IHC S90 Hydraulic Hammer Accumulators Repair Procedures

8/18/2019 IHC S90 Hydraulic Hammer Accumulators Repair Procedures

1/18


2/18

!"#$%&' $) &**+#+'&,$!- )!$# *&. /$+-012 &--"#3'4 560,/

,/" *&. /$+-012 &--"#3'4 -,0'' #$+1,"7 $1 ,/" /#"!8

"# $%&'%(()'*+%,-'.*/ 01% /*0'23%/ 3.( 2/ 4.& 12)(*/3#

.# 5(*/3 67 88 .99%/ :%;< (92=9; '%82>% 01% &9)3 ?@6A 2/ 01% 4.& 12)(*/3#

B# C2)/0,(4'%=DDD*/ 01% /*0'23%/ 41.'3*/3 0229 E&*/-9% F((%8B9; ?GA */02 01%2&%/ &2'0 2H 01% 4.& 12)(*/3# C.:% ()'% .99 I%%-9% J.9>%( ?6< 7< KA 2/ 01%

8./*H29- .((%8B9; .'% H)99; 492(%#

4# E92=9; ./- 4.'%H)99; 2&%/ 01% I*0'23%/ L1.'3*/3 M229 E&*/-9% ?GA 1./-9%

B; 0)'/*/3 *0 02 42)/0%' 4924:=*(% -*'%40*2/ ?0.:% /20% 01% %N*(0*/3 4.&

&'%(()'% B; 2&%/*/3 01% O2= P'%(()'% I%%-9% >.9>% ?6A#-# E92=9; ./- 4.'%H)99; 2&%/ 01% E;(0%8 P'%(()'% $'.*/ I%%-9% J.9>% ?KA B;

0)'/*/3 01% 1./-9% 42)/0%' 4924:=*(% -*'%40*2/#%# O%.>% 01% &'%(()'% '%9%.(% /%%-9% >.9>% 2&%/ )/0*9 .99 01% /*0'23%/ 3.(

&'%(()'% 1.( B%%/ '%9%.(% ./- %8&0;#

""# $%&'%(()'*+%,-'.*/ 01% /*0'23%/ 3.( 2/ 1*31 &'%(()'% .44)8)9.02'( ?@7A

.# 5(*/3 67 88 .99%/ :%;< (92=9; '%82>% 01% &9)3 2H 01% 1*31 &'%(()'%

.44)8)9.02'( ?@7AB# C2)/0,(4'%=DDD*/ 01% /*0'23%/ 41.'3*/3 0229 E&*/-9% F((%8B9; ?GA */02 01%

2&%/ &2'0 2H 01% .44)8)9.02'# C.:% ()'% .99 I%%-9% J.9>%( ?6< 7< KA 2/ 01%8./*H29- .((%8B9; .'% H)99; 492(%#

4# E92=9; ./- 4.'%H)99; 2&%/ 01% I*0'23%/ L1.'3*/3 M229 E&*/-9% ?GA 1./-9%

B; 0)'/*/3 *0 02 42)/0%' 4924:=*(% -*'%40*2/ ?0.:% /20% 01% %N*(0*/3

&'%(()'% 01.0 =*99 */-*4.0% ./- (12=/ */ 01% 1*31 &'%(()'% 3.)3%#A#

-# E92=9; ./- 4.'%H)99; 2&%/ 01% E;(0%8 P'%(()'% $'.*/ I%%-9% J.9>% ?KA B;

0)'/*/3 01% 1./-9% 42)/0%' 4924:=*(% -*'%40*2/#%# O%.>% 01% &'%(()'% '%9%.(% /%%-9% >.9>% 2&%/ )/0*9 .99 01% /*0'23%/ 3.(

&'%(()'% 1.( B%%/ '%9%.(% ./- %8&0;#

"""# $%&'%(()'*+%,-'.*/ 01% /*0'23%/ 3.( 2/ 92= &'%(()'% .44)8)9.02'( ?@KA

.# 5(*/3 67 88 .99%/ :%;< (92=9; '%82>% 01% &9)3 2H 01% 92= &'%(()'%.44)8)9.02'( ?@KA

B# C2)/0,(4'%=DDD*/ 01% /*0'23%/ 41.'3*/3 0229 E&*/-9% F((%8B9; ?GA */02 01%

2&%/ &2'0 2H 01% .44)8)9.02'# C.:% ()'% .99 I%%-9% J.9>%( ?6< 7< KA 2/ 01%

8./*H29- .((%8B9; .'% H)99; 492(%#

4# E92=9; ./- 4.'%H)99; 2&%/ 01% I*0'23%/ L1.'3*/3 M229 E&*/-9% ?GA 1./-9%

B; 0)'/*/3 *0 02 42)/0%' 4924:=*(% -*'%40*2/ ?0.:% /20% 01% %N*(0*/3&'%(()'% */ 01% .44)8)9.02' B; 2&%/*/3 01% O2= P'%(()'% 3.)3% /%%-9%

>.9>% ?6A#-# E92=9; ./- 4.'%H)99; 2&%/ 01% E;(0%8 P'%(()'% $'.*/ I%%-9% J.9>% ?KA B;

0)'/*/3 01% 1./-9% 42)/0%' 4924:=*(% -*'%40*2/#%# O%.>% 01% &'%(()'% '%9%.(% /%%-9% >.9>% 2&%/ )/0*9 .99 01% /*0'23%/ 3.(

&'%(()'% 1.( B%%/ '%9%.(% ./- %8&0;#

IQMRS 6# C.:% ()'% 02 (%4)'%9; &2(*0*2/ 01% T;-'21.88%' 2/ 01% (0./-

./- 8)(0 B% &.'.99%9 02 01% 3'2)/- .( &2((*B9% B%H2'% ./; =2':

(0.'0 2/ 01% 1;-'21.88%'#7# $2 /20 2&%/ 01% &9)3( 2/ 01% 4.& 12)(*/3 ./- .44)8)9.02'(

(*8)90./%2)(9;# Q&%/ 01% &9)3( 2/% .0 . 0*8% ./- -%&'%(()'*+%*0 2/% B; 2/%#


3/18

K# U% ()'% 01.0 .99 /*0'23%/ 3.( 1.( B%%/ -'.*/%- H'28 01% 4.& ./-

01% .44)8)9.02'( B%H2'% (0.'0*/3 02 922(%/ ./; B290(#

"J# 5(*/3 6V 88 .99%/ :%;< 922(% ./- '%82>% 01% (24:%0 1%.- 4.& (4'%=( 2/ 01%

.44)8)9.02'( ?@7 W @KA#

IQMRS 6# $2 /20 )(% ./; 41%.0%' B.'( 2' ./; %N0%/(*2/ &*&% 02 01% .99%/:%;# 5(% &2=%' 1./-9% ./- 6V 88 (24:%0 .99%/ ?XY -'*>%A */

4.(% B290( .'% 1.'- ./- 4./ /20 B% 922(%/ )(*/3 01% .99%/ :%;A#

J# Q/4% .99 (24:%0 1%.- 4.& (4'%=( 1.( B%%/ '%82>%- H'28 01% .44)8)9.02'<

82)/0 7 2H 01% 4.& 4'%=( */ 01% 01'%.-%- 129%( 2H 01% .44)8)9.02' 42>%'#

M1*( 7 B290( (%'>%( .( . Z.4: B290( */ '%82>*/3 01% .44)8)9.02'( H'28 01% 4.&

12)(*/3 .((%8B9;#.# M)'/ ./- 0*310 01% 7 Z.4: B290( (*8)90./%2)(9; )/0*9 01% (12)9-%' 2H 01%

.44)8)9.02' 42>%' *( H'%% H'28 01% .44)8)9.02' 82)/0*/3 129% 2/ 01% 4.&

12)(*/3#

B# [%82>% 01% 7 Z.4: B290( H'28 01% .44)8)9.02' 42>%' ./- 82)/0 01% XY

UEP H*00*/3 01.0 =.( =%9-%- 2/ 01% '2- 2' &*&% 02 01% 01'%.-%- &9)3 129%

2H 01% .44)8)9.02' 42>%'#

4# E92=9; ./- 4.'%H)99; &)99 01% .44)8)9.02' )/0*9 *0 *( 2)0 H'28 01% 4.&

12)(*/3#-# $2 (0%& .< B ./- 4 */ '%82>*/3 01% '%8.*/*/3 .44)8)9.02'(#

IQMRS 6# F&&9; H2'4% B; &)(1*/3 -2=/ 01% &*&% =1*9% &)99*/3 2)0 01%

.44)8)9.02' 02 8.*/0.*/ 01% B.9./4% ./- 9%>%9 02 :%%& *0 H'28

02)41*/3 2' ')BB*/3 02 201%' .44)8)9.02' ./- 4;9*/-%' */(*-%

01% 4.& 12)(*/3#

&**+#+'&,$! &17 *+. /$+-012 &--"#3'4

.&!,- 7"-*!0.,0$1-

*9: /;?@ &==ABCDE

)F G .D?@ .;KL8 )M G />@J .KA==


4/18

10,!$2"1 2&- */&!2012 ,$$' R0,

';Q .KA==@J .KA==


5/18

!"#$##%&'() +, $--.&.($/+0#

!" !#$%&'(!)# )+ ,''-.-/,()0$12" %3245 675 244898326:;< := 675 >23356 2=? @;A=B A6 6: 675 4352= 2=? 6A?C

2;52"@" %;5>2;5 2 D:;EA=B 62@35 DA67 2 >A>5 FAA>5 FAA2;6 ?;2DA=B 2< ;5H5;5=45 6: 4:;;5463C A?5=6AHC 675 >2;6< 2=?675 LK:A= JZM 8


6/18

7" 05>3245 $4;5DP K ,44898326:; Y:8


7/18

-3$04"14 +, 1"/0+4%1 4$# /+ $--.&.($/+0# $1! -$2 3+.#"14

"5 -6789:;9 /6< 3:96 288< $??>@>A7BC8= D288< $??>@>A7BC8=EF

[" %;5>2;5 675 =A6;:B5= 472;BA=B 6::3 EA6 2=? 2 H833C 472;B5 =A6;:B5= 4C3A=?5;" '754E2=? A=546 7:


8/18

T" '3:;55= 675#55?35 L23F5 Z 6: ;5352;5


9/18

-3$04"14 +, 1"/0+4%1 4$# /+ THE $--.&.($/+0#

"5 -6789:;9 /6A7BC8= D288@>A7BC8=EF

[# &;5>2;5 675 =A6;:B5= 472;BA=B 6::3 EA6 2=? 2 H833C 472;B5 =A6;:B5= 4C3A=?5;# (754E

2=? A=546 7:


10/18

T# (3:;5


11/18

!"#$%&'((')$ )+ ',,-.-('&)!%

/0123 &34 ,56 789:1;< '::4=>?@ #: %21?? .89;24A ); &34 -664B !1;< '::4=>?@C

05B;1;/0 (%1 '3:.'

&),2)= 3% &/J-/%;3() ,01/0 ?"VSW (9'/0 (%,'./0F -%'3) './ ;,>/0 23)) 9)-&. (%1

&/('& H0,H/0)= ,% './ ;(H .,-&3%:#

MBNOP (F X&/ ,3) (&


12/18

!"#$%&' $) *&+ ,$-./01 &.."#2'3

45/6, 6," &**-#-'&6$!. &!" .6/'' #$-06"7 $0 6," *&+ ,$-./018

!" #$%&$''(&)*$+,&-). 01$ .)0&23$. 3-' 2. 4-% 12(').3"

-" 5').3 !6 77 -88$. 9$:; '82?!@ 2. 01$ 4-% 12(').3"

A" B2(.0+'4&$F@ ).02 01$

2%$. %2&0 2G 01$ 4-% 12(').3" B-9$ '(&$ -88 H$$,8$ I-8=$' >!; 6; J@ 2. 01$

7-.)G28, -''$7A8: -&$ G(88: 482'$"4" D82F@ 1-.,8$

A: 0(&.).3 )0 02 42(.0$& 48249!@"

," D82?6@

-" 5').3 !6 77 -88$. 9$:; '82?J@

-" 5').3 !6 77 -88$. 9$:; '82


13/18

&**-#-'&6$! &07 *-+ ,$-./01 &.."#2'3

*9: ,;?@ &==ABCDE

+&!6. 7".*!/+6/$0.

)F G +D?@ +;KL8

)M G ,>@J +KA==?SDA 45>LJ R??@ R?;C8

W G #9?>U;DS 2D;NX

Y G ,;=A 4,>@J +KA==?SAK 19= &S9 L;K )>LL>?

1 2 3

4

5

6

7


14/18

U" P.4$ K-% 12(').3 -., -44(7(8-02&' -&$ ,$%&$''(&)*$; ,)'7-.08$ -., &$72=$ 01$

G2882


15/18

-++"! !/01 &.."#2'3 40"5 +!$)/'" ! ,#"!8

+&!6. 7".*!/+6/$0.

! ^ 5%%$& V).3 E''$7A8:

6 ^ O&$''(&$ I-8=$ E''$7A8:

J ^ D(%%8$0)2. I-8=$ E''$7A8:U ^ V$0(&. I-8=$ E''$7A8:

F ^ S2'$ B-.)G28, E''$7A8:

1 2

4

3

6


16/18

-++"! !/01 &.."#2'3 4$'7 +!$)/'" ! ,#"!8

+&!6. 7".*!/+6/$0.

! ^ 5%%$& V).3 E''$7A8:

6 ^ O&$''(&$ I-8=$ E''$7A8:

J ^ D(%%8$0)2. I-8=$ E''$7A8:

1

3

2


17/18

!"#$%&'((')$ )+ ,'- .)/%#$0

!" #$%&'(( &*+ ',,-.-('&/0% 1$ &*+ 2'3 4/-%1$5 67+8+0 &/ &*+ 7+1$%&'(('&1/$ 98

:,,-.-('&/0% ;0/,+J?@A '= ?*+ 7'. K+'(% .-%& B+ 30/3+0(G '%%+.B(+< /$ &*+ 7'. :%%+.B(G

B+8/0+ &*+ 2'3 4/-%1$5 0+1$%&'(('&1/$"

L" M%1$5 ' (18&1$5 9?@A '= :33(G %-881,1+$& './-$& /8 /1( /$ &*+ ',,-.-('&/0 +$< %+'( '$<

1$%1E"

>9?@A ?15*& &*+ %/,F+& *+'< B/(&% 1$ %+]-+$,1'( /0


18/18

Documents

IHC S90 Hydraulic Hammer Accumulators Repair Procedures