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8/8/2019 IFT2006-Implementing Quality and Food Safety Management Systems
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Implementing Quality and Food
Safety Management Systems
Jeffery L. Cawley
Northwest Analytical, Inc.
8/8/2019 IFT2006-Implementing Quality and Food Safety Management Systems
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The International Supply Chain
Commercial Necessity
Regulatory Framework
Systems to Maximize Food Safety & Quality
8/8/2019 IFT2006-Implementing Quality and Food Safety Management Systems
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Is Your SCM Infrastructure Up to the Job?
8/8/2019 IFT2006-Implementing Quality and Food Safety Management Systems
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TestingStation
ManufacturingAnalytics
Enterprise
Systems
Historians #1 Historians #2Proprietary
LIMSMESQISLab
Machine #1 Machine #2 Machine #3
Process #2
Instrumentation / Devices
Machine #1 Machine #2 Machine #3
Process #1
Instrumentation / Devices
Process Intelligence Platform
SCM ERP OtherFin.
Plant Level Business Apps
HMI(s) SCADA(s)
ERP
CRM
Other
Fin.
Corp. Business Apps
Standards Save Complex Systems
8/8/2019 IFT2006-Implementing Quality and Food Safety Management Systems
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QISMES
ERP
SCADA
LIMS
1996
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B2MMLISO 9001
ISO 22000
SCOR
ISA 95
2006
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Standards among us
Standards that provide goals
ISO 9001
ISO 22000
Standards that get us there SCOR
ISA-95 (ISO/IEC-62264)
B2MML
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SCOR - Supply Chain OperationsReference Model
Plan
Source
Make Deliver
Return
www.supply-chain.org
http://www.supply-chain.org/http://www.supply-chain.org/http://www.supply-chain.org/http://www.supply-chain.org/8/8/2019 IFT2006-Implementing Quality and Food Safety Management Systems
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Business Planning & LogisticsPlant Production Scheduling,Operational Management, etc
ManufacturingOperations & Control
Dispatching Production, Detailed ProductionScheduling, Reliability Assurance, ...
BatchControl
DiscreteControl
ContinuousControl
Level 4
Level 3
Level 2
Level 1
ISA 95 Activity Levels
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Business Planning & LogisticsPlant Production Scheduling,Operational Management, etc
ManufacturingOperations & Control
Dispatching Production, Detailed ProductionScheduling, Reliability Assurance, ...
BatchControl
DiscreteControl
ContinuousControl
Level 4
Level 3
Level 2
Level 1
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Productiondata
collection
Productionexecution
Production
resourcemanagementProductiondispatching
Production
tracking
Productionperformance
Detailedproductionscheduling
Productionschedule
Productdefinition
management
Level 0-1-2 Process Control
ProductionPerformance
analysis
Productioncapability
Productdefinition
Equipment and Process
Specific Production Rules
Equipment and Process
Specific Data
OperationalResponses
OperationalCommands
Production Activities
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Data center
PCSPP-PI
SAP R/3
Factories
Factory Floor
Middleware
MES &Control SystemsApplications
GLOBE middlewareIBM MQ Series to handle message exchange
SAP Business Connector 4.6
Other Modules
Tool BoxTool Box
Non
Product
Specific
ProductSpecific
Local
ProductSpecific
Re-usable
MES Soluble Coffee
Standard XML S95 Messages
Horizontal Workflow
Tool BoxTool Box
Non
Product
Specific
ProductSpecific
Local
ProductSpecific
Re-usable
MES Nutrition
Horizontal workflow
Tool BoxTool Box
Non
Product
Specific
ProductSpecific
Local
FactoryA
Horizontal workflow
FactoryB
FactoryCProduct
SpecificRe-usable
MES Pet Food
Nestle
S95
D. Emerson, Yokogawa, World Batch Forum 2005
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ISA-95 Results
Reduced Integration Costs and Risks
Best Practices
Easier Product Comparison, Selection and
Replacement Higher Success Rate
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ISA-95 Enabling Analytics
Data Tasks Capture Manage Analyze
Report
Critical Support for SC Safety and Quality
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Certificate of Analysis
Sample Value?
Supply Chain Quality Analytics
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Control Chart
Stable?
Supply Chain Quality Analytics
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Process Capability
Capable?
Supply Chain Quality Analytics
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Improved Supply Chain Management -Food Safety & Quality Success
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Resources
ISA www.isa.org
SCOR www.supply-chain.org
OAGi www.openapplications.org
WBF www.wbf.org
MIMOSA www.mimosa.org
Supply Chain Council www.supply-chain.org
OPC Foundation www.opcfoundation.org APICS www.apics.org
ARC public.arcweb.com/isa95
http://www.isa.org/http://www.supply-chain.org/http://www.openapplications.org/http://www.wbf.org/http://www.mimosa.org/http://www.supply-chain.org/http://www.opcfoundation.org/http://www.apics.org/http://public.arcweb.com/isa95http://public.arcweb.com/isa95http://www.apics.org/http://www.opcfoundation.org/http://www.supply-chain.org/http://www.supply-chain.org/http://www.supply-chain.org/http://www.mimosa.org/http://www.wbf.org/http://www.openapplications.org/http://www.supply-chain.org/http://www.supply-chain.org/http://www.supply-chain.org/http://www.isa.org/8/8/2019 IFT2006-Implementing Quality and Food Safety Management Systems
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Jeffery L. Cawley, VP Mkt DevNorthwest Analytical, Inc.111 SW 5th Ave
Portland, OR [email protected]
mailto:[email protected]:[email protected]