IFS - Coiling Process OptionsOverview and Discussion of IFS Coiling Options

2010/03/12

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Nathan Reitsema, CPIM

Coiling’s Position in our Supply Chain2010/03/12

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Nathan Reitsema, CPIM

Coiling as a Manufacturing Operation

Coiling as a Packaging

Requirement

CTO PACK

Configure To Order Requirement

2010/03/12Nathan Reitsema, CPIM

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Culture Change

Zero Inventory

Enforced Lead Times (Longer)

Multilevel Structures/Routings

Quality/Attainment Impacts on Customer Service

Packing Requirement2010/03/12Nathan Reitsema,

CPIM

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Added Sales Part

Single Step Change in Manufacturing

Manage Exceptions Only

Quick Response

Added Step

Comparing Start-to-FinishConfigure to Order Coil as a Package

• Set up operations for every configuration

• Phase out current inventory

• Establish lead times for customer orders

• Re-educate customer base and sales team

• Convert all manufacturing and sales processes

• Phase out reels as configuration option

• Create “Packaged” sales part

• Add Coiling to picking process

• Monitor exceptions• Move coiling into an

operation in manufacturing

2010/03/12

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Nathan Reitsema, CPIM