ILLUSTRATED PARTS MANUAL (FS322 etc).pdf · 2010. 2. 22. · illustrated parts manual manual no. pt9800 for styles fs300 series, plain and differential feed, high speed flat bed machines

ILLUSTRATED PARTS MANUAL

MANUAL NO. PT9800FOR STYLES

FS300 SERIES, PLAIN AND DIFFERENTIAL FEED,HIGH SPEED FLAT BED MACHINES

REV 5-9-00

FS335E42FS322H01FS332H01FS322L01FS332L21

FS322C01FS332C01FS322E12FS332E12FS335E41

USE IN CONJUNCTION WITH MACHINE SERIAL NUMBER PREFIX (BG) AND LATER

Manual No. PT9800 llustrated Parts List for FS300 Series Machines

First Edition Copyright 2000By

Union Special Corporation Rights Reserved In All CountriesPrinted in U.S.A. May 2000

PREFACE

This parts manual has been prepared to assist you in locating individual parts or assemblies on FS300 Series machines. Itcan be used in conjunction with Union Special Operator's Manual OP9614 and Engineer's Manual EN9424.

It is the desire of Union Special that each machine run at its optimum performance. Parts listed in this manual aredesigned specifically for your machine and are manufactured with utmost precision to assure long lasting service.

This manual has been comprised on the basis of available information. Changes in design and/or improvements mayincorporate a slight modification of configuration in illustrations or part numbers.

On the following pages are illustrations and terminology used in describing the parts used on FS300 Series machines.

Please include part number, name and style of machine for which the part was ordered.

For optimum performance use only genuine Union Special replacement parts.

2

3

CONTENTS

PREFACE ....................................................................................................................................................................................... 2IDENTIFICATION OF MACHINES .................................................................................................................................................. 4STYLE OF MACHINES .................................................................................................................................................................... 4ILLUSTRATIONS ............................................................................................................................................................................. 5IDENTIFYING PARTS ...................................................................................................................................................................... 5NEEDLES........................................................................................................................................................................................ 5SAFETY RULES ............................................................................................................................................................................... 6BUSHINGS ..................................................................................................................................................................................... 9NEEDLE BAR ............................................................................................................................................................................... 11UPPER MAIN SHAFT .................................................................................................................................................................... 13SPREADER ................................................................................................................................................................................... 15THREAD GUIDE ........................................................................................................................................................................... 17TENSION RELEASE & THREAD TENSION ..................................................................................................................................... 19PRESSER FOOT LIFT ..................................................................................................................................................................... 21COVERS, UPPER ARM ............................................................................................................................................................... 23LOWER MAIN SHAFT .................................................................................................................................................................. 25LUBRICATION, OIL TUBING & OIL PUMP ................................................................................................................................... 27LOOPER DRIVE ........................................................................................................................................................................... 29NEEDLE GUARD ......................................................................................................................................................................... 31LOOPER THREAD TAKE-UP......................................................................................................................................................... 33FEED DRIVE MECHANISM

FOR FS322C01, FS332CO1,FS322H01, FS332H01, FS332L01, FS332L21 .................................................... 35FEED DRIVE MECHANISM

FOR FS322E12 & FS332E12 ........................................................................................................................... 37FEED DRIVE MECHANISM .......................................................................................................................................................... 39COVERS, LOWER BED................................................................................................................................................................ 41COVERS, LOWER BED................................................................................................................................................................ 43FRONT COVER ASSEMBLY

FOR FS322C01, FS332C01 ........................................................................................................................... 45SEWING PARTS

FOR FS322C01 & FS332C01 ......................................................................................................................... 47SEWING PARTS

FOR FS322E12 & FS332E12 .......................................................................................................................... 51SEWING PARTS

FOR FS335E41 & FS335E42 ........................................................................................................................... 53SEWING PARTS

FOR FS322H01, FS332H01, FS332L01, FS332L21 ........................................................................................... 57TABLING ANDNEEDLE DIPPER ASSEMBLY (EXTRA SEND CHARGE)

FOR FS322C01, FS332CO1, FS335E41, FS335E42, FS322H01, FS332H01, FS332L01, FS332L21 ................. 59TABLING (EXTRA SEND CHARGE)

FOR FS322E12 & FS332E12 ........................................................................................................................... 61ACCESSORIES ............................................................................................................................................................................ 63VACUUM TUBE ASSEMBLY AND PNEUMATIC CONTROL (EXTRA SEND CHARGE)

FOR FS322E12 & FS332E12 ........................................................................................................................... 65UNDER BED THREAD TRIMMER

FOR FS322E12 & FS332E12 ........................................................................................................................... 67LOWER ROLLER ASSEMBLY

FOR FS335E41 & FS335E42 ........................................................................................................................... 69UPPER ROLLER ASSEMBLY

FOR FS335E41 & FS335E42 ........................................................................................................................... 71PULLER LIFTER ASSEMBLY

FOR FS335E41 & FS335E42 ........................................................................................................................... 73PULLER DRIVE ASSEMBLY

FOR FS335E41 & FS335E42 ........................................................................................................................... 75NUMERICAL INDEX OF PARTS ................................................................................................................................................... 76NUMERICAL INDEX OF PARTS ................................................................................................................................................... 77NUMERICAL INDEX OF PARTS ................................................................................................................................................... 78NUMERICAL INDEX OF PARTS ................................................................................................................................................... 79

IDENTIFICATION OF MACHINES

Each UNION SPECIAL machine is identified by a style number, which is stamped into the style plate affixed to the middleof the machine under the tension assembly. The serial number is stamped into the serial number plate affixed to the rightrear base of the machine.

STYLE OF MACHINES

FS322C01- COLLARETTE - Two or three needle, bottom coverstitch. Typical application - For attachingflat of ribbed knit split tube borders to knit garments. Seam specification fir two needle406BSb-1, three needle 407BSb-1. Standard gauges for two needle 32, (1/8", 3.2mm), 40,(5/32", 4.0mm), 48, (3/16", 4.8mm), for three needle 48, (3/16", 4.8mm), 56, (7/32" 5.6mm),64, (1/4", 6.4mm). Maximum recommended speed, depending on application is up to6500 R.P.M.

FS332C01- COLLARETTE - Same as style FS322C01 except top and bottom coverstitch. Seamspecification for two needle 602BSb-1, for three needle 605BSb-1.

FS322E12- ELASTIC - Two or three needle, bottom coverstitch with fabric trimmer. Typicalapplication - For attaching elastic to briefs or lace to lingerie. Seam specification for twoneedle 406LSa-1, for three needle 407LSa-1. Standard gauges for two needle 32,(1/8", 3.2mm), 40, (5/32", 4.0mm), 48, (3/16", 4.8mm), for three needle 48, (3/16", 4.8mm),56, (7/32", 5.6mm), 64, (1/4", 6.4mm). Maximum recommended speed, depending onapplication is up to 6500 R.P.M.

FS332E12- ELASTIC - Same as Style FS322E12 except top and bottom coverstitch with fabric trimmer.Seam specification for two needle 602LSa-1, for three needle 605LSa-1.

FS335E41- ELASTIC - Three needle, top and bottom coverstitch, differential feed and rear puller withtooth roller. Typical application - for attaching tunnel elastic to briefs or lace to lingerie.Seam specification 605EFg-1. Standard gauges 56, (7/32", 5.6mm), 64, (1/4", 6.4mm).Maximum recommended speed, depending on application is up to 6000 R.P.M.

FS335E42- ELASTIC - Same as style FS335E41 except puller with smooth roller.

FS322H01- HEMMING - Two of three needle, bottom coverstitch. Typical application - for hemmingon light to medium weight knit fabrics. Seam specifications for two needle 406EFa-1 (inv.),for three needle 407EFa-1 (inv.). Standard gauge for two needle 40, (5/32" 4.0mm), 48,(3/16", 4.8mm), for three needle 48, (3/16", 4.8mm), 56, (7/32", 5.6mm), 64, (1/4", 6.4mm).Maximum recommended speed, depending on application is up to 6500 R.P.M.

FS332H01- HEMMING - Same as style FS322H01 except top and bottom coverstitch. Seamspecification for two needle 602EFa-1 (inv.), for three needle 605EFa-1 (inv.).

FS332L01- LAP SEAMING - Two or three needle, top and bottom coverstitch, tandem differentialfeed. Typical application - for general seaming on fleece and knit garments. Seamspecification for two needle 602LSa-1, for three needle 605LSa-1. Standard gauges fortwo needle 32, (1/8", 3.2mm), 40, (5/32", 4.0mm), for three needle 48, (3/16" 4.8mm),56, (7/32", 5.6mm), 64, (1/4", 6.4mm). Maximum recommended speed, depending onapplication is up to 6500 R.P.M.

FS332L21- LAP SEAMING - Same as style FS332L01 except three needle, off set differential feeds.Standard gauges 56, (7/32", 5.6mm), 64, (1/4"6.4mm).

4

ILLUSTRATIONS

This manual has been arranged to simplify ordering repair parts. Exploded views of various sections of themechanism are shown so that the parts may be seen in their actual position in the machine. On the pageopposite the illustration will be found a listing of the parts with their part numbers, description and the numberof pieces required in the particular view being shown.

Numbers in the first column are reference numbers only, and merely indicate the position of the part in theillustration. The reference number should never be used in ordering parts. Always use the part number listedin the second column.

Component parts of sub-assemblies which can be furnished for repairs are indicated by indenting theirdescriptions under the description of the main sub-assembly. As an example refer to the following text.

5. 50366B Needle Thread Strike-Off Assembly ............................................................................... 16. 50358V Needle Thread Strike-Off .................................................................................. 17. 50370F Thread Strike-Off Component .......................................................................... 18. SS7060310SP Screw, for plate strike-off .................................................................................. 1

When a part is common to all machines covered in this manual, no specific usage will be mentioned in thedescription. However, when the parts for the various machines are not the same, the specific usage will bementioned in the description and, if necessary, the difference will be shown in the illustration.

*Ref. No. showing no Part No. is for location only. Part is not for sale separately.

A numerical index of all the parts shown in this manual is located at the back. This will facilitate locating theillustration and description when only a part number is known.

IDENTIFYING PARTS

Where construction permits, each part is stamped with its part number. On some of the smaller parts and on thosewhere construction does not permit, an identification letter is stamped in to distinguish the part from similar ones.

PLEASE NOTE: Part numbers represent the same part, regardless of which manual they appear. On allorders

NEEDLES

Each needle has both a type and size number. The type number denotes the kind of shank, point, length, groove,finish and other details. The size number, stamped on the needle shank, denotes the largest diameter of the blademeasured between the shank and the eye. Collectively, the type number and size number represent thecomplete symbol which is given on the label of all needles packed and sold by Union Special.

TYPE DESCRIPTION

128 GBS Short, double groove, struck groove, ball eye, spotted, ball point, chromium plated-Sizes available 065/025, 070/027, 075/029, 080/032, 090/036.

When changing the needle, make sure it is fully inserted in the needle holder before the screw is tightened.

When ordering needles, please use the complete type and size numbers as printed on the package to ensureprompt and accurate processing of your order. A complete order should read as follows: "100 needles, type 128GBS, size 075/029".

5

6

SAFETY RULES

1. Before putting the machines described in this manual into service, carefully read the instructions. Thestarting of each machine is only permitted after taking notice of the instructions and by qualifiedoperators.

IMPORTANT! Before putting the machine into service, also read the safety rules and instructions from themotor supplier.

2. Observe the national safety rules valid for your country.

3. The sewing machines described in this instruction manual are prohibited from being put into service untilit has been ascertained that the sewing units which these sewing machines will be built into, haveconformed with the EC Council Directives (89/392/EEC, Annex II B).

Each machine is only allowed to be used as foreseen. The foreseen use of the particular machine isdescribed in paragraph “STYLES OF MACHINES” of this instruction manual. Another use, going beyondthe description, is not as foreseen.

4. All safety devices must be in position when the machine is ready for work or in operation. Operationo f the machine without the appertaining safety devices is prohibited.

5. Wear safety glasses.

6. In case of machine conversions and changes all valid safety rules must be considered. Conversionsa n d changes are made at your own risk.

7. The warning hints in the instructions are marked with one of these two symbols:

8. When doing the following the machine has to be disconnected from the power supply by turning offthe main switch or by pulling out the main plug:

8.1 When threading needle(s), looper, spreader etc.

8.2 When replacing any parts such as needle(s), presser foot, throat plate, looper, spreader, feed dog,needle guard, folder, fabric guide etc.

8.3 When leaving the workplace and when the workplace is unattended.

8.4 When doing maintenance work.

8.5 When using clutch motors without actuation lock, wait until the motor is stopped totally.

9. Maintenance, repair and conversion work (see item 8) must be done only by trained technicians orspecial skilled personnel under consideration of the instructions.

10. Any work on the electrical equipment must be done by an electrician or under direction and supervisionof special skilled personnel.

11. Work on parts and equipment under electrical power is not permitted. Permissible exceptions aredescribed in the applicable sections of standard sheet DIN VDE 0105.

12. Before doing maintenance and repair work on the pneumatic equipment, the machine has to bedisconnected from the compressed air supply. In case of existing residual air pressure, after disconnect-ing from compressed air supply (i.e. pneumatic equipment with air tank), the pressure has to beremoved by bleeding.

.Part No. Descript ion

Amt .Req.

Ref.No.

9

BUSHINGS

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.

50354J50347F50332U50347L50344BUSQ1110401MZ50330CZ50354H50344BESQ1110401MZ50344BF50344BCCL21A50344E35036AB50393GE22571L50393EY50393FU50392ABPS0400142KH50381E50347E

11111111111111111111111

Bushing, for needle bar, upper ....................................................................Bushing, for spreader, front .........................................................................Pin, for front lifter lever .................................................................................Bushing, for spreader drive .........................................................................Bushing, front ..............................................................................................

Fitting ....................................................................................................Bushing, for presser bar ...............................................................................Bushing, for needle bar, lower .....................................................................Bushing, for lower mainshaft, left ................................................................

Fitting ....................................................................................................Bushing, for lower mainshaft, right ..............................................................Bushing, for needle lever .............................................................................

Oil Wick .................................................................................................Bushing .......................................................................................................Stitch Regulator Bushing .............................................................................Oil Sight Gauge ...........................................................................................Screw, for drain plug ...................................................................................Fitting, filter .................................................................................................Fitting, oil tube .............................................................................................Bushing, for tension release.........................................................................Pin ...............................................................................................................Bushing, for lifter lever, back .......................................................................Bushing, for spreader, rear ..........................................................................


Amt .Req.

Ref.No.

11

Screw ..........................................................................................................Needle Bar Eyelet .......................................................................................Needle Bar ..................................................................................................Connecting Rod Assembly .........................................................................

Needle Bar Clamp ................................................................................Screw .............................................................................................

Pivot Pin ................................................................................................Needle Bearing Cage ...........................................................................Connecting Rod ...................................................................................

Washer ........................................................................................................Eyelet Seal ...................................................................................................Needle Thread Eyelet .................................................................................Screw ..........................................................................................................Loctite Adhesive, (not shown), for screw ....................................................Slide Block ...................................................................................................Three Bond Adhesive, (not shown), for slide block ......................................Screw ..........................................................................................................Oil Tube Assembly .......................................................................................

Cable ...................................................................................................Oil Tube .................................................................................................Oil Tube .................................................................................................Hose Clamp ..........................................................................................

Screw, for support bracket ..........................................................................Screw ..........................................................................................................Slide Block Guide ........................................................................................Sponge .......................................................................................................Loctite Adhesive, (not shown), for sponge ..................................................Slide Block Guide Cover ..............................................................................Screw ..........................................................................................................

1111111111111-1-1111111211-11

1.2.3.4.5.6.7.8.9.

10.11.12.13.

-14.

-15.

16.17.18.19.20.21.22.23.24.

-25.26.

SS4080620TP50323P50317B50345W50355AMSS7111120TP50352661-259B50355AN50351A50393JP50358XSS7080520SPCE2750354FCE63SS8110422TP29476TCCQ2522000050393JY50393JZ50393JWSS6090440SPSS6121010SP50354G50393HSCE5950394AFSS6090620SP

NEEDLE BAR


Amt .Req.

Ref.No.

13

UPPER MAIN SHAFT

111111211212121

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.

50391SS7111120TPSS8681412TPSS7681410TP50322AF50335BDSS8660612TP661-26250342BESS8661012TP50321MSS8681412TP660-1043661-261SS7660520SP

Counter Weight ..........................................................................................Screw, for counter weight ....................................................................Screw, for counter weight ....................................................................Screw, for counter weight ....................................................................

Upper Main Shaft ........................................................................................Bearing Adapter Assembly .........................................................................

Screw, for bearing adapter ..................................................................Retaining Ring .............................................................................................Sprocket, for upper main shaft ....................................................................

Set Screw, for sprocket .........................................................................Handwheel .................................................................................................

Set Screw, for handwheel .....................................................................Tack Pin, for handwheel .......................................................................

Load Ring, for lower main shaft ...................................................................Screw, for handwheel preload ...................................................................


Amt .Req.

Ref.No.

15

SPREADER

50335AWSS8660512TP96162B50360B50347J50347CSS8110422TP61351C660-73950347G50346ASS7080510TPSS7110910TP53678NSS9090640SP50360H29126FW50360GSS7121410TPNS6680410SP50360FWP0742016SPSD1000801SH50360SS8660612TP

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.

Collar, for spreader shaft ............................................................................Set Screw ..............................................................................................

Washer ........................................................................................................Crankshaft, for spreader assembly .............................................................Pin, for spreader rocker ...............................................................................Lever, for spreader holder shaft ..................................................................

Screw ....................................................................................................Washer ........................................................................................................Oil Seal ........................................................................................................Shaft, for spreader, vertical ........................................................................Spreader Holder ..........................................................................................

Screw ....................................................................................................Screw ....................................................................................................

Washer ........................................................................................................Hex Screw, for vertical shaft ........................................................................Spreader .....................................................................................................Spreader Crank Rod Assembly ....................................................................

Spreader Shaft Driving Arm ...................................................................Screw .............................................................................................

Hex Nut, for spreader drive ...................................................................Connecting Rod, for spreader drive .....................................................Collar, for spreader driving arm ............................................................Stud ......................................................................................................

Eccentric, for spreader drive ......................................................................Screw ....................................................................................................

1111112211121111111112112


Amt .Req.

Ref.No.

17

THREAD GUIDE

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.37.38.39.40.41.42.43.44.45.46.47.

SS7120640SP50392AUSS7090910TPWS0510002KP50366A50392S50366SS4120615SP50363CKSS7110410SP50358U50393HHWP0371026SD50366JSS7080510TPSS4090815SP50358WSS8080410TP36271ASS7120710SP50366BSS7060310SP50370F50358V50392T605AC50044ESS7090610SP1212420229475CG50392AZ50392AY50392AX50392AW57844652C16SS7120640SP50392AESS1121010SP50357ARSD0380551SL50357AS50357Y50357V50366GSS7090610SP50346

Screw, for lead-in eylet ...............................................................................Thread Eyelet Assembly ..............................................................................

Screw ....................................................................................................Split Washer ..........................................................................................Thread Eyelet Tube Bracket ..................................................................Lead-In Tension Eyelet ..........................................................................Thread Eyelet Tube ...............................................................................

Screw, for needle thread guide ..................................................................Needle Thread Guide and Lubricator Assembly .........................................

Screw, for spreader thread guide .........................................................Thread Guide, for spreader ..................................................................Silicone Thread Lubricator ....................................................................Washer .................................................................................................Needle Thread Guide ...........................................................................Screw, for holder eyelet ........................................................................Screw, for silicone tank .........................................................................Holder, for needle thread eyelet ..........................................................

Screw .............................................................................................Adjusting Needle Thread Eyelet ............................................................

Screw, for strike-off .....................................................................................Needle Thread Strike-Off Assembly .............................................................

Screw, for plate strike-off ......................................................................Thread Strike-Off Component ..............................................................Needle Thread Strike-Off ......................................................................

Eyelet ..........................................................................................................Screw, for needle thread guide ..................................................................Needle Thread Guide .................................................................................Screw ..........................................................................................................Looper Frame Eyelet ...................................................................................Spreader Thread Tension Assembly .............................................................

Tension Nut ...........................................................................................Tension Spring .......................................................................................Tension Disc ..........................................................................................Tension Post ..........................................................................................

Eyelet ..........................................................................................................Star Washer .................................................................................................Screw ..........................................................................................................Looper Frame Eyelet ...................................................................................Screw, for thread guide ..............................................................................Nipper Plate Assembly ................................................................................

Screw ....................................................................................................Nipper Spring ........................................................................................Nipper Spring Plate ...............................................................................Nipper Plate ..........................................................................................Thread Guide ........................................................................................

Screw, for spreader thread guide ...............................................................Thread Guide Spreader ..............................................................................

21111122111121121331111112111111211111111111121


Amt .Req.

Ref.No.

19

TENSION RELEASE & THREAD TENSION

1.2.3.4.5.6.7.

-8.9.

10.11.

--

12.13.

--

14.15.16.17.18.19.20.21.22.

50392Z660-283ASS4120915SP50392Y57892K56392GB3120352000666-330B3126012000B312070400056392H11550209B3103804000B3121804000B311270400050692G56392M56392R50392W50392AVSS7090520SP50392X57865NS6110420SP50392BC22875NSS7121410TP

Tension Needle Lever Assembly ..................................................................Retainer Washer .........................................................................................Screw, for tension assembly ........................................................................5 Thread Tension Assembly ..........................................................................

Thread Tension Eyelet ...........................................................................Tension Post ..........................................................................................Tension Disc Felt ....................................................................................Disc Felt ................................................................................................Tension Disc ..........................................................................................Tension Disc Felt ....................................................................................Spring Shield .........................................................................................Spring, needle (green) .........................................................................Spring, spreader (blue) .........................................................................Spring, looper (plain) ............................................................................Ferrule, tension spring ...........................................................................Knob, needle (green) ...........................................................................Knob, spreader (blue) ..........................................................................Knob, looper (plain) ..............................................................................Tension Disc Separator .........................................................................Guide, for tension disc separator ..........................................................Screw, for guide ....................................................................................Tension Bracket ....................................................................................Lead-In Thread Guide ...........................................................................Nut ........................................................................................................

Tension Release Lever Shaft Connection ....................................................Base Spring Screw .................................................................................Binder Screw .........................................................................................

11215514

10553115311122155111


Amt .Req.

Ref.No.

21

PRESSER FOOT LIFT

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.

-17.18.19.20.21.22.23.24.25.26.27.

-28.29.30.

1107160211071701660-1014C50056B50357AP50335AFSS6110610TP50335AG50335AHSS8110422TP660-73950333P22562RE0500000K050381FSD0790303SPCE6629476TKSD0790303SP50355AR50381GSS9151740CP29476TTSS6121010SPNS6150310SP50332VSS6153040SPSS6151920SPCE6650381RO06819010050381B

Adjusting Screw, for spring ..........................................................................Locking Nut ................................................................................................."O" Ring .......................................................................................................Spring Rod ..................................................................................................Spring, for presser bar .................................................................................Presser Bar ..................................................................................................Screw, for guide plate ................................................................................Guide Plate, for presser bar ........................................................................Presser Bar Guide ........................................................................................

Set Screw ..............................................................................................Oil Seal ........................................................................................................Collar ..........................................................................................................

Screw ...................................................................................................E Ring, for pin ..............................................................................................Lever, for lifter, front ....................................................................................Screw, for wire connector ..........................................................................Loctite Adhesive, (not shown), for screw ....................................................Rear Lifter Lever Assembly ..........................................................................

Screw ...................................................................................................Wire Connector ..........................................................................................Lifter Lever, rear ..........................................................................................

Hex Screw .............................................................................................Stop Assembly ............................................................................................

Screw, for stopper ................................................................................Hex Nut .................................................................................................Stopper, for lifter lever ..........................................................................Screw, for adjusting stopper .................................................................Screw, for adjusting stopper .................................................................

Loctite Adhesive, (not shown), for screw ....................................................Spring, for lifter lever ..................................................................................."O" Ring .......................................................................................................Lifter Lever Assembly ..................................................................................

1111112112112111-11111112112-111


Amt .Req.

Ref.No.

23

COVERS, UPPER ARM

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.

SS4121615SP50393EUB3530555000660-21250382FW50382FZSS7120640SP50317CTA1050504R050393HB50384L50382GBSS4120915SP50382FY50382FXSS4121215SPTA1100604R099682XCBNS6620320SP50383AE50383ADWZ0641510KPSD0640323TPSS6110610SL99682XC350393EW50382GASS4120915SPSS4120615SP50382GMSS4120615SPLA452

Screw, for top cover ....................................................................................Plug, for top cover .......................................................................................Oil Sight Gauge, top ...................................................................................."O" Ring, for oil sight gauge .........................................................................Top Cover ...................................................................................................Quad Ring, for top cover ............................................................................Screw, for needle bar guard .......................................................................Needle Bar Guard .......................................................................................Plug, for bed ................................................................................................Plug, for bed ................................................................................................Gasket, for puller drive cover ......................................................................Puller Drive Cover .......................................................................................Screw, for puller drive cover .......................................................................Quad Ring, for head cover .........................................................................Head Cover ................................................................................................Screw, for head cover .................................................................................Plug, for head cover ...................................................................................Protection Shield Assembly, for all styles except FS322E12 & FS332E12 ....

Nut ........................................................................................................Bracket Holder ......................................................................................Bracket .................................................................................................Spring Washer .......................................................................................Shoulder Screw .....................................................................................Counter Sunk Head Screw ....................................................................Protection Shield ..................................................................................

Rubber Gasket, for needle lever ................................................................Cover, for thread take-up ...........................................................................Screw, for thread take-up cover .................................................................Screw, for thread cover ..............................................................................Thread Cover ..............................................................................................Screw, for thread take-up cover .................................................................Label, direction of rotation .........................................................................

61111121121141141111111211111111


Amt .Req.

Ref.No.

25

LOWER MAIN SHAFT

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.

17A.18.

SS7660520SP660-10625037450321GSS8661012TP50342AXSS8660612TP50342BS50335AK29476UH50322AL50335BB50322AG50333ASS8660612TP660-93450322AU50322ATSS8660410SP

Shoulder Screw, for lower main shaft, right .................................................Spring Washer .............................................................................................Spacer, for pulley assembly ........................................................................Pulley Assembly ..........................................................................................

Set Screw ..............................................................................................Sprocket, for lower main shaft .....................................................................

Screw ....................................................................................................Timing Belt ...................................................................................................Retaining Ring, for ball bearing ...................................................................Mainshaft Assembly, lower right ..................................................................

Ball Bearing, for lower main shaft ..........................................................Retaining Ring ......................................................................................Lower Main Shaft, right .........................................................................

Coupling, for lower main shafts ...................................................................Screw ....................................................................................................

Oil Seal ........................................................................................................Lower Main Shaft, left ..................................................................................Lower Main Shaft, left, for FS322E12, FS332E12 ............................................

Screw ....................................................................................................

1111212111111141112


Amt .Req.

Ref.No.

27

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.37.38.39.40.41.42.43.44.45.46.47.

LUBRICATION, OIL TUBING & OIL PUMP

50393HN18-147050332S34393D50393EXSS8660612TP50393GB50393GDSS4091015SP50393FR503841184320850393FVSS7120710SP29476USNS6110310SP50393KCSQ1110402MZ50393-2750393KM50393-40750393-14029476UT50393KH50393-7050393KM1376560750393-14050393-4050393-17050393KF50393KM50393HR50393HL50393FS998-358F53678NSS4090815SP50393HKSS6151812TPWS0631510KP22571ERM2871B50393EB50384A50393FT50393HJ

Oil Pump Assembly, 2-stage .........................................................................Screw .....................................................................................................Spring, for plunger..................................................................................Plunger ..................................................................................................Collar, for oil pump .................................................................................

Screw ...............................................................................................Oil Pump Housing, 2 Stage......................................................................Oil Pump Housing, 2 Stage......................................................................

Screw, for oil filter cover................................................................................Cover, for oil filter.........................................................................................."O" Ring, for oil filter cover.............................................................................Oil Filter.........................................................................................................Oil Tube, for supply (1) ..................................................................................Screw ...........................................................................................................Oil Supply Assembly, upper ..........................................................................

Nut .........................................................................................................Oil Gutter ...............................................................................................Fitting .....................................................................................................Oil Tube ..................................................................................................Tube Retaining, spring ...........................................................................Oil Tube ..................................................................................................Oil Tube ..................................................................................................

Oil Supply Assembly, lower ...........................................................................Tube Retaining, spring ...........................................................................Oil Tube ..................................................................................................Tube Retaining, spring ..........................................................................."T" Connector .........................................................................................Oil Tube ..................................................................................................Oil Tube ..................................................................................................Oil Tube ..................................................................................................Oil Tube ..................................................................................................Tube Retaining, spring ...........................................................................Plug, for feed chamber ..........................................................................Oil Tube, for suction ................................................................................

Oil Tube Holder .............................................................................................Plastic Clip ....................................................................................................Washer .........................................................................................................Screw, for oil tube holder ..............................................................................Felt ...............................................................................................................Screw, for oil pan ..........................................................................................Spring Washer ..............................................................................................Screw, for oil drain plug ................................................................................Cable Tie ......................................................................................................Oil Pan .........................................................................................................."O" Ring ........................................................................................................Oil Tube, for suction ......................................................................................Oil Tube, for suction ......................................................................................

12221211311112111114111215211113111111166121111


Amt .Req.

Ref.No.

29

LOOPER DRIVE

1.2.3.4.5.

-6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.

50313P22652B102256550309KSS7120910SPCE63660-89350344AM660-45550313JSS7120910SP50314J50314E50313M22653J8667J33660-97950342BJSS8660612TP50342BKSS8660612TP50342BP

Looper Holder .............................................................................................Screw, for looper holder .......................................................................Screw, for looper holder .......................................................................

Looper ........................................................................................................Screw, for bearing housing .........................................................................Three Bond Adhesive, (not shown), for screw ..............................................Oil Seal, looper ............................................................................................Bearing Housing Assembly, for looper drive ................................................"O" Ring, for bearing housing assembly .......................................................Looper Rocker Assembly .............................................................................Screw, for retaining plate ............................................................................Eccentric Retaining Plate ...........................................................................Looper Avoid Adjusting Eccentric...............................................................Looper Drive Assembly ................................................................................

Screw ....................................................................................................Crank Pin .............................................................................................."O" Ring .................................................................................................

Sprocket, for looper driven .........................................................................Screw ....................................................................................................

Sprocket, for looper drive ...........................................................................Screw ....................................................................................................

Looper Drive Belt .........................................................................................

11113-1111211111212121


Amt .Req.

Ref.No.

31

NEEDLE GUARD

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.

29476UJ50373DASS8110422TP50368W50368TSS8110422TP50368V50368E50368A5037450354LSS8110422TP50325AF50325AESS9090420TPSS7060310SP50325AJ

Rear Needle Guard Drive Assembly ............................................................Needle Guard Eccentric ......................................................................

Screw, for needle guard eccentric ................................................Connecting Rod Assembly, for needle guard ......................................Pivot Link ...............................................................................................

Screw .............................................................................................Shaft, for needle guard ..................................................................

Washer .................................................................................................Pivot Pin ................................................................................................

Washer ........................................................................................................Coupling, for needle guard ........................................................................

Screw ....................................................................................................Holder, for needle guard ............................................................................Needle Guard, rear .....................................................................................Screw, for rear needle guard ......................................................................Screw, for front needle guard .....................................................................Needle Guard, front ....................................................................................

11211212111211111


Amt .Req.

Ref.No.

33

LOOPER THREAD TAKE-UP

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.

50357AMSD0380551SL50332AC50347R51959BSS7060310SP52958D50357AN50304NSS6080410SPSS6110610TP29476UKSS9111010SP50383F50304K50386JSD0630275SPSS9111010SP50323RSS8660612TP

Cast-Off Plate Assembly .............................................................................Knurled Nut ...........................................................................................Tension Spring .......................................................................................Roll Pin ..................................................................................................Tension Disc ..........................................................................................Screw ....................................................................................................Take-up Eyelet ......................................................................................Cast-off Plate .......................................................................................Retaining Finger ....................................................................................Screw ....................................................................................................

Screw, for cast-off holder ............................................................................Cast-Off Plate Holder Assembly ..................................................................

Screw, for collar bracket ......................................................................Take-up Collar Bracket .........................................................................Cast-Off Plate Holder ............................................................................Washer .................................................................................................Shoulder Screw, for cast-off plate holder .............................................

Screw, for collar bracket .............................................................................Take-up Assembly .......................................................................................

Set Screw ..............................................................................................

11112431121111111112


Amt .Req.

Ref.No.

35

FEED DRIVE MECHANISMFOR

FS322C01, FS332CO1, FS335E41, FS335E42FS322H01, FS332H01, FS332L01, FS332L21

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.37.

18-143250334BD50334AW50334BE50334AX50340DSS8660612TPSS7090530SP50334Y50334V50334BH50335AM50335BA50334BJ50335ANRO068119010050337JSS4121215SP29476YH50337H50337U50337BDSS7090610SPB1647704000A50387SS7090610SP50337SSS8110422TP50337LSS6110650TP50337RSS8090710SPSS6091022TPSP0550271TP50337M50340FSS8660612TP

Screw .....................................................................................................Hex Eccentric Stud .................................................................................Drive Fork Assembly ................................................................................Feed Bar Assembly .................................................................................Drive Fork Assembly, right .......................................................................Feed Eccentric, main .............................................................................

Screw ...............................................................................................Screw .....................................................................................................Oil Shield .................................................................................................Oil Scraper .............................................................................................Feed Bar Seal ..........................................................................................Guide Plate, left, rear .............................................................................Guide Plate, right, rear ...........................................................................Feed Bar Seal ..........................................................................................Guide Plate, front ..................................................................................."O" Ring ..................................................................................................Stem, for differential feed lever ..............................................................Screw, for stem .......................................................................................Differential Feed Lever Assembly ...........................................................

Differential Feed Lever .....................................................................Stop ..................................................................................................Plate, for differential feed lever .......................................................Screw ...............................................................................................Knob, for differential feed lever .......................................................Screw ...............................................................................................

Screw .....................................................................................................Collar .....................................................................................................

Screw ...............................................................................................Coupling, for differential feed lever .......................................................

Screw ...............................................................................................Collar, for differential feed lever ............................................................

Screw ...............................................................................................Screw ...............................................................................................

Screw, for spring .....................................................................................Spring, for differential feed lever ............................................................Feed Eccentric, differential ...................................................................

Screw ..............................................................................................

2211112

1011111111111121211212121111112


Amt .Req.

Ref.No.

37

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.37.38.

18-143250334BD50340FSS8660612TP50334AW50334BE50334AX50340DSS8660612TPSS7090530SP50334Y50334V50334BH50335AM50335BA50334BJ50335AN50337SSS8110422TP50337LSS6110650TP50335ASSS8110422TP50336V50332W18-1445NS6110530SPRO06819010050337YSS4121215SP29476YH50337H50337U50337BDSS7090610SPB1647704000A50387SS7090610SP

Screw ..........................................................................................................Hex Eccentric Stud ......................................................................................Feed Eccentric, differential ........................................................................

Screw, for Feed Eccentric, differential..................................................Drive Fork Assembly, left ..............................................................................Feed Bar Assembly ......................................................................................Drive Fork Assembly, right ............................................................................Feed Eccentric, main ..................................................................................

Screw ....................................................................................................Screw ..........................................................................................................Oil Shield .....................................................................................................Oil Scraper, front .........................................................................................Feed Bar Seal ..............................................................................................Guide Plate, left, rear .................................................................................Guide Plate, right, rear ................................................................................Feed Bar Seal ..............................................................................................Guide Plate, front ........................................................................................Collar ..........................................................................................................

Screw ....................................................................................................Coupling, for differential feed lever ............................................................

Screw ....................................................................................................Collar, for differential feed lever .................................................................Screw ..........................................................................................................Pin, for differential feed lever ......................................................................Spring ..........................................................................................................Spring Latch Screw .....................................................................................Nut .............................................................................................................."O" Ring .......................................................................................................Stem, for differential feed lever ..................................................................Screw, for Stem ...........................................................................................Differential Feed Lever Assembly ................................................................

Differential Feed Lever .........................................................................Stop ......................................................................................................Plate, for differential feed lever ............................................................Screw ....................................................................................................Knob, for differential feed lever ............................................................Screw ....................................................................................................

Screw ..........................................................................................................

221211112

101111111121112111111111212112

FEED DRIVE MECHANISMFOR

FS322E12 & FS332E12


Amt .Req.

Ref.No.

39

FEED DRIVE MECHANISM

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.

TA0750404R022591A50334BC50368AD50334BBSS8110422TP50337TSS8110422TP661-96660-695SS8661012TP35036F660-22035036AZ50634G50335D22894P50333T22894P29476UF660-98050322AR660-20650336YSS8110422TP5033522714C5035550335A50336S661-3522596H

Plug, for eccentric shaft ..............................................................................Screw, for eccentric shaft ...........................................................................Eccentric Shaft ...........................................................................................Washer, for eccentric shaft .........................................................................Collar, for eccentric shaft ...........................................................................

Screw, for collar ....................................................................................Collar, for eccentric shaft ...........................................................................

Screw, for collar ....................................................................................Spring Washer ............................................................................................."O" Ring, for bushing ....................................................................................Screw, for bushing .......................................................................................Bushing, for stitch adjusting shaft ................................................................"O" Ring, for stitch adjusting shaft ................................................................Brake Pad ....................................................................................................Stitch Adjusting Shaft Assembly ...................................................................Collar ..........................................................................................................

Screw ....................................................................................................Collar ..........................................................................................................

Screw ....................................................................................................Stitch Length Adjusting Rod Assembly .........................................................

"O" Ring, stitch control shaft ..................................................................Shaft, for stitch control .........................................................................."O" Ring, for stitch control shaft ............................................................Stitch Knob, indicator ...........................................................................

Screw .............................................................................................Spring Retainer ...........................................................................................Screw, for spring retainer ............................................................................Spring ..........................................................................................................Spring Holder ...............................................................................................Stitch Control Lever .....................................................................................

Pin .........................................................................................................Screw ....................................................................................................

11111212111111112121111111111112


Amt .Req.

Ref.No.

41

COVERS, LOWER BED

1.2.

2A.2B.

3.

3A.4.5.6.7.8.9.

10.11.

11A.

12.13.14.15.

15A.16.

16A.17.18.19.20.21.22.

-23.24.

18-144850301BH50301BA50301CH50301BF

50301AZ50303B227269597850345U22839C50382JR50384K50380KA

50380LA

50328660-93950336W50382CP

50382CT50382CS

50384ESS7150740SPSS6121212TP37-70BLKSS4120615SP50382CL50382CRCE63CO67D22517

Screw ..........................................................................................................Cloth Plate, left, for FS332L01, FS332L21, FS322H01, FS332H01 .....................Cloth Plate, left, for FS322C01, FS332C01, FS322E12, FS332E12 ....................Cloth Plate, left, for FS335E41, FS332E42 ......................................................Cloth Plate, right, for FS322H01, FS332H01, FS332L01, FS332L21, FS335E41,FS335E42 .....................................................................................................Cloth Plate, right, for FS322C01, FS332C01, FS322E12, FS332E12 ..................

Accoustic Pad ......................................................................................Screw for Swing Plate, for FS332C01, FS332C01, FS335E41, FS335E42 .......Spring Washer, for FS332C01, FS332C01, FS335E41, FS335E42......................Swing Plate, for FS332C01, FS332C01, FS335E41, FS335E42 ..........................Screw, for FS322H01, FS332H01, FS332L01, FS332L21 ....................................Cover, for FS322H01, FS332H01, FS332L01, FS332L21 ...................................Gasket, for FS322H01, FS332H01, FS332L01, FS332L21 ..................................Throat Plate Support Complete, for FS335E41, FS335E42, FS322H01,FS332H01, FS332L01, FS332L21, ...................................................................Throat Plate Support Complete, for FS322C01, FS332C01, FS322E12,FS332E12 .....................................................................................................

Diamond Pin .........................................................................................Rubber Bumper, for throat plate support ..............................................Dowel Pin, for throat plate support .......................................................

Cover for Feed Chamber, for FS322C01, FS332C01, FS322E12, FS332E12,FS322H01, FS332H01, FS322L01, FS332L21, ..................................................Cover for Feed Chamber, for FS335E41, FS335E42 .......................................Gasket for FS322H01, FS332H01, FS332L01, FS332L21, FS322E12, FS332E12,FS322C01, FS332C01 ...................................................................................Gasket, for FS335E41, FS335E42 ...................................................................Screw ..........................................................................................................Screw, for feed chamber cover ..................................................................Cover Blank, for FS335E41, FS335E42 ...........................................................Screw ..........................................................................................................Cover, rear, for feed chamber ....................................................................Gasket ........................................................................................................Three Bond Adhesive (not shown), for screw ...............................................Cork ............................................................................................................Screw, for bed .............................................................................................

9-11111

111111311

1

1111

11

11261411-22

50382GK50382CM

50382KF50382KE

TA1100604R022541A50336LTA0620504R0TA0750404R050336660-97422894C999-216CSS4151415SPTA1100604R050393HB22799AH

50332B

50357AC35569J22799AHSS7120710SP50382CJSS4121015SP22799M50393HU25S22839C34703F234703E150382JB50382FS9450332F29476VX50332A41071G22513D50382CK50363CH22729D50378SSS9110543CP660-10202050382T50393W22519JSS6120930TPSS7090850SP50382CG50383G22841U

1

11

11 /3

22121121411

2

111121411111111211

1 /222112242222248114

Quad Ring for end cover, for FS322E12, FS332E12 ........................................Quad Ring for end cover, forFS335E41, FS335E42, FS322H01, FS332H01,FS332L01, FS332L21 ......................................................................................Left End Cover, for FS322E12, FS332E12 ........................................................Left End Cover, for FS335E41, FS335E42, FS322H01, FS332H01, FS332L01,FS332L21, .....................................................................................................Plug, for FS322C01, FS332C01, FS322E12, FS332E12, .....................................Screw, for FS322E12, FS332E12 .....................................................................Ferrule, for FS322E12, FS332E12 ....................................................................Plug for Left End Cover, for FS322E12, FS332E12 ...........................................Plug, for FS322E12, FS332E12 ........................................................................Bearing Thrust Collar, for FS322E12, FS332E12 ...............................................

Bearing, FS322E12, FS332E12 ..................................................................Screw ....................................................................................................

Plug, for FS322E12, FS332E12 ........................................................................Screw ...........................................................................................................Plug, for FS335E41, FS335E42, FS322H01, FS332H01, FS332L01, FS332L21.Plug ..............................................................................................................Spring Latch Stud, for FS322C01, FS332C01, FS335E41, FS335E42, FS322H01,FS332H01, FS322L01, FS332L21, ...................................................................Support Block, for FS332L21, FS322E12, FS332E12, FS335E41, FS335E42,FS322H01, FS332H01, FS332L01, FS332L21 .....................................................Support Block, for FS322C01, FS332C01........................................................Nut ...............................................................................................................Spring Latch Stud .........................................................................................Screw ...........................................................................................................Cover, for drive belt .....................................................................................Screw ...........................................................................................................Stop Stud (used only with synchronizer)........................................................Plug for right end non-synchronizer .............................................................Screw, for FS322H01, FS332H01.....................................................................Screw, for FS322H01, FS332H01.....................................................................Holder, upper, for FS322H01, FS332H01........................................................Hemmer, lower, for FS322H01, FS332H01 ......................................................Swing Down Cover, for FS335E41, FS335E42 .................................................Front Cover Assembly, for FS322E12, FS332E12 .............................................

Screw ....................................................................................................Bracket ..................................................................................................

Front Cover Assembly, for FS322H01, FS332H01, FS332L01, FS332L21.............Latch Spring ..........................................................................................Nut .........................................................................................................Screw ....................................................................................................Swing Down Cover ................................................................................Lever .....................................................................................................Screw ....................................................................................................Hinge .....................................................................................................Screw ....................................................................................................Rubber Bumper .....................................................................................Washer ..................................................................................................Stop, for front cover ...............................................................................Rubber Bumper .....................................................................................Screw ....................................................................................................

Screw ...........................................................................................................Screw ...........................................................................................................Dry Chamber Cover .....................................................................................Gasket, for chamber cover .........................................................................Machine Support Stud .................................................................................

1.1A.

2.2A.

3.4.5.6.7.8.9.

10.11.12.13.14.15.

16.

16A.17.18.19.20.21.22.23.24.25.26.27.28.

28A.29.30.31.32.33.34.35.36.37.38.39.40.41.42.43.44.45.46.47.48.49.

COVERS, LOWER BEDAmt .Req.Descript ionPart No.

Ref.No.

43


Amt .Req.

Ref.No.

45

FRONT COVER ASSEMBLYFOR

FS322C01, FS332C01

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.

29476VY22882E50368H52864W50364M50332A41071G22513D2050382T50393W22519J50363CH22729D50347P9712750378T22894W50382FT22525A50301AY50382BB77L50364P9450303C77F77L50343A22517B8372ASS4121415SP

Front Cover Assembly .................................................................................Hex Head Screw ...................................................................................Washer .................................................................................................Folder Support Bracket .........................................................................Mounting Bracket .................................................................................Latch Spring ..........................................................................................Nut ........................................................................................................Screw ....................................................................................................Washer .................................................................................................Front Cover Stop ...................................................................................Rubber Bumper .....................................................................................Screw ....................................................................................................Lever, front cover .................................................................................Screw ....................................................................................................Hinge Pin ...............................................................................................Spring Washer .......................................................................................Hinge ....................................................................................................Set Screw ..............................................................................................Swing Down Cover ...............................................................................Screw ....................................................................................................Cloth Plate ............................................................................................Looper Shield ........................................................................................Screw ....................................................................................................Platform ................................................................................................Screw ....................................................................................................Edge Guide ..........................................................................................Screw ....................................................................................................Screw ....................................................................................................Plate, for folder .....................................................................................Screw ....................................................................................................Washer .................................................................................................Screw ....................................................................................................

12211222222212222112112121221244


Amt .Req.

Ref.No.

47

1.1A.

2.3.

3A.4.5.6.7.8.9.

10.11.

-11A.

-12.13.14.15.16.17.18.19.20.21.22.23.24.

24A.25.26.27.

------------------SS8080310TP50318AE4050318AE56SS6060440TP50392G---------34730H919710960550330BN4850330BN1650330BN1250330BN822799BG65-18150330BP16965329667152830G57WD187A51959E51430F22565E87------------------------------------SS7091110TP

Needle Head, for 2 needle sewing comb., (see chart) ...............................Needle Head, for 3 needle sewing comb., (see chart) ...............................

Screw,

Documents

ILLUSTRATED PARTS MANUAL (FS322 etc).pdf · 2010. 2. 22. · illustrated parts manual manual no. pt9800 for styles fs300 series, plain and differential feed, high speed flat bed machines