IEC 61238-1 Compression and Mechanical Connectors for Power Cables

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TECHINICAL INFORMATION

DONG-A Terminal Lug "PPIO & PPIT" type, PPEO & PPET Type(see page E4~E15) are complied with

IEC61238-1 requirements and they have been carried out the tests according to "Class A" of IEC61238-1.

1. Scope and object of IEC61238-1

Compression and mechanical connectors for power cables for rated voltages up to 30kV(Um=36kV),

e.g. burried cables or cables installed in buildings, having

a) conductors complying with IEC60228 and IEC60228A with cross-sectional areas 10mm2 and

greater for copper and 16mm2 and greater for aluminum,

b) a maximum continuous conductor temperature not exceeding 90℃

Class A

These are connectors intended for electricity distribution or industrial networks in which they can be subjected

to short-circuits of relatively high intensity and duration. As a consequence, Class A connectors are suitable

for the majority of applications.

Class B

These are connectors for networks in which overloads or short-circuits are rapidly cleared by the installed

protective devices, e.g. fast-acting fuses.

Depending on the application, the connectors are subjected to the following tests :

Class A : heat cycle, short-circuit tests and mechanical tests.

Class B : heat cycle tests only.

2. IEC 61238-1 Class A Test Process.

Installation : All conductors of the same cross-sectional area in the test loop shall be taken from the same

continuous core and installed in a location where the air calm and the ambient temperature

between 15℃ and 30℃

• Heat Cycle Test - Total 1000 cycles required.

- First heat cycle :

Current is circulated in the test loop, bringing the reference conductor to 120℃ at equilibrium.

Equilibrium is defined as the moment when the reference conductor and the connectors do not vary in

temperature by more than ±2 K for 15 min.if the temperature of the median connector is equal to or greater

than 100℃ the reference conductor temperature for subsequent heat cycles shall be deemed to be 120℃if not, then the current shall be increased until the median connector temperature reaches 100℃ at

equilibrium, subject to the reference conductor temperature not exceeding 140℃ If the temperature of the

median connector does not reach 100℃ even with a reference conductor temperature of 140℃ the test

shall be continued at that temperature.

IEC 61238-1 Compression and Mechanical Connectors for Power Cables for rated voltages up to 30 kV (Um = 36 kV).

Typical test circuit for through connectors and terminal lugs

동아내지1수(A~E)-수정2 2015.4.9 11:46 AM 페이지E2 MAC2 Lower-2540-color 2540DPI 175LPI

- Second heat cycle :

The second heat cycle is to determine the heat cycle duration and temperature profile which will be used on the

test loop for all subsequent heat cycles. Current is circulated in the loop until the main reference conductor

temperature reaches the value determined in first heat cycle, with a tolerance of +6/0 K and the median

connector temperature is stable within a band of 2K over a 10 min period.

An elevated current may be used to reduce the heating period.

- Subsequent heat cycles :

Measurements shall be made at the following cycles (Class A).

0 (before the first heat cycle)

200 cycles, before short-circuit

200 cycles, after short-circuit

250

Then every 75 cycles

(in total 14 measurements)

• Short-circuit tests (for Class A connectors only).

Six short-circuits are applied after the 200th heat cycle.

The short-circuit current level shall be such that it raises the bare reference conductors from a temperature

of ≤ 35℃ to a temperature between 250℃ and 270℃

The maximum temperature, time and approximate current, or the actual current and time, used for the short-circuit

test, shall be recorded and stated in the test report. After each short-circuit, the test loop shall be cooled to a

temperature ≤ 35℃

•Mechanical Tests.

The conductor lengths, between connector and tensile test machine jaws, shall be ≥500mm.

The rate of application of the load shall not exceed 10N per square millimetre of cross-sectional area and per

second up to the value in copper 60 x Aa(mm2) : maximum 20000N, which is then maintained for 1 min.

•Quality Products.

Barrel Diameter : Type of conductors -

- compacted.

- non-compacted.

- flexible(class 5 and 6, according to IEC60228)

- number and arrangement of strands.

Color coding on the barrel for easy selection of crimping dies.

Eye-hole(inspection hole)

•Quality Approved by DnV(Det Norske Veritas).

Certificate No : E-10595

Application : Cable shoes for installation inside switchboards/ enclosures onboard ships and mobile offshore units.

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TECHINICAL INFORMATION

Nominal conductorcross-sectional area, A

Time

16≤A≤5010≤A≤35

5

50≤A≤15035≤A≤95

10

150≤A≤63095≤A≤400

15

A＞630A＞400

20

mm2

min

AlCu

◀

◀

◀



TERMINAL LUG - Comply with IEC61238-1COPPER CABLES ONLY

Wire Range(mm2)

Soild /Stranded FLEX

StudSize

￠d2W

(Min) ￠d1C

1-S 2-LL

1-S 2-L

PART NO.Dimension (mm) Dies

No.(※) Drawing

PPIO0010-xx05PPIO0010-xx06PPIO0010-xx08PPIO0010-xx10PPIO0010-xx12




PPIO0035-xx05-FPPIO0035-xx06-FPPIO0035-xx08-FPPIO0035-xx10-FPPIO0035-xx12-F





PPIO0002.5-xx03PPIO0002.5-xx04PPIO0002.5-xx05PPIO0002.5-xx06PPIO0002.5-xx08



PPIO0001.5-xx03PPIO0001.5-xx04PPIO0001.5-xx05PPIO0001.5-xx06

PPEO0000.75 - xx03PPEO0000.75 - xx04PPEO0000.75 - xx05

34568

34568

456810

3456

345

3.34.35.46.48.5

3.34.45.46.48.5

4.45.46.48.5

10.5

3.34.35.46.4

6.52.8

3.34.35.4

6

9

17

19

5681012

5681012

5681012

5681012

5681012

5681012

5681012

810121416

810121416

9

13.5

19

11

13.5

19

13.5

19

15.6

19

17

19

19

21

22

25

6.5

6.5

9

9

13

6.5

9.5

137.5

11

15.5

10

16

25

35

50

70

10

16

25

35

50

70

4.5

5.5

7

8.2

9

9.5

11

11.5

13

15

15

20

20

20

23

23

25

25

25

25

25

25

25

35

35

35

35

36

17

17

19.5

21.5

26

30

1921

25.5

1921

21.523.528

46

41 51

DCD3-0010C

DCD3-0016C

DCD3-0025C

DCD3-0035C

DCD3-0035F

DCD3-0050C

DCD3-0050F

DCD3-0070C

DCD3-0070F

Fig1Fig2Fig3Fig4Fig5

Fig1Fig2

5.46.48.410.513

5.46.48.410.513

5.46.48.410.513

5.46.48.410.513

5.46.48.410.513

5.46.48.410.513

5.46.48.410.513

8.410.5131517

8.410.5131517

30 40

33 43

39 49

41 51

43 48

48 53

45 50

48 53

45 50

53

24

65

53 65

64 74

64 74

48 53

2.52.5

1.51.5

0.75 0.75

44

6

2.3

1.8

3

3.5

6

6

8

106

ONE-HOLE

Fig 1 Fig 2 Fig 3

• Available wire range : IEC standard cables

• Material : High Conductivity copper per 99.9% up with Electro-Tin Plated.

• Voltage Rating : According to IEC61238-1 up to 30kV (Um 36kV)

DATH-40

TOOL

DATH-60

TOOL

(※) Dies No : See detail page E44~E45




TERMINAL LUG - Comply with IEC61238-1

Wire Range(mm2)


StudSize

￠d2W

(Min)

25.595

2895

13.5

15

31

31

45

45

70

70

84

84

￠d1C

1-S 2-LL

1-S 2-L

PART NO.Dimension (mm)

Dies

No.(※)Drawing

PPIO00120-xx08PPIO00120-xx10PPIO00120-xx12PPIO00120-xx14PPIO00120-xx16PPIO00120-xx08-FPPIO00120-xx10-FPPIO00120-xx12-FPPIO00120-xx14-FPPIO00120-xx16-FPPIO00150-xx08PPIO00150-xx10PPIO00150-xx12PPIO00150-xx14PPIO00150-xx16PPIO00150-xx08-FPPIO00150-xx10-FPPIO00150-xx12-FPPIO00150-xx14-FPPIO00150-xx16-FPPIO00185-xx10PPIO00185-xx12PPIO00185-xx14PPIO00185-xx16PPIO00185-xx20PPIO00185-xx10-FPPIO00185-xx12-FPPIO00185-xx14-FPPIO00185-xx16-FPPIO00185-xx20-FPPIO00240-xx10PPIO00240-xx12PPIO00240-xx14PPIO00240-xx16PPIO00240-xx20PPIO00240-xx10-FPPIO00240-xx12-FPPIO00240-xx14-FPPIO00240-xx16-FPPIO00240-xx20-FPPIO00300-xx10PPIO00300-xx12PPIO00300-xx14PPIO00300-xx16PPIO00300-xx20PPIO00300-xx24PPIO00300-xx10-FPPIO00300-xx12-FPPIO00300-xx14-FPPIO00300-xx16-FPPIO00300-xx20-FPPIO00300-xx24-FPPIO00400-xx12PPIO00400-xx14PPIO00400-xx16PPIO00400-xx20PPIO00400-xx24PPIO00500-xx12PPIO00500-xx14PPIO00500-xx16PPIO00500-xx20PPIO00500-xx24PPIO00630-xx12PPIO00630-xx14PPIO00630xx16PPIO00630-xx20PPIO00630-xx24

PPIO0095-xx08PPIO0095-xx10PPIO0095-xx12PPIO0095-xx14PPIO0095-xx16PPIO0095-xx08-FPPIO0095-xx10-FPPIO0095-xx12-FPPIO0095-xx14-FPPIO0095-xx16-F

8101214168

101214168

101214168

101214161012141620101214162010121416201012141620101214162024101214162024121416202412141620241214162024

8101214168

10121416

120

150

185

240

300

400

500

630

29

31.5

32.5

35.5

35.5

38.5

41

43.5

46

48

55

60

66.5

15.5

17

17

19

19

21

21.5

23

24.5

26

27.5

31

35.5

35

35

35

35

40

40

45

45

58

58

45

45

45

45

50

50

55

55

68

68

70

70

80

85

85

87

87

93

93

100

100

122

122

95

95

97

97

103

103

110

110

132

132

137

150

162

120

150

185

240

300

DCD3-0120C

DCD3-0120F

DCD3-0150C

DCD3-0150F

DCD3-0185C

DCD3-0185F

DCD3-0240C

DCD3-0240F

DSD3-0300C

DSD3-0300F

DSD3-0400C

DSD3-0500C

DSD3-0630C

DCD3-0095C

DCD3-0095F


8.410.51315178.410.51315178.410.51315178.410.5131517

10.513151721

10.513151721

10.513151721

10.513151721

10.51315172125

10.51315172125131517212513151721251315172125

8.410.51315178.410.5131517

Product Code (i.e. PPIO = One Hole type, PPIT = Two Hole type)

Barrel Length (i.e. 1-CI = standard barrel, 2-CI = Long Barrel)

HOW TO ORDER

P P I O 0000 - X R 0 0 - XBarrel I.D / See wire range

Stud Size (i.e. 10=M10, 12=M12 ... etc)

Serial Number





COPPER CABLES ONLY

TWO-HOLE

• Available wire range : IEC standard cables


• Voltage Rating : According to IEC61238-1 up to 30kV (Um 36kV)

Fig 1

Fig 2 Fig 3

Wire Range(mm2)


StudSize

￠d2W

(Min) ￠d1AC

1-S 2-LL

1-S 2-L


Dies

No.Drawing

PPIT0010-xx05PPIT0010-xx06PPIT0010-xx08PPIT0010-xx10PPIT0010-xx12




PPIT0035-xx05-FPPIT0035-xx06-FPPIT0035-xx08-FPPIT0035-xx10-FPPIT0035-xx12-F







5681012

5681012

5681012

5681012

5681012

5681012

5681012

810121416

810121416

810121416

810121416

9

13.5

19

11

13.5

19

13.5

19

15.6

19

17

19

19

21

22

25

25.5

28

10

16

25

35

50

70

95

10

16

25

35

50

70

95

4.5

5.5

7

8.2

9

9.5

11

11.5

13

13.5

15

16~44.5

44.5

44.5

44.5

44.5

44.5

44.5

44.5

44.5

44.5

44.5

15

15

20

20

20

23

23

25

25

31

31

25

25

25

25

25

35

35

35

35

45

45

97.5

97.5

108.5

108.5

114.5

114.5

109.5

109.5

118.5

118.5

128.5

128.5

DCD3-0010C

DCD3-0025C

DCD3-0035C

DCD3-0035F

DCD3-0050C

DCD3-0050F

DCD3-0070C

DCD3-0070F

DCD3-0095C

DCD3-0095F


5.46.48.410.513

5.46.48.410.513

5.46.48.410.513

5.46.48.410.513

5.46.48.410.513

5.46.48.410.513

5.4 6.48.410.513

8.410.5131517

8.410.51315

17

8.410.5131517

8.410.5131517


74.5 84.5

80.5 90.5

85.5 95.5

77.5 87.5

83.5 93.5

87.5 92.5

92.5 97.5

89.5 94.5

92.5 97.5

89.5

24

94.5

92.5 97.5

85.5 95.5

DCD3-0016C





Wire Range(mm2)


StudSize

￠d2W

(Min) ￠d1C

1-S 2-LL

1-S 2-L


Dies

No.Drawing

PPIT00120-xx08PPIT00120-xx10PPIT00120-xx12PPIT00120-xx14PPIT00120-xx16PPIT00120-xx08-FPPIT00120-xx10-FPPIT00120-xx12-FPPIT00120-xx14-FPPIT00120-xx16-FPPIT00150-xx08PPIT00150-xx10PPIT00150-xx12PPIT00150-xx14PPIT00150-xx16PPIT00150-xx08-FPPIT00150-xx10-FPPIT00150-xx12-FPPIT00150-xx14-FPPIT00150-xx16-FPPIT00185-xx10PPIT00185-xx12PPIT00185-xx14PPIT00185-xx16PPIT00185-xx20PPIT00185-xx10-FPPIT00185-xx12-FPPIT00185-xx14-FPPIT00185-xx16-FPPIT00185-xx20-FPPIT00240-xx10PPIT00240-xx12PPIT00240-xx14PPIT00240-xx16PPIT00240-xx20PPIT00240-xx10-FPPIT00240-xx12-FPPIT00240-xx14-FPPIT00240-xx16-FPPIT00240-xx20-FPPIT00300-xx10PPIT00300-xx12PPIT00300-xx14PPIT00300-xx16PPIT00300-xx20PPIT00300-xx24PPIT00300-xx10-FPPIT00300-xx12-FPPIT00300-xx14-FPPIT00300-xx16-FPPIT00300-xx20-FPPIT00300-xx24-FPPIT00400-xx12PPIT00400-xx14PPIT00400-xx16PPIT00400-xx20PPIT00400-xx24PPIT00500-xx12PPIT00500-xx14PPIT00500-xx16PPIT00500-xx20PPIT00500-xx24PPIT00630-xx12PPIT00630-xx14PPIT00630xx16PPIT00630-xx20PPIT00630-xx24

8101214168

101214168

101214168

101214161012141620101214162010121416201012141620101214162024101214162024121416202412141620241214162024

120

150

185

240

300

400

500

630

29

31.5

32.5

35.5

35.5

38.5

41

43.5

46

48

55

60

66.5

15.5

17

17

19

19

21

21.5

23

24.5

26

27.5

31

35.5

A

44.5

44.5

44.5

44.5

44.5

44.5

44.5

44.5

44.5

44.5

44.5

44.5

44.5

35

35

35

35

40

40

45

45

58

58

45

45

45

45

50

50

55

55

68

68

129.5

129.5

131.5

131.5

137.5

137.5

144.5

144.5

166.5

166.5

139.5

139.5

141.5

141.5

147.5

147.5

154.5

154.5

176.5

176.5

120

150

185

240

300

DCD3-0120C

DCD3-0120F

DCD3-0150C

DCD3-0150F

DCD3-0185C

DCD3-0185F

DCD3-0240C

DCD3-0240F

DSD3-0300C

DSD3-0300F

DSD3-0400C

DSD3-0500C

DSD3-0630C


8.410.51315178.410.51315178.410.51315178.410.5131517

10.513151721

10.513151721

10.513151721

10.513151721

10.51315172125

10.51315172125131517212513151721251315172125

Stud Size (i.e. 10=M10, 12=M12 ... etc)

Barrel Length (i.e. 1-CI = standard barrel, 2-CI = Long Barrel)

Serial Number

Product Code (i.e. PPIO = One Hole type, PPIT = Two Hole type)

HOW TO ORDER

P P I T 0000 - X R 0 0 - X

Barrel I.D / See wire range

70

70

80

181.5

194.5

206.5




StudDimension

Dies Part No.(※)

Size W ØD Ød1 Ød2 A BC L Drawing

CODE FLEX 1-S 2-L 1-S 2-L ㎟

PPEO0002.5 - xx03 - 3 3.317- xx04 - 4 4.3

8.5

2.5 2.5 - xx05 - 5 4.2 2.3 5.4 10.5 5 6 19- xx06 - 6 6.4 12.5 6 21- xx08 - 8 13 8.4 17 8 25.5

PPEO0004 - xx03 - 46.5

4.3- xx04 - 4 4.3

4

4 4- xx05 - 5

9.55 3 5.4 10.5 5 21.5

- xx06 - 6 6.4 12.5 6 8 23.5- xx08 - 8 13 8.4

PPEO0006 - xx04 - 4 4.4 10 4.5- xx05 - 5 5.4

6 6 - xx06 - 6 5.5 3.5 6.413 6

10- xx08 - 8 8.4- xx10 - 10 10.5

PPEO0101 - xx05 - 5 5.4- xx06 - 6 6.4

10 10 - xx08 - 8 6.6 4.6 8.4 15 21- xx10 - 10 10.5- xx12 - 12 18 13 23 10.7 43 49

PPEO0102 - xx05 - 5 5.4- xx06 - 6 6.4

16 16 - xx08 - 8 7.5 5.5 8.4 15 21- xx10 - 10 10.5- xx12 - 12 18 13 23 10.7 43 49

PPEO0103 - xx05 - 5 5.4- xx06 - 6 13.5 6.4 17 7 40 46

25 25 - xx08 - 8 9.5 7.2 8.4 17 23- xx10 - 10 15.5 10.5- xx12 - 12 18 13

PPEO0104 - xx05 - 5 5.4- xx06 - 6 6.4

35 - xx08 - 8 11 8.5 8.4 20 26- xx10 - 10 10.5- xx12 - 12 18 13 23 10.7 50 56

- xx05-F 5 5.4- xx06-F 6 6.4

35 - xx08-F 8 17 12 8.8 8.4 22 10 20 26 48 54- xx10-F 10 10.5- xx12-F 12 13

PPEO0105 - xx05 - 5 5.4- xx06 - 6 6.4- xx08 - 8 17.5 8.4 22 10.7 50 65

50 - xx10 - 10 12 9.5 10.5 20 35- xx12 - 12 13- xx14 - 14 15- xx16 - 16 17

PPEO0106 - xx05 - 5 5.4- xx06 - 6 6.4- xx08 - 8 19 8.4 25 11 52 67

50 - xx10 - 10 13.2 10.2 10.5 20 35- xx12 - 12 13- xx14 - 14 15- xx16 - 16 17

PPEO0107 - xx08 - 8 8.4- xx10 - 10 21 10.5 25 11 54 67

70 - xx12 - 12 14.5 11.2 13 22 35- xx14 - 14 15- xx16 - 16 17

PPEO0108 - xx08 - 8 8.4- xx10 - 10 10.5

70 - xx12 - 12 23 16 12.5 13 31 14.5 24 40 64 80- xx14 - 14 15- xx16 - 16 17

TERMINAL LUG - Comply with IEC61238-1COPPER CABLES ONLY• Available wire range : IEC standard cables of Metric Cables.

• Color coded on the barrel to eliminate errors during

installation and select to easy crimping dies.

• Material : High Conductivity copper per 99.9% up

with Electro-Tin Plated.

• Voltage Rating : 35kV

ONE-HOLE(ROUND TYPE)ONE-HOLE(SQUARE TYPE)

Fig. 1 Fig. 2


6.5

3.3 1.8 6

6

8.5

10.512.5

17

1921

56

41.51.5

4

19.5

21.5

26

33 39

39 45

39 45

44 50

33 39

30

288

8

8.5

14 6.2

20 8.2

14 6.2

20 8.2

20 9.3 46 52

55 70

55 70

57 70

28 13

28 13

28 13

23 10.7

17

17

7.5

11

15.5

9.5

16

24.5

24

25

10.5

15.5

15.5

9

9

6.5

DATH-60TOOL

DATH-40TOOL

DCI3- 0010C

DCI3- 0016C

DCI3- 0025C

DCI3- 0035C

DCI3- 0035F

DCI3- 0070C

DCI3- 0070F

DCI3- 0050C

DCI3- 0050F

Fig 1Fig 2Fig 3Fig 4Fig 5

Fig 1Fig 2

PPEO0001.5 - xx03 -- xx04 -- xx05 -- xx06 -

3.34.35.46.4

3456

Wire Range

Metric ㎟ Part No.


PPEO0000.75 - xx03 -- xx04 -- xx05 -

345

6.5 2.8 1.33.34.35.4

8.2

10.5 5

4

9

17

19

0.75 0.75




Tongue Form R ; Round Type

S ; Square Type

Barrel Form S ; One(1) Clamping Type

L ; Two(2) Clamping Type

HOW TO ORDERPPEO 0101 - X X 0 5 - F

Fig. 3 Fig. 4 Fig. 5

For Flex, Conductor(Belled End)

Barrel I.D/see drawingStud Size

Wire RangeStud

Dimension

Metric ㎟ Part No.Size W ØD Ød1 Ød2 A B

C L Drawing

CODE FLEX 1-S 2-L 1-S 2-L ㎟

PPEO0110 - xx08 - 8 8.4

- xx10 - 12 10.5

120 - xx12 - 12 27.5 19 15.2 13 31 14.5 29 50 70 90

- xx14 - 14 15

- xx16 - 16 17

PPEO0111 - xx08 - 8 8.4

- xx10 - 10 10.5

150 120 - xx12 - 12 31 21 16.8 13 31 14.5 32 50 77 94

- xx14 - 14 15

- xx16 - 16 17

PPEO0111 - xx08-F 8 8.4

- xx10-F 10 10.5

- xx12-F 12 31 22 17.5 13 35 16 30 45 80 95

- xx14-F 14 15

- xx16-F 16 17

PPEO0112 - xx10 - 10 10.5

- xx12 - 12 13

185 150 - xx14 - 14 34 23.5 18.5 15 35 50

- xx16 - 16 17

- xx20 - 20 21 37 16.5 87 102

PPEO0113 - xx10 - 10 10.5

- xx12 - 12 13

200 185 - xx14 - 14 37.5 25 20 15 40 50

- xx16 - 16 17

- xx20 - 20 21 37 16.5 92 102

- xx10-F 10 10.5

- xx12-F 12 13

200 - xx14-F 14 37.5 26 20.5 15 38 18 40 51 94 105

- xx16-F 16 17

- xx20-F 20 21

PPEO0114 - xx10 - 10 10.5

- xx12 - 12 13

- xx14 - 14 15 34 14.5 102

240 - xx16 - 16 40.5 28 22 17 50

- xx18 - 18 19

- xx20 - 20 21

- xx24 - 24 25

PPEO0115 - xx10 - 10 10.5

- xx12 - 12 13

- xx14 - 14 15

- xx16 - 16 17

- xx20 - 20 21

- xx24 - 24 25

- xx10-F 10 10.5

- xx12-F 12 13

- xx14-F 14 15

- xx16-F 16 17

- xx20-F 20 21

- xx24-F 24 25

PPEO0116 - xx12 - 12 13

- xx14 - 14 15 36 15 127

400 - xx16 - 16 49 34 26.5 17 57

- xx20 - 20 21

- xx24 - 24 25

PPEO0117 - xx12 - 12 13

- xx14 - 14 15 36 15 122

500 - xx16 - 16 56.5 40 30 17 60

- xx20 - 20 21

- xx24 - 24 25

PPEO0118 - xx12 - 12 13

- xx14 - 14 15

630 - xx16 - 16 64.5 45 35.5 17 48 23 70 150

- xx20 - 20 21

- xx24 - 24 25

PPEO0109 - xx08 - 8 8.4

- xx10 - 10 10.5

95 - xx12 - 12 24.5 17 13.3 13 31 14.5 29 40 69 80

- xx14 - 14 15

- xx16 - 16 17

- xx08-F 8 8.4

- xx10-F 10 10.5

95 - xx12-F 12 26 18 14 13 30 14 29 37 69 82

- xx14-F 14 15

- xx16-F 16 17

DCI3- 0120C

DCI3- 0150C-0120F

DCI3- 0095C

DCI3- 0095F

DCI3- 0185C-0150F

DCI3- 0200C-0185F

DCI3- 0240C

DSI3- 0240C

DCI3- 0300C-0240FDSI3

- 0300C

DSI3- 0300F

DSI3- 0400C

DSI3- 500C

DSI3- 0630C

300 240

300

43.5 30.5 24

46 32 25

33 14.5

33 14.5

46 22

36 15 54 110

48 22

48 24 131

48 24 135

57 125

48 22

83

88

98

98

114

122

Fig 1

Fig 2

Fig 3

Fig 4

Fig 5


Wire Part

Product Part PPEO ; One(1)-Hole Type

PPET ; Double(2)-Hole Type

Dies Part No.(※)



PPET0201 - xx05 - 59

5.416 8 52 67

- xx06 - 6 6.410 10 - xx08 - 8

156.6 4.6 8.4

1915 30

67 82- xx10 - 10 10.5 14- xx12 - 12 19.5 13 22 70 85

PPET0202 - xx05 - 5 7 5.416 8 52 67

- xx06 - 6 6.416 16 - xx08 - 8

157.5 5.5 8.4

1915 30

67 82- xx10 - 10 10.5 14- xx12 - 12 19.5 13 22 70 85

PPET0203 - xx05 - 5 5.416 8 54 70

- xx06 - 6 13 6.425 25 - xx08 - 8 9.5 7.2 8.4

1917 33

70 86- xx10 - 10 15 10.5 14- xx12 - 12 19.5 13 22 73 89

PPET0204 - xx05 - 5 5.49 62 75

- xx06 - 616

6.419

35 - xx08 - 8 11 8.5 8.4 20 3372 85

- xx10 - 10 10.5 14- xx12 - 12 19.5 13 22 75 88

- xx05-F 5 5.4- xx06-F 6 6.4

35 - xx08-F 8 17 12 8.8 8.4 44.5 14 20 40 97 117- xx10-F 10 10.5- xx12-F 12 13

PPET0205 - xx05 - 5 5.4- xx06 - 6 6.4 Fig 1- xx08 - 8 17.5 8.4 14 97 112 Fig 2

50 - xx10 - 10 12 9.5 10.5 44.5 20 35 Fig 3- xx12 - 12 13 Fig 4- xx14 - 14

24.515

17 103 115Fig 5

- xx16 - 16 17PPET0206 - xx05 - 5 5.4

- xx06 - 6 6.4- xx08 - 8 19 8.4 14 100 115

50 - xx10 - 10 13.2 10.2 10.5 44.5 20 35- xx12 - 12 13- xx14 - 14

2415

17 106 121- xx16 - 16 17

PPET0207 - xx08 - 8 8.4- xx10 - 10 21 10.5 14 108 128

70 - xx12 - 12 14.5 11.2 13 44.5 24 45- xx14 - 14

2515

17 111 130- xx16 - 16 17

PPET0208 - xx08 - 8 8.4- xx10 - 10 10.5 14 106 130

70 - xx12 - 12 23 16 12.5 13 44.5 24 45- xx14 - 14 15

17 112 128- xx16 - 16 17

PPET0209 - xx08 - 8 8.4- xx10 - 10 10.5 14 106 122

95 - xx12 - 12 25.5 17 13.3 13 44.5 24 40- xx14 - 14 15

17 112 128- xx16 - 16 17

- xx08-F 8 8.4- xx10-F 10 10.5

14112 135

95 - xx12-F 12 26 18 14 13 44.5 24 47- xx14-F 14 15

17 115 138- xx16-F 16 17

Wire RangeStud

DimensionDies Part No.(※)

Metric ㎟ Part No.Size W ØD Ød1 Ød2 A

b1=b2 C L Drawing

CODE FLEX ±2 1-S 2-L 1-S 2-L ㎟


COPPER CABLES ONLY• Available wire range : IEC standard cables of Metric Cables.

• Color coded on the barrel to eliminate errors during(IEC61238:2003)

installation and select to easy crimping dies.

• Material : High Conductivity copper per 99.9% up

with Electro-Tin Plated.


TWO-HOLE(ROUND TYPE) TWO-HOLE(SQUARE TYPE)

Fig. 1 Fig. 2Certificate No : E-11820

DCI3- 0010C

DCI3- 0016C

DCI3- 0025C

DCI3- 0035C

DCI3- 0035F

DCI3- 0070C

DCI3- 0070F

DCI3- 0095C

DCI3- 0095F

DCI3- 0050C

DCI3- 0050F





PPET0210 - xx08 - 8 8.4

- xx10 - 12 10.5 14 112 137

120 - xx12 - 12 27.5 19 15.2 13 44.5 24 50

- xx14 - 14 1517 115 140

- xx16 - 16 17

PPET0211 - xx08 - 8 8.4

- xx10 - 10 10.5

150 120 - xx12 - 12 31 21 16.8 13 44.5 17 30 50 122 142

- xx14 - 14 15

- xx16 - 16 17

- xx08-F 8 8.4

- xx10-F 10 10.5

- xx12-F 12 31 22 17.5 13 44.5 17 30 50 124 147

- xx14-F 14 15

- xx16-F 16 17

PPET0212 - xx10 - 10 10.5

- xx12 - 12 13

185 150 - xx14 - 14 34 23.5 18.5 15 44.5 17 35 50 129 144

- xx16 - 16 17

- xx20 - 20 21

PPET0113 - xx10 - 10 10.5

- xx12 - 12 13

200 185 - xx14 - 14 37.5 25 20 15 44.5 17 35 50 129 144

- xx16 - 16 17

- xx20 - 20 21

- xx10-F 10 10.5

- xx12-F 12 13

200 - xx14-F 14 37.5 26 20.5 15 44.5 17 40 57 138 155

- xx16-F 16 17

- xx20-F 20 21

PPET0214 - xx10 - 10 10.5

- xx12 - 12 1317 142 159

240- xx14 - 14

40.5 28 2215

44.5 40 57- xx16 - 15 17

- xx20 - 20 2120 147 162

- xx24 - 24 25

PPET0215 - xx10 - 10 10.5

- xx12 - 12 13

300 240- xx14 - 14

43.5 30.5 2415

44.5 20 60 162- xx16 - 16 17

- xx20 - 20 21

- xx24 - 24 25

- xx10-F 10 10.5

- xx12-F 12 13

300- xx14-F 14

46 32 2515

44.5 20 66 168- xx16-F 16 17

- xx20-F 20 21

- xx24-F 24 25

PPET0216 - xx12 - 12 13

- xx14 - 14 15

400 - xx16 - 16 49 34 26.5 17 44.5 21 66 168

- xx20 - 20 21

- xx24 - 24 25

PPET0217 - xx12 - 12 13

- xx14 - 14 15

500 - xx16 - 16 56.5 40 30 17 44.5 21 60 73 173 189

- xx20 - 20 21

- xx24 - 24 25

PPET0218 - xx12 - 12 13

- xx14 - 14 15

630 - xx16 - 16 64.5 45 35.5 17 44.5 23 70 195

- xx20 - 20 21

- xx24 - 24 25

Wire RangeStud

DimensionDies Part No.(※)

Metric ㎟ Part No.Size W ØD Ød1 Ød2 A

b1=b2 C L Drawing

CODE FLEX ±2 1-S 2-L 1-S 2-L ㎟

Stud Size

Tongue Form R ; Round Type

S ; Square Type

Barrel Form S ; One(1) Clamping Type

L ; Two(2) Clamping Type

Serial Number

Product Part PPEO ; One(1)-Hole Type

PPET ; Double(2)-Hole Type

HOW TO ORDER

PPET 0101 - X X 0 5 - F

Fig. 3 Fig. 4 Fig. 5

For Flex, Conductor(Belled End)

Barrel I.D/see drawing

DCI3- 0120C

DCI3- 0150C- 0120F

DCI3- 0185C- 0150F

DCI3- 0200C- 0185F

DCI3- 00240C

DSI3- 00240C

DCI3- 0300C- 0240FDSI3

- 0300C

DSI3- 0300F

DSI3- 0400C

DSI3- 0500C

DSI3- 0630C

Fig 1

Fig 2

Fig 3

Fig 4

Fig 5



Wire Range

Stud

Dimension

mm2

Part No.Size W фD фd1 фd2 A B C L

Dies Part No.(※)


TERMINAL LUG - Comply with IEC61238-1ONE HOLE

B

C

d1

A

W

L

d2D

C b2 A b1

d1

W

L

d2D

2.5 PPEO0080 - xx03 - 3 7.9 3.8 2.3 3.2 10 4.5 8 20.5 DATH-40

4 PPEO0090 - xx04 - 4 7.9 4.5 3 4.3 10 4.5 10 23 TOOL

6 PPEO0100 - xx04 - 4 7.9 5.5 4 4.3 10 4.5 10 23 DATH-60

10 PPEO0101 - xS06 - 6 9.5 6.6 4.6 6.4 20 8 15 39 DCI3-0010C

16 PPEO0102 - xS06 - 6 11 7.5 5.5 6.4 17 8 18 39 DCI3-0016C

25 PPEO0103 - xS08 - 8 13.5 9.5 7.2 8.4 21 9.5 21 48 DCI3-0025C

35 PPEO0104 - xS10 - 10 17 12 8.8 10.5 24 10.5 24 55 DCI3-0035F

50 PPEO0105 - xS10 - 10 19 13.2 10.2 10.5 25 11 32 65 DCI3-0050F

70 PPEO0106 - xS12 F 12 21.5 15 11.4 13 29 13 35 70 DCI3-0070C

F70 PPEO0108 - xS12 - 12 23 16 12.5 13 35 15.5 35 80 DCI3-0070F

95 PPEO0109 - xS12 F 12 26 18 14 13 33 15.5 35 82 DCI3-0095F

120 PPEO0110 - xS12 - 12 27.5 19 15.2 13 31 14.5 50 90 DCI3-0120C

150 PPEO0111 - xS12 F 12 31.5 22 17.5 13 36 16 45 95 DCI3-0120F

185 PPEO0112 - xS12 F 12 37.5 26 20.5 13 39 18 50 105 DCI3-0185F

240 PPEO0114 - xS12 - 12 40.5 28 22 13 46 18 50 110 DCI3-0240C

300 PPEO0115 - xS12 F 12 46 32 25 13 48 22 57 125 DCI3-0300F

400 PPEO0116 - xS12 F 12 52 36 27 13 48 24 57 128 DCI3-0400C

500 PPEO0117 - xS12 - 12 57.5 40 30 13 48 24 60 135 DCI3-0500C

630 PPEO0118 - xS12 - 12 64.5 45 35 13 48 23 70 150 DCI3-0630C

Wire Range

Stud

Dimension

mm2

Part No.Size W фD фd1 фd2 A b1 b2 C L

Dies Part No.(※)

10 PPET0201 - xS06 - 6 9.5 6.6 4.6 6.4 25 6.5 8 30 75 DCI3-0010C

16 PPET0202 - xS06 - 6 11 7.5 5.5 6.4 25 8 8 30 76 DCI3-0016C

25 PPET0203 - xS08 - 8 13.5 9.5 7.2 8.4 25 9 14 30 84 DCI3-0025C

35 PPET0204 - xS10 - 10 17 12 8.8 10.5 44.5 14 14.5 35 114 DCI3-0035F

50 PPET0205 - xS10 - 10 19 13.2 10.2 10.5 44.5 14 14.5 35 115 DCI3-0050F

70 PPET0205 - xS12 F 12 21.5 15 11.4 13 44.5 13 19.5 46 130 DCI3-0070C

F70 PPET0208 - xS12 - 12 23 16 12.5 13 44.5 13.5 15 47 130 DCI3-0070F

95 PPET0209 - xS12 F 12 26 18 14 13 44.5 14.5 15 50 136 DCI3-0095F

120 PPET0210 - xS12 - 12 27.5 19 15.2 13 44.5 15 17.5 50 137 DCI3-0120C

150 PPET0211 - xS12 F 12 31.5 22 17.5 13 44.5 16 18 55 146 DCI3-0120F

185 PPET0213 - xS12 F 12 37.5 26 20.5 13 44.5 17 19 58 155 DCI3-0185F

240 PPET0214 - xS12 - 12 40.5 28 22 13 44.5 17 23 60 160 DCI3-0240C

300 PPET0215 - xS12 F 12 46 32 25 13 44.5 17 20 66 168 DCI3-0300F

400 PPET0216 - xS12 F 12 52 36 27 13 44.5 18 20 66 168 DCI3-0400C

500 PPET0217 - xS12 - 12 57.5 40 30 13 44.5 21 21 73 189 DCI3-0500C

630 PPET0218 - xS12 - 12 64.5 45 35 13 44.5 23 23 70 195 DCI3-0630C

TWO HOLE





FOUR HOLE

240

300

400

500

630

PPEF-0241

PPEF-0242

PPEF-0243

PPEF-0244

PPEF-0341

PPEF-0342

PPEF-0343

PPEF-0344

PPEF-0441

PPEF-0442

PPEF-0443

PPEF-0444

PPEF-0541

PPEF-0542

PPEF-0543

PPEF-0544

PPEF-0641

PPEF-0642

PPEF-0643

PPEF-0644

8

10

12

14

8

10

12

13

8

10

12

14

8

10

12

14

8

10

12

14

61

61

61

61

61

27

30.5

34.5

40

43

21

24

27

30

33.5

13

13

13

13

13

25

25

25

25

25

20

20

20

20

20

15

15

15

15

15

35

35

35

35

35

50

55

59

59

59

128

135

150

146

150

Wire Range

(mm2)Part No.

Stud

Size

Dimension

W ØD Ød1 Ød2 A a1 a2 B C L

300

400

500

630

800

1000

PPEF-0341H

PPEF-0342H

PPEF-0343H

PPEF-0344H

PPEF-0441H

PPEF-0442H

PPEF-0443H

PPEF-0444H

PPEF-0541H

PPEF-0542H

PPEF-0543H

PPEF-0544H

PPEF-0641H

PPEF-0642H

PPEF-0643H

PPEF-0644H

PPEF-0841H

PPEF-0842H

PPEF-0843H

PPEF-0844H

PPEF-1041H

PPEF-1042H

PPEF-1043H

PPEF-1044H

8

10

12

14

8

10

12

13

8

10

12

14

8

10

12

14

8

10

12

14

8

10

12

14

75

75

75

75

75

80

32

34.5

40

43

50

56

25

27

30

35

39

43

13

13

13

13

13

13

40

40

40

40

40

40

20

20

20

20

20

20

15

15

15

15

15

20

40

40

40

40

40

40

55

59

70

70

70

88

150

165

172

187

190

215




Documents

IEC 61238-1 Compression and Mechanical Connectors for Power Cables