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Illustrated Parts List for VMAC System V910006

FORD 6.0L POWERSTROKE DIESEL

F250-F550 SUPERDUTY 2003.25-2007 WODA, W/WOAC

1. Kit Pack List........................................................................................... 2

2. Fastener Pack, 3800421 ....................................................................... 4

3. Compressor Assembly, P140038 ......................................................... 8

4. Compressor Sub Components, P140037 ........................................... 10

5. Inlet Valve Sub Components, 9210165 .............................................. 11

6. Tank, VR150, 9210050 ....................................................................... 12

7. Main Bracket Assembly, 4800432 ...................................................... 14

8. Remote Idler Assembly, 4800385 ....................................................... 15

9. Remote Idler Assembly, 4800386 ....................................................... 15

10. Tank Bracket Assembly Rear, 4800516 ........................................... 16

11. Tank Bracket Assembly Front, 4800517 ........................................... 17

12. Spigot Assembly, 4800340 ............................................................... 18

13. Adaptor Kit, 2003.25-2004 Model Year, A910001 ............................ 18

14. Cooler Assembly, 4800415 ............................................................... 19

15. Adaptor Kit, 2005-2007 Model Year, A910002 ................................. 20

16. Cooler Assembly, 4800438 ............................................................... 21

Document 1930116 - Changes and Revisions

Version Revision Details

Revised by/date

Approved by/date Implemented

J ECN 08-074 SL 24 July 2008 TG 24 Jul 2008 25 July 2008

K ECN 10-112 SAR 14 Oct 2010 NC 14 Oct 2010 18 Oct 2010

L ECN 10-118 SAR 22 Nov 2010 NC 22 Nov 2010 30 Nov 2010

M ECN 11-050 SH 4 Apr2011 SM 21 Apr 2011 27 Apr 2011

N ECN 11-061 SH 8 Jun 2011 SH 12 Sep 2011 13 Sep 2011

P ECN 15-144 CJH 22 Apr 2016 KM/GB 12 May 2016 01 Jun 2016

R ECN 17-110 CJH 18 Sep 2017 BOJ/RB/AWG 20 Sep 2017 08 Nov 2017

T ECN 17-197 CJH 26 Oct 2017 CAM/DB/AWG 01 Nov 2017 21 Nov 2017

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1. Kit Pack List

Item # Part # Qty Description

1 1200299 1 CLIP, TANK MOUNT

2 1200348 1 BRACKET, GLOW-PLUG

3 1200392 1 BRACKET, ALTERNATOR, BRACE

4 1200393 1 BRACKET, BATTERY, MOUNT

5 1200407 1 BRACKET

6 1200465 1 BRACKET, FAN MOUNTING

7 1200490 1 BRACKET, VACUUM TANK

8 1620352 1 BELT, K081000

9 1700545 1 ELBOW, SILICONE, 90 DEG, 3 1/4 ID

10 1710674 1 HOSE, HEATER 3/4" X 106" (1700177)

11 1720621 1 TUBE, HEATER RETURN

12 1752053 1 HOSE, CRIMPED, 1/2" X 53"

13 1752088 1 HOSE, CRIMPED, 1/2" X 88"

14 1781050 1 HOSE, CRIMPED, 1" X 50"

15 1800184 1 PULLEY CRANK, FORD 6.0L, VR150

16 1930048 1 MANUAL, INSTALLATION, V910006

17 1930060 1 MANUAL, OWNERS GENERIC, VR70 & 150

18 1930116 1 ILLUSTRATED PARTS LIST

19 2200149 2 CLAMP, MOUNTING BRACKET

20 3550677 1 INTERFACE CABLE

21 3550723 1 CONTROL BOX, VR

22 3800421 1 FASTENER PACK

23 4800340 1 SPIGOT ASSEMBLY

24 4800385 1 ASSEMBLY, IDLER

25 4800386 1 ASSEMBLY, IDLER, BRACE

26 4800516 1 ASSEMBLY, TANK BRACKET REAR

27 4800517 1 ASSEMBLY, TANK BRACKET FRONT

28 4800483 1 SYSTEM OPERATION INSTRUCTION & ID

29 4800432 1 ASSEMBLY, MAIN BRACKET

30 4800479 1 ASSY, TUBE, INTERCOOLER

31 9210050 1 TANK, VR150 DRESSED

32 A700091 1 OIL, VR, 1L, HIGH PERFORMANCE

33 A700094 2 OIL, VR, 4L, HIGH PERFORMANCE

34 P140038 1 COMPRESSOR ASSEMBLY

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Figure 1 - Kit Pack List (not to scale)

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2. Fastener Pack, 3800421

Item # Part # Qty Description

1 3800369 1 FASTENER PACK, MAIN BRACKET

1.1 1520538 1 BOLT, HHCS, FLHD, M10 X 1.50 X 35

1.2 1520540 3 BOLT, HHCS, FLHD, M10 X 1.50 X 55

2 3800370 1 FASTENER PACK, FAN SHROUD &GLO PLG RELAY

2.1 1500449 4 SCREW,PAN PHILLIPS 8 X 1 SMS(18.8)

3 3800423 1 FASTENER PACK, BATTERY MOUNT

3.1 1520147 3 BOLT, HHCS G8.8,M8 X 1.25 X 20 FULL

3.2 1560407 1 NUT, NYLOCK, M8

3.3 1570067 3 WASHER, SAE, 5/16

4 3800424 1 FASTENER PACK, CRANK PULLEY

4.1 1520011 3 BOLT, HHCS G10.9, M10 X 1.5 X 90

4.2 1570044 3 WASHER, ALLOY PL SAE, 3/8

4.3 3400055 1 SPACER, FAN

5 3800425 1 FASTENER PACK, INTERCOOLER TUBE

5.1 1200399 1 BRACKET, INTERCOOLER SUPPORT

5.2 1510028 1 BOLT, HHCS NC G8 PL, 1/4 X 3/4

5.3 1550029 1 NUT, NYLOCK NC, 1/4

5.4 1570038 2 WASHER, FLAT SAE, 1/4

5.5 2200018 8 TIE, NYLON MD, 11

5.6 2200049 4 TIE, NYLON MD, 14"

5.7 2200153 2 CLAMP, 3 3/4

5.8 2200161 1 CLAMP, MODIFIED

6 3800429 1 FASTENER PACK, COOLER

6.1 2200048 4 CLAMP, HOSE HS12

6.2 5300043 1 CONNECTOR, TEE NYLON, 3/4

7 3800437 1 FASTENER PACK, REMOTE IDLER

7.1 1520013 1 BOLT, HHCS G10.9, M10 X 1.5 X 35

7.2 1570044 1 WASHER, ALLOY PL SAE, 3/8

8 3800443 1 FASTENER PACK, TRANSMISSION DIPSTICK

8.1 1510520 1 BOLT, HHCS NC FL LK, 1/4 X 1 1/4

8.2 1550221 1 NUT, HEX NC PL, 1/4, GR8

8.3 1570067 1 WASHER, SAE, 5/16

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Figure 2 – Fastener Packs

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Fastener Pack, 3800421 (Continued)

Item # Part # Qty Description

9 3800604 1 FASTENER PACK, ICP SENSOR

9.1 4900118 1 FITTING, BANJO, MODIFIED

9.2 5800098 1 GROMMET, RUBBER

10 3800480 1 FASTENER PACK, WATER PUMP

10.1 1540389 4 BOLT, SHCS, M8 X 1.25 X 18, LOW PRO

11 3800509 1 FASTENER PACK, COMPRESSOR

11.1 1400230 1 SPACER

11.2 1400231 1 SPACER

11.3 1520557 1 BOLT,FLAT HEAD SOCKET,M10 X 1.5 X50

11.4 1540316 1 BOLT, SHCS, M8 X 1.25 X 140

11.5 1540521 2 BOLT, SHCS, M8 X 1.25 X 110

12 3800537 1 FASTENER PACK, HEATER RETURN

12.1 1510028 1 BOLT, HHCS NC G8 PL, 1/4 X 3/4

12.2 2200002 2 CLAMP, HOSE MH-10

13 3800538 1 FASTENER PACK, FAN WIRING HARNESS

13.1 1560407 1 NUT, NYLOCK, M8

13.2 2200047 1 CLAMP, HOSE, HS16

14 3800556 1 FASTENER PACK, F450-F550 REAR TANK BRKT

14.1 1400229 1 SPACER

14.2 1400272 2 SPACER

14.3 1400273 1 SPACER

14.4 1510003 2 BOLT, HHCS NC G8 PL, 5/16 X 1

14.5 1510182 2 BOLT, HHCS NC G8 PL, 5/16 X 1 1/4

14.6 1570067 4 WASHER, SAE, 5/16

15 3800559 1 FASTENER PACK, VAC TANK

15.1 1710638 1 HOSE, VACUUM TANK 12" (1700551)

15.2 1710705 1 HOSE, VACUUM SWITCH 8" (1700551)

15.3 2200160 1 CLAMP, 3.5 ID , ACCUSEAL

16 3800678 1 FASTENER PACK HOSE

16.1 1700570 131.5 TUBE, TEFLON, PTFE,1/4"OD X 3/16"ID

16.2 1700571 103 TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID

16.3 1700581 131.5 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP

16.4 1700581 103 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP

16.5 2200039 10 TIE, NYLON MD, 7"

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Figure 3 – Fastener Packs (Continued)

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3. Compressor Assembly, P140038

Item # Part # Qty Description

1 P140037 1 COMPRESSOR, ALUMINUM, 150

2 5830004 2 O-RING, VITON, 3 1/8 ID X 1/8

3 3200312 1 ADAPTOR, INLET VALVE

4 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4

5 4300076 1 PIPE FTG, PLUG SKT HEAD, 1/8

6 3500288 1 SENSOR, PRESSURE

7 1540550 2 BOLT,SHCS,M8 X 1.25 X 50, G12.9 PLT

8 5000112 1 ELBOW, BRASS STREET 45 DEG, 1/8

9 1540530 2 BOLT,SHCS,M8 X 1.25 X 55, G12.9 PLT

10 5000162 1 CONNECT,BRASS NPT-POLY,3/16-1/8 NPT

11 9210165 1 ASSEMBLY, INLET VALVE

12 1540526 4 BOLT, SHCS, M8 X 1.25 X 20

13 4900203 1 CONN, STEEL, 90, #8 MJIC - #8 MORB

14 1520646 1 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL

15 1570038 1 WASHER, FLAT SAE, 1/4

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Figure 4 – Compressor Assembly

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4. Compressor Sub Components, P140037

Item # Part # Qty Description

1 3550682 1 TEMPERATURE PROBE

2 P200050 1 CLUTCH,REPLACEMENT,8 GROOVE,175FTLB

2.1 P200049 1 CLUTCH, COMPLETE,8 GROOVE, 175FT LB

2.2 3801129 1 FASTENER PACK, VR150 CLUTCH

2.2.1 1510064 1 BOLT, HHCS NF G8 PL, 5/16 X 1 1/4

2.2.2 1570476 1 WASHER, 5/16 ID X 3/4 OD

2.2.3 1500689 3 SCREW,BHSC,PL,M6X1X8MM

2.2.4 1570038 4 WASHER, FLAT SAE, 1/4

2.2.5 1520646 1 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL

Figure 5 – Compressor Sub Components

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5. Inlet Valve Sub Components, 9210165

Item # Part # Qty Description

1 4900045 1 PLUG, STEEL HEX SAE/O-RING PORT

2 3600046 1 KIT, REGULATOR

3 5830130 1 O-RING, VITON, 1 3/8 ID X 3/16

4 5830002 1 O-RING, VITON, 2 3/8 ID X 3/32

5 5830070 1 O-RING, VITON, 2 9/16 ID X 3/32

6 3200288 1 PLATE, INNER FILTER ALUM

7 1500077 4 SCREW, BUTTON HEAD, 10 - 32 X 3/8

8 1550029 1 NUT, NYLOCK NC, 1/4

9 1570038 1 WASHER, FLAT SAE, 1/4

10 3600068 1 CAP, FILTER

11 3600072 1 ELEMENT, FILTER, PAPER

12 1550529 1 NUT, FLANGE, 1/4-20

13 1400200 1 SPACER

14 1500532 1 ROD, THREADED, 1/4 X 5.62"

Figure 6 – Inlet Valve Sub Components

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6. Tank, VR150, 9210050

Item # Part # Qty Description

1 9210040 1 TANK, WELDMENT, VR150

2 4100358 1 COALESCER SPRING PLATE

3 5840068 1 SPRING, COMPRESSION, 2.187 OD X 5

4 3600071 1 ELEMENT, SEP, COALESCING

5 5830123 1 O-RING, VITON, 7 ID X 1/8

6 3600075 1 SEAL, TANK REAR CAP

7 9210028 1 CAP, BLOWDOWN VR150

7.1 3200226 1 BLOWDOWN CAP, VR150

7.2 4500104 1 MUFFLER, SINTERED EXHAUST, 1/8"

7.3 3600073 1 VALVE, SAFETY, 3/8, 200 PSI

8 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16

9 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4

10 1570009 6 WASHER, SPLIT LOCK, 3/8

11 1510016 6 BOLT, HHCS NC G8 PL, 3/8 X 1 1/2

12 5840069 1 SPRING, COMPRESSION, FL 1.5",OD .54

13 3600090 1 THIMBLE, SCREEN

14 4900106 1 PLUG, STEEL, #5 ORB, HEX (VITON-O)

15 4900035 1 NIPPLE, STEEL STR THRD, 3/4 - 16

16 9200039 1 OIL FILTER, VR 3.250 SHORT

17 4900200 1 CONN, STRAIGHT, #8 MORB X #8 MJIC

18 4900104 1 CONNECTOR, STEEL, #16 ORB - #16 JIC

19 1520646 2 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL

20 5800142 1 COVER, SIGHT GLASS

21 A700061 1 PYREX WINDOW KIT

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Figure 7 – VR150 Tank

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7. Main Bracket Assembly, 4800432

Item # Part # Qty Description

1 1100167 1 BRACKET, MAIN

2 1200391 1 BRACKET, IDLER MOUNT

3 1300010 1 IDLER, SERP 8 RIB BACK STEEL

4 1300023 1 IDLER, PULLEY 8 RIB, 3

5 1400051 2 SPACER, IDLER - BOLT

6 1510161 2 BOLT, HHCS NC G8 FL, 1/2 X 1 1/4

7 1520210 1 BOLT, HHCS G10.9, M10 X 1.5 X 80

8 1520556 3 BOLT,HHCS G10.9,M8X1.25X25 FULL,PLT

9 3300026 1 TENSIONER

2

7

9

1

56

4

3

8

2X2X

3X

Figure 8 – Main Bracket Assembly

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8. Remote Idler Assembly, 4800385

Item # Part # Qty Description

1 1300023 1 IDLER, PULLEY 8 RIB, 3

2 1400215 1 SPACER, IDLER

3 1400227 1 STUB, IDLER

4 1520536 1 BOLT, HHCS G10.9, M10 X 1.5 X 135

3

1

2

4

Figure 9 – Remote Idler Assembly

9. Remote Idler Assembly, 4800386

Item # Part # Qty Description

1 1200389 1 POST, IDLER ASSEMBLY

2 1300023 1 IDLER, PULLEY 8 RIB, 3

3 1400215 1 SPACER, IDLER

4 1520536 1 BOLT, HHCS G10.9, M10 X 1.5 X 135

4

2

1

3

Figure 10 – Remote Idler Assembly

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10. Tank Bracket Assembly Rear, 4800516

Item # Part # Qty Description

1 1200266 1 BRACKET, TANK MOUNT CLIP

2 1200296 1 BRACKET, TANK MOUNT

3 1200388 1 BRACKET, TANK, REAR

4 1400229 1 SPACER

5 1510349 4 BOLT, HHCS NC G8 PL, 5/16 X 1/2

6 1550066 2 NUT, HEX NC, 5/16

7 1570067 4 WASHER, SAE, 5/16

8 1570476 1 WASHER, 5/16 ID X 3/4 OD

9 2200169 1 STRAP, TANK CABLE, 17.5"

29

3

1

4

8

6

754X 4X

2X

Figure 11 – Tank Bracket Assembly Rear

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11. Tank Bracket Assembly Front, 4800517

Item # Part # Qty Description

1 1200266 1 BRACKET, TANK MOUNT CLIP

2 1200296 1 BRACKET, TANK MOUNT

3 1200387 1 BRACKET, TANK, FRONT

4 1400229 1 SPACER

5 1510349 4 BOLT, HHCS NC G8 PL, 5/16 X 1/2

6 1550066 2 NUT, HEX NC, 5/16

7 1570067 4 WASHER, SAE, 5/16

8 1570476 1 WASHER, 5/16 ID X 3/4 OD

9 2200169 1 STRAP, TANK CABLE, 17.5"

3

4

1

8

6 2X

9 2

74X54X

Figure 12 – Tank Bracket Assembly Front

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12. Spigot Assembly, 4800340

Item # Part # Qty Description

1 1200352 1 PLATE, DRILLED

2 1500540 1 RING, RETAINING, EXT .875

3 3200243 1 ADAPTOR, HOSE

Figure 13 – Spigot Assembly

13. Adaptor Kit, 2003.25-2004 Model Year, A910001

Item # Part # Qty Description

1 3550679 1 DDC, FORD 2003-2004

2 3560087 1 THROTTLE CONTROL

3 4800415 1 ASSEMBLY, COOLER

1 32

Not to scale See Assembly

Figure 14 – Adaptor Kit, 2003.25-2004 Model Year

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14. Cooler Assembly, 4800415

Item # Part # Qty Description

1 1200381 2 BRACKET, COOLER

2 1520011 2 BOLT, HHCS G10.9, M10 X 1.5 X 90

3 1570044 6 WASHER, ALLOY PL SAE, 3/8

4 1520129 2 BOLT, HHCS G10.9, M10 X 1.5 X 110

5 1560037 2 NUT, PL, M10 X 1.5

6 1710630 1 HOSE, RAD, MODIFIED

7 2200027 2 CLAMP, HOSE HS32

8 5000016 1 CONNECTOR, BRASS HOSE BARB, 3/4-3/4

9 9210099 1 COOLER

6X31

76 2X

9

8

2X

2X

2X

2

4

5

Figure 15 – Cooler Assembly

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15. Adaptor Kit, 2005-2007 Model Year, A910002

Item # Part # Qty Description

1 3560092 1 THROTTLE CONTROL

2 4800438 1 ASSEMBLY, COOLER

1

See Assembly2

Figure 16 – Adaptor Kit, 2005-2007 Model Year

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16. Cooler Assembly, 4800438

Item # Part # Qty Description

1 1200451 2 BRACKET, COOLER

2 1400225 2 SPACER,

3 1520011 2 BOLT, HHCS G10.9, M10 X 1.5 X 90

4 1560037 2 NUT, PL M10 X 1.5

5 1570044 6 WASHER, ALLOY PL SAE, 3/8

6 1520129 2 BOLT, HHCS G10.9, M10 X 1.5 X 110

7 1710700 1 HOSE, MODIFIED (1700559)

8 2200027 2 CLAMP, HOSE HS32

9 5000016 1 CONNECTOR, BRASS HOSE BARB, 3/4-3/4

10 9210104 1 COOLER

10 1

5

3

9

8

2

4

6

7

2X

6X

2X

2X

2X

2X

2X

Figure 17 – Cooler Assembly

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