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© CG. Confidential. All rights reserved 1
IEEE Soirée Technique 2014
Far-shore HVAC
Grid Connections Etienne Lemaire, Engineering Manager
CG Systems Division Belgium
KULeuven , 29/10/2014
© CG. Confidential. All rights reserved 2
Agenda
1. Introduction CG Systems Division
2. Offshore References
3. The Gemini Project (NL)
4. Grid Code Compliance
5. Optimisation of Availability
© CG. Confidential. All rights reserved 4
CG Power
Power transformers
Gas Insulated Switchgear
Air Insulated
Switchgear
Distribution transformers
Control & Protection
Turn-Key Projects
Operation & Maintenance
Motors & Drives
Products for Generation, Transmission and Distribution
© CG. Confidential. All rights reserved 5
Systems Division, Belgium : Turn-key solutions
Outdoor Substations
Indoor Substations
Onshore Windsubs
Offshore Windsubs
Modular Substations
Mobile Substations
© CG. Confidential. All rights reserved 6
• “Turn-key” Solutions:
• Financial engineering
• Design & engineering
• Equipment supply
• Construction
• Testing & Energization
• Operation and
Maintenance
CG POWER – Systems Division
6
© CG. Confidential. All rights reserved 15
Location: 45 km from the Belgian Coast
Client: Van Oord Marine Contractors (NL)
Size: 165 MW, 55 turbines
Start date: August 2009
Completion date: August 2010
Belwind Offshore WF (BE)
Project Overview:
Offshore High Voltage Substation
2 x 155 / 33 kV - 1 x 200 MVA
150 kV link to the shore
CG Scope:
Engineering & design of HV electrical system
Electrical System Studies (Belgian Grid Code
Compliance)
Supply & installation of HV electrical equipment
Commissionig of HV electrical system
© CG. Confidential. All rights reserved 16
Location: 8 Km east off the Yorkshire Coast, in the North-East of England
Client: E.ON Climate and Renewables (UK)
Size: 219 MW, 73 turbines
Start date: December 2011
Completion date: February 2014
Humber Gateway Offshore WF (UK)
Project Overview:
Dual Offshore High Voltage Substation
2 x 132 / 33 kV - 2 x 140 MVA
Onshore S/S - 2 x 275 / 132 / 33kV – 160 MVA
Connected to National Grid at 275 kV
CG Scope:
Engineering, design, supply, installation & commissionig
of HV & SCADA systems
Offshore Substation 132 / 33 kV
Onshore Substation 275 / 132 kV including reactive
power compensation
UK Grid Compliance Engineering
© CG. Confidential. All rights reserved 17
Location: North Sea, 38km north of the Island Helgoland
Client: E.ON Climate and Renewables (D)
Size: 288 MW, 80 turbines
Start date: December 2011
Completion date: October 2014
Amrumbank West offshore WF (Germany)
Project Overview:
Offshore High Voltage Substation
2 x 155 / 33 / 33 kV – 2 x 180 MVA
155 kV link to HVDC HelWin beta platform
CG Scope:
Offshore Substation 155 / 33 kV
Engineering & design of HV electrical system
Electrical System Studies (German Grid Code
Compliance)
Supply & installation of HV electrical equipment
Commissionig of HV electrical system
© CG. Confidential. All rights reserved 18
Location: 23 km from the Dutch Coast
Client: Van Oord Marine Contractors (NL)
Size: 129 MW, 43 turbines
Start date: August 2012
Completion date: Mid 2015
Luchterduinen Offshore WF (NL)
Project Overview:
Offshore High Voltage Substation
2 x 155 / 33 kV - 2 x 80 MVA
150 kV link to the shore
CG Scope:
Engineering & design of HV electrical system
Electrical System Studies (Dutch Grid Code
Compliance)
Supply & installation of HV electrical equipment
Commissionig of HV electrical system
© CG. Confidential. All rights reserved 20
100 km off the Dutch Coast (Eemshaven)
Water depth : 28m – 36m
2 zones : ZeeEnergie + Buitengaats
2 x 300 MW, 150 turbines (SWT 4.0)
OHVS : Mid 2014 Mid 2016
220kV AC Export Cables
Injection onshore at 380kV
Tennet Grid Code
33kV Turbine back-up system if no 220kV
High availability of the grid connection
Contractual agreement on transmission
losses.
Project Boundaries
© CG. Confidential. All rights reserved 22
Combined competences
Client
JV FICG
Design, Delivery & Installation of OHVS
• Project management
• Engineering & fabrication of
OHVS topside
• Transport & installation
• Auxiliaries O&M
• Engineering & supply of HV
electrical system
• Electrical System Studies
• HV O&M
• Engineering & fabrication of
steel structures
• Foundations & piles
• Topside steel structure
© CG. Confidential. All rights reserved 23
Gemini Offshore WF (NL)
Project Overview:
2 x Offshore High Voltage Substation (Each)
TX: 2 x 220 / 33-33 kV - 170 MVA
RX: 1 x 220 kV – 115 MVAr (Cable Comp)
220 kV link to the shore
Onshore High Voltage Substation
TX: 2 x 220/380 kV – 330 MVA
RX: 2 x 220 kV – 115 MVAr (Cable Comp)
RX: 2 x 33 kV – 63 MVAr (Grid compliance)
CG Scope:
Engineering & design of HV electrical system
Electrical System Studies (Dutch Grid Code Compliance)
Supply & installation of HV electrical equipment
Commissioning of HV electrical system
© CG. Confidential. All rights reserved 26
Tennet Grid Code
At the PCC the overall HV grid connection needs to comply with
MVAR capability
Transients (3% on VRMS)
Harmonics
Dynamic Behaviour
…
Initially only HVDC was considered as technically feasible and therefore tendered,
however …
© CG. Confidential. All rights reserved 27
CAPEX HVAC vs HVDC
Total CAPEX cost of the grid connection including
Topside
HV cables
Installation
…
Based on
Internal offshore data+
ENSTO-e
! Spread on input data
! J I J O
© CG. Confidential. All rights reserved 28
Gemini Grid Connection
Proposed solution :
Utilise the MVAR capability of the 150 full-converter SWT (they are as fast as an
STATCOM !)
Perform the coarse regulation with onshore 33kV reactors and capacitor banks
Operate with permanent MVAR compensation at both ends of the 220kV cable
Energize the onshore transformer, the 220kV reactors and the 220kV cable in one
operation to avoid operation in forbidden zone
Ensure to comply at all times with the cable’s boundary conditions (current + voltage)
Innovation funded by : In cooperation with :
© CG. Confidential. All rights reserved 30
The Export Cable Ampacity
The current-carrying capacity of the HV cable varies over its length.
The grid connection system has to ensure to stay within the allowable ampacity limits
even in emergency cases.
© CG. Confidential. All rights reserved 31
The Export Cable Ampacity
Case : One onshore reactor out of service.
© CG. Confidential. All rights reserved 32
The Export Cable Ampacity
Case : One onshore Transformer out of service
© CG. Confidential. All rights reserved 33
Dynamic behaviour of wind farm
Mvar controller: simulated dynamic response of 150 individual wind turbines
50 Mvar step response on PCC: stable in 4 seconds :
Voltage control mode (droop control): behaviour on voltage setpoint changes
© CG. Confidential. All rights reserved 34
Simultaneous energisation of:
• Onshore transformer
• 63 Mvar onshore reactor 33 kV
• 115 Mvar onshore reactor 220 kV
• 108 km Export Cable 220 kV
• 115 Mvar offshore reactor 220 kV
TenneT RMS voltage deviation on
most stringent line voltage
= 1.47% (<3%)
Full system energizing
including remanent flux on the transformer
© CG. Confidential. All rights reserved 35
Point-of-wave switching
Power network stability
Reductions of:
electrical switching transients
equipment failures
maintenance costs on the apparatus
Operate the circuit breaker at a precise electrical moment What ?
Why ?
How ? Controls the exact moment the circuit breaker is operated:
Reduces inrush currents
Eliminates the high voltage switching transients
Reduce the circuit breaker maintenance costs
Improve the components’ reliability
Provides extended circuit breaker monitoring:
Detection of C/B degradation of performance
Detection of mechanical/electrical problems
© CG. Confidential. All rights reserved 36
2 PU
4 PU
Delayed control strategy Uncontrolled switching Rapid closing strategy (peak)