IHS Stressing Equipment Brochure - Engineering...simultaneously. The advantage of this method is the fast and accurate stressing operation of the cables in one step. Our multi-strand

P: +61 3 9645 1522 | E: [email protected] | W: www.mcmillaneng.com.au

McMillan Engineering Group designs and manufactures a complete range of standard and custom IHS Stressing Equipment to suit all of

your pre-stressing and post tensioning needs.

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1 of 29MEG DS 019 C


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IHS Mono Jacks .................6

IHS Grout Pump ...............18

IHS Staple Machine ..........17

IHS Onion Jack ................12

IHS Strand Feeder ............19

IHS Swaging Jack .............13

IHS Coil Frame .................21

IHS PE554 HPU ................25IHS Wedges & Barrels ......14

IHS Pressure Gauges ........26

IHS Load Cells .................11

IHS Strand Anchor Accessories ......................16

IHS Strand Pusher ............20

IHS Toolbox .....................22

IHS Mesh Work Basket .....23

IHS Force Calibration Laboratory .......................28

IHS Stress Bed Systems ....24

2 of 29MEG DS 019 C


Overview

Stressing with multi strand jacks means that all strands in a cable bundle can be stressed simultaneously. The advantage of this method is the fast and accurate stressing operation of the cables in one step.Our multi-strand jacks come with a variety of options to suit your specific requirements.They have capacities of 110T to 1300T and strokes from 100mm to 300mm.

Standard Features

• 690 bar operating pressure - high tonnage at low weight

• Pressure relief valve• Hard chromed rod and inner• Bronzed piston and gland• Lifting bar• Anti-rotation• Feet

Optional accessories

• Nose, internal strand guide, back block and shaker plate all custom drilled to your hole pattern

• Hydraulic nose• Multi-strand reusable chrome plated wedges

w/screws• Nose extension/adaptor• NATA Calibrated gauge

Custom Multi Strand Jacks

Do you have a job that requires a specific capacity or stroke? Need a compact design to fit into a tight cavity?

McMillan Engineering Group can design and manufacture a multi strand jack to suit. This can be achieved by utilising our in house manufacturing equipment and 40 plus years of multi strand jack design and research. I

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IHS - CH - - - DA

0110 100

0150 150

0200 200

0250 250

0300 300

0350 Stroke

0400

0500

0700

1000

1300

Tonnage

Note: See specification table for standard sizes.

Ordering Information

Part No. Tonnage (T)

Stroke (mm)

Ret. Length (mm)

Ext. Length (mm)

O.D. (mm)

Load Cap O.D. (mm)

C/Hole Dia.

(mm)

Eff. Area (cm2)

Oil to Extend

(l)

Theoretical Tonnage @ 690 bar (T)

No. Strands

Weight (kg)

0.5” 0.6”

IHS-CH-0110-04-DA 110 100 260 360 235 138 80 158.82 1.6 111.7 7 5 71

IHS-CH-0110-06-DA 150 310 460 2.4 83

IHS-CH-0110-08-DA 200 360 560 3.2 95

IHS-CH-0110-10-DA 250 410 660 4.0 112

IHS-CH-0110-12-DA 300 460 760 4.8 124

IHS-CH-0150-04-DA 150 100 290 390 295 185 102 239.11 2.4 168.2 9 7 130

IHS-CH-0150-06-DA 150 340 490 3.6 149

IHS-CH-0150-08-DA 200 390 590 4.8 170

IHS-CH-0150-10-DA 250 440 690 6.0 189

IHS-CH-0150-12-DA 300 490 790 7.2 218

IHS-CH-0200-04-DA 200 100 300 400 322 216 110 304.02 3.0 213.9 12 9 158

IHS-CH-0200-06-DA 150 350 500 4.6 183

IHS-CH-0200-08-DA 200 400 600 6.1 210

IHS-CH-0200-10-DA 250 450 700 7.6 233

IHS-CH-0200-12-DA 300 500 800 9.1 260

IHS-CH-0250-04-DA 250 100 325 425 365 225 125 380.36 3.8 267.6 16 9 212

IHS-CH-0250-06-DA 150 375 525 5.7 241

IHS-CH-0250-08-DA 200 425 625 7.6 270

IHS-CH-0250-10-DA 250 475 725 9.5 299

IHS-CH-0250-12-DA 300 525 825 11.4 330

IHS-CH-0300-06-DA 300 150 420 570 404 275 160 465.58 7.0 327.6 19 12 318

IHS-CH-0300-08-DA 200 470 670 9.3 369

IHS-CH-0300-10-DA 250 520 770 11.6 405

IHS-CH-0300-12-DA 300 570 870 14.0 443

IHS-CH-0350-06-DA 350 150 425 575 455 315 175 519.34 7.8 365.4 19 12 423

IHS-CH-0350-08-DA 200 475 675 10.4 470

IHS-CH-0350-10-DA 250 525 775 13.0 521

IHS-CH-0350-12-DA 300 575 875 15.6 570

IHS-CH-0400-06-DA 400 150 430 580 457 315 185 602.40 9.0 423.9 27 19 404

IHS-CH-0400-08-DA 200 480 680 12.0 462

IHS-CH-0400-10-DA 250 530 780 15.1 501

IHS-CH-0400-12-DA 300 580 880 18.1 546

Specifications


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Specifications Cont.


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Part No. Tonnage (T)

Stroke (mm)

Ret. Length (mm)

Ext. Length (mm)

O.D. (mm)

Load Cap O.D. (mm)

C/Hole Dia.

(mm)

Eff. Area (cm2)

Oil to Extend

(l)

Theoretical Tonnage @ 690 bar (T)

No. Strands

Weight (kg)

0.5” 0.6”

IHS-CH-0500-06-DA 500 150 500 650 508 330 195 718.71 10.8 505.7 31 19 606

IHS-CH-0500-08-DA 200 550 750 14.4 665

IHS-CH-0500-10-DA 250 600 850 18.0 721

IHS-CH-0500-12-DA 300 650 950 21.6 780

IHS-CH-0700-06-DA 700 150 520 670 630 400 230 1004.33 15.1 706.7 42 31 965

IHS-CH-0700-08-DA 200 570 770 20.1 1053

IHS-CH-0700-10-DA 250 620 870 25.1 1142

IHS-CH-0700-12-DA 300 670 970 30.1 1230

IHS-CH-1000-06-DA 1000 150 569 719 740 490 305 1468.61 22.0 1033.3 55 42 1394

IHS-CH-1000-08-DA 200 619 819 29.4 1506

IHS-CH-1000-10-DA 250 669 919 36.7 1618

IHS-CH-1000-12-DA 300 719 1019 44.1 1729

IHS-CH-1300-08-DA 1300 200 715 915 870 580 355 1903.25 38.1 1339.2 64 55 2500

IHS-CH-1300-10-DA 250 765 1015 47.6 2662

IHS-CH-1300-12-DA 300 815 1115 57.1 2824

Part No. DescriptionIHS-GAU-A-6 6” Analogue GaugeIHS-W-1313-MS 0.5” Multi-strand Reusable Wedge - Chrome Plated w/ScrewsIHS-W-1515-MS 0.6” Multi-strand Reusable Wedge - Chrome Plated w/ScrewsIHS-QA-06M-06M Quick action coupler - 3/8” Male body / 3/8” NPT Male threadIHS-QA-06F-06M Quick action coupler - 3/8” Female body / 3/8” NPT Male threadIHS-QA-06-CAP Quick action coupler protection cap - 3/8”IHS-QA-06-PLUG Quick action coupler protection plug - 3/8”IHS-PRV-697/738 Pressure Relief Valve - 697 to 738 bar

Accessories / Spares


10T Mono Jack

• Designed for initialing in the prestressing industry or rock/cable bolting in the mining industry.

• Very light weight, able to be used overhead.• Can be fitted with flat or solid noses.• Suits 5, 7, 9.6, 12.7 & 15.2 strand.• Vertical port orientation

17T Mono Jack

• Designed for initialing in the prestressing industry.

• Has the capability to achieve full tension on 12.7 (0.5”) strand.

• Light weight steel design.• Can be fitted with flat or solid noses.• Suits 5, 7, 9.6, 12.7 & 15.2 strand.

25T Mono Jack

• Wide range of stroke and wire options.• Heavy duty construction.• Anti rotation standard on 0025-18 & 0025-24

models.• Can be fitted with flat, spring loaded or

hydraulic noses.• Suits 5, 7, 9.6, 12.7, 15.2 & 15.7 strand.

27T Mono Jack

• Lightweight, compact design• Lower operating pressure to increase pump life

30T Mono Jack

• Higher capacity to meet industry requirements.• Compact and robust design.• Can be fitted with flat, spring loaded or

hydraulic noses.• Suits 5, 7, 9.6, 12.7, 15.2 & 15.7 strand.

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Custom Options

• Anti rotation• Vertical port orientation


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IHS - MJ - - DA - - -

Model

0010-06: 10T Capacity, 152mm Stroke


Nose

S05S: Solid nose to suit Ø5mm wire

S07S: Solid nose to suit Ø7mm wire

S09S: Solid nose to suit Ø9.6mm wire

S13F: Flat nose to suit Ø12.7mm strand

S13S: Solid nose to suit Ø12.7mm strand

S15F: Flat nose to suit Ø15.2mm strand

S15S: Solid nose to suit Ø15.2mm strand

Extension Coupler

M: Male

F: Female

Retraction Coupler

M: Male

F: Female

Ordering InformationIHS - MJ - - DA - -

Model








Nose

L05S: Solid nose to suit Ø5mm wire

L07S: Solid nose to suit Ø7mm wire

L09S: Solid nose to suit Ø9.6mm wire

L13F: Flat nose to suit Ø12.7mm strand

L13S: Solid nose to suit Ø12.7mm strand

L13PR: Pre-stressing nose to suit Ø12.7mm strand

L13PO: Post tensioning nose to suit Ø12.7mm strand

L13H: Hydraulic nose to suit Ø12.7mm strand

L15F: Flat nose to suit Ø15.2mm strand

L15S: Solid nose to suit Ø15.2mm strand

L15PR: Pre-stressing nose to suit Ø15.2 & Ø15.7mm strand

L15PO: Post tensioning nose to suit Ø15.2 & Ø15.7mm strand

L15H: Hydraulic nose to suit Ø15.2mm & Ø15.7mm strand

Extension Coupler

M: Male

F: Female

Retraction Coupler

M: Male

F: Female


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Part No. Stroke (mm)

Pressure(bar)

Eff. Area (cm2)

Force(T)

OD1(mm)

OD2(mm)

CL(mm)

TP(mm)

W(kg)

IHS-CH-0010-06-DA 152 620 18.14 11.5 80 - 247 55 7.0

IHS-CH-0017-08-DA 200 690 24.98 17.6 88 - 315 87 10.7

IHS-CH-0025-06-DA 148 690 33.25 23.4 117 111 262 114 15.6

IHS-CH-0025-08-DA 196 690 33.25 23.4 117 111 318 115 18.5

IHS-CH-0025-12-DA 300 690 33.25 23.4 117 111 414 112 23.6

IHS-CH-0025-18-DA 488 690 33.25 23.4 117 111 605 142 35.3

IHS-CH-0025-24-DA 607 690 33.25 23.4 117 111 724 144 41.6

IHS-CH-0027-06-DA 146 620 43.72 27.6 121 - 276 115 17.9

IHS-CH-0030-08-DA 200 690 43.72 30.8 130 124 326 115 22.9

Specifications

Nose OD3 (mm)

OD4(mm)

NL(mm)

S05S 55 45 70

S07S 55 45 70

S09S 55 45 70

S13F 54 - 8

S13S 55 45 50

S15F 54 - 8

S15S 55 45 50

L05S 66.6 45 75

L07S 66.6 45 75

L09S 66.6 45 75

L13F 66.6 14

L13S 66.6 45 75

L13PR 66.6 45 75

L13PO 66.6 45 75

L13H 69 46 116

L15F 66.6 14

L15S 66.6 50 75

L15PR 66.6 50 75

L15PO 66.6 50 75

L15H 69 46 116

FLAT NOSE

SOLID/PRE/POST NOSE

HYDRAULIC NOSE


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Part No. DescriptionIHS-W-0505-RE Ø5mm Wire wedgeIHS-W-0705-RE Ø7mm Wire wedgeIHS-W-0909-RE Ø9.6mm Wire wedgeIHS-W-1313-MJ Ø12.7mm Strand wedgeIHS-W-1513-MJ Ø15.2mm Strand wedgeIHS-MJ-S05S Solid nose to suit Ø5mm wireIHS-MJ-S07S Solid nose to suit Ø7mm wireIHS-MJ-S09S Solid nose to suit Ø9.6mm wireIHS-MJ-S13F Flat nose to suit Ø12.7mm strandIHS-MJ-S13S Solid nose to suit Ø12.7mm strandIHS-MJ-S15F Flat nose to suit Ø15.2mm strandIHS-MJ-S15S Solid nose to suit Ø15.2mm strandIHS-MJ-S05CK Ø5mm Wire conversion kitIHS-MJ-S07CK Ø7mm Wire conversion kitIHS-MJ-S09CK Ø9.6mm Wire conversion kitIHS-MJ-10T-SK Seal kit to suit 10T Mono JackIHS-MJ-17T-SK Seal kit to suit 17T Mono Jack

10T/17T Mono Jack Spares

Part No. DescriptionIHS-MJ-SP IHS Mono Jack SpannerIHS-GAU-A-6-F 6” Analogue gauge with female couplerIHS-QA-06M-06M Quick action coupler - 3/8” Male body / 3/8” NPT Male threadIHS-QA-06F-06M Quick action coupler - 3/8” Female body / 3/8” NPT Male threadIHS-QA-06-CAP Quick action coupler protection cap - 3/8”IHS-QA-06-PLUG Quick action coupler protection plug - 3/8”

General Mono Jack Spares & Accessories


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Part No. DescriptionIHS-W-0505-RE Ø5mm Wire wedgeIHS-W-0705-RE Ø7mm Wire wedgeIHS-W-0909-RE Ø9.6mm Wire wedgeIHS-W-1315-MJ Ø12.7mm Strand wedgeIHS-W-1515-MJ Ø15.2mm Strand wedgeIHS-MJ-L05S Solid nose to suit Ø5mm wireIHS-MJ-L07S Solid nose to suit Ø7mm wireIHS-MJ-L09S Solid nose to suit Ø9.6mm wireIHS-MJ-L13F Flat nose to suit Ø12.7mm strandIHS-MJ-L13S Solid nose to suit Ø12.7mm strandIHS-MJ-L13PR Pre-stressing nose to suit Ø12.7mm strandIHS-MJ-L13PO Post tensioning nose to suit Ø12.7mm strandIHS-MJ-L13H Hydraulic nose to suit Ø12.7mm strandIHS-MJ-L15F Flat nose to suit Ø15.2mm & Ø15.7mm strandIHS-MJ-L15S Solid nose to suit Ø15.2mm & Ø15.7mm strandIHS-MJ-L15PR Pre-stressing nose to suit Ø15.2mm & Ø15.7mm strandIHS-MJ-L15PO Post tensioning nose to suit Ø15.2mm & Ø15.7mm strandIHS-MJ-L15H Hydraulic nose to suit Ø15.2mm & Ø15.7mm strandIHS-MJ-L05CK Ø5mm Wire conversion kitIHS-MJ-L07CK Ø7mm Wire conversion kitIHS-MJ-L09CK Ø9.6mm Wire conversion kitIHS-MJ-25T-SK Seal kit to suit 25T Mono JackIHS-MJ-27T-SK Seal kit to suit 27T Mono JackIHS-MJ-30T-SK Seal kit to suit 30T Mono Jack

25T/27T/30T Mono Jack Spares


Overview

McMillan Engineering Group design and manufacture hydraulic load cells. Specifically engineered to suit exact application requirements. Our load cells are designed to suit any testing configuration.

Options

• Up to 13,000 kN Capacity• Single or Double Acting• Solid• Hollow• Threaded• NATA Calibration

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Calibration of 300T Load Cell300T Threaded Load Cell

13,000kN Load Cell

IHS - LC - - - -

S (Solid)

eg 0300 H (Hollow)

Capacity T (Threaded)

Type

eg 01

Stroke SA (Single Acting)

DA (Double Acting)

Action


Example: IHS-LC-0300-01-SA-T300T Capacity / 25mm StrokeSingle Acting / Threaded


Features

• Creates an anchor point for prestressing cables. Forms an onion shape to the end of the cable by spreading and separating the individual wires. Thus forming the onion shape on the cable ends.

• Eliminates the need for anchor plates or barrel/wedges.

Specifications

Capacity: 10TStrand: 12.7 (0.5”) & 15.2 (0.6”)Finish: Gold zinc plate & paintedDimensions: 410mm x 150mm x 75mm Handle 150mm highWeight: 10kg

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Part No. DescriptionIHS-OJ-13 IHS Onion Jack - to suit Ø12.7mm strandIHS-OJ-15 IHS Onion Jack - to suit Ø15.2mm strand


Part No. DescriptionIHS-OJ-JAW-13 Ø12.7mm Strand jawsIHS-OJ-JAW-15 Ø15.2mm Strand jawsIHS-0010-04-SPR Cylinder 10T / 4” Stroke / Spring ReturnIHS-0010-04-SPR-BC Button Cap to suit IHS-0010-04-SPR CylinderIHS-0010-04-SPR-SK Seal Kit to suit IHS-0010-04-SPR CylinderIHS-QA-06F-06M Quick action coupler - 3/8” Female body / 3/8” NPT Male threadIHS-QA-06-PLUG Quick action coupler protection plug - 3/8”IHS-OJ-CASE Carry case




Features

• Swages a barrel and wedge set to the end of prestressing cable to create an anchor point.

• Light weight, able to be used with a hand pump. These units can be used anywhere.

Specifications

Capacity: 10T / 25T @ 10,000 psiStrand: 12.7 (0.5”) & 15.2 (0.6”)Finish: Gold zinc plateDimensions: 285mm (H) x 137mm (D) x 74mm (W) (10T) 344mm (H) x 185mm (D) x 105mm (W) (25T)Weight: 8kg (10T) / 10kg (25T)

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Part No. DescriptionIHS-SJ-10 10T Swaging JackIHS-SJ-25 25T Swaging Jack


Part No. DescriptionIHS-0010-04-SPR Cylinder 10T / 4” Stroke / Spring ReturnIHS-0010-04-SPR-BC Button Cap to suit IHS-0010-04-SPR CylinderIHS-0010-04-SPR-SK Seal Kit to suit IHS-0010-04-SPR CylinderIHS-0025-04-SPR Cylinder 25T / 4” Stroke / Spring ReturnIHS-0025-04-SPR-BC Button Cap to suit IHS-0025-04-SPR CylinderIHS-0025-04-SPR-SK Seal Kit to suit IHS-0025-04-SPR CylinderIHS-QA-06F-06M Quick action coupler - 3/8” Female body / 3/8” NPT Male threadIHS-QA-06-PLUG Quick action coupler protection plug - 3/8”IHS-SJ-10-CASE 10T Swaging Jack Carry CaseIHS-SJ-25-CASE 25T Swaging Jack Carry Case




Multi-Strand Wedges

• Chrome plated• Highly polished outer surface• Designed for repeated use• Higher grade steel for durability• Special bolts included for use in shaker plates

Mono Jack Wedges

• Chrome plated• Designed for repeated use• Higher grade steel for durability

Reusable Wedges

• Designed for repeated use• Higher grade steel for durability

Single Use Wedges

• Designed for use in the mining and tensioning industries

• Economical alternative where repeated tensioning is not required

Barrels

• Provides bearing support for wedges• Custom barrels can be designed and

manufactured to meet your requirements

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Multi-Strand Wedges

Reusable Wedge & Barrel

Mono Jack Wedges


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Part No. Application Strand Size

Body Size Pieces DimensionsO.D. Length

IHS-W-1313-MS Multi-Strand 12.7 13 3 28.1 50.2IHS-W-1515-MS Multi-Strand 15.2 15 3 29.6 55IHS-W-1313-MJ Mono Jack 12.7 13 3 27.8 46.2IHS-W-1315-MJ Mono Jack 12.7 15 3 34 59.4IHS-W-1513-MJ Mono Jack 15.2 13 3 27.8 46.2IHS-W-1515-MJ Mono Jack 15.2 15 3 34 59.4IHS-W-0405-RE Reusable 4 05 2 15.7 28IHS-W-0505-RE Reusable 5 05 2 15.7 28IHS-W-0605-RE Reusable 6 05 2 15.7 28IHS-W-0705-RE Reusable 7 05 2 15.7 28IHS-W-0909-RE Reusable 9.6 09 3 22.8 39.5IHS-W-1313-RE Reusable 12.7 13 3 29 50.5IHS-W-1515-RE Reusable 15.2 15 3 34.4 54IHS-W-1615-RE Reusable 15.7 15 3 34.4 54IHS-W-0909-3P-SU Single Use 9.6 09 3 22 33IHS-W-1313-2P-SU Single Use 12.7 13 2 25.4 35IHS-W-1313-3P-SU Single Use 12.7 13 3 25.4 35IHS-W-1515-2P-SU Single Use 15.2 15 2 27 42IHS-W-1515-3P-SU Single Use 15.2 15 3 27 42IHS-W-1818-2P-SU Single Use 18 18 2 33.5 54IHS-W-1818-3P-SU Single Use 18 18 3 33.5 54

Ordering Information - Wedges


Part No. Application Body Size

Dimensions DescriptionO.D. Length

IHS-B-05-RE Reusable 05 25 28 Suits 05 body reusable wedgeIHS-B-09-RE Reusable 09 35 36 Suits 09 body reusable wedgeIHS-B-13-RE Reusable 13 45 50 Suits 13 body reusable wedgeIHS-B-15-RE Reusable 15 49.5 57 Suits 15 body reusable wedgeIHS-B-13-SU Single Use 13 40 37 Suits 13 body single use wedgeIHS-B-15-SU Single Use 15 42 45 Suits 15 body single use wedgeIHS-B-18-SU Single Use 18 50 57 Suits 18 body single use wedge

Ordering Information- Barrels


McMillan Engineering Group can manufacture a range of strand anchor accessories to customer specifications.

With ISO 9001:2008 accreditation there is full traceability on all materials and production.

Products• Anchor Blocks• Threaded Anchor Blocks• Coupling Blocks• Z Blocks• Couplers• Turnbuckle Couplers• Swivels• Lock Nuts• Spherical Lock Nuts• Flat Washers• Spherical Washers• Bearing Plates• Protection Caps• Cones• Barrels

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Features

• Primarily used in the prestressing industry for the affixing of strand chairs.

• Extremely light weight and manually operated. Designed to be used on sites where an air supply is not available.

• This staple machine drives 16 gauge, round crown divergent point staples which are available in stainless steel, galvanised and passivated.

Specifications

Capacity: 180 StaplesStaple Sizes: 150/19 UC, 150/22 UC & 150/25 UCFinish: Black zinc plate & hard anodised aluminiumDimensions: 678mm x 352mm x 50mmWeight: 3.5kg

Part No. DescriptionIHS-SM IHS Staple Machine

Part No. Description Part No. DescriptionIHS-SM-19G 150/19 UC Staple - Galvanised IHS-SM-22P 150/22 UC Staple - PasivatedIHS-SM-19S 150/19 UC Staple - S/S IHS-SM-25G 150/25 UC Staple - GalvanisedIHS-SM-19P 150/19 UC Staple - Pasivated IHS-SM-25S 150/25 UC Staple - S/SIHS-SM-22G 150/22 UC Staple - Galvanised IHS-SM-25P 150/25 UC Staple - PasivatedIHS-SM-22S 150/22 UC Staple - S/S IHS-SM-CASE Carry Case

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Features

• Suitable for a variety of viscosities.• Steel mesh hinged safety cover.• Fully enclosed drive system.• Chain or belt driven.• Solid or pneumatic front wheels.• Rear castor wheels or stands.• Removable panels for easy maintenance.• Adjustable chain/belt tension.• Four lifting points.

Note: Not suitable for abrasive mixtures.

Specifications

Capacity: 8-12 20kg BagsPower: 1P (240V) or 3P (415V)Pump: 2682 L/hr (max)Finish: Painted IHS blueDimensions: 1440mm x 905mm x 1260mmWeight: 250kg

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Part No. DescriptionIHS-GP-20-DH 30m Delivery HoseIHS-GP-20-DN Delivery NozzleIHS-GP-20-PH Pressure Hose (Including Fittings)IHS-GP-20-CH Circulation Hose (Including Fittings)IHS-GP-20-ST Stator (Rubber)IHS-GP-20-R Rotor (Worm)IHS-GP-20-SH Shaft (Including Agitator)



IHS - GP - 20 - - - -

CD - (Chain) C - (Castor Wheels)

BD - (Belt) S - (Stands)

Drive Type Rear Support

1P (240V) S - (Solid Rubber)

3P (415V) P - (Pneumatic)

Power Supply Front Wheel Type



Features

• Forward & reverse buttons• 240V input & output• External RCD test & reset buttons• Camlock connections for protective shroud

between strand feeder and strand coil frame (dispenser)

• Mechanical strand tensioner - drive options of 32mm A/F hex, 1/2” square and 3/8” rod

• Collapsible twin carry handles• Removable weather cover• Optional pendant control

Specifications

Input: 240VStrand: 12.7 (0.5”) & 15.2 (0.6”)Speed: 150m/minDimensions: 500mm (l) x 320mm (w) x 455mm (h)Weight: 55kg

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TPart No. DescriptionIHS-SF IHS Strand FeederIHS-SF-P IHS Strand Feeder w/Pendant Control


Part No. DescriptionIHS-SF-ROLLER RollerIHS-SF-ROLLERSP Roller SprocketIHS-SF-MOTORSP Motor SprocketIHS-SF-BEARING BearingIHS-SF-SHROUD-_ _ Protective Shroud - Length cut to customer requirements




Standard Features

• High torque capacity• Low to high speed variable operation• Tension adjustment• Remote radio control• Sturdy construction with two lifting points• Covered & lockable storage box

Optional Features

• Digital feed counter with programmable lengths

Specifications

Strand: 12.7 (0.5”), 15.2 (0.6”) & 15.7Insertion Length: Up to 100mSpeed: 43.5 - 230m/minPower: 7.5kWSupply: 415V 3-PhaseDimensions: 1020mm x 725mm x 1235mmWeight: 500kg

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Part No. DescriptionIHS-SP-7.5 7.5kW Strand Pusher



Part No. DescriptionIHS-SP-7.5-R RollerIHS-SP-7.5-RD Roller DriverIHS-SP-7.5-B Bearing



IHS Coil Frames are specifically designed to store and dispense pre-stressing strand reels. Using a frame prevents the strands from unrolling, folding and tangling.

Features

• Controlled & smooth cable dispensing• Camlock connection for protective shroud

between coil frame and strand feeder• Can be dismantled for easy storage• 4-Post model features multiple tie rod positions

for varying coil ODs

3-Post Coil Frame Specifications

Dimensions: 1930mm (l) x 1565mm (w) x 1500mm (h)Weight: 92kg

4-Post Coil Frame Specifications

Dimensions: 1930mm (l) x 1350mm (w) x 1350mm (h)Weight: 96kg

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Part No. DescriptionIHS-CF-3P IHS 3 Post Coil FrameIHS-CF-4P IHS 4 Post Coil Frame


Part No. DescriptionIHS-SF-SHROUD-_ _ Protective Shroud - Length cut to customer requirements




OverviewManufactured by McMillan Engineering Group at their Port Melbourne facility with materials sourced from Australian suppliers.

Standard Features• Two lifting points• Internal top tray• Gas struts on the lid• Tamper proof lock cover• Swivel castor wheels

Optional Features• Swivel lock castor wheels• Complete lock castor wheels

SpecificationsSize: 1225mm (L) x 1005mm (W) x 1125mm (H)Weight: 305kg

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TPart No. DescriptionIHS-TB IHS Toolbox


Part No. DescriptionIHS-TB-SCW Swivel castor wheelIHS-TB-SLCW Swivel lock castor wheelIHS-TB-CLCW Complete lock castor wheelIHS-TB-GS Gas strut




OverviewManufactured by McMillan Engineering Group at their Port Melbourne facility with materials sourced from Australian suppliers.

Standard Features• Four lifting points• Sturdy construction• Painted with equipment enamel

SpecificationsCapacity: 1500kg (SWL)Size: 1200mm (L) x 1200mm (W) x 1065mm (H)Weight: 160kg

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Part No. DescriptionIHS-MWP IHS Mesh Work Basket




McMillan Engineering Group design and manufacture complete stress bed systems.

Including

• Framework• Cast moulds• Double Acting Hydraulic Jacks• Multi-Strand Jacks• Mono Jacks• Custom Hydraulic Power Units• Strand Anchors

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Features

• Light weight and portable.• 4-way/3-position tandem centre manual valve.• Advance, hold and return functions.• Bleed down valve to allow controlled pressure

release.• 3.1m remote motor control.• Fully customisable to meet your site

requirements including larger tank sizes.

Specifications

Motor: 0.84 kW / 220 V / 50 Hz / 1P 15 A / 12000 rpmPump: 0-700 bar / 11.5-0.92 L/minReservoir: 8.6 L (Usable)Oil: ISO 46Dimensions: 391mm x 241mm x 550mmWeight: 23kg (Dry)

Part No. DescriptionIHS-GAUGE-ANA-4 4” Analogue GaugeIHS-GAUGE-ANA-6 6” Analogue GaugeIHS-GAUGE-DIG Digital GaugeIHS-OIL-4 4L ISO 46 Standard Hydraulic OilIHS-QA-06M-06M Quick action coupler - 3/8” Male body / 3/8” NPT Male threadIHS-QA-06F-06M Quick action coupler - 3/8” Female body / 3/8” NPT Male threadIHS-QA-06-CAP Quick action coupler protection cap - 3/8”IHS-QA-06-PLUG Quick action coupler protection plug - 3/8”IHS-PE554-CASTORS 2” Castor Wheels (Qty 4)



IHS - PE554 - -

BD - (Bleed Down) M (Male)

Option F (Female

‘B’ Port Coupler

M (Male)

F (Female) M (Male)

Gauge Port Coupler F (Female

‘A’ Port Coupler


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6” Analogue Gauge

• Stainless steel housing• Glycerine filled• 0-80 MPa scale• 3/8”-18 NPT Bottom

mount

4” Analogue Gauge

• Stainless steel housing• Glycerine filled• 0-80 MPa scale• 3/8”-18 NPT Bottom

mount

2.5” Analogue Gauge

• Stainless steel housing• Glycerine filled• Dual scale 0-1000 bar

/ 0-15,000 PSI• 1/4”-19 BSPP Bottom

mount

4” Digital Gauge

• Stainless steel housing• Glycerine filled• MPa scale• 3/8”-18 NPT Bottom

mount


Calibration

Need your gauge calibrated to a jack? We have a NATA certified calibration laboratory on site. See our IHS Force Calibration Laboratory brochure for more details.

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Part No. DescriptionIHS-GLY 500ml Glycerine bottleIHS-GAU-CASE Carry CaseIHS-QA-06M-06M Quick action coupler - 3/8” Male body / 3/8” NPT Male threadIHS-QA-06F-06M Quick action coupler - 3/8” Female body / 3/8” NPT Male threadIHS-QA-06-CAP Quick action coupler protection cap - 3/8”IHS-QA-06-PLUG Quick action coupler protection plug - 3/8”


Carry Case

All of our gauges are supplied with a foamed lined, hard carry case.

• Water tight• Vibration / shock proof• Dust proof• Light weight• Stackable• Chemical resistant / corrosion proof• Super strong latches / lockable• Marine yellow

Ordering InformationIHS - GAU - - -

D (Digital) M (Male)

A (Analogue) F (Female)

Gauge Type X (No Coupler)

Pioneer Coupler Type

6 (6”)

4 (4”)

2.5 (2.5”

Size

Note: Digital gauge available in 4” size only.

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Overview

McMillan Engineering Group has the equipment and personnel to calibrate a wide range of hydraulic jacks & cylinders. Our dedicated force calibration laboratory has the ability to calibrate up to 10,000kN with NATA accreditation.

This service is available for new orders, MEG overhauled jacks & cylinders and field equipment. All field equipment is inspected and tested prior to calibration.

NATA Accreditation

McMillan Engineering Group is currently NATA accredited to calibrate hydraulic cylinders & jacks up to 4500kN. Accreditation No. 19004.

All calibration is carried out in accordance with AS 2193: 2005

Equipment

• Dedicated calibration laboratory• Mono jack test rig• 500T test rig• 1000T test rig

The Future

We are currently working towards calibration of jacks and cylinders up to 30,000kN. This will include a purpose built test rig and NATA accreditation.

Once complete we will be the only site in Australia with the ability to calibrate to this level.


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About McMillan Engineering Group

McMillan Engineering Group was formed to incorporate Industrial Hydraulic Services and CP Engineering. Bringing these two companies together combines over 40 years of experience in hydraulic design and manufacture as and over 20 years of sheet metal and component fabrication.

Since it’s formation in 2013, McMillan Engineering Group has utilised both companies experience to complete large scale, complex projects both in Australia and overseas.

We are an Australian business sourcing the highest quality local and international materials. We are also a family owned and operated business, with these principles filtering through to our day to day operations.

McMillan Engineering Group has the capabilities to design, manufacture and commission complete project solutions. Servicing a wide range of industries including:• Pre & Post Stressing• Civil Construction• Mining• Oil & Gas• Marine• Steel & Paper Mills• Production• Universities / Research• Rail Rolling Stock• Liquid / Gas Storage

With a focus on product quality and customer satisfaction we are ISO 9001 certified. The quality control system ensures complete traceability in all aspects of our company.

Please do not hesitate to contact our sales team for a comprehensive quotation.

McMillan Engineering Group Pty Ltd371 - 391 Plummer StreetPort Melbourne, 3207(PO Box 208)AustraliaTel: +61 3 9645 1522Fax: +61 3 9646 5966Email: [email protected]: www.mcmillaneng.com.au

Documents

IHS Stressing Equipment Brochure - Engineering...simultaneously. The advantage of this method is the fast and accurate stressing operation of the cables in one step. Our multi-strand