlocked, it can be rotated a quarter

turn clockwise to open both hinged doors.


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Typical Wiring Diagrams

Table 1: Electrical Legend

ID Description Standard location

ACT3 Actuator motor, economizer Coil section

ACT4Actuator motor, waterregulating/bypass valve

Coil section

CB10Circuit breaker, supply fan,

electric heat, compressors 1-8 Main control box

DATDischarge air

temperature sensorDischarge section

DHL Duct hi-limit Main control box

DS1Disconnect, total unit orelectric heat/compressor

Main control box

DS2 Disconnect, SAF/controls Main control box

EXP A, B, C MTIII expansion modules Main control box

EWT Entering water temp. sensor Coil section

F1A, BFuse, control circuit transformer

(T1), primaryMain control box

F1CFuse, control circuit transformer

(T1), secondaryMain control box

FB31-34 Fuseblock, electric heat Main control box

FS1, FS2 Freezestat control Coil section, heat/cool

FE Functional earth ground Main control box

GRD/PE Ground Main control box

HL31-34 Hi-limits, ctl. elect. heaters Coil sectionHP1-8 Hi-pressure controls, refrig. On compressors

HTR1-8 Crankcase heaters On compressors

HUM1 Humidistat sensor Field installed

LP18Low-pressure controls,

refrigerationOn compressors

LR10 Line reactor, supply fan Main control box

M18 Contactor, compressors 1-8 Main control box

M10 Contactor, supply fan Main control box

M20Contactor, supply fan,

dual contactor startMain control box

M21-28Contactor, compressor,


M30B(bypass)

Contactor, reversing bypassSA fan

Main control box

M30I(inverter)

Contactor, reversing inverterSA fan

Main control box

M31-34 Contactor, electric heat Main control box

MAT Mixed air temp. sensor Filter section

MCB Microtech III control board Main control box

MJ Mechanical jumper Main control box

MMP18Manual motor protector,

compressors 1-8Main control box

MMP10Manual motor protector,

supply fanMain control box

MMP20Motor protector, supply fan, dual

contactor startMain control box

MMP21-28Motor protector, compressor,


MMP30Manual motor protector, inverter

bypass, supply fanMain control box

MP18Motor protector,

compressors 18On compressors

OAE Outside air enthalpy sensor Field installed in outside

duct

OAT Outside air temperature sensor

Field installed in outside

duct

PB1Power block, total unit or comp/

electric heatMain control box

PB2 Power block, SAF/controls Main control box

PB10 Power block, eld installed VFD Main control box

PC5 Pressure control, clogged lter Main control box

PC7Pressure control or inductive

relay, proof airowMain control box

PVM1, 2 Phase voltage monitor Main control box

R38 Relay, hi-pressure Main control box

R45 Relay, UV lights Main control box

ID Description Standard location

RAT Return air temperature sensor Field installed in return

duct

S1 Controls power Main control box

S4 Inverter/off/bypass Main control box

S7 Controls/on/auto Main control box

S21 Fan interlock door switch Fan section

S40-45Switches, door interlock,

UV lightsCoil/access section

SD1 Smoke detector, supply Supply fan section

SHS1 Space humidity sensor Field installed

SPS1, 2Static pressure sensors,

duct/buildingMain control box

SV1, 2 Solenoid valves, liquid Comp/cond section

SV5, 6 Solenoid valves, HGBP Coil/access section

T1Transformer, main control and

UV lights (line/115 VAC)Main control box

T2Transformer, control input

(115/24 VAC)Main control box

T3Transformer, control output

(115/24 VAC)Main control box

TB1 Terminal block, internal Main control box

TB2 Terminal block, eld, class 2 Main control boxTB3 Terminal blocks, factory Main control box

TB4 Terminal block, eld, 115 VAC Main control box

UV Ultra-violet light(s) Coil/access section

VFD10Adjustable freq. drive,

supply fanMain control box

VM1 Valve motor #1, heatingField provided and

installed

VM5 Valve motor #5, cooling Coil/access section

ZNT1 Zone temp. sensor, setback Field installed in zone

General Notes

1. Field wiring

2. Factory wiring

3. Shielded wire/cable

4. Main control box terminals

5. Auxiliary box terminals

6. Field terminals

7. Plug connector

8. Wire/harness number

9. Wire nut/ID


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Figure 1: 400 Volt, 4-Compressor Control Center Layout, High and Low Voltage Compartments


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Figure 2: Main Power Schematic, Variable Volume


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Figure 3: Control Input Schematic, Variable Volume


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Figure 3 continued: Control Input Schematic, Variable Volume


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Figure 4: Inverter Output Schematic


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Figure 4 continued: Inverter Output Schematic


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Figure 5: Condenser Power Schematic


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Figure 6: Condenser Output Schematic


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Figure 6 continued: Condenser Output Schematic


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IM 1222 (01/14) 2014 Daikin Applied | (800) 4321342 | www.DaikinApplied.com

Daikin Applied Training and Development

Now that you have made an investment in modern, efcient Daikin equipment, its care should be a highpriority. For training information on all Daikin HVAC products, please visit us at www.DaikinApplied.comand click on Training, or call 540-248-9646 and ask for the Training Department.

Warranty

All Daikin equipment is sold pursuant to its standard terms and conditions of sale, including LimitedProduct Warranty. Consult your local Daikin Applied representative for warranty details. Refer to Form933-430285Y. To nd your local Daikin Applied representative, go to www.DaikinApplied.com.

Aftermarket Services

To nd your local parts ofce, visit www.DaikinApplied.com or call 800-37PARTS (800-377-2787).To nd your local service ofce, visit www.DaikinApplied.com or call 800-432-1342.

This document contains the most current product information as of this printing. For the most up-to-dateproduct information, please go to www.DaikinApplied.com.

Products manufactured in an ISO Certied Facility.

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IM 1222 SC Supplement Canary Wharf