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IE 550 Manufacturing Systems
Richard A. Wysk
Fall 2008
Agenda
• Policies - This is an graduate engineering course, I do expect you to act like engineering students. Independent, diligent, creative,...
• Engineering ethics
• IE550 will change this time – not much but we will do some different things
Overview
• What we will we be doing?– IE550 is lots of fun. It may also be the most important class that
you take. It is the materials that I most frequently use in my industry consulting.
– Manufacturing systems is a difficult topic that has hindered the development of CIM implementation. People do not understand how engineering systems fit together. This is the focus of IE550!
Introduction
• What is a “Manufacturing system”? An engineering system?
Interactions of many processes, products and design decisions made in the engineering of a product.– Machine requirements planning
– Process planning
– Production planning
– Concurrent engineering
Vocabulary
• Glossary of terms– CIM, CAD, CAM, CAD/CAM, NC, CNC,
FMS, Global manufacturing, enterprise engineering, SAP, Simultaneous engineering, Concurrent engineering, Manufacturing web services, Agile Engineering, Product Engineering, Process Engineering, Production Engineering, ...
Goal and Objective
• GOAL -- Today’s manufacturing engineer needs to identify and locate the most efficient method to produce a product (in-house or not)
• OBJECTIVE -- reduce time to market, increase quality, reduce cost, and operate in a tight capital environment
Product requirements
• Faster – get it to market faster than a competitor
• Better – best quality
• Cheaper – best price
Today’s Situation
• Moving form paper driven systems or from “stand-alone” business and engineering systems
• Selling under-utilized resources to increase profit
• Terminate inefficient (non competitive) activities
A Vision of Integrated Engineering Systems
ENGINEERING -- the planning, designing, construction (manufacture), or management of machinery, roads, bridges, etc..
Traditional Engineering
A Vision of Integrated Engineering Systems (cont.)
INTEGRATE– 1. to make or become whole or complete.– 2. to bring parts together as a whole. – 3. to remove barriers imposing segregation.
A Vision of Integrated Engineering Systems (cont.)
INTEGRATED ENGINEERING – planning, designing, construction and
management of a product.
Engineering
Product Engineering
Process Engineering
Production Engineering
A Vision of Integrated Engineering Systems (cont.)
INTEGRATION ENGINEERING – tools and techniques that
can be used to assist in combining planning, design, construction and management of a product.
A Vision of Manufacturing Systems (cont.)
• INTEGRATED ENGINEERING – planning, designing, construction and management of a
product.
Concurrent or simultaneous engineering
• Performing all business activities in unison
• Making wise real-time economic decisions
• Team concepts
IE550 Focus
• IE550 is intended to cover all of the engineering and business activities.
• All will be discussed.
• Process Engineering will be the concentration.
Questions!?!
• You should have:– Read Chapter 1 in the book.– Learned where the CAD and computer labs are– Developed a basic understanding of how
product, process and production engineering fit together
– Read assignment #1 and have an idea of what you are going to do