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© CG. Confidential. All rights reserved 1 IEEE Soirée Technique 2014 Far-shore HVAC Grid Connections Etienne Lemaire, Engineering Manager CG Systems Division Belgium KULeuven , 29/10/2014

IEEE Soirée Technique 2014 Far-shore HVAC Grid · PDF file · 2014-11-24IEEE Soirée Technique 2014 Far-shore HVAC Grid Connections ... Onshore Substation 275 / 132 kV including

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© CG. Confidential. All rights reserved 1

IEEE Soirée Technique 2014

Far-shore HVAC

Grid Connections Etienne Lemaire, Engineering Manager

CG Systems Division Belgium

KULeuven , 29/10/2014

© CG. Confidential. All rights reserved 2

Agenda

1. Introduction CG Systems Division

2. Offshore References

3. The Gemini Project (NL)

4. Grid Code Compliance

5. Optimisation of Availability

© CG. Confidential. All rights reserved 3

CG Power in the energy business

›Global Company Overview

© CG. Confidential. All rights reserved 4

CG Power

Power transformers

Gas Insulated Switchgear

Air Insulated

Switchgear

Distribution transformers

Control & Protection

Turn-Key Projects

Operation & Maintenance

Motors & Drives

Products for Generation, Transmission and Distribution

© CG. Confidential. All rights reserved 5

Systems Division, Belgium : Turn-key solutions

Outdoor Substations

Indoor Substations

Onshore Windsubs

Offshore Windsubs

Modular Substations

Mobile Substations

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• “Turn-key” Solutions:

• Financial engineering

• Design & engineering

• Equipment supply

• Construction

• Testing & Energization

• Operation and

Maintenance

CG POWER – Systems Division

6

© CG. Confidential. All rights reserved 7

Mobile Substation 220 – 63 – 33,5 kV 30 MVA

© CG. Confidential. All rights reserved 8

Mobile Substation 220 – 63 – 33,5 kV 30 MVA

© CG. Confidential. All rights reserved 9

Mobile substation on site

9

© CG. Confidential. All rights reserved 11

Conventional Substation 132 – 33 kV 23 MVA

© CG. Confidential. All rights reserved 12

Modular Substation 36, 30, 15, 11 and 10 kV

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Modular Substation 36, 30, 15, 11 and 10 kV

© CG. Confidential. All rights reserved 14

14

Offshore Projects

© CG. Confidential. All rights reserved 15

Location: 45 km from the Belgian Coast

Client: Van Oord Marine Contractors (NL)

Size: 165 MW, 55 turbines

Start date: August 2009

Completion date: August 2010

Belwind Offshore WF (BE)

Project Overview:

Offshore High Voltage Substation

2 x 155 / 33 kV - 1 x 200 MVA

150 kV link to the shore

CG Scope:

Engineering & design of HV electrical system

Electrical System Studies (Belgian Grid Code

Compliance)

Supply & installation of HV electrical equipment

Commissionig of HV electrical system

© CG. Confidential. All rights reserved 16

Location: 8 Km east off the Yorkshire Coast, in the North-East of England

Client: E.ON Climate and Renewables (UK)

Size: 219 MW, 73 turbines

Start date: December 2011

Completion date: February 2014

Humber Gateway Offshore WF (UK)

Project Overview:

Dual Offshore High Voltage Substation

2 x 132 / 33 kV - 2 x 140 MVA

Onshore S/S - 2 x 275 / 132 / 33kV – 160 MVA

Connected to National Grid at 275 kV

CG Scope:

Engineering, design, supply, installation & commissionig

of HV & SCADA systems

Offshore Substation 132 / 33 kV

Onshore Substation 275 / 132 kV including reactive

power compensation

UK Grid Compliance Engineering

© CG. Confidential. All rights reserved 17

Location: North Sea, 38km north of the Island Helgoland

Client: E.ON Climate and Renewables (D)

Size: 288 MW, 80 turbines

Start date: December 2011

Completion date: October 2014

Amrumbank West offshore WF (Germany)

Project Overview:

Offshore High Voltage Substation

2 x 155 / 33 / 33 kV – 2 x 180 MVA

155 kV link to HVDC HelWin beta platform

CG Scope:

Offshore Substation 155 / 33 kV

Engineering & design of HV electrical system

Electrical System Studies (German Grid Code

Compliance)

Supply & installation of HV electrical equipment

Commissionig of HV electrical system

© CG. Confidential. All rights reserved 18

Location: 23 km from the Dutch Coast

Client: Van Oord Marine Contractors (NL)

Size: 129 MW, 43 turbines

Start date: August 2012

Completion date: Mid 2015

Luchterduinen Offshore WF (NL)

Project Overview:

Offshore High Voltage Substation

2 x 155 / 33 kV - 2 x 80 MVA

150 kV link to the shore

CG Scope:

Engineering & design of HV electrical system

Electrical System Studies (Dutch Grid Code

Compliance)

Supply & installation of HV electrical equipment

Commissionig of HV electrical system

© CG. Confidential. All rights reserved 19

19

The Gemini Project

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100 km off the Dutch Coast (Eemshaven)

Water depth : 28m – 36m

2 zones : ZeeEnergie + Buitengaats

2 x 300 MW, 150 turbines (SWT 4.0)

OHVS : Mid 2014 Mid 2016

220kV AC Export Cables

Injection onshore at 380kV

Tennet Grid Code

33kV Turbine back-up system if no 220kV

High availability of the grid connection

Contractual agreement on transmission

losses.

Project Boundaries

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FICG

Project Organisation

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Combined competences

Client

JV FICG

Design, Delivery & Installation of OHVS

• Project management

• Engineering & fabrication of

OHVS topside

• Transport & installation

• Auxiliaries O&M

• Engineering & supply of HV

electrical system

• Electrical System Studies

• HV O&M

• Engineering & fabrication of

steel structures

• Foundations & piles

• Topside steel structure

© CG. Confidential. All rights reserved 23

Gemini Offshore WF (NL)

Project Overview:

2 x Offshore High Voltage Substation (Each)

TX: 2 x 220 / 33-33 kV - 170 MVA

RX: 1 x 220 kV – 115 MVAr (Cable Comp)

220 kV link to the shore

Onshore High Voltage Substation

TX: 2 x 220/380 kV – 330 MVA

RX: 2 x 220 kV – 115 MVAr (Cable Comp)

RX: 2 x 33 kV – 63 MVAr (Grid compliance)

CG Scope:

Engineering & design of HV electrical system

Electrical System Studies (Dutch Grid Code Compliance)

Supply & installation of HV electrical equipment

Commissioning of HV electrical system

© CG. Confidential. All rights reserved 24

http://geminiwindfarm.com/innovation/

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25

Grid Connection Design

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Tennet Grid Code

At the PCC the overall HV grid connection needs to comply with

MVAR capability

Transients (3% on VRMS)

Harmonics

Dynamic Behaviour

Initially only HVDC was considered as technically feasible and therefore tendered,

however …

© CG. Confidential. All rights reserved 27

CAPEX HVAC vs HVDC

Total CAPEX cost of the grid connection including

Topside

HV cables

Installation

Based on

Internal offshore data+

ENSTO-e

! Spread on input data

! J I J O

© CG. Confidential. All rights reserved 28

Gemini Grid Connection

Proposed solution :

Utilise the MVAR capability of the 150 full-converter SWT (they are as fast as an

STATCOM !)

Perform the coarse regulation with onshore 33kV reactors and capacitor banks

Operate with permanent MVAR compensation at both ends of the 220kV cable

Energize the onshore transformer, the 220kV reactors and the 220kV cable in one

operation to avoid operation in forbidden zone

Ensure to comply at all times with the cable’s boundary conditions (current + voltage)

Innovation funded by : In cooperation with :

© CG. Confidential. All rights reserved 29

MVAR regulation

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The Export Cable Ampacity

The current-carrying capacity of the HV cable varies over its length.

The grid connection system has to ensure to stay within the allowable ampacity limits

even in emergency cases.

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The Export Cable Ampacity

Case : One onshore reactor out of service.

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The Export Cable Ampacity

Case : One onshore Transformer out of service

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Dynamic behaviour of wind farm

Mvar controller: simulated dynamic response of 150 individual wind turbines

50 Mvar step response on PCC: stable in 4 seconds :

Voltage control mode (droop control): behaviour on voltage setpoint changes

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Simultaneous energisation of:

• Onshore transformer

• 63 Mvar onshore reactor 33 kV

• 115 Mvar onshore reactor 220 kV

• 108 km Export Cable 220 kV

• 115 Mvar offshore reactor 220 kV

TenneT RMS voltage deviation on

most stringent line voltage

= 1.47% (<3%)

Full system energizing

including remanent flux on the transformer

© CG. Confidential. All rights reserved 35

Point-of-wave switching

Power network stability

Reductions of:

electrical switching transients

equipment failures

maintenance costs on the apparatus

Operate the circuit breaker at a precise electrical moment What ?

Why ?

How ? Controls the exact moment the circuit breaker is operated:

Reduces inrush currents

Eliminates the high voltage switching transients

Reduce the circuit breaker maintenance costs

Improve the components’ reliability

Provides extended circuit breaker monitoring:

Detection of C/B degradation of performance

Detection of mechanical/electrical problems

© CG. Confidential. All rights reserved 36

2 PU

4 PU

Delayed control strategy Uncontrolled switching Rapid closing strategy (peak)

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Thanks !

[email protected]